A special CNC turning machine

By designing an automated clamping and lifting mechanism on a CNC turning special machine, the problems of long clamping time and clamping position offset of long-diameter parts are solved, and the processing efficiency and quality are improved.

CN117696937BActive Publication Date: 2025-04-01ZHEJIANG KAIDA MACHINE TOOL
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202311845901.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-12-28
Publication Date
2025-04-01
Estimated Expiration
2043-12-28

AI Technical Summary

Technical Problem

In turning processing, the clamping time of long-diameter parts is prone to clamping position deviation, resulting in low machining efficiency and quality.

Method used

A CNC turning special machine is designed, using slide seats, chucks, lifting tables and drive components. Through automated clamping and lifting mechanisms, the parts can be automatically clamped and processed.

Benefits of technology

The processing efficiency and quality problems caused by manual clamping are reduced, and the processing efficiency and quality of the turning machine is improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN117696937B_ABST
    Figure CN117696937B_ABST
Patent Text Reader

Abstract

The present application relates to a CNC turning machine, and relates to the technical field of CNC machining, including a box, a machine head, and a tool holder. A feeding mechanism is arranged on the box, and the feeding mechanism includes: a sliding seat, which is slidingly arranged on the box; a first chuck and a second chuck, which are respectively rotatably arranged on the machine head and the sliding seat and are used to clamp parts; a first lifting platform and a second lifting platform, which are respectively slidingly arranged on the machine head and the tool holder up and down and are used to support and position parts; a driving assembly, which is arranged on the box and connected to the sliding seat. The present application places the parts on the first lifting platform and the second lifting platform, and then the driving assembly is started to drive the second chuck and the first chuck to contact the parts and clamp the two ends of the parts, and then the tool holder is started to process the parts, thereby reducing the probability of reducing the processing efficiency and quality due to manual clamping, thereby improving the processing efficiency and processing quality of the turning machine.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present application relates to the technical field of CNC machine tools, and in particular to a CNC turning machine. Background Art

[0002] CNC turning machine is a CNC turning machine tool, which is an automated machine tool equipped with a program control system. The control system can logically process programs specified by control codes or other symbolic instructions and decode them, express them in coded numbers, and input them into the CNC device through information carriers to control the movement of the machine tool, thereby automatically processing parts according to the shape and size required by the drawing.

[0003] Turning generally processes round shaft-shaped parts, and general parts are manually clamped on the lathe for processing. However, when processing parts with longer diameters and lengths, manual clamping is more troublesome, resulting in a longer clamping time, and the clamping position is prone to offset, resulting in lower processing efficiency and quality of the turning machine. Summary of the invention

[0004] In order to improve the processing efficiency and processing quality of a special turning machine, the present application provides a special CNC turning machine.

[0005] This application provides a CNC turning machine, which adopts the following technical solution:

[0006] A CNC turning machine includes a box, a machine head arranged on the box, and a tool holder slidably arranged on the box and used for processing parts. The box is provided with a feeding mechanism for auxiliary feeding, and the feeding mechanism includes:

[0007] A sliding seat, wherein the sliding seat is slidably arranged on the box body, and the tool holder is located between the machine head and the sliding seat;

[0008] A first chuck and a second chuck, wherein the first chuck and the second chuck are rotatably disposed on the machine head and the sliding seat respectively so that two ends of the part abut against the first chuck and the second chuck and are used to clamp the part;

[0009] A first lifting platform and a second lifting platform, wherein the first lifting platform and the second lifting platform are respectively slidably arranged on the machine head and the tool holder, and the first lifting platform is located below the first chuck and cooperates with the second lifting platform to support and position the parts;

[0010] A driving assembly is arranged on the box body and connected with the sliding seat.

[0011] By adopting the above technical solution, the parts are hoisted and placed on the first lifting platform and the second lifting platform, and then the first lifting platform and the second lifting platform move up, and then the driving component starts to drive the sliding seat to move, and the movement of the sliding seat drives the second chuck to approach and abut against the part, so that the second chuck pushes the part to abut against the first chuck, and then the first chuck and the second chuck start to clamp the two ends of the part, and then the first lifting platform and the second lifting platform move down away from the part, and then the tool holder starts to process the part, thereby reducing the probability of reducing processing efficiency and quality due to manual clamping, thereby improving the processing efficiency and processing quality of the turning machine.

[0012] Optionally, the first chuck comprises:

[0013] A base plate, the base plate is rotatably arranged on the machine head, and three clamping claws are arranged on the base plate to slide radially along the base plate;

[0014] Three positioning plates are detachably arranged on three clamping jaws and are in contact with the parts for positioning and can be clamped on the side walls of the parts for positioning.

[0015] By adopting the above technical solution, the part contacts the base plate, and then the three clamps are started to drive the three positioning plates to clamp the part for positioning, thereby clamping the part. At the same time, the three positioning plates can be replaced as needed to adapt to the clamping of parts of different sizes, thereby increasing the adaptability of the parts.

[0016] Optionally, a mounting frame is mounted on the machine head so as to slide in a direction close to or away from the first chuck, the first lifting platform is arranged on the mounting frame and can be moved to the outside of the first chuck, and a movable cylinder connected to the mounting frame is arranged on the machine head.

[0017] By adopting the above technical solution, when the part needs to be supported and positioned, the mobile cylinder is started to drive the first lifting platform to move under the second chuck. When the part is clamped and the tool holder needs to process the part at the first lifting platform, the mobile cylinder drives the first lifting platform to move to the outside of the first chuck, thereby achieving auxiliary part clamping while reducing interference caused by part processing.

[0018] Optionally, the first lifting platform and the second lifting platform are both provided with a supporting mechanism, and the supporting mechanism includes:

[0019] Two supporting wheels, the two supporting wheels are rotatably arranged on the first lifting platform and are located on both sides of the part, and the part is placed on the two supporting wheels;

[0020] A support belt, which is sleeved on two support wheels and closely attached to the parts for support;

[0021] A tensioning assembly is slidably arranged on the first lifting platform and located inside the support belt. The tensioning assembly can move with the extrusion of the parts and tension the support belt to support the parts.

[0022] By adopting the above technical solution, the tensioning assembly makes the support belt in a tensioned state, and the parts are placed on the support belt, and the parts are pressed against the support wheel, the support wheel supports the parts, and the tensioned support belt is tightly attached to the parts for support, and the rotation of the parts drives the support belt to move, thereby improving the support effect on the parts, while also reducing the probability of relative rotation between the support belt and the parts and reducing the quality of the parts, and the tensioning assembly can move with the extrusion of the parts and always keep the support belt tensioned, so that the support belt can adapt to supporting parts of different sizes, thereby improving the adaptability of the support mechanism.

[0023] At the same time, when the parts are rough-machined, the machining allowance is large, so the parts are prone to vibrate and the machining quality is low. Therefore, the support mechanism supports the parts, reduces the probability of vibration of the parts, and improves the quality of the parts. When the parts are fine-machined, the machining allowance is small, so the probability of vibration of the parts is small. Therefore, the first lifting platform and the second lifting platform can also start to drive the support mechanism to separate from the parts, thereby reducing the probability of vibration of the parts. At the same time, it also reduces the probability of reduction in part quality due to relative displacement between the support belt and the parts, thereby improving the machining quality of the turning machine.

[0024] Optionally, the tensioning assembly comprises:

[0025] A first tensioning block and a second tensioning block, wherein the first tensioning block and the second tensioning block are slidably arranged on the first lifting platform along the radial direction of the part;

[0026] A tensioning spring, wherein both ends of the tensioning spring are respectively connected to the first tensioning block and the second tensioning block;

[0027] The first tensioning wheel and the second tensioning wheel are rotatably arranged on the first tensioning block and the second tensioning block respectively and pressed against the two opposite inner side walls of the support belt under the action of the tensioning spring and used for tensioning the support belt.

[0028] By adopting the above technical solution, the first tensioning wheel and the second tensioning wheel tension the support belt under the action of the tensioning spring, and at the same time the first tensioning wheel or the second tensioning wheel can also support the parts, thereby further improving the supporting effect on the parts while achieving the tensioning of the support belt.

[0029] Optionally, the tool holder is provided with a lifting component for driving the first lifting platform to move up and down, and the lifting component includes:

[0030] A pushing block, which is horizontally slidably disposed on the machine head and is provided with an inclined pushing surface for pushing the first lifting platform to move up and down;

[0031] A pushing cylinder, which is arranged on the machine head and connected to the pushing block;

[0032] A push rod, the push rod is arranged on the push block and is provided with an inclined guide surface close to one end of the support belt so as to facilitate pressing against the support belt, and two push rods are provided and are respectively located on one side of the two support wheels;

[0033] An arc-shaped push ring is arranged on the side wall on the opposite side of the two push rods and is located close to the support wheel. When the support belt is tightly attached to the part, the push rod and the arc-shaped push ring are located below the support belt. The upward movement of the first lifting platform can drive the push rod to press against the support belt, and the push rod continues to move to drive the arc-shaped push ring to press against the support belt for positioning.

[0034] By adopting the above technical solution, the push cylinder is started to drive the push block to move, and the movement of the push block drives the first lifting platform to move downward, and the downward movement of the first lifting platform drives the support belt in contact with the support wheel to separate from the part, and the push rod and the arc-shaped push ring are close to the support belt under the action of the push block, so that the push rod is pressed against the support belt for positioning, and the first lifting platform continues to move downward to drive the arc-shaped push ring to press against the support belt for positioning, so that the support belt moves down and away from the part, so that the support mechanism is completely disengaged from the part, thereby shortening the distance that the support mechanism moves to separate from the part, thereby achieving support for the part while also improving the processing efficiency of the turning machine.

[0035] At the same time, the arc-shaped push ring presses against the support belt to position the tensioning assembly, thereby reducing the probability of the tensioning assembly detaching from the first lifting platform, thereby improving the supporting effect of the supporting mechanism.

[0036] Optionally, the tool holder is provided with a tool for processing parts and a protective cover covering the tool, and the box body is provided with a cooling and dust collection mechanism connected to the protective cover, and the cooling and dust collection mechanism includes:

[0037] A dust collection box, which is arranged on the box body and is provided with a dust collection pipe connected to the protective cover, and the dust collection pipe is used to absorb dust generated during part processing;

[0038] A filter frame, which is arranged on the dust collecting box and has a plurality of filter holes for air to pass through and is used to collect dust;

[0039] A dust suction fan, which is arranged on the dust suction box and allows dust to be moved to the filter frame through the dust suction pipe for collection, and the air after passing through the filter frame enters the dust suction fan;

[0040] A cooling assembly, which is arranged on the dust collecting box and is used to cool the dust and air before entering the filter frame;

[0041] A cooling pipe is arranged on the protective cover and is connected to the air outlet of the dust suction fan, so that the air cooled by the cooling component is blown toward the tool for cooling.

[0042] By adopting the above technical solution, the dust suction fan is started, and dust and hot air enter the dust suction box, and then the dust and hot air are cooled by the cooling component, so that the hot air is cooled and the dust falls down to the filter frame for collection, and the cooled air is blown to the tool through the cooling pipe, so as to collect the dust and cool the tool at the same time, and the cooling component cools the hot air, thereby reducing the probability of dust continuing to fly, so that more dust is moved to the filter frame for collection, thereby reducing dust pollution to the environment, and also improving the processing quality of the turning machine.

[0043] Optionally, the cooling assembly includes:

[0044] A cooling plate, wherein the cooling plate is arranged in the dust collecting box and has a cooling cavity therein and a plurality of cooling holes penetrating the cooling plate, wherein the aperture of the cooling hole is larger than the aperture of the filter hole and is used for dust and air to pass through together;

[0045] A cooling box, which is arranged on the dust collecting box and is filled with cooling liquid;

[0046] A cooling pump is arranged on the cooling box and is provided with a liquid inlet pipe connected to the cooling cavity, and a liquid outlet pipe connected to the cooling cavity and used for returning the coolant to the cooling box is arranged on the cooling plate.

[0047] By adopting the above technical solution, the cooling pump is started, and the coolant in the cooling box enters the cooling cavity through the liquid inlet pipe. The coolant cools the hot air and dust, and then the coolant flows back to the cooling box through the liquid outlet pipe, thereby cooling the hot air and dust.

[0048] Optionally, a sliding hole is provided on the dust box, the filter frame is slidably set on the sliding hole and is provided with a mounting plate that abuts against the dust box, a sealing ring is clamped on the mounting plate and pressed against the dust box for sealing, and the mounting plate is also threadedly connected with mounting screws that are threadedly connected to the dust box.

[0049] By adopting the above technical solution, the mounting screws are turned to disengage from the dust box, and then the mounting screws are pulled to remove the filter frame for cleaning. After cleaning, the filter frame is slidably installed on the sliding hole, the mounting plate is pushed to contact the dust box, and the mounting screws are turned to be threadedly connected to the dust box, so as to realize cleaning of the filter frame, thereby improving the dust collection effect.

[0050] Optionally, two protective doors are slidably provided on the box body for facilitating the placement of parts, and two protective cylinders are provided on the box body, respectively connected to the two protective doors.

[0051] By adopting the above technical solution, the protective cylinder starts to drive the protective door to open, and then the parts can be placed inside the box. Then the protective cylinder starts to drive the protective door to close, thereby protecting the staff and reducing the safety of the staff.

[0052] In summary, the present application includes at least one of the following beneficial technical effects:

[0053] By placing the part on the first lifting platform and the second lifting platform, and then moving the first lifting platform and the second lifting platform up, and then starting the driving assembly to drive the second chuck and the first chuck to contact the part, and then starting the first chuck and the second chuck to clamp the two ends of the part, and then the first lifting platform and the second lifting platform move down away from the part, and then the tool holder starts to process the part, thereby reducing the probability of reducing processing efficiency and quality due to manual clamping, thereby improving the processing efficiency and processing quality of the turning machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0054] Figure 1 It is a three-dimensional structural schematic diagram of the present application;

[0055] Figure 2 It is a schematic diagram of the structure of the present application, omitting some boxes;

[0056] Figure 3 It is a schematic diagram of the structure of the first clamp and the lifting assembly in the present application;

[0057] Figure 4 is a schematic diagram of the structure of the drive component in this application;

[0058] Figure 5 is a schematic diagram of the structure of the support mechanism in the present application, wherein the side wall of the first lifting platform is cut away;

[0059] Figure 6 It is a schematic diagram of the structure of the cooling dust collection mechanism in the present application, in which the side wall of the dust collection box is cut away.

[0060] Figure numerals: 1, box; 11, machine head; 111, mounting table; 112, mounting frame; 113, moving cylinder; 114, fixing plate; 115, guide plate; 12, tool holder; 13, workbench; 14, tool; 15, protective door; 16, protective cylinder; 17, protective cover; 2, feeding mechanism; 21, sliding seat; 22, first chuck; 221, base plate; 222, positioning plate; 223, positioning part; 224, clamping part; 225, clamping claw; 23, second chuck; 24, first lifting platform; 241, avoidance groove; 242, supporting groove; 25, second lifting platform; 26, driving assembly; 27, driving cylinder; 28, connecting block; 3, lifting assembly; 31, pushing block; 311, Vertical rod; 32. Push cylinder; 33. Push rod; 34. Arc push ring; 35. Push surface; 36. Guide surface; 37. Guide surface; 4. Support mechanism; 41. Support wheel; 42. Support belt; 43. Tensioning assembly; 44. First tensioning block; 45. Second tensioning block; 46. Tensioning spring; 47. First tensioning wheel; 48. Second tensioning wheel; 49. Slide groove; 5. Cooling and dust collection mechanism; 51. Dust collection box; 511. Dust collection pipe; 52. Filter frame; 53. Dust collection fan; 54. Cooling pipe; 55. Mounting plate; 56. Mounting screws; 6. Cooling assembly; 61. Cooling plate; 62. Cooling box; 63. Cooling pump; 64. Cooling hole; 65. Liquid inlet pipe; 66. Liquid outlet pipe; 7. Parts. DETAILED DESCRIPTION

[0061] The present application is further described in detail below in conjunction with the accompanying drawings 1-6.

[0062] The embodiment of the present application discloses a CNC turning machine.

[0063] Reference Figure 1 and Figure 2 The CNC turning machine includes a box body 1, a machine head 11 arranged on the box body 1, a tool holder 12 slidably arranged on the box body 1 and used for processing the part 7, and a feeding mechanism 2 for auxiliary feeding is arranged on the box body 1. The following explanation is given by taking the part 7 as a round tube as an example.

[0064] Reference Figure 1 and Figure 2A horizontal workbench 13 is fixedly installed inside the box 1, and the length of the workbench 13 is parallel to the length direction of the box 1, and the machine head 11 is fixedly installed on one end of the workbench 13, and the tool holder 12 is horizontally slidably installed on the upper surface of the workbench 13, and the sliding direction of the tool holder 12 is parallel to the length direction of the workbench 13. A tool 14 for processing the part 7 is fixedly installed on the tool holder 12, so the machine head 11 and the tool holder 12 are both located in the box 1; two protective doors 15 are horizontally slidably installed on the side wall of the box 1, and the two protective doors 15 are in contact with each other. After opening the protective doors 15, the part 7 can be placed in the box 1 for processing, and two protective cylinders 16 are fixedly installed on the upper surface of the box 1, and the piston rods of the protective cylinders 16 are respectively connected to the two protective doors 15, and the two protective cylinders 16 are respectively used to drive the two protective doors 15 to move.

[0065] Reference Figure 2 and Figure 3 The feeding mechanism 2 includes a sliding seat 21, a first chuck 22 and a second chuck 23, a first lifting platform 24 and a second lifting platform 25. The sliding seat 21 is slidably installed on the upper surface of the workbench 13 along the length direction of the workbench 13, and the tool holder 12 is located between the machine head 11 and the sliding seat 21; the first rotating shaft and the second rotating shaft are horizontally rotatably installed on the side wall on the opposite side of the machine head 11 and the sliding seat 21, and the axes of the first rotating shaft and the second rotating shaft coincide, and the axis of the first rotating shaft is parallel to the length direction of the workbench 13, and a driving motor connected to the first rotating shaft is fixedly installed on the machine head 11.

[0066] Reference Figure 2 and Figure 3 The first chuck 22 and the second chuck 23 are coaxially mounted on the opposite ends of the first rotating shaft and the second rotating shaft, and the first chuck 22 and the second chuck 23 have the same structure and are respectively used to clamp the two ends of the part 7; the first chuck 22 is taken as an example for explanation below, the first chuck 22 includes a base plate 221 and three positioning plates 222, the base plate 221 is coaxially fixedly mounted on the first rotating shaft, and a clamping jaw 225 is radially slidably mounted along the base plate 221 on the side wall of the base plate 221 away from the first rotating shaft, and three clamping jaws 225 are arranged in a circular array around the axis of the base plate 221, the structure of the base plate 221 and the three clamping jaws 225 is the same as that of a three-jaw chuck, and at the same time, an oil pressure station for controlling the three clamping jaws 225 to approach or move away from each other at the same time is fixedly mounted on the machine head 11 and the sliding seat 21.

[0067] Reference Figure 2 and Figure 3The three positioning plates 222 are respectively fixedly mounted on the three clamping jaws 225, and the positioning plate 222 includes a positioning portion 223 and a clamping portion 224 coaxially connected together, and the positioning portion 223 and the clamping portion 224 are both arc-shaped, and the inner diameters of the positioning portion 223 and the clamping portion 224 are the same, and the positioning portion 223 is fixedly mounted on the clamping jaw 225, and the outer diameter of the positioning portion 223 is larger than the outer diameter of the clamping portion 224, so the part 7 is pressed against the three positioning portions 223 for positioning, and then the oil pressure station is started to drive the three clamping jaws 225 away from each other, and the three clamping jaws 225 move to drive the three clamping portions 224 to simultaneously press against the inner wall of the part 7 for clamping, so the first chuck 22 and the second chuck 23 clamp the two ends of the part 7.

[0068] Reference Figure 2 and Figure 4 The feeding mechanism 2 also includes a driving assembly 26, which is arranged on the workbench 13 and is used to drive the sliding seat 21 to move. The driving assembly 26 includes a driving cylinder 27 and a connecting block 28. The driving cylinder 27 is fixedly installed on the upper surface of the workbench 13, and the connecting block 28 is fixedly installed on the lower surface of the sliding seat 21. At the same time, the connecting block 28 is fixedly connected to the piston rod of the driving cylinder 27.

[0069] Reference Figure 2 and Figure 4 A horizontal mounting platform 111 is fixedly installed on the side wall of the machine head 11 close to the sliding seat 21 and above the first chuck 22. A mounting frame 112 is slidably installed on the mounting platform 111 along the sliding direction of the sliding seat 21, and the mounting frame 112 extends vertically to the bottom of the first chuck 22. A moving cylinder 113 is fixedly installed on the upper surface of the mounting platform 111. The piston rod of the moving cylinder 113 is fixedly connected to the mounting frame 112 and is used to drive the mounting frame 112 to move; horizontal fixing plates 114 are fixedly installed on the side wall on the opposite side of the mounting frame 112 and the tool holder 12 and below the first chuck 22, and vertical guide plates 115 are fixed on the upper surfaces of the two fixing plates 114; the first lifting platform 24 and the second lifting platform 25 are vertically extended to the bottom of the first chuck 22. The first lifting platform 24 and the second lifting platform 25 are slidingly installed on the side walls on the opposite side of the two guide plates 115, and the first lifting platform 24 and the second lifting platform 25 have the same structure and both extend vertically to the top of the guide plate 115. At the same time, the first lifting platform 24 and the second lifting platform 25 are both located below the first chuck 22, and the first lifting platform 24 is located on the side of the guide plate 115 connected to the mounting frame 112 close to the first chuck 22; the mounting frame 112 can move in the direction close to or away from the first chuck 22, and the piston rod of the moving cylinder 113 is extended to drive the mounting frame 112 and the first lifting platform 24 to move toward the direction close to the first chuck 22, so that the first lifting platform 24 moves to the bottom of the first chuck 22, and the piston rod of the moving cylinder 113 moves back to drive the first lifting platform 24 to move to the outside of the first chuck 22.

[0070] Reference Figure 3 and Figure 5 The two fixed plates 114 are each provided with a lifting assembly 3 for respectively driving the first lifting platform 24 and the second lifting platform 25 to move vertically. At the same time, the first lifting platform 24 and the second lifting platform 25 are each provided with a supporting mechanism 4 for supporting the part 7. The lifting assembly 3 and the supporting mechanism 4 connected to the first lifting platform 24 are explained below as an example.

[0071] Reference Figure 2 , Figure 3 and Figure 5 The supporting mechanism 4 includes two supporting wheels 41, a supporting belt 42, and a tensioning assembly 43. A avoiding groove 241 is provided on the top of the first lifting platform 24, which runs through the opposite side walls of the first lifting platform 24, and the avoiding groove 241 is arc-shaped and is used to avoid the part 7; a supporting groove 242 is provided on the upper surface of the avoiding groove 241, and the supporting groove 242 is also arc-shaped and is opened concentrically with the avoiding groove 241, and the supporting groove 242 is parallel to the avoiding groove 241, and the axes of the supporting groove 242, the avoiding groove 241 and the part 7 coincide; the two supporting wheels 41 are horizontally rotatably installed on the opposite side walls of the supporting groove 242, and the two supporting wheels 41 are located on both sides of the axis of the part 7 and below the axis of the part 7, and the axis of the supporting wheel 41 is parallel to the axis of the part 7, and the supporting wheel 41 is used to support the part 7, and the axis of the part 7 coincides with the axis of the first chuck 22; the supporting belt 42 is sleeved on the two supporting wheels 41.

[0072] Reference Figure 2 and Figure 5 The tensioning assembly 43 is slidably set on the support groove 242 and is located on the inner side of the support belt 42. At the same time, the tensioning assembly 43 can move to avoid the position as the part 7 is squeezed, and the tensioning assembly 43 is used to tension the support belt 42 and to support the part 7. At the same time, a plurality of tensioning assemblies 43 are arranged in a circular array around the axis of the part 7.

[0073] Reference Figure 5 The tensioning assembly 43 includes a first tensioning block 44 and a second tensioning block 45, a tensioning spring 46, a first tensioning wheel 47 and a second tensioning wheel 48. Sliding grooves 49 are radially opened on the two opposite side walls of the support groove 242 along the support groove 242, and the sliding grooves 49 are connected to the top of the first lifting platform 24. The first tensioning block 44 is located above the second tensioning block 45 and is slidably installed on the sliding grooves 49. At the same time, the first tensioning block 44 and the second tensioning block 45 are slidably arranged on the two sliding grooves 49; two tensioning springs 46 are provided and are arranged one-to-one with the two first tensioning blocks 44, and the two ends of the tensioning springs 46 are respectively fixedly connected to the side walls on the opposite side of the first tensioning block 44 and the second tensioning block 45.

[0074] Reference Figure 2 and Figure 5The first tensioning wheel 47 is horizontally rotatably installed on the side wall on the opposite side of the two first tensioning blocks 44, and the second tensioning wheel 48 is horizontally rotatably installed on the side wall on the opposite side of the two second tensioning blocks 45, and the rotation direction axis of the first tensioning wheel 47 and the second tensioning wheel 48 is parallel to the axis of the support wheel 41. At the same time, the highest point and the lowest point of the first tensioning wheel 47 and the second tensioning wheel 48 protrude from the upper and lower surfaces of the first tensioning block 44 and the second tensioning block 45 respectively. The first tensioning wheel 47 and the second tensioning wheel 48 are pressed against the two opposite inner side walls of the support belt 42 under the action of the tensioning spring 46, so as to support and tension the support belt 42; part 7 is placed on the two support wheels 41, part 7 squeezes the support belt 42, and the movement of the support belt 42 drives the first tensioning wheel 47 and the second tensioning wheel 48 to move downward, and the first tensioning wheel 47 and the second tensioning wheel 48 are used to tension the support belt 42, and the first tensioning wheel 47 also supports the support belt 42, so that the support belt 42 supports the part 7.

[0075] Reference Figure 3 and Figure 5 The lifting assembly 3 includes a pushing block 31, a pushing cylinder 32, a pushing rod 33 and an arc-shaped pushing ring 34. The pushing block 31 is slidably installed on the upper surface of the fixed plate 114 along the axial direction of the avoidance groove 241, and an inclined pushing surface 35 is provided on the top of the pushing block 31, and the height of the end of the pushing surface 35 close to the guide plate 115 is higher than the height of the end away from the guide plate 115, and a mounting surface that fits the pushing surface 35 is provided on the bottom end of the first lifting platform 24, and a sliding block that can slide along the inclined direction of the pushing surface 35 is fixedly installed on the mounting surface, so the movement of the pushing block 31 can drive the first lifting platform 24 to move vertically; the pushing cylinder 32 is fixedly installed on the upper surface of the fixed plate 114, and the piston rod of the pushing cylinder 32 is fixedly connected to the pushing block 31, and the pushing cylinder 32 is started to drive the pushing block 31 to move, and the movement of the pushing block 31 drives the first lifting platform 24 to move vertically.

[0076] Reference Figure 2 , Figure 3 and Figure 5 Two vertical rods 311 are fixedly installed on the upper surface of the pushing surface 35, and the vertical rods 311 are located on the side of the first lifting platform 24 away from the guide plate 115, and the vertical rods 311 are arranged one by one with the two support wheels 41; two pushing rods 33 are provided and are fixedly installed on the top of the two vertical rods 311 respectively, and the length direction of the pushing rods 33 is parallel to the axis of the first chuck 22, and the end of the pushing rod 33 away from the vertical rods 311 extends horizontally to the side close to the support belt 42 and a guide surface 36 is provided on the lower surface; the lifting equipment lifts the part 7, and the push cylinder 32 is started to drive the first lifting platform 24 to move downward and close to the pushing rod 33, so the part 7 is away from the support belt 42 located at the contact part with the support wheel 41, and the pushing rod 33 is pressed against the support belt 42 under the action of the guide surface 36.

[0077] Reference Figure 2 , Figure 3 and Figure 5 The arc-shaped push ring 34 is fixedly mounted on the side wall on the opposite side of the two push rods 33 and is located near one end of the support wheel 41; when the support belt 42 supports the part 7, the push rod 33 and the arc-shaped push ring 34 are both located below the support belt 42, and the arc-shaped push ring 34 is arc-shaped and the arc surface is parallel to the arc surface of the support belt 42, and the side wall of the arc-shaped push ring 34 close to the support belt 42 is provided with two guide surfaces 37, and the two guide surfaces 37 extend from the middle position of the arc-shaped push ring 34 to both ends, so the projection of the guide surface 37 in the vertical direction is in a "V" shape.

[0078] Reference Figure 2 , Figure 3 and Figure 5 , the two push rods 33 are pressed against the support belt 42, and then the first lifting platform 24 continues to move downward, so that the push rod 33 and the arc-shaped push ring 34 continue to approach the support belt 42, so the arc-shaped push ring 34 first contacts the support belt 42 on the side close to the push rod 33, and as the arc-shaped push ring 34 gradually moves, the arc-shaped push ring 34 is completely in contact with the support belt 42, so as to position the support belt 42 and the first tensioning block 44, thereby reducing the probability of the first tensioning block 44 detaching from the sliding groove 49. The downward movement of 24 also causes the upper surface of the support belt 42 to move downward and disengage from the part 7, and then the part 7 can be taken off and transported away, and then the part 7 to be processed is replaced, and the part 7 is placed on the two arc-shaped push rings 34 located on the first lifting platform 24 and the second lifting platform 25, and then the push cylinder 32 is started to drive the first lifting platform 24 to move upward and away from the push rod 33, and the arc-shaped push ring 34 and the push rod 33 are away from the support belt 42 and disengaged, and then the part 7 is placed on the support wheel 41 and the support belt 42, so as to support the part 7.

[0079] Reference Figure 1 , Figure 2 and Figure 6A protective cover 17 covering the tool 14 is fixedly installed on the knife seat 12, and a cooling dust suction mechanism 5 connected with the protective cover 17 is provided on the box body 1. The cooling dust suction mechanism 5 includes a dust suction box 51, a filter frame 52, a dust suction fan 53, a cooling component 6, and a cooling pipe 54; the dust suction box 51 is fixedly installed on the outer wall of the box body 1 away from the protective door 15, and a dust suction pipe 511 fixedly connected to the upper surface of the dust suction box 51 is fixedly installed on the side wall of the protective cover 17, and a sliding hole is opened on the side wall of the dust suction box 51 away from the box body 1; the filter frame 52 is horizontally slidably installed on the sliding hole, and a plurality of filter holes for air to pass through are evenly opened on the filter frame 52. A mounting plate 55 is fixedly installed on the side wall of the filter frame 52, and the mounting plate 55 is pressed against the outer wall of the dust box 51 for positioning. At the same time, an annular mounting groove is opened on the side wall of the mounting plate 55 close to the dust box 51, and the sliding hole is located in the mounting groove. A sealing ring is clamped and installed on the mounting groove and pressed against the outer wall of the dust box 51, and the mounting plate 55 is threadedly connected with a mounting screw 56 threadedly connected to the outer wall of the dust box 51.

[0080] Reference Figure 1 , Figure 2 and Figure 6 The dust suction fan 53 is fixedly mounted on the outer wall of the dust suction box 51, and the dust suction fan 53 is connected to the dust suction box 51 located below the sliding hole. When the dust suction fan 53 is started, the dust generated when the tool 14 processes the part 7 enters the filter frame 52 through the dust suction pipe 511 for collection; the cooling component 6 is arranged on the dust suction box 51 and is located above the filter frame 52. The cooling component 6 is used to cool the hot air and dust entering the dust suction box 51 through the dust suction pipe 511, thereby reducing the probability of dust flying due to hot air, so that more dust enters the filter frame 52 for collection; one end of the cooling pipe 54 is fixedly mounted on the air outlet of the dust suction fan 53, and the other end of the cooling pipe 54 is fixedly connected to the outer wall of the protective cover 17 and connected to the protective cover 17, so that the cooled air enters the protective cover 17 through the cooling pipe 54, and then the cooled air is blown to the tool 14 for cooling.

[0081] Reference Figure 1 and Figure 6 The cooling assembly 6 includes a cooling plate 61, a cooling box 62 and a cooling pump 63. The cooling plate 61 is fixedly mounted on the inner wall of the dust collection box 51, and the cooling plate 61 is located above the filter frame 52. At the same time, a cooling cavity is opened inside the cooling plate 61, and a plurality of cooling holes 64 connected to the lower surface of the cooling plate 61 are evenly opened on the upper surface of the cooling plate 61. At the same time, the cooling holes 64 are not connected to the cooling cavity, and the diameter of the cooling holes 64 is larger than the diameter of the filter holes. The cooling holes 64 allow dust and hot air to pass through at the same time.

[0082] Reference Figure 1 and Figure 6The cooling box 62 is fixedly mounted on the lower surface of the dust collection box 51, and the cooling box 62 is filled with coolant, and the cooling pump 63 is fixedly mounted on the outer wall of the cooling box 62 and is connected with the cooling box 62, and at the same time, a liquid inlet pipe 65 fixedly mounted on the cooling pump 63 and connected with the side wall of the cooling plate 61, and the liquid inlet pipe 65 is connected with the cooling cavity, and a liquid outlet pipe 66 fixedly mounted on the side wall of the cooling plate 61 away from the liquid inlet pipe 65 and connected with the side wall of the cooling box 62, and at the same time, the liquid outlet pipe 66 is connected with the cooling cavity and the cooling box 62.

[0083] The working principle of the embodiment of the present application is as follows:

[0084] The protective door 15 is opened, and then the part 7 is hoisted and placed on the two arc-shaped push rings 34. Then the first lifting platform 24 moves upward to make the arc-shaped push ring 34 and the push rod 33 separate from the support belt 42, and the part 7 is placed on the support wheel 41 and the support belt 42 for support and positioning. Then the oil cylinder 27 is driven to start and drive the sliding seat 21 and the second chuck 23 to approach the part 7, so that the two ends of the part 7 are in contact with the first chuck 22 and the second chuck 23. The first chuck 22 and the second chuck 23 are driven to clamp the two ends of the part 7, and then the tool 14 is started to perform rough processing on the part 7, and the support wheel 41 and the support belt 42 support and position the part 7, and then the first lifting platform 24 and the second lifting platform 25 move downward, so that the push rod 33 and the arc-shaped push ring 34 are pressed against the support belt 42 for positioning, so that the support belt 42 is away from the part 7, and then the tool 14 starts to finish the part 7. After the processing is completed, the protective door 15 is opened, and the first chuck 22 and the second chuck 23 release the clamping of the part 7, and then the part 7 is replaced to continue processing, thereby reducing the probability of reducing the processing efficiency and quality due to manual clamping, thereby improving the processing efficiency and processing quality of the turning machine.

[0085] When part 7 is being processed, the dust suction fan 53 is started, and the dust and hot air generated during processing enter the dust suction box 51 through the dust suction pipe 511. At the same time, the cooling pump 63 is started, and the coolant enters the cooling chamber through the liquid inlet pipe 65, so as to cool the dust and hot air. Then the coolant flows back to the cooling box 62 through the liquid outlet pipe 66, and the dust enters the filter frame 52 for collection, and the cooled air is blown to the tool 14 through the cooling pipe 54 for cooling, thereby reducing the pollution caused by dust and improving the processing quality.

[0086] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A CNC turning machine, characterized in that: The invention comprises a box body (1), a machine head (11) arranged on the box body (1), and a tool holder (12) slidably arranged on the box body (1) and used for processing a part (7), wherein a feeding mechanism (2) for assisting feeding is arranged on the box body (1), and the feeding mechanism (2) comprises: A sliding seat (21), the sliding seat (21) being slidably disposed on the box body (1), and the knife seat (12) being located between the machine head (11) and the sliding seat (21); A first chuck (22) and a second chuck (23), wherein the first chuck (22) and the second chuck (23) are rotatably disposed on the machine head (11) and the sliding seat (21) respectively and enable two ends of the part (7) to abut against the first chuck (22) and the second chuck (23) and are used to clamp the part (7); A first lifting platform (24) and a second lifting platform (25), wherein the first lifting platform (24) and the second lifting platform (25) are respectively slidably disposed on the machine head (11) and the tool holder (12) up and down, and the first lifting platform (24) is located below the first chuck (22) and cooperates with the second lifting platform (25) to support and position the part (7); A driving assembly (26), wherein the driving assembly (26) is arranged on the box body (1) and connected to the sliding seat (21); The first lifting platform (24) and the second lifting platform (25) are both provided with a support mechanism (4), and the support mechanism (4) comprises: Two support wheels (41), the two support wheels (41) being rotatably disposed on the first lifting platform (24) and located on both sides of the part (7), the part (7) being placed on the two support wheels (41); A support belt (42), wherein the support belt (42) is sleeved on the two support wheels (41) and is closely attached to the part (7) for support; A tensioning assembly (43) is slidably disposed on the first lifting platform (24) and is located inside the support belt (42); the tensioning assembly (43) can move with the extrusion of the part (7) and tension the support belt (42) to support the part (7).

2. A CNC turning machine according to claim 1, characterized in that: The first chuck (22) comprises: A base plate (221), the base plate (221) being rotatably disposed on the machine head (11), and having three clamping claws (225) disposed on the base plate (221) so as to slide radially along the base plate (221); Three positioning plates (222), the three positioning plates (222) are detachably arranged on three clamping claws (225) and are in contact with the part (7) for positioning and can be clamped on the side wall of the part (7) for positioning.

3. A CNC turning machine according to claim 1, characterized in that: A mounting frame (112) is mounted on the machine head (11) so as to slide in a direction approaching or moving away from the first clamp (22); the first lifting platform (24) is arranged on the mounting frame (112) and can be moved to the outside of the first clamp (22); and a movable cylinder (113) connected to the mounting frame (112) is arranged on the machine head (11).

4. A CNC turning machine according to claim 1, characterized in that: The tensioning assembly (43) comprises: A first tensioning block (44) and a second tensioning block (45), wherein the first tensioning block (44) and the second tensioning block (45) are arranged on the first lifting platform (24) so ​​as to slide along the radial direction of the part (7); A tensioning spring (46), wherein two ends of the tensioning spring (46) are respectively connected to the first tensioning block (44) and the second tensioning block (45); A first tensioning wheel (47) and a second tensioning wheel (48), wherein the first tensioning wheel (47) and the second tensioning wheel (48) are rotatably disposed on the first tensioning block (44) and the second tensioning block (45) respectively, and are pressed against two opposite inner side walls of the support belt (42) under the action of a tensioning spring (46) and are used to tension the support belt (42).

5. The CNC turning machine according to claim 1, characterized in that: The knife seat (12) is provided with a lifting assembly (3) for driving the first lifting platform (24) to move up and down, and the lifting assembly (3) comprises: A pushing block (31), the pushing block (31) being horizontally slidably disposed on the machine head (11) and being provided with an inclined pushing surface (35) for pushing the first lifting platform (24) to move up and down; A pushing cylinder (32), wherein the pushing cylinder (32) is disposed on the machine head (11) and connected to the pushing block (31); A push rod (33), the push rod (33) being arranged on the push block (31) and having an inclined guide surface (36) at one end close to the support belt (42) so as to facilitate pressing against the support belt (42), and two push rods (33) being arranged and respectively located on one side of two support wheels (41); An arc-shaped push ring (34), wherein the arc-shaped push ring (34) is arranged on the side wall on the opposite side of the two push rods (33) and is located close to the support wheel (41); when the support belt (42) is tightly attached to the part (7), the push rod (33) and the arc-shaped push ring (34) are located below the support belt (42); and the upward movement of the first lifting platform (24) can drive the push rod (33) to press against the support belt (42), and the push rod (33) continues to move to drive the arc-shaped push ring (34) to press against the support belt (42) for positioning.

6. A CNC turning machine according to claim 1, characterized in that: The tool holder (12) is provided with a tool (14) for machining a part (7) and a protective cover (17) covering the tool (14); the box body (1) is provided with a cooling dust collection mechanism (5) connected to the protective cover (17); the cooling dust collection mechanism (5) comprises: A dust collection box (51), the dust collection box (51) being arranged on the box body (1) and being provided with a dust collection pipe (511) connected to the protective cover (17), the dust collection pipe (511) being used to absorb dust generated during the processing of the part (7); A filter frame (52), the filter frame (52) being arranged on the dust collecting box (51) and each having a plurality of filter holes for air to pass through and used for collecting dust; A dust suction fan (53), the dust suction fan (53) being arranged on the dust suction box (51) and allowing dust to be moved to the filter frame (52) through the dust suction pipe (511) for collection, and air passing through the filter frame (52) enters the dust suction fan (53); A cooling component (6), the cooling component (6) being arranged on the dust collecting box (51) and being used to cool the dust and air before entering the filter frame (52); A cooling pipe (54) is arranged on the protective cover (17) and is in communication with an air outlet of the dust suction fan (53), so that air cooled by the cooling assembly (6) is blown toward the tool (14) for cooling.

7. A CNC turning machine according to claim 6, characterized in that: The cooling component (6) comprises: A cooling plate (61), the cooling plate (61) being arranged in the dust collecting box (51) and having a cooling cavity therein and a plurality of cooling holes (64) penetrating the cooling plate (61), the cooling holes (64) having a larger aperture than the filter holes and allowing dust and air to pass through together; A cooling box (62), wherein the cooling box (62) is arranged on the dust collection box (51) and is filled with cooling liquid; A cooling pump (63) is disposed on the cooling box (62) and is provided with a liquid inlet pipe (65) connected to the cooling chamber, and the cooling plate (61) is provided with a liquid outlet pipe (66) connected to the cooling chamber and used for returning the coolant to the cooling box (62).

8. A CNC turning machine according to claim 6, characterized in that: The dust box (51) is provided with a sliding hole, the filter frame (52) is slidably arranged on the sliding hole and is provided with a mounting plate (55) that contacts the dust box (51), the mounting plate (55) is provided with a sealing ring that contacts the dust box (51) for sealing, and the mounting plate (55) is also threadedly connected with a mounting screw (56) that is threadedly connected to the dust box (51).

9. A CNC turning machine according to claim 1, characterized in that: The box body (1) is slidably provided with two protective doors (15) for facilitating the placement of parts (7), and the box body (1) is provided with two protective cylinders (16) respectively connected to the two protective doors (15).

Citation Information

Patent Citations

  • Valve seat drilling machine

    CN112916906A

  • Lathe for machining cast workpiece

    CN213794258U