A carpet strength production and testing device
By designing a carpet strength production and preparation testing device including a conveying and cutting mechanism, a tensile mechanism, a friction mechanism and a lifting and rotating mechanism, the problem that the prior art cannot perform wear resistance tests in different directions and angles is solved, and more accurate carpet strength testing and a longer service life are achieved.
Patent Information
- Application Number
- CN202311509158.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-14
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2043-11-14
AI Technical Summary
The existing carpet strength production and preparation test devices cannot effectively carry out wear resistance tests in different directions and angles, resulting in insufficient accuracy of the test results and the inability to comprehensively evaluate the service life and experience of the carpet in actual use.
A carpet strength production and preparation test device is designed, including a conveying and cutting mechanism, a tensile mechanism, a friction mechanism and a lifting and rotating mechanism. Through the cooperation of these mechanisms, the carpet can be subjected to all-round and full-angle wear-resistant tests, and tensile tests at different angles and positions can be achieved.
Through all-round and all-angle wear-resistant testing, the accuracy of carpet strength testing is improved, ensuring that the carpet can still maintain a long service life and a good use feeling after long-term use. At the same time, the use of the lifting and rotating mechanism expands the scope of application and practicality of the test.
Smart Images

Figure CN117705617B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of carpet testing, in particular to a carpet strength production and preparation testing device. Background Art
[0002] Carpets are floor coverings made of natural fibers such as cotton, linen, wool, silk, grass, or chemical synthetic fibers, which are knitted, flocked, or woven by hand or mechanical processes. They have the effects of reducing noise, heat insulation, and decoration. In order to ensure the service life of carpets, it is usually necessary to conduct strength tests on them after they are manufactured.
[0003] However, there are usually some problems in the daily use of ordinary carpet strength production and preparation test devices. With the development of science and technology, technicians in related fields have also made a lot of optimizations on carpet strength production and preparation test devices to solve some problems that different consumer groups care about. In order to make a more accurate comparison, such as the publication number CN219179095U
[0004] The Chinese patent discloses a carpet strength testing device; when in use, the device uses a test bench and a testing mechanism on the test bench, the testing mechanism includes a stretching assembly and a fixing assembly, and drives the fixed motor to drive the screw to operate, so that the two movable seats are separated from each other, and the carpet can be horizontally stretched to test the strength of the carpet when it is horizontally stretched. Driving the two movable motors to operate can drive the two ends of the carpet to flip respectively, so as to test the strength of the carpet when it is stretched in different directions, making the test of the carpet strength more rigorous and the test results more referenceable.
[0005] However, the above-mentioned carpet strength testing device still has some shortcomings in actual use: 1. The above-mentioned prior art can perform a tensile test on the carpet, and a reversible mechanism is provided to achieve the strength of the carpet when the stretching angle is different. However, in the actual test process, it is usually necessary to perform a wear resistance test on the carpet in different directions and at different angles to ensure that the carpet can still have a long service life and a good use experience after being stretched and stepped on to different degrees during actual use.
[0006] Although the above-mentioned prior art can realize tensile testing of the carpet at different angles by flipping the corresponding structure, during the flipping process, the flipping direction and angle are fixed, and it cannot be guaranteed that the carpet can be subsequently tensile tested in different directions and angles, which is not conducive to improving the accuracy of testing the strength of the carpet.
[0007] Therefore, under the above-stated viewpoints, there is still room for improvement in the existing carpet strength production and preparation testing equipment. Summary of the invention
[0008] In order to solve the above problems, the present invention provides a carpet strength production and preparation testing device and testing method.
[0009] In the first aspect, a carpet strength production and preparation testing device includes a workbench, a conveying and cutting mechanism is provided on one side of the upper end of the workbench, a stretching mechanism is provided on the side of the upper end of the workbench away from the conveying and cutting mechanism, a friction mechanism corresponding to the stretching mechanism is also provided on the upper end of the workbench, and a lifting and rotating mechanism is provided below the friction mechanism.
[0010] Preferably, the friction mechanism includes an installation side plate, a movable through groove, a rotating rod, a pin shaft rod, a driving cylinder 1, a two-way spring rod, an adjusting ring, a friction rod, a rotating unit and a sliding unit. The installation side plates are symmetrically arranged on the front and rear sides of the upper end of the workbench away from the conveying and cutting mechanism. The installation side plates are symmetrically provided with movable through grooves on the upper and lower sides. The two movable through grooves at the same height are commonly provided with a rotating rod, and the rotating rod is a hollow structure. The pin shaft rod is arranged in the rotating rod. The driving cylinder 1 is arranged on the outer surface of the installation side plate away from the conveying and cutting mechanism through a cylinder seat. The telescopic end of the driving cylinder 1 is provided with a two-way spring rod. The two telescopic ends of the two-way spring rod are respectively fixedly connected to the corresponding pin shaft rods. The rotating rod is located on the outer surface between the two installation side plates and is evenly slidably provided with a plurality of adjusting rings. The outer side surface of the adjusting ring is evenly provided with a plurality of friction rods circumferentially.
[0011] A rotating unit matched with the rotating rod is arranged on the opposite sides of the two installation side plates, and a sliding unit for driving the adjusting ring to slide is arranged between the two installation side plates.
[0012] Preferably, the rotating unit includes a connecting plate, a two-way cylinder, a linear rack and a rotating gear. Two connecting plates are evenly arranged on the outer side surface of the mounting side plate along the direction of the moving through groove. A two-way cylinder is arranged at one end of the connecting plate away from the mounting side plate. A linear rack is commonly arranged at the telescopic ends on the same side of the two two-way cylinders, and the linear rack is slidably arranged on the mounting side plate along the vertical direction. A rotating gear meshing with the linear rack is arranged at one end of the rotating rod away from the mounting side plate.
[0013] Preferably, the sliding unit includes a connecting rod, a sliding disc, a corrugated block, an adjusting rod, a clamping spring, a clamping plate, a guide rod and a guide hole, a connecting rod is arranged between two adjacent adjusting rings on the same rotating rod, a sliding disc is rotatably arranged on the side of the adjusting ring close to the mounting side plate away from the connecting rod, two corrugated blocks corresponding to the movable through grooves are arranged on the inner surface of the mounting side plate on one side, an adjusting rod of an L-shaped structure is arranged on the sliding disc close to the corrugated block, a clamping plate is arranged on the inner side of the mounting side plate on the other side, and the clamping plate is in contact with the sliding disc close to the mounting side plate, a number of clamping springs are connected between the clamping plate and the mounting side plate, a horizontal guide rod is arranged on the side of the clamping plate facing the mounting side plate, and a guide hole for the guide rod to slide is opened on the mounting side plate.
[0014] Preferably, the conveying and cutting mechanism includes a conveyor belt, a supporting side plate, a cutting knife and a control lever. A conveyor belt is provided on one side of the upper end of the workbench. The conveyor belt is an inclined structure. Two supporting side plates are provided on the side of the conveyor belt close to the friction mechanism. A cutting knife is provided between the two supporting side plates for rotation via a torsion spring. A control lever is provided on the end of the cutting knife away from the supporting side plate.
[0015] Preferably, the stretching mechanism includes a sliding groove, a linkage rod, a linkage plate, a moving block, a clamping block, a clamping groove, a driven rod, a second driving cylinder, a stretching spring and a third driving cylinder. A sliding groove is provided at the end of the mounting side plate away from the conveying and cutting mechanism, a linkage rod is slidably arranged in the sliding groove, linkage plates with an L-shaped structure are provided at the opposite ends of the two linkage rods, a moving block is commonly arranged between the opposite ends of the two linkage plates, clamping blocks are provided above the moving block and above the side of the workbench close to the conveying and cutting mechanism, clamping grooves corresponding to the positions of the clamping blocks are provided on the workbench and the moving block, driven rods are symmetrically arranged at both ends of the clamping block, and a second driving cylinder corresponding to the driven rod is provided at the upper ends of the workbench and the moving block, and the telescopic end of the second driving cylinder is fixedly connected to the driven rod.
[0016] A tension spring is arranged on the side of the moving block away from the cutting knife, a driving cylinder three is arranged on one end of the workbench close to the tension spring, and the telescopic end of the driving cylinder three is fixedly connected to the tension spring.
[0017] Preferably, the lifting and rotating mechanism includes a support frame, a driving cylinder four, a fixing frame, a rotating disc, a rotating rod, a driving gear, a driving cylinder five, a driving rack and a supporting unit. The support frame is arranged on the side of the workbench away from the conveying and cutting mechanism, and the support frame is located below the stretching mechanism. Driving cylinders four are symmetrically arranged on the front and rear sides of the support frame. The telescopic ends of the two driving cylinders four are jointly provided with a fixing frame in a U-shaped structure. A rotating disc is rotatably arranged in the middle of the horizontal section of the fixing frame. A rotating rod is arranged at the lower end of the rotating disc. A driving gear is arranged at the end of the rotating rod away from the rotating disc. A driving cylinder five is arranged on the lower horizontal section of the fixing frame. The telescopic end of the driving cylinder five is provided with a driving rack meshing with the driving gear, and the driving rack is slidably connected to the lower horizontal section of the fixing frame. A supporting unit is also arranged at the upper end of the rotating disc.
[0018] Preferably, the supporting unit includes a rotating plate, rectangular grooves, a supporting plate, a bidirectional electric push rod and a supporting extension plate. The rotating plate is arranged at the upper end of the rotating disc. Rectangular grooves are symmetrically opened on both sides of the rotating plate, and the direction of the rectangular grooves is parallel to the direction of the installation side plate. A supporting plate is arranged in the rectangular grooves. The supporting plate is of a hollow structure. A bidirectional electric push rod is arranged inside the supporting plate. Supporting extension plates are arranged at both telescopic ends of the bidirectional electric push rod, and the supporting extension plates are slidably arranged inside the supporting plate.
[0019] Preferably, a waveform slide rail is opened on the waveform surface in the middle of the waveform block. A sliding ball located in the waveform slide rail is arranged at the end of the adjusting rod close to the waveform block.
[0020] Preferably, a first moving groove is opened at one end of the opposite sides of the two moving through grooves on the same installation side plate and close to the conveying and cutting mechanism. A second moving groove is opened at one end of the opposite sides of the two waveform slide rails on the same installation side plate and close to the conveying and cutting mechanism.
[0021] In a second aspect, a method for testing the strength production and preparation of carpets includes the following steps: S1: Carpet stretching test: First, place the carpet after production and processing above the conveying and cutting mechanism, and control the size of the tested carpet by operating the conveying and cutting mechanism. After the carpet is smoothly conveyed to the stretching mechanism, the stretching mechanism clamps both ends of the carpet so that the stretching mechanism can smoothly perform a stretching test on the carpet.
[0022] S2: Carpet wear resistance test: After the carpet completes the stretching test, both ends of the carpet are still fixed by the stretching mechanism. The friction mechanism performs a wear resistance test on both sides of the carpet. Through the mutual cooperation of the rotating unit and the sliding unit, the friction of different positions and different angles of the carpet can be further realized, so that the friction mechanism can smoothly perform a wear resistance test on the carpet.
[0023] S3: Rotational support adjustment: The carpet needs to be subjected to tensile tests and wear tests at different angles. The lifting and rotating mechanism drives the carpet to rotate a certain angle so as to adjust the clamping angle of the stretching mechanism on the carpet. Then, the stretching mechanism and the friction mechanism can perform tensile tests and wear tests on the carpet at different angles.
[0024] In summary, the present application includes at least one of the following beneficial technical effects:
[0025] 1. The present invention is capable of performing all-round and all-angle wear resistance tests on carpets by setting up a friction mechanism, so as to ensure that the carpets can still have a long service life and a relatively good use experience after being stepped on for a long time, and further improve the accuracy of the carpet strength test of the carpet strength production and preparation test device.
[0026] Second, the present invention is capable of rotating the carpet to a certain angle by providing a lifting and rotating mechanism, thereby enabling the carpet to be subjected to tensile tests and wear tests at different angles and positions; and the carpet strength production and preparation test device is provided with a transmission and cutting mechanism for controlling and adjusting the size of the tested carpet, further improving the practicability and scope of application of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0028] Figure 1 It is a structural schematic diagram of the present invention.
[0029] Figure 2 It is a structural schematic diagram of the transmission and cutting mechanism of the present invention.
[0030] Figure 3 It is a structural schematic diagram of the stretching mechanism of the present invention.
[0031] Figure 4 It is a structural schematic diagram of the friction mechanism of the present invention.
[0032] Figure 5 It is a structural schematic diagram of the rotating unit of the present invention.
[0033] Figure 6 It is a structural schematic diagram of the sliding unit of the present invention from a first viewing angle.
[0034] Figure 7 It is a structural schematic diagram of the sliding unit of the present invention from a second viewing angle.
[0035] Figure 8 It is a structural schematic diagram of the lifting and rotating mechanism of the present invention.
[0036] Fig. 9 It is a structural schematic diagram of the supporting unit of the present invention.
[0037] Fig.10 It is a schematic diagram of the structure among the corrugated slide rail, the sliding ball, the moving groove 1 and the moving groove 2 of the present invention.
[0038] In the figure, 1. workbench;
[0039] 2. Friction mechanism; 20. Install side plate; 21. Move through slot; 22. Rotate rod; 23. Pin rod; 24. Drive cylinder 1; 25. Bidirectional spring rod; 26. Adjustment ring; 27. Friction rod;
[0040] 28. Rotation unit; 280. Connecting plate; 281. Bidirectional cylinder; 282. Linear rack; 283. Rotating gear;
[0041] 29, sliding unit; 290, connecting rod; 291, sliding disc; 292, corrugated block; 293, adjusting rod; 294, pressing spring; 295, pressing plate; 296, guide rod; 297, guide hole;
[0042] 3. Conveying and cutting mechanism; 30. Conveying belt; 31. Supporting side plate; 32. Cutting knife; 33. Control lever;
[0043] 4. stretching mechanism; 40. sliding groove; 41. linkage rod; 42. linkage plate; 43. moving block; 44. pressing block; 45. pressing groove; 46. driven rod; 47. driving cylinder 2; 48. stretching spring; 49. driving cylinder 3;
[0044] 5. Lifting and rotating mechanism; 50. Support frame; 51. Driving cylinder four; 52. Fixed frame; 53. Rotating plate; 54. Rotating rod; 55. Driving gear; 56. Driving cylinder five; 57. Driving rack;
[0045] 58, supporting unit; 580, rotating plate; 581, rectangular slot; 582, supporting plate; 583, bidirectional electric push rod; 584, supporting extension plate;
[0046] 60. Wave-shaped slide rail; 61. Sliding ball;
[0047] 70. Mobile slot one; 71. Mobile slot two. DETAILED DESCRIPTION
[0048] The following is combined with Figure 1 To Attachment Fig.10 While embodiments of the invention have been described in detail, the invention can be implemented in many different ways as defined and covered by the claims.
[0049] The embodiment of the present application discloses a carpet strength production and preparation testing device, which explains that the carpet strength production and preparation testing device is mainly used in the process of carpet strength production and preparation testing, and can perform wear resistance tests on carpets in different directions and at different angles in terms of technical effects, so as to ensure that the carpet can still maintain a good service life and usage experience after long-term trampling; further, the carpet strength production and preparation testing device can also rotate the carpet by a certain angle, thereby being able to perform tensile tests and wear resistance tests on the carpet at different positions and angles, greatly improving the accuracy of carpet strength tests.
[0050] Embodiment 1:
[0051] Reference Figure 1 As shown, a carpet strength production and preparation test device comprises a workbench 1, a conveying and cutting mechanism 3 is arranged on one side of the upper end of the workbench 1, the conveying and cutting mechanism 3 is used to cut the carpet after production and processing into the size required for testing, and convey the carpet to a proper position to ensure that subsequent tensile testing and wear resistance testing can be carried out smoothly, and a stretching mechanism 4 is arranged on one side of the upper end of the workbench 1 away from the conveying and cutting mechanism 3, the stretching mechanism 4 is used to clamp and fix the two ends of the carpet, and perform a tensile test on the carpet.
[0052] Reference Figure 2 As shown, the conveying and cutting mechanism 3 is used to cut the carpet and convey it to the stretching mechanism 4; specifically, the conveying and cutting mechanism 3 includes a conveyor belt 30, a supporting side plate 31, a cutting knife 32 and a control rod 33. A conveyor belt 30 is provided on one side of the upper end of the workbench 1. The conveyor belt 30 is an inclined structure. The conveyor belt 30 is used to convey the carpet after production and processing to the stretching mechanism 4. Two supporting side plates 31 are provided on the side of the conveyor belt 30 close to the friction mechanism 2. A cutting knife 32 is provided between the two supporting side plates 31 through a torsion spring. The supporting side plate 31 is used to support and fix the cutting knife 32. The cutting knife 32 is used to cut the carpet into the size required by the sample to be tested. The cutting knife 32 is provided at one end away from the supporting side plate 31. The control rod 33 is convenient for controlling the cutting knife 32 to ensure smooth cutting of the carpet.
[0053] After the conveyor belt 30 successfully transports the carpet to the stretching mechanism 4, the cutting knife 32 is controlled to cut the carpet into the size required for testing, and the stretching mechanism 4 clamps and fixes the two ends of the carpet so as to smoothly perform the stretching test on the carpet.
[0054] Reference Figure 3As shown, a stretching mechanism 4 is used for performing a stretching test on a carpet; specifically, the stretching mechanism 4 includes a sliding groove 40, a linkage rod 41, a linkage plate 42, a moving block 43, a clamping block 44, a clamping groove 45, a driven rod 46, a driving cylinder 2 47, a stretching spring 48 and a driving cylinder 3 49. The end of the mounting side plate 20 away from the conveying and cutting mechanism 3 is provided with a sliding groove 40, a linkage rod 41 is slidably arranged in the sliding groove 40, and the sliding groove 40 is used to guide and limit the linkage rod 41. The opposite ends of the two linkage rods 41 are provided with a linkage plate 42 with an L-shaped structure. The linkage rod 41 is used to install and fix the linkage plate 42. A moving block 43 is commonly arranged between the opposite ends of the two linkage plates 42. The linkage plate 42 is used to install and fix the moving block 43 to avoid the moving block 43 from flipping over when the carpet is subjected to a stretching test and a wear test, thereby interfering with the subsequent stretching test and a wear test.
[0055] A clamping block 44 is provided above the moving block 43 and above the side of the workbench 1 close to the conveying and cutting mechanism 3. A clamping groove 45 corresponding to the position of the clamping block 44 is provided on the workbench 1 and the moving block 43. The clamping block 44 and the clamping groove 45 cooperate with each other to clamp and fix the two ends of the carpet to be tested to ensure that the extension test and the wear test of the carpet can be carried out smoothly. Follower rods 46 are symmetrically provided at both ends of the clamping block 44. The follower rod 46 is used to drive the clamping block to move upward or downward to achieve clamping and loosening of the carpet to be tested. A driving cylinder 2 47 corresponding to the driven rod 46 is provided at the upper end of the workbench 1 and the moving block 43, and the telescopic end of the driving cylinder 2 47 is fixedly connected to the driven rod 46. The driving cylinder 2 47 is used to drive the driven rod 46 to move upward or downward.
[0056] A tension spring 48 is provided on the side of the moving block 43 facing away from the cutting knife 32. The tension spring 48 is used to drive the moving block 43 to move back and forth left and right. A driving cylinder three 49 is provided at one end of the workbench 1 close to the tension spring 48, and the telescopic end of the driving cylinder three 49 is fixedly connected to the tension spring 48. The driving cylinder three 49 is used to drive the tension spring 48 to move back and forth left and right to complete the tension test of the carpet. At the same time, the tension spring 48 can reduce the pulling force generated by the driving cylinder three 49 on the carpet to a certain extent, so as to avoid direct damage to the carpet by the driving cylinder three 49 during the tension test.
[0057] During operation, the driving cylinder three 49 pushes the moving block 43 to the rightmost end of the sliding groove 40 so that the conveying and cutting mechanism 3 can smoothly convey the carpet to the top of the moving block 43. Then, the clamping block 44 clamps the two ends of the carpet in the clamping groove 45. The driving cylinder three 49 drives the tension spring 48 to move to the left, and then the tension spring 48 drives the moving block 43 to move to the left, thereby realizing the tension test of the carpet.
[0058] Embodiment 2:
[0059] Reference Figure 4 As shown, on the basis of the first embodiment, in order to perform a wear resistance test on the carpet, a friction mechanism 2 corresponding to the stretching mechanism 4 is further provided on the upper end of the workbench 1; specifically, the friction mechanism 2 includes a mounting side plate 20, a movable through slot 21, a rotating rod 22, a pin shaft rod 23, a driving cylinder 1 24, a bidirectional spring rod 25, an adjusting ring 26, a friction rod 27, a rotating unit 28 and a sliding unit 29, and the mounting side plates 20 are symmetrically provided on the front and rear sides of one end of the upper end of the workbench 1 away from the conveying and cutting mechanism 3, and the mounting side plates 20 are symmetrically provided with movable through slots 21 on the upper and lower sides, and the rotating rod 22 is commonly provided in the two movable through slots 21 at the same height, and the rotating rod 22 is a hollow structure, and the movable through slot 21 is used to guide and limit the rotating rod 22, and the rotating rod 22 is provided with a pin shaft rod 23, and the pin shaft rod 23 is used to drive the rotating rod 22 to move back and forth.
[0060] The driving cylinder 24 is arranged on the outer surface of the mounting side plate 20 away from the conveying and cutting mechanism 3 through the cylinder seat, and a bidirectional spring rod 25 is arranged at the telescopic end of the driving cylinder 24, and the driving cylinder 24 is used to drive the bidirectional spring rod 25 to move back and forth, and the two telescopic ends of the bidirectional spring rod 25 are respectively fixedly connected with the corresponding pin shaft rods 23, and the bidirectional spring rod 25 can give a downward and upward pulling force to the pin shaft rods 23 on its upper and lower sides respectively, so as to ensure that the carpet can be more fully rubbed during the wear resistance test, and the rotating rod 22 is located on the outer side surface between the two mounting side plates 20 and is evenly slidably provided with a plurality of adjusting rings 26, and a plurality of friction rods 27 are evenly circumferentially arranged on the outer side surface of the adjusting ring 26, and the adjusting ring 26 is used to install and fix the friction rod 27, and the adjusting ring 26 can slide on the rotating rod 22, which further realizes that the friction rod 27 rubs different positions of the carpet, and the friction rod 27 is used to rub the carpet.
[0061] A rotating unit 28 cooperating with the rotating rod 22 is provided on the opposite side of the two mounting side plates 20. The rotating unit 28 is used to rotate the rotating rod 54 while moving, thereby rotating the adjustment ring 26 and the friction rod 27 slidingly arranged on the outer side thereof, so that the friction rod 27 can more fully rub the carpet. A sliding unit 29 for driving the adjustment ring 26 to slide is commonly provided between the two mounting side plates 20. The sliding unit 29 can make the adjustment ring 26 move horizontally with the rotating rod 22 and slide between the two mounting side plates 20, so as to fully realize the friction of the carpet at different positions and angles.
[0062] After the stretching test is completed, the stretching mechanism 4 still keeps clamping and fixing the two ends of the carpet, and the driving cylinder 24 drives the bidirectional spring rod 25 to move back and forth, and the bidirectional spring rod 25 drives the pin shaft rod 23 to move back and forth. When the pin shaft rod 23 moves, with the cooperation of the rotating unit 28 and the sliding unit 29, the rotating rod 22 rotates while moving, so that the adjusting ring 26 slides back and forth in the two mounting side plates 20, so as to fully realize the friction of the friction rod 27 on the carpet at different positions, directions and angles, so as to ensure that the wear resistance test of the carpet is successfully completed.
[0063] Reference Figure 5 As shown, the rotating unit 28 is used to drive the rotating rod 22 to reciprocate horizontally and rotate at the same time; specifically, the rotating unit 28 includes a connecting plate 280, a two-way cylinder 281, a linear rack 282 and a rotating gear 283. Two connecting plates 280 are evenly arranged on the outer side of the mounting side plate 20 along the direction of the moving through groove 21. The end of the connecting plate 280 away from the mounting side plate 20 is provided with a two-way cylinder 281. The connecting plate 280 is used to install and fix the two-way cylinder 281. The telescopic ends on the same side of the two two-way cylinders 281 are jointly provided with a linear rack 282, and the linear rack 282 is slidably arranged on the mounting side plate 20 along the vertical direction. The two-way cylinder 281 is used to drive The corresponding linear rack 282 moves upward or downward. Further, the linear rack 282 can drive the rotating rod 54 and the pin rod 23 to move upward or downward to ensure that before the tensile test and the wear test, the carpet can pass through the friction rod 27 and smoothly reach the moving block 43, so that the stretching mechanism 4 can clamp and fix the two ends of the carpet. The end of the rotating rod 22 away from the mounting side plate 20 is provided with a rotating gear 283 meshing with the linear rack 282. The mutual cooperation between the linear rack 282 and the rotating gear 283 can make the rotating rod 54 move and rotate at the same time, and then the adjusting ring 26 rotates to ensure that the friction rod 27 fully rubs the carpet.
[0064] Reference Figure 6 and Figure 7As shown, the sliding unit 29 is used to drive the adjusting ring 26 to slide back and forth; specifically, the sliding unit 29 includes a connecting rod 290, a sliding disc 291, a wave block 292, an adjusting rod 293, a pressing spring 294, a pressing plate 295, a guide rod 296 and a guide hole 297. A connecting rod 290 is provided between two adjacent adjusting rings 26 on the same rotating rod 22. The connecting rod 290 is used to connect the two adjacent adjusting rings 26 so that all the adjusting rings 26 on the rotating rod 22 can slide synchronously as a whole. The adjusting ring 26 close to the mounting side plate 20 is provided with a sliding disc 291 on the side away from the connecting rod 290. Two corrugated blocks 292 corresponding to the movable through grooves 21 are arranged on the inner surface of the mounting side plate 20 on one side, and the adjusting rod 293 of the L-shaped structure is arranged on the sliding disk 291 close to the side of the corrugated block 292. The sliding disk 291 is used to prevent the adjusting rod 293 from rotating with the rotating rod 22, so that the adjusting rod 293 can slide along the corrugated block 292 all the time. The mutual cooperation between the adjusting rod 293 and the corrugated block 292 can make the sliding disk 291 slide between the two mounting side plates 20, and then the sliding disk 291 can push the adjusting ring 26 to slide, so that the friction rod 27 can fully rub the carpet from different directions and different positions.
[0065] A pressing plate 295 is provided on the inner side of the mounting side plate 20 on the other side, and the pressing plate 295 contacts and cooperates with the sliding disc 291 close to the mounting side plate 20. The pressing plate 295 is used to apply a forward thrust to the corresponding sliding disc 291, so that the adjusting ring 26 can smoothly slide back and forth between the two mounting side plates 20. A plurality of pressing springs 294 are connected between the pressing plate 295 and the mounting side plates 20. The pressing springs 294 are used to make the pressing plate 295 press against the corresponding sliding disc 291, and the pressing plate 295 moves toward A horizontal guide rod 296 is set on one side of the mounting side plate 20, and the guide rod 296 is used to support and guide the clamping plate 295 to prevent the clamping spring 294 from bending downward due to its own gravity and the gravity of the clamping plate 295, thereby affecting the reciprocating sliding of the adjustment ring 26 between the two mounting side plates 20. A guide hole 297 for the guide rod 296 to slide is opened on the mounting side plate 20, and the guide hole 297 is used to limit and guide the guide rod 296 so that the guide rod 296 can slide smoothly in the guide hole 297.
[0066] During operation, the driving cylinder 24 drives the bidirectional spring rod 25 to move back and forth, and then the bidirectional spring rod 25 drives the pin shaft rod 23 to move back and forth, the rotating rod 22 rotates while the pin shaft rod 23 moves, and the adjusting rod 293 on the sliding disk 291 slides with the ups and downs of the wave block 292, and cooperates with the pressing plate 295 to enable the adjusting ring 26 to slide back and forth between the two mounting side plates 20, so as to achieve sufficient friction of the carpet at various positions and angles.
[0067] Embodiment III:
[0068] Referring to Figure 8 As shown, on the basis of Embodiment II, in order to perform tensile tests and wear resistance tests on the carpet in different directions, positions and angles, a lifting and rotating mechanism 5 is provided below the friction mechanism 2; specifically, the lifting and rotating mechanism 5 includes a support frame 50, a driving cylinder four 51, a fixing frame 52, a rotating disk 53, a rotating rod 54, a driving gear 55, a driving cylinder five 56, a driving rack 57 and a supporting unit 58. The support frame 50 is arranged on the side of the workbench 1背离 the conveying and cutting mechanism 3, and the support frame 50 is located below the stretching mechanism 4. The driving cylinder four 51 is symmetrically arranged on the front and rear sides of the support frame 50. The support frame 50 is used for installing and fixing the driving cylinder four 51. The telescopic ends of the two driving cylinders four 51 are jointly provided with a fixing frame 52 in a C-shaped structure. The driving cylinder four 51 is used to drive the fixing frame 52 to move up or down.
[0069] The middle of the horizontal section of the fixing frame 52 is rotatably provided with a rotating disk 53. The lower end of the rotating disk 53 is provided with a rotating rod 54. The end of the rotating rod 54背离 the rotating disk 53 is provided with a driving gear 55. The rotating rod 54 is used for installing and fixing the driving gear 55. The driving cylinder five 56 is arranged on the lower horizontal section of the fixing frame 52. The telescopic end of the driving cylinder five 56 is provided with a driving rack 57 engaged with the driving gear 55, and the driving rack 57 is slidably connected to the lower horizontal section of the fixing frame 52. The driving cylinder five 56 is used to drive the driving rack 57 to reciprocate horizontally in the fixing frame 52. The mutual cooperation of the driving rack 57 and the driving gear 55 can drive the rotating rod 54 to rotate, and then the rotating rod 54 drives the rotating disk 53 to rotate, so as to ensure that the carpet can rotate smoothly by a certain angle, so as to perform tensile tests and wear resistance tests on the carpet at different angles.
[0070] The upper end of the rotating disk 53 is also provided with a supporting unit 58, and the supporting unit 58 is used for supporting the carpet to prevent the carpet from falling down during conveying or rotating.
[0071] Referring to Fig. 9 It should be noted that there is an unclear expression "背离" in the original text. I have translated it as "背离" for now, but it may need to be further clarified according to the specific context.As shown, a supporting unit 58 is used to support the carpet; specifically, the supporting unit 58 includes a rotating plate 580, a rectangular groove 581, a supporting plate 582, a bidirectional electric push rod 583 and a supporting extension plate 584. The upper end of the rotating disk 53 is provided with a rotating plate 580, and rectangular grooves 581 are symmetrically provided on both sides of the rotating plate 580, and the direction of the rectangular grooves 581 is parallel to the direction of the installation side plate 20. A supporting plate 582 is provided in the rectangular groove 581, and the supporting plate 582 is a hollow structure. The rotating plate 580 is used to drive the supporting plate 582 to rotate and play a certain supporting role on the carpet. The rectangular groove 581 is used to extend the supporting plate 582 The supporting plate 582 is provided with a two-way electric push rod 583 inside, and the two telescopic ends of the two-way electric push rod 583 are provided with a supporting extension plate 584, and the supporting extension plate 584 is slidably arranged in the supporting plate 582. The supporting plate 582 and the supporting extension plate 584 are both used to support the carpet. The two-way electric push rod 583 is used to drive the supporting extension plate 584 to extend and contract to prevent the carpet from falling downward due to its own gravity around it during rotation, thereby ensuring that after the carpet is rotated to a certain angle, the stretching mechanism 4 can still resume the clamping and fixing of the two ends of the carpet, so as to ensure that the carpet can be smoothly subjected to tensile tests and wear tests at different angles.
[0072] During operation, first, the bidirectional electric push rod 583 retracts the supporting extension plate 584 into the supporting plate 582, and after the lifting and rotating mechanism 5 drives the supporting unit 58 to move upward to a certain height, the bidirectional electric push rod 583 extends the supporting extension plate 584 along the rectangular groove 581, so that the carpet can smoothly pass through the supporting unit 58 and be transported to the moving block 43, and the stretching mechanism 4 clamps and fixes the two ends of the carpet, and then the supporting extension plate 584 retracts into the supporting plate 582, and the lifting and rotating mechanism 5 drives the supporting unit 58 to move downward to a certain height to avoid affecting the tensile test and the wear test. After completing a tensile test and After the wear test, the lifting and rotating mechanism 5 drives the supporting unit 58 to move upward to a certain height, and the stretching mechanism 4 releases the clamping of the two ends of the carpet, so that the carpet falls flat on the supporting unit 58, and then the lifting and rotating mechanism 5 drives the supporting unit 58 to rotate a certain angle. At this time, the supporting extension plate 584 extends along the rectangular groove 581 to keep the carpet in a horizontal state all around, and then the stretching mechanism 4 restores the fixed clamping of the two ends of the carpet, and the supporting extension plate 584 is retracted into the supporting plate 582. The lifting and rotating mechanism 5 drives the supporting unit 58 to move downward to ensure that the carpet can be smoothly subjected to tensile tests and wear tests at different angles.
[0073] Reference Fig.10As shown, a corrugated rail 60 is provided on the corrugated surface in the middle of the corrugated block 292, and a sliding ball 61 located in the corrugated rail 60 is provided at one end of the adjusting rod 293 close to the corrugated block 292. The corrugated rail 60 is used to guide and limit the sliding ball 61, so that the sliding ball 61 can slide in the corrugated rail 60 along with the ups and downs of the corrugated block 292, and then with the cooperation of the pressing plate 295, the adjusting ring 26 can slide back and forth between the two mounting side plates 20, so as to rub the carpet in different directions and at different positions, so as to ensure that the carpet is fully tested for wear resistance.
[0074] Reference Fig.10 As shown, the two movable through slots 21 located on the same mounting side plate 20 are on opposite sides and close to one end of the conveying and cutting mechanism 3, and the movable slot 1 70 is provided. The movable slot 1 70 allows the pin shaft 23 and the rotating rod 22 to move upward or downward. Before the tensile test, the bidirectional cylinder 281 drives the linear rack 282 and the rotating gear 283 to move upward or downward, thereby driving the pin shaft 23 and the rotating rod 22 to move upward or downward, so that a certain gap is left between the rotating rods 22 on the upper and lower sides, so that the carpet can pass through the friction rod 27 and be smoothly transported to the moving block 43, so as to ensure that the stretching mechanism 4 can clamp and fix the two ends of the carpet, so as to ensure that the subsequent tensile test and wear test of the carpet can be carried out smoothly. The two corrugated slide rails 60 located on the same mounting side plate 20 are on opposite sides and close to one end of the conveying and cutting mechanism 3, and the movable slot 2 71 is provided. The movable slot 2 71 allows the adjusting rod 293 to move upward or downward, so as to avoid the adjusting rod 293 interfering with the upward or downward movement of the pin shaft 23 and the rotating rod 22.
[0075] In addition, the present invention also provides a carpet strength production preparation test method, comprising the following steps: S1: carpet stretching test: first, the carpet after production and processing is placed on the conveying and cutting mechanism 3, and the size of the tested carpet is controlled by manipulating the conveying and cutting mechanism 3. When the carpet is supported by the lifting and rotating mechanism 5 and the supporting unit 58 and smoothly transported to the stretching mechanism 4, the stretching mechanism 4 clamps the two ends of the carpet so that the stretching mechanism 4 can smoothly perform a stretching test on the carpet.
[0076] S2: Carpet wear test: After the carpet has completed the stretching test, both ends of the carpet are still fixed by the stretching mechanism 4, and the friction mechanism 2 performs a wear test on both sides of the carpet. Through the cooperation of the rotating unit 28 and the sliding unit 29, the carpet can be further rubbed at different positions and angles, so that the friction mechanism 2 can smoothly perform a wear test on the carpet.
[0077] S3: Rotational support adjustment: After the carpet has completed the tensile test and the wear test, it is necessary to perform tensile tests and wear tests at different angles on the carpet. The lifting and rotating mechanism 5 and the supporting unit 58 support the carpet, and the stretching mechanism 4 releases the clamping angle of the carpet so that the lifting and rotating mechanism 5 can drive the carpet to rotate, and the clamping angle of the carpet by the stretching mechanism 4 is adjusted, so that the stretching mechanism 4 and the friction mechanism 2 can perform tensile tests and wear tests at different angles on the carpet.
[0078] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
[0079] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A carpet strength production and testing device, comprising a workbench (1), characterized in that: A conveying and cutting mechanism (3) is arranged on one side of the upper end of the workbench (1), a stretching mechanism (4) is arranged on the side of the upper end of the workbench (1) away from the conveying and cutting mechanism (3), a friction mechanism (2) corresponding to the stretching mechanism (4) is also arranged on the upper end of the workbench (1), and a lifting and rotating mechanism (5) is arranged below the friction mechanism (2); The friction mechanism (2) comprises a mounting side plate (20), a movable through slot (21), a rotating rod (22), a pin shaft rod (23), a driving cylinder (24), a bidirectional spring rod (25), an adjusting ring (26), a friction rod (27), a rotating unit (28) and a sliding unit (29). The mounting side plate (20) is symmetrically arranged on the front and rear sides of the upper end of the workbench (1) away from the conveying and cutting mechanism (3). The mounting side plate (20) is symmetrically provided with movable through slots (21) on the upper and lower sides. The two movable through slots (21) at the same height are commonly provided with a rotating rod (22), and the rotating rod (2 2) is a hollow structure, a pin shaft rod (23) is arranged inside the rotating rod (22), a driving cylinder (24) is arranged on the outer surface of the mounting side plate (20) away from the conveying and cutting mechanism (3) through a cylinder seat, a bidirectional spring rod (25) is arranged at the telescopic end of the driving cylinder (24), and the two telescopic ends of the bidirectional spring rod (25) are respectively fixedly connected to the corresponding pin shaft rod (23), and a plurality of adjustment rings (26) are evenly slidably arranged on the outer surface of the rotating rod (22) between the two mounting side plates (20), and a plurality of friction rods (27) are evenly arranged circumferentially on the outer side surface of the adjustment ring (26); A rotating unit (28) cooperating with the rotating rod (22) is disposed on the opposite sides of the two mounting side plates (20), and a sliding unit (29) for driving the adjusting ring (26) to slide is disposed between the two mounting side plates (20); The sliding unit (29) comprises a connecting rod (290), a sliding disc (291), a corrugated block (292), an adjusting rod (293), a pressing spring (294), a pressing plate (295), a guide rod (296) and a guide hole (297). A connecting rod (290) is arranged between two adjacent adjusting rings (26) on the same rotating rod (22). A sliding disc (291) is arranged on the side of the adjusting ring (26) close to the mounting side plate (20) away from the connecting rod (290) for rotation. Two corrugated blocks (292) corresponding to the movable through grooves (21) are arranged on the inner surface of one side of the mounting side plate (20). ), an L-shaped adjustment rod (293) is arranged on a sliding disc (291) on one side close to the corrugated block (292), a pressing plate (295) is arranged on the inner side of the mounting side plate (20) on the other side, and the pressing plate (295) is in contact with the sliding disc (291) close to the mounting side plate (20), a plurality of pressing springs (294) are connected between the pressing plate (295) and the mounting side plate (20), a horizontal guide rod (296) is arranged on the side of the pressing plate (295) facing the mounting side plate (20), and a guide hole (297) for the guide rod (296) to slide is opened on the mounting side plate (20).
2. A carpet strength production and testing device according to claim 1, characterized in that: The rotating unit (28) comprises a connecting plate (280), a bidirectional cylinder (281), a linear rack (282) and a rotating gear (283); two connecting plates (280) are evenly arranged on the outer side surface of the mounting side plate (20) along the direction of the moving groove (21); a bidirectional cylinder (281) is arranged at one end of the connecting plate (280) away from the mounting side plate (20); a linear rack (282) is commonly arranged at the telescopic ends on the same side of the two bidirectional cylinders (281); and the linear rack (282) is slidably arranged on the mounting side plate (20) along the vertical direction; and a rotating gear (283) meshing with the linear rack (282) is arranged at one end of the rotating rod (22) away from the mounting side plate (20).
3. A carpet strength production and testing device according to claim 1, characterized in that: The conveying and cutting mechanism (3) comprises a conveyor belt (30), a supporting side plate (31), a cutting knife (32) and a control lever (33). The conveyor belt (30) is arranged on one side of the upper end of the workbench (1). The conveyor belt (30) is an inclined structure. Two supporting side plates (31) are arranged on the side of the conveyor belt (30) close to the friction mechanism (2). The cutting knife (32) is arranged between the two supporting side plates (31) for rotation via a torsion spring. The cutting knife (32) is arranged on the end away from the supporting side plate (31) with a control lever (33).
4. A carpet strength production and testing device according to claim 3, characterized in that: The described stretching mechanism (4) includes a sliding groove (40), a linkage rod (41), a linkage plate (42), a moving block (43), a pressing block (44), a pressing groove (45), a driven rod (46), a second driving cylinder (47), a stretching spring (48), and a third driving cylinder (49). One end of the mounting side plate (20) facing away from the conveying and cutting mechanism (3) is provided with a sliding groove (40). A linkage rod (41) is slidably arranged in the sliding groove (40). The opposite ends of the two linkage rods (41) are provided with a linkage plate (42) in an L-shaped structure. A moving block (43) is jointly arranged between the opposite ends of the two linkage plates (42). Pressing blocks (44) are arranged above the moving block (43) and above one side of the workbench (1) close to the conveying and cutting mechanism (3). Pressing grooves (45) corresponding to the positions of the pressing blocks (44) are provided on both the workbench (1) and the moving block (43). Driven rods (46) are symmetrically arranged at both ends of the pressing block (44). Second driving cylinders (47) corresponding to the driven rods (46) are arranged at the upper ends of both the workbench (1) and the moving block (43), and the telescopic ends of the second driving cylinders (47) are fixedly connected to the driven rods (46). A stretching spring (48) is arranged on one side of the moving block (43) facing away from the cutting knife (32). A third driving cylinder (49) is arranged at one end of the workbench (1) close to the stretching spring (48), and the telescopic end of the third driving cylinder (49) is fixedly connected to the stretching spring (48).
5. A carpet strength production and testing device according to claim 4, characterized in that: The described lifting and rotating mechanism (5) includes a support frame (50), a fourth driving cylinder (51), a fixing frame (52), a rotating disc (53), a rotating rod (54), a driving gear (55), a fifth driving cylinder (56), a driving rack (57), and a supporting unit (58). The support frame (50) is arranged on one side of the workbench (1) facing away from the conveying and cutting mechanism (3), and the support frame (50) is located below the stretching mechanism (4). Fourth driving cylinders (51) are symmetrically arranged on the front and rear sides of the support frame (50). The telescopic ends of the two fourth driving cylinders (51) are jointly provided with a fixing frame (52) in a U-shaped structure. The middle of the horizontal section of the fixing frame (52) is rotatably provided with a rotating disc (53). A rotating rod (54) is arranged at the lower end of the rotating disc (53). A driving gear (55) is arranged at one end of the rotating rod (54) facing away from the rotating disc (53). A fifth driving cylinder (56) is arranged on the lower horizontal section of the fixing frame (52). The telescopic end of the fifth driving cylinder (56) is provided with a driving rack (57) meshing with the driving gear (55), and the driving rack (57) is slidably connected to the lower horizontal section of the fixing frame (52). A supporting unit (58) is also arranged at the upper end of the rotating disc (53).
6. A carpet strength production and testing device according to claim 5, characterized in that: The supporting unit (58) comprises a rotating plate (580), a rectangular groove (581), a supporting plate (582), a bidirectional electric push rod (583) and a supporting extension plate (584). The upper end of the rotating disk (53) is provided with a rotating plate (580). Rectangular grooves (581) are symmetrically provided on both sides of the rotating plate (580), and the direction of the rectangular grooves (581) is parallel to the direction of the mounting side plate (20). A supporting plate (582) is provided in the rectangular groove (581). The supporting plate (582) is a hollow structure. A bidirectional electric push rod (583) is provided inside the supporting plate (582). Both telescopic ends of the bidirectional electric push rod (583) are provided with supporting extension plates (584), and the supporting extension plates (584) are slidably provided in the supporting plate (582).
7. The carpet strength production and testing device according to claim 1, characterized in that: A corrugated surface in the middle of the corrugated block (292) is provided with a corrugated slide rail (60), and a sliding ball (61) located in the corrugated slide rail (60) is provided at one end of the adjustment rod (293) close to the corrugated block (292).
8. A carpet strength production and testing device according to claim 7, characterized in that: A first movable groove (70) is provided on the opposite side of the two movable through grooves (21) of the same mounting side plate (20) and close to one end of the conveying and cutting mechanism (3); a second movable groove (71) is provided on the opposite side of the two corrugated slide rails (60) of the same mounting side plate (20) and close to one end of the conveying and cutting mechanism (3).
9. A carpet strength production and preparation test method, comprising the carpet strength production and preparation test device according to any one of claims 1 to 8, characterized in that: The test method includes the following steps: S1: Carpet stretching test: First, the carpet after production and processing is placed on the top of the conveying and cutting mechanism (3), and the size of the tested carpet is controlled by manipulating the conveying and cutting mechanism (3). When the carpet is successfully transported to the stretching mechanism (4), the stretching mechanism (4) clamps the two ends of the carpet so that the stretching mechanism (4) can smoothly perform the stretching test on the carpet; S2: Carpet wear test: After the carpet has completed the stretching test, the two ends of the carpet are still fixed by the stretching mechanism (4), and the friction mechanism (2) performs a wear test on both sides of the carpet. Through the cooperation of the rotating unit (28) and the sliding unit (29), the carpet can be further rubbed at different positions and angles, so that the friction mechanism (2) can smoothly perform the wear test on the carpet; S3: Rotational support adjustment: When the carpet needs to be subjected to tensile tests and wear tests at different angles, the lifting and rotating mechanism (5) drives the carpet to rotate at a certain angle so as to adjust the clamping angle of the tensile mechanism (4) on the carpet. Then, the tensile mechanism (4) and the friction mechanism (2) can perform tensile tests and wear tests at different angles on the carpet.
Citation Information
Patent Citations
Carpet strength testing device
CN219179095U
Industrial cloth abrasion resistance detecting device
CN109142033A
PE protective film production testing device
CN115615831A