Apparatus for loading and unloading carbon products
By incorporating cooling and anti-bridging structures within the suction pipe and hopper, the problem of poor cooling performance in the suction and unloading equipment was solved, achieving more efficient cooling and preventing material blockage, thus improving the overall performance of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- BAOFENG COUNTY JIESHI CARBON MATERIAL
- Filing Date
- 2023-12-28
- Publication Date
- 2026-07-10
AI Technical Summary
Existing suction and unloading equipment has limited cooling effect and cannot effectively handle high-temperature flue gas.
A first cooling structure and a second cooling structure are set in the suction pipe and the hopper. Combined with the arch-breaking structure, pre-cooling and further cooling are carried out by circulating water pump and heat exchange pipe. The rotating drum and the mixing drum are used to break the arch and prevent material blockage.
It achieves better cooling effect, relieves the pressure of the original cooling system, prevents material blockage, and improves the efficiency of the suction and unloading process.
Smart Images

Figure CN117657625B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of suction and unloading equipment, and in particular to a suction and unloading equipment for the production of carbon products. Background Technology
[0002] The suction and unloading overhead crane is a specialized piece of equipment in the calcination workshops of industries such as carbon, graphite, and anode materials. The suction and unloading overhead crane mainly consists of seven parts: bridge frame, trolley traveling mechanism, trolley traveling mechanism, suction and unloading system, cooling system, dust removal system, and electrical control system.
[0003] When high-temperature filler is transported into the silo using a suction pipe, a large amount of high-temperature flue gas is generated. This high-temperature flue gas enters the cyclone dust collector ash bin of the dust removal system through the airflow outlet at the top of the silo. The airflow that has undergone preliminary purification in the cyclone dust collector ash bin enters the cooling system for cooling. After cooling, the airflow finally enters the bag filter of the dust removal system for secondary dust removal and purification. The gas that has undergone secondary dust removal and purification is then discharged into the air after passing through a Roots blower and a silencer.
[0004] The cooling effect is limited because the cooling method only uses airflow outlets at the top of the silo, so improvements are needed. Summary of the Invention
[0005] The purpose of this invention is to solve the problem that the cooling effect of the existing suction and unloading equipment is generally poor, and to propose a suction and unloading equipment for carbon product production.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] A carbon product manufacturing material feeding and unloading device includes a hopper, a feeding pipe at the top of the hopper, a unloading pipe at the bottom of the hopper, a second cooling structure on the feeding pipe, an arch-breaking structure inside the hopper, and a first cooling structure on the arch-breaking mechanism.
[0008] Preferably, the hopper, the first cooling structure, and the second cooling structure are all mounted on the carrier.
[0009] Preferably, the arch-breaking structure includes a rotating drum and a stirring drum, the stirring drum being fixedly mounted on the rotating drum, the rotating drum and the stirring drum being internally connected, and the rotating drum being rotatably mounted inside the hopper.
[0010] Preferably, the top end of the rotating drum extends to the top of the hopper, and the bottom end of the rotating drum passes through the bottom of the hopper and through the discharge pipe.
[0011] Preferably, the arch-breaking structure further includes a driving device, which includes a motor. The motor is fixedly mounted on the top surface of the hopper by a fixing frame, and the motor is connected to the top of the rotating drum by a gear set.
[0012] Preferably, the first cooling structure includes a first circulation tank, a first connecting pipe, and a second connecting pipe. One end of the second connecting pipe is connected to the first circulation tank, and the other end is connected to the top of the rotating drum via a second rotary joint. One end of the first connecting pipe is connected to the first circulation tank via a water pump, and the other end is connected to the bottom of the rotating drum via a first rotary joint.
[0013] Preferably, the second cooling structure includes a heat exchange structure, which includes a main heat exchange tube and two auxiliary heat exchange tubes. The main heat exchange tube is fixedly installed inside the suction tube, and both ends of the main heat exchange tube pass through the suction tube and extend outside the suction tube. The two ends of the main heat exchange tube are respectively connected to the two auxiliary heat exchange tubes.
[0014] Preferably, the second cooling structure further includes a second circulation tank, a third connecting pipe, and a fourth connecting pipe. One end of the third connecting pipe is connected to the bottom end of one of the auxiliary heat exchange tubes, and the other end is connected to the second circulation tank via a water pump. One end of the fourth connecting pipe is connected to the top end of another auxiliary heat exchange tube, and the other end is connected to the second circulation tank.
[0015] Preferably, a valve is provided on the unloading pipe.
[0016] Preferably, a vibrator is installed on the suction pipe.
[0017] Compared with the prior art, the present invention provides a carbon product manufacturing suction and unloading device, which has the following beneficial effects.
[0018] 1. The present invention, through the setting of a first cooling structure and a second cooling structure, can pre-cool the material during the material suction process, so that it can share the original cooling system pressure of the suction and unloading crane and achieve a better cooling effect, thereby solving the problem that the cooling effect of the suction and unloading equipment in the prior art is generally poor.
[0019] 2. The present invention, through the designed arch-breaking structure, can be used to break up arches in materials in the silo and prevent material blockage.
[0020] Other advantages, objectives and features of the invention will be set forth in part in the description which follows; and in part will be apparent to those skilled in the art upon examination of the following description; or may be learned from practice of the invention. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the overall structure of the present invention.
[0022] Figure 2 This is a partial structural schematic diagram of the present invention.
[0023] Figure 3 This is a partial cross-sectional structural diagram of the present invention.
[0024] Figure 4 This is a schematic diagram of the unloading pipe in this invention.
[0025] Figure 5 This is a schematic cross-sectional view of the unloading pipe in this invention.
[0026] Figure 6 This is a schematic diagram of the silo structure in this invention.
[0027] Figure 7 This is a schematic diagram of the structure of the rotating drum and the stirring drum in this invention.
[0028] In the picture:
[0029] 1. Carrier frame; 2. Hopper; 3. First circulation tank; 4. First connecting pipe; 5. First rotary joint; 6. Discharge pipe; 7. Valve; 8. Third connecting pipe; 9. Main heat exchanger pipe; 10. Secondary heat exchanger pipe; 11. Suction pipe; 12. Vibrator; 13. Second circulation tank; 14. Fourth connecting pipe; 15. Motor; 16. Second rotary joint; 17. Second connecting pipe; 18. Fixing frame; 19. Mixing drum; 20. Rotary drum. Detailed Implementation
[0030] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.
[0031] Reference Figure 1-7 A carbon product manufacturing suction and unloading device includes a hopper 2, a suction pipe 11 is provided at the upper part of the hopper 2, a unloading pipe 6 is provided at the lower part of the hopper 2, a second cooling structure is provided on the suction pipe 11, an arch-breaking structure is provided inside the hopper 2, and a first cooling structure is provided on the arch-breaking mechanism.
[0032] In a specific embodiment of the present invention, by setting a second cooling structure at the suction pipe 11, the material can be cooled down when the suction pipe 11 sucks up the material. After the material is sucked into the hopper 2, the arch-breaking structure can agitate the material in the hopper 2, accelerate the dissipation of heat in the material, and allow the heat to be absorbed and cooled by the existing cooling system. At the same time, the first cooling structure in the hopper 2 can further cool down the material, thereby making the cooling effect of the material better.
[0033] The power source for the suction pipe 11 to draw in materials is existing conventional equipment.
[0034] The hopper 2, the first cooling structure and the second cooling structure are all set on the carrier 1. The carrier 1 is set on the traveling trolley. The traveling trolley is set on the trolley traveling mechanism. The setting method and specific structure are all based on existing conventional setting methods and conventional equipment.
[0035] The arch-breaking structure includes a rotating drum 20 and a mixing drum 19. The mixing drum 19 is fixedly mounted on the rotating drum 20. The rotating drum 20 and the mixing drum 19 are internally connected. The rotating drum 20 is rotatably mounted inside the hopper 2.
[0036] The top of the rotating drum 20 extends to the top of the hopper 2, and the bottom of the rotating drum 20 passes through the bottom of the hopper 2 and through the discharge pipe 6. The middle end of the discharge pipe 6 in this scheme is designed to be inclined so that the bottom end of the rotating drum 20 can pass through the discharge pipe 6.
[0037] The arch-breaking structure also includes a drive device, which includes a motor 15. The motor 15 is fixedly mounted on the top surface of the hopper 2 via a fixing frame 18. The motor 15 is connected to the top of the rotating drum 20 via a gear set. The gear set includes two meshing gears, which are respectively mounted on the output ends of the rotating drum 20 and the motor 15. The gear set transmits the rotational power output by the motor 15 to the rotating drum 20, enabling the rotating drum 20 to rotate and drive the mixing drum 19 to rotate, thereby achieving the effect of stirring the material and accelerating the heat dissipation of the material while breaking the arch.
[0038] The first cooling structure includes a first circulation tank 3, a first connecting pipe 4, and a second connecting pipe 17. One end of the second connecting pipe 17 is connected to the first circulation tank 3, and the other end is connected to the top of the rotating drum 20 through a second rotary joint 16. One end of the first connecting pipe 4 is connected to the first circulation tank 3 through a water pump, and the other end is connected to the bottom of the rotating drum 20 through a first rotary joint 5. The first circulation tank 3 stores water, and the water pump can circulate the water in the rotating drum 20 and the stirring drum 19 to achieve the effect of heat exchange and cooling.
[0039] The second cooling structure includes a heat exchange structure, which includes a main heat exchange tube 9 and two auxiliary heat exchange tubes 10. The main heat exchange tube 9 is fixedly installed inside the suction pipe 11. Both ends of the main heat exchange tube 9 pass through the suction pipe 11 and extend outside the suction pipe 11. Both ends of the main heat exchange tube 9 are connected to the two auxiliary heat exchange tubes 10 respectively. The cross-section of the main heat exchange tube 9 is spindle-shaped and vertically installed to avoid affecting the material passing through the suction pipe 11. The main heat exchange tube 9 and the auxiliary heat exchange tubes 10 are internally connected.
[0040] The second cooling structure also includes a second circulation tank 13, a third connecting pipe 8, and a fourth connecting pipe 14. One end of the third connecting pipe 8 is connected to the bottom end of one of the auxiliary heat exchange pipes 10, and the other end is connected to the second circulation tank 13 via a water pump. One end of the fourth connecting pipe 14 is connected to the top end of another auxiliary heat exchange pipe 10, and the other end is connected to the second circulation tank 13. The second circulation tank 13 contains water, and the water pump can circulate the water in the second circulation tank 13 within the heat exchange structure to achieve the effect of cooling the inside of the suction pipe 11.
[0041] A valve 7 is installed on the unloading pipe 6.
[0042] A vibrator 12 is installed on the suction pipe 11. The vibrator 12 can make the suction pipe 11 and the main heat exchange pipe 9 vibrate to prevent the material from sticking to the suction pipe 11 or the main heat exchange pipe 9 during the suction process.
[0043] Workflow: During material suction, the inlet of suction pipe 11 is placed at the location of the material to be suctioned, and then the material is suctioned into the hopper 2. During the suction process, the water pump in the second cooling structure is activated to draw water from the bottom of the second circulation tank 13, which then flows through the third connecting pipe 8 and into one of the auxiliary heat exchange pipes 10. The water then flows into the main heat exchange pipe 9. Since part of the main heat exchange pipe 9 is inside the suction pipe 11, it can carry away some of the heat from the suction pipe 11. The water then enters the second circulation tank 13 through the fourth connecting pipe 14, and the cycle continues. The material in the suction pipe 11 is pre-cooled. When the material enters the hopper 2, its high-temperature flue gas is discharged from the airflow outlet of the hopper 2 into the existing cooling system. At the same time, the motor 15 is started, which drives the rotating drum 20 to rotate, agitating the material and accelerating heat dissipation. Meanwhile, the water pump in the first cooling structure pumps water from the first circulation tank 3 through the first connecting pipe 4 into the rotating drum 20 and then into the mixing drum 19. The water then re-enters the first circulation tank 3 through the second connecting pipe 17. During this process, the water can carry away some of the heat in the hopper 2, making the cooling effect even better. When unloading, the valve 7 is opened, and gravity is used to complete the unloading operation.
[0044] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.
[0045] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.
[0046] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.
Claims
1. A material handling and unloading device for carbon product manufacturing, characterized in that, The hopper includes a hopper (2), with a suction pipe (11) at the top and a discharge pipe (6) at the bottom. A second cooling structure is provided on the suction pipe (11). An arch-breaking structure is provided inside the hopper (2), and a first cooling structure is provided on the arch-breaking structure. The arch-breaking structure includes a rotating drum (20) and a stirring drum (19). The stirring drum (19) is fixedly mounted on the rotating drum (20), and the rotating drum (20) and the stirring drum (19) are internally connected. The rotating drum (20) is rotatably mounted inside the hopper (2). The first cooling structure includes a first circulation tank (3), a first connecting pipe (4), and a second connecting pipe (17). One end of the second connecting pipe (17) is connected to the first circulation tank (3), and the other end... The end is connected to the top of the rotating drum (20) through the second rotary joint (16). One end of the first connecting pipe (4) is connected to the first circulating tank (3) through a water pump, and the other end is connected to the bottom of the rotating drum (20) through the first rotary joint (5). The second cooling structure includes a heat exchange structure, which includes a main heat exchange pipe (9) and two auxiliary heat exchange pipes (10). The main heat exchange pipe (9) is fixedly installed inside the suction pipe (11). Both ends of the main heat exchange pipe (9) pass through the suction pipe (11) and extend out of the suction pipe (11). Both ends of the main heat exchange pipe (9) are connected to the two auxiliary heat exchange pipes (10) respectively. A vibrator (12) is installed on the suction pipe (11). The cross-section of the main heat exchange pipe (9) is spindle-shaped and vertically installed.
2. The carbon product manufacturing suction and unloading equipment according to claim 1, characterized in that, The hopper (2), the first cooling structure, and the second cooling structure are all mounted on the carrier (1).
3. The carbon product manufacturing suction and unloading equipment according to claim 1, characterized in that, The top end of the rotating drum (20) extends to the top of the hopper (2), and the bottom end of the rotating drum (20) passes through the bottom of the hopper (2) and through the unloading pipe (6).
4. The carbon product manufacturing suction and unloading equipment according to claim 1, characterized in that, The arch-breaking structure also includes a driving device, which includes a motor (15). The motor (15) is fixedly mounted on the top surface of the hopper (2) by a fixing frame (18). The motor (15) is connected to the top of the rotating drum (20) by a gear set.
5. The carbon product manufacturing suction and unloading equipment according to claim 1, characterized in that, The second cooling structure also includes a second circulation tank (13), a third connecting pipe (8) and a fourth connecting pipe (14). One end of the third connecting pipe (8) is connected to the bottom end of one of the auxiliary heat exchange pipes (10), and the other end is connected to the second circulation tank (13) via a water pump. One end of the fourth connecting pipe (14) is connected to the top end of another auxiliary heat exchange pipe (10), and the other end is connected to the second circulation tank (13).
6. The carbon product manufacturing suction and unloading equipment according to claim 1, characterized in that, A valve (7) is installed on the unloading pipe (6).