Baling apparatus detection method, apparatus, electronic device and medium

Abstract

The application provides a kind of baling equipment detection method, device, electronic equipment and medium, it is related to industrial equipment detection technical field, the method is by detecting when the batch of rod material is sent to baling equipment baling start signal after the rod material in place information, and determines baling start time, obtains the baling end signal of the batch of rod material sent by baling equipment, and determines baling end time, according to the start time and end time of baling process determines baling work time, and baling work time and preset work time are compared, when baling work time is greater than or equal to preset work time, it can be determined that baling equipment is abnormal, by this way, the working state of baling equipment can be judged during baling equipment work, that is, the possible failure of baling equipment can be judged in advance before baling equipment appears obvious failure, the problem that production efficiency can be avoided by baling equipment directly stops.

Description

Technical Field

[0001] This application relates to the field of industrial equipment testing technology, specifically to a method, apparatus, electronic device, and medium for testing bundling equipment. Background Technology

[0002] After the bars are produced, they need to be bundled using bundling equipment so that they can be transported out of the steel plant for trading.

[0003] Currently, the general practice is to stop the baling equipment immediately after a significant malfunction occurs, indicating a problem. This method provides no warning before the baling equipment malfunctions, and by then, a comprehensive overhaul is required, impacting production efficiency. Summary of the Invention

[0004] In view of the shortcomings of the above-mentioned related technologies, this application provides a method, apparatus, electronic device and medium for testing bundling equipment to solve the above-mentioned technical problems.

[0005] This application provides a method for testing baling equipment, including:

[0006] After detecting the arrival information of the bars in the current batch, a bundling start signal is sent to the bundling equipment, and the bundling start time is determined, wherein the bundling start time is the time when the bundling start signal is sent;

[0007] The system acquires the bundling end signal of the current batch of bars sent by the bundling equipment and determines the bundling end time, wherein the bundling end time is the time when the bundling end signal is received.

[0008] The bundling time is determined based on the bundling start time and the bundling end time.

[0009] If the bundling time is greater than or equal to the preset working time, the bundling equipment is determined to be malfunctioning.

[0010] In one embodiment of this application, after determining that the bundling equipment is malfunctioning, the method further includes:

[0011] Generate abnormality display information based on information about the baling equipment malfunction;

[0012] Display the aforementioned abnormal information.

[0013] In one embodiment of this application, after detecting the arrival information of the current batch of bars, a bundling start signal is sent to the bundling equipment, including:

[0014] After detecting the arrival information of the bars in the current batch, the first bundling signal corresponding to the bars in the current batch is sent to the bundling equipment, and the first bundling signal is determined as the bundling start signal.

[0015] In one embodiment of this application, obtaining the bundling end signal of the current batch of bars sent by the bundling equipment includes:

[0016] After receiving the first feedback signal from the baling device, a second baling signal is sent to the baling device. The step of sending baling signals is repeated until the number of baling signals sent is equal to the preset number. The feedback signal and the baling signal correspond one-to-one.

[0017] When the number of feedback signals received from the baling device is equal to the preset number, the last received feedback signal is determined as the baling end signal.

[0018] In one embodiment of this application, after obtaining the bundling end signal of the current batch of bars sent by the bundling device and determining the bundling end time, the method further includes:

[0019] Upon receiving information that the next batch of bars has arrived, a signal to begin bundling the next batch is sent to the bundling equipment, and the start time for bundling the next batch is determined.

[0020] The interval time is determined based on the end time of bundling the current batch of bars and the start time of bundling the next batch of bars.

[0021] The prompt message is determined based on the interval time and the preset time.

[0022] In one embodiment of this application, determining the prompt information based on the interval time and the preset time includes:

[0023] If the interval time is less than or equal to the first preset time, then the prompt message is determined to be the first prompt message;

[0024] If the interval is greater than or equal to the second preset time, then the prompt message is determined to be the second prompt message, and the first prompt message and the second prompt message are different.

[0025] To achieve the above and other related objectives, this application provides a baling equipment testing device, comprising:

[0026] The sending module is used to send a bundling start signal to the bundling equipment after detecting the arrival information of the bars in the current batch, and to determine the bundling start time, wherein the bundling start time is the time when the bundling start signal is sent.

[0027] The receiving module is used to acquire the bundling end signal of the current batch of bars sent by the bundling equipment, and determine the bundling end time, wherein the bundling end time is the reception time of the bundling end signal;

[0028] A time determination module is used to determine the bundling working time based on the bundling start time and the bundling end time;

[0029] An anomaly determination module is used to determine that the bundling equipment is abnormal if the bundling working time is greater than or equal to a preset working time.

[0030] In one embodiment of this application, the bundling equipment detection device further includes:

[0031] The information generation module is used to generate prompt messages based on information about abnormalities in the bundling equipment;

[0032] The display module is used to display the prompt information.

[0033] To achieve the above and other related objectives, this application also provides an electronic device, the electronic device comprising:

[0034] One or more processors;

[0035] A storage device for storing one or more programs, which, when executed by one or more processors, cause the electronic device to perform the bundling equipment detection method as described above.

[0036] To achieve the above and other related objectives, this application also provides a computer-readable storage medium having a computer program stored thereon, which, when executed by a computer's processor, causes the computer to perform the bundling equipment detection method as described above.

[0037] As described above, the bundling equipment detection method, apparatus, electronic device, and medium provided in this application have the following beneficial effects:

[0038] This application discloses a method for detecting baling equipment. The method sends a baling start signal to the baling equipment and determines the baling start time after detecting the arrival information of the current batch of bars. It then acquires the baling end signal sent by the baling equipment and determines the baling end time. The baling working time can then be determined based on the start and end times. If the baling working time is greater than or equal to a preset working time, the baling equipment is deemed abnormal. By determining the baling working time based on the start and end times of the baling process and comparing it with the preset working time, an malfunction can be identified. This method allows for the assessment of the baling equipment's working status during operation, enabling the prediction of potential malfunctions before obvious failures occur, thus avoiding direct shutdowns that could impact production efficiency.

[0039] It should be understood that the above general description and the following detailed description are exemplary and explanatory only, and do not limit this application. Attached Figure Description

[0040] The accompanying drawings, which are incorporated in and form part of this specification, illustrate embodiments consistent with this application and, together with the description, serve to explain the principles of this application. It is obvious that the drawings described below are merely some embodiments of this application, and those skilled in the art can obtain other drawings based on these drawings without any inventive effort. In the drawings:

[0041] Figure 1 This is a flowchart illustrating a baling equipment detection method as shown in an exemplary embodiment of this application;

[0042] Figure 2 This is a block diagram illustrating a bundling equipment detection device in an exemplary embodiment of this application. Detailed Implementation

[0043] The embodiments of this application will be described below with reference to the accompanying drawings and preferred embodiments. Those skilled in the art can easily understand other advantages and effects of this application from the content disclosed in this specification. This application can also be implemented or applied through other different specific embodiments, and various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of this application. It should be understood that the preferred embodiments are only for illustrating this application and are not intended to limit the scope of protection of this application.

[0044] It should be noted that the illustrations provided in the following embodiments are only schematic representations of the basic concept of this application. Therefore, the drawings only show the components related to this application and are not drawn according to the actual number, shape and size of the components in the actual implementation. In the actual implementation, the form, quantity and proportion of each component can be arbitrarily changed, and the layout of the components may also be more complex.

[0045] In the following description, numerous details are explored to provide a more thorough explanation of embodiments of the present application. However, it will be apparent to those skilled in the art that embodiments of the present application may be practiced without these specific details. In other embodiments, well-known structures and devices are shown in block diagram form rather than in detail to avoid obscuring embodiments of the present application.

[0046] Please see Figure 1 , Figure 1 This is a flowchart illustrating a baling equipment detection method as shown in an exemplary embodiment of this application. (Reference) Figure 1 It can be seen that the testing method for this baling equipment may include:

[0047] Step S110: After detecting the arrival information of the current batch of bars, a bundling start signal is sent to the bundling equipment, and the bundling start time is determined. The bundling start time is the time when the bundling start signal is sent.

[0048] In one embodiment of this application, after detecting the arrival information of the current batch of bars, a bundling start signal can be sent to the bundling equipment, and the bundling start time can be determined.

[0049] In one exemplary embodiment, after detecting the arrival information of the current batch of bars, the first bundling signal corresponding to the current batch of bars is sent to the bundling device, and the first bundling signal is determined as the bundling start signal.

[0050] Step S120: Obtain the bundling end signal of the current batch of bars sent by the bundling equipment, and determine the bundling end time, which is the time when the bundling end signal is received.

[0051] In one embodiment of this application, after sending a bundling start signal, one can wait to receive a bundling end signal returned by the bundling device. After obtaining the bundling end signal of the current batch of bars sent by the bundling device, the bundling end time can be determined.

[0052] In an exemplary embodiment, after receiving the first feedback signal sent by the baling device, a second baling signal is sent to the baling device, and the step of sending baling signals is repeated until the number of baling signals sent is the same as the preset number, and the feedback signal corresponds one-to-one with the baling signal;

[0053] When the number of feedback signals received from the baling device is equal to the preset number, the last received feedback signal is determined as the baling end signal.

[0054] In other words, a preset quantity can be set before the bundling equipment begins bundling. This preset quantity can be set according to the number of bars to be bundled in each batch. After detecting the arrival information of the bars in the current batch, the main equipment can send the first bundling signal to the bundling equipment, which serves as the bundling start signal, and the sending time of this signal is determined as the bundling start time. After receiving the bundling start signal, the bundling equipment bundles the current batch of bars. After the first bundling is completed, it sends a feedback signal to the main equipment indicating that the first bundling is complete. After receiving the first feedback signal, the main equipment can send the second bundling signal to the bundling equipment. The main equipment and the bundling equipment can send and receive signals according to the above working method. When the number of bundling signals sent by the main equipment is equal to the preset quantity, it can be determined that all bundling signals corresponding to the current bar have been sent. When the number of feedback signals received by the main equipment from the bundling equipment is equal to the preset quantity, the last received feedback signal can be determined as the bundling end signal, and the time of receiving the bundling end signal is determined as the bundling end time.

[0055] For example, if the main device does not receive a corresponding (or equal in number) feedback signal from the bundling device within a preset receiving time after sending the feedback signal, it can be determined that the bundling device may be faulty.

[0056] Step S130: Determine the baling working time based on the baling start time and baling end time.

[0057] In one embodiment of this application, the difference between the end time of bundling and the start time of bundling can be determined as the bundling working time.

[0058] Step S140: If the bundling time is greater than or equal to the preset working time, then the bundling equipment is determined to be malfunctioning.

[0059] In one embodiment of this application, if the bundling time is greater than or equal to the preset working time, the bundling equipment may be taking a long time to bundle for some reason, and it can be determined that the bundling equipment is abnormal.

[0060] It should be noted that if the bundling time is less than the preset time, it can be determined that there is no abnormality in the bundling equipment, and the bundling equipment can bundle according to the preset production rhythm.

[0061] In an exemplary embodiment, the bundling equipment detection method provided in this application embodiment may further include steps S210 and S220.

[0062] Step S210: Generate abnormality display information based on the abnormality information of the bundling equipment.

[0063] In one embodiment of this application, anomaly display information can be generated based on information about baling equipment malfunctions. This anomaly display information may include the baling equipment's number (i.e., indicating which baling equipment it is), the baling start time, baling end time, and baling operation time. It may also include the baling equipment's historical baling data (which can be displayed as a line graph) to assist operators in determining the actual operating status of the baling equipment based on historical and current baling data.

[0064] Step S220: Display the error message.

[0065] In one embodiment of this application, abnormal display information can be displayed on any display screen or other device. Simultaneously with the display screen showing the abnormal display information, a warning alarm can also be issued via a speaker or other device to alert the operator that the bundling equipment is malfunctioning and that abnormal display information has been shown.

[0066] In an exemplary embodiment, after performing step S120 to obtain the bundling end signal of the current batch of bars sent by the bundling device and determine the bundling end time, the bundling device detection method provided in this application embodiment may further include steps S310 to S330.

[0067] Step S310: After receiving the information that the next batch of bars has arrived, send a signal to the bundling equipment to start bundling for the next batch and determine the start time of bundling for the next batch.

[0068] In one embodiment of this application, after receiving the bar arrival information for the next batch of bars, a bar bundling start signal for the next batch can be sent to the bundling equipment, and the start time for the next batch of bundling can be determined.

[0069] Step S320: Determine the interval time based on the end time of bundling the current batch of bars and the start time of bundling the next batch of bars.

[0070] In one embodiment of this application, the interval time can be determined based on the end time of bundling the current batch of bars and the start time of bundling the next batch of bars.

[0071] Step S330: Determine the prompt message based on the interval time and preset time.

[0072] In one embodiment of this application, if the interval is less than or equal to a first preset time, the prompt message is determined to be the first prompt message. The first prompt message may indicate that the production pace is too fast and the production pace can be appropriately slowed down.

[0073] If the interval is greater than or equal to the second preset time, then the prompt message is determined to be the second prompt message, which is different from the first prompt message. The second prompt message can indicate that the production pace is too slow and needs to be appropriately accelerated.

[0074] For example, historical time interval data can be displayed on the screen in the form of a line graph, and the first preset time and the second preset time can be displayed in the line graph as two horizontal lines (upper and lower limits).

[0075] In summary, the solution of this application sends a bundling start signal to the bundling equipment after detecting the arrival information of the current batch of bars, and determines the bundling start time. It then obtains the bundling end signal sent by the bundling equipment and determines the bundling end time. The bundling working time can then be determined based on the start and end times. If the bundling working time is greater than or equal to a preset working time, the bundling equipment is considered abnormal. By determining the bundling working time based on the start and end times of the bundling process and comparing it with the preset working time, an abnormality in the bundling equipment can be determined when the bundling working time is greater than or equal to the preset working time. This method allows for the assessment of the working status of the bundling equipment during operation, enabling the prediction of potential malfunctions before obvious failures occur, thus avoiding direct shutdowns that could impact production efficiency.

[0076] Figure 2 This is a block diagram illustrating a baling equipment detection device according to an exemplary embodiment of this application. Figure 2 As shown, the exemplary baling equipment detection device may include:

[0077] The sending module 210 is used to send a bundling start signal to the bundling equipment after detecting the arrival information of the bars in the current batch, and to determine the bundling start time, which is the time when the bundling start signal is sent.

[0078] The receiving module 220 is used to acquire the bundling end signal of the current batch of bars sent by the bundling equipment and determine the bundling end time, which is the time of receiving the bundling end signal.

[0079] The time determination module 230 is used to determine the bundling working time based on the bundling start time and bundling end time.

[0080] The anomaly determination module 240 is used to determine that the bundling equipment is abnormal if the bundling working time is greater than or equal to the preset working time.

[0081] In one embodiment of this application, the baling equipment detection device may further include:

[0082] The information generation module is used to generate prompt messages based on information about abnormalities in the bundling equipment;

[0083] The display module is used to show prompts and notifications.

[0084] It should be noted that the baling equipment detection device and the baling equipment detection method provided in the above embodiments belong to the same concept. The specific operation methods of each module and unit have been described in detail in the method embodiments and will not be repeated here. In practical applications, the baling equipment detection device provided in the above embodiments can be assigned to different functional modules as needed, that is, the internal structure of the system can be divided into different functional modules to complete all or part of the functions described above. This is not a limitation here.

[0085] Embodiments of this application also provide an electronic device, including: one or more processors; and a storage device for storing one or more programs, which, when executed by one or more processors, cause the electronic device to implement the bundling device detection method provided in the above embodiments.

[0086] The units described in the embodiments of this application can be implemented in software or hardware, and the described units can also be located in a processor. The names of these units do not necessarily limit the specific unit itself.

[0087] Another aspect of this application provides a computer-readable storage medium storing a computer program thereon, which, when executed by a computer's processor, causes the computer to perform the bundling device detection method provided in the various embodiments described above. This computer-readable storage medium may be included in the electronic device described in the above embodiments, or it may exist independently and not assembled into the electronic device.

[0088] Another aspect of this application provides a computer program product or computer program including computer instructions stored in a computer-readable storage medium. A processor of a computer device reads the computer instructions from the computer-readable storage medium and executes the computer instructions, causing the computer device to perform the bundling equipment detection method provided in the various embodiments described above.

[0089] In the embodiments of this application, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. The terms "comprising" and "including" as used throughout the specification and claims are open-ended terms and should therefore be interpreted as "comprising but not limited to".

[0090] The above embodiments are merely illustrative of the principles and effects of this application and are not intended to limit this application. Any person skilled in the art can modify or alter the above embodiments without departing from the spirit and scope of this application. Therefore, all equivalent modifications or alterations made by those skilled in the art without departing from the spirit and technical concept disclosed in this application should still be covered by the claims of this application.

Claims

1. A baling apparatus detection method, characterized by, include: After detecting the arrival information of the bars in the current batch, a bundling start signal is sent to the bundling equipment, and the bundling start time is determined, wherein the bundling start time is the time when the bundling start signal is sent; The system acquires the bundling end signal of the current batch of bars sent by the bundling equipment and determines the bundling end time, wherein the bundling end time is the time when the bundling end signal is received. The bundling time is determined based on the bundling start time and the bundling end time. If the bundling time is greater than or equal to the preset working time, the bundling equipment is determined to be malfunctioning. After detecting the arrival information of the bars in the current batch, a bundling start signal is sent to the bundling equipment, including: After detecting the arrival information of the current batch of bars, the first bundling signal corresponding to the current batch of bars is sent to the bundling equipment, and the first bundling signal is determined as the bundling start signal; Acquire the bundling end signal of the current batch of bars sent by the bundling equipment, including: After receiving the first feedback signal from the baling device, a second baling signal is sent to the baling device. The step of sending baling signals is repeated until the number of baling signals sent is equal to the preset number. The feedback signal and the baling signal correspond one-to-one. When the number of feedback signals received from the baling device is equal to the preset number, the last received feedback signal is determined as the baling end signal.

2. The baling apparatus detection method of claim 1, wherein After determining that the bundling equipment is malfunctioning, the method further includes: Generate abnormality display information based on information about the baling equipment malfunction; Display the aforementioned abnormal information.

3. The baling apparatus detection method of claim 1, wherein After acquiring the bundling end signal of the current batch of bars sent by the bundling equipment and determining the bundling end time, the method further includes: Upon receiving information that the next batch of bars has arrived, a signal to begin bundling the next batch is sent to the bundling equipment, and the start time for bundling the next batch is determined. The interval time is determined based on the end time of bundling the current batch of bars and the start time of bundling the next batch of bars. The prompt message is determined based on the interval time and the preset time.

4. The baling apparatus detection method of claim 3, wherein The prompt information is determined based on the interval time and the preset time, including: If the interval time is less than or equal to the first preset time, then the prompt message is determined to be the first prompt message; If the interval is greater than or equal to the second preset time, then the prompt message is determined to be the second prompt message, and the first prompt message and the second prompt message are different.

5. A baling apparatus detection device characterized by, include: The sending module is used to send a bundling start signal to the bundling equipment after detecting the arrival information of the bars in the current batch, and to determine the bundling start time, wherein the bundling start time is the time when the bundling start signal is sent. After detecting the arrival information of the current batch of bars, a bundling start signal is sent to the bundling equipment, including: after detecting the arrival information of the current batch of bars, sending the first bundling signal corresponding to the current batch of bars to the bundling equipment, and determining the first bundling signal as the bundling start signal; The receiving module is used to acquire the bundling end signal of the current batch of bars sent by the bundling equipment and determine the bundling end time, wherein the bundling end time is the reception time of the bundling end signal; acquiring the bundling end signal of the current batch of bars sent by the bundling equipment includes: after receiving the first feedback signal sent by the bundling equipment, sending a second bundling signal to the bundling equipment, repeating the step of sending bundling signals until the number of bundling signals sent is equal to a preset number, and the feedback signal corresponds one-to-one with the bundling signal; when the number of feedback signals received from the bundling equipment is equal to the preset number, the last received feedback signal is determined as the bundling end signal; A time determination module is used to determine the bundling working time based on the bundling start time and the bundling end time; An anomaly determination module is used to determine that the bundling equipment is abnormal if the bundling working time is greater than or equal to a preset working time.

6. The baling apparatus detection device of claim 5, wherein, The baling equipment testing device also includes: The information generation module is used to generate prompt messages based on information about abnormalities in the bundling equipment; The display module is used to display the prompt information.

7. An electronic device, characterized in that, The electronic device includes: One or more processors; A storage device for storing one or more programs, which, when executed by the one or more processors, cause the electronic device to implement the bundling equipment detection method as described in any one of claims 1 to 4.

8. A computer-readable storage medium, characterized in that, It stores a computer program that, when executed by the computer's processor, causes the computer to perform the bundling equipment detection method according to any one of claims 1 to 4.

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