Oil-water separation device for collecting floating oil in a sump
By designing an oil-water separation device for collecting floating oil in the oil pool, and using a support frame, valve assembly and image acquisition module to automate oil-water separation, the problem of inability to accurately calculate the oil layer thickness was solved, the separation speed was improved and labor costs were reduced.
Patent Information
- Application Number
- CN202311813626.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-27
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2043-12-27
AI Technical Summary
In the oil-water separation process of existing technologies, the thickness of the oil layer cannot be accurately calculated, resulting in slow separation speed and increased labor costs.
An oil-water separation device for collecting floating oil in a waste oil pool is designed. The oil-water separation process is automatically controlled by using a support frame, a valve assembly, a limit assembly, and an image acquisition module. The movement of the suction assembly is restricted by the rotation of the support frame and the limit assembly, and the water-oil contact surface is determined in combination with the image acquisition module to achieve automated separation.
It realizes the automation and high-efficiency separation of oil and water, reduces labor costs and improves separation speed.
Smart Images

Figure CN117720168B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of separation devices, in particular to an oil-water separation device for collecting floating oil in a waste oil pool. Background Art
[0002] When separating oil from water, it is impossible to accurately calculate the thickness of the oil layer. Therefore, manual judgment is required to control the position at which the oil layer is to be stopped through manual control. However, this will not only slow down the oil-water separation speed, but also increase the labor cost. For this reason, this application proposes an oil-water separation device for collecting floating oil in a waste oil pool. Summary of the Invention
[0003] To this end, the present invention provides an oil-water separation device for collecting floating oil in a waste oil pool to solve the above-mentioned problems in the prior art.
[0004] In order to achieve the above object, the present invention provides the following technical solutions:
[0005] According to a first aspect of the present invention, a device for collecting floating oil in a dirty oil pool and separating oil and water is provided, comprising a first shell, the first shell having a plurality of first shells, the plurality of first shells enclosing a closed area, a support frame being arranged at a central position of the area enclosed by the plurality of first shells, the support frame being rotatable, and an outlet and a toggle member being provided on the support frame, the oil-water mixture entering the first shell through the outlet, the first shell having a cavity opening upward, and the lower end face of the cavity having an inclined bottom face, a water outlet being provided at a central position of the bottom face, a valve assembly being provided in the water outlet, and when the support frame rotates, the valve assembly being able to rotate accordingly to open / close the water outlet, a limiting assembly and a suction assembly being further provided in the first shell, the suction assembly being sleeved outside the limiting assembly, and the limiting assembly being able to limit the downward movement distance of the suction assembly.
[0006] The upper end of the support frame is fixedly connected to a cross frame, and a channel is provided in the cross frame. One end of the channel is connected to the oil-water mixture, and the other end is connected to the outlet. A second outer shell is provided outside the first shell, and a fixing seat is provided above the cross frame, and the fixing seat is fixedly connected to the second outer shell.
[0007] Furthermore, a first drive motor is fixedly connected to one side of the fixed seat, and the first drive motor has an output shaft. A second rotating shaft is fixedly connected to the horizontal frame, and pulleys are fixedly connected to the outside of the output shaft and the second rotating shaft, and a belt is wrapped around the outside of the pulley, so that when the first drive motor rotates, the support frame rotates accordingly.
[0008] Furthermore, the valve assembly includes a valve plate, to which a first rotating shaft is fixedly connected, and a through hole is also provided on the valve plate, and when the through hole is opposite to the water outlet, the liquid in the first shell can flow through the valve plate, and a gear is provided on the first rotating shaft, and the toggle member includes a fixed rod and a tooth block, one end of the fixed rod is fixed to the support frame, and the other end thereof is connected to the tooth block, and the tooth block and the gear cooperate with each other so that when the fixed rod rotates with the support frame, the tooth block can toggle the gear.
[0009] Furthermore, the fixing rod and the cross frame are located in the same vertical plane.
[0010] Furthermore, the limit assembly includes a second drive motor, a lead screw and a sliding rod. The second drive motor is installed at the upper end of the first shell, and the output end of the second drive motor is fixedly connected to the lead screw. The sliding rod is sleeved outside the lead screw, and the sliding rod and the lead screw are threaded together, and the end of the sliding rod can be pressed against the inner wall of the first shell to prevent the sliding rod from rotating. An image acquisition module is provided on the first shell, and the image acquisition module can capture images of the liquid in the vertical direction, and the output end of the image acquisition module is connected to the analysis module, which is used to determine the position of the water-oil contact surface, and the output end of the analysis module is connected to the input end of the control module, and the output end of the control module is connected to the second drive motor, and when the upper end face of the sliding rod coincides with the oil-liquid contact surface, the second drive motor can stop rotating.
[0011] Furthermore, the suction assembly includes a floating plate and an oil pipe, the floating plate can float on the liquid surface, and one end of the oil pipe passes through the floating plate and extends to the bottom of the floating plate.
[0012] Furthermore, the surface of the first shell has a transparent plate, which is arranged vertically, and the image acquisition module can acquire the image of the first shell through the transparent plate.
[0013] Furthermore, the floating plate is made of foam material, and is provided with a through hole for accommodating the oil supply pipe.
[0014] Furthermore, the upper surface of the connection between two adjacent first shells is an upwardly curved arc surface.
[0015] The present invention has the following advantages:
[0016] When the device is in use, the oil-water mixture in the first shell can be extracted by the suction component to extract the oil in the upper layer, and the use of the limit component can prevent the suction component from extracting the water in the lower layer (or reduce the amount of water extracted), thereby making it easier for users to use the device.
[0017] When the device is in use, the outlet can pour the oil-water mixture into the first shell. The first shell has multiple parts and is surrounded by a circle on the support frame, so that the device can be used without stopping. That is, after the outlet has filled the first first shell with liquid, the outlet rotates and then fills the next first shell with liquid. At this time, the liquid in the first first shell is allowed to stand, so that the oil floats on the water surface. After standing for a predetermined time, the suction component can suck the oil, so that the oil and water are separated. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 An overall cross-sectional view of an oil-water separation device for collecting floating oil in a slop tank provided in some embodiments of the present invention.
[0019] Figure 2 This is a schematic top view of the structure of multiple first shells of an oil-water separation device for collecting floating oil in a slop tank provided in some embodiments of the present invention.
[0020] Figure 3 A schematic structural diagram of one side of a support frame of an oil-water separation device for collecting floating oil in a slop oil pool provided in some embodiments of the present invention.
[0021] Figure 4 A schematic diagram of the matching structure of an output shaft and a second rotating shaft of an oil-water separation device for collecting floating oil in a sump provided in some embodiments of the present invention.
[0022] Figure 5 A module diagram of an oil-water separation device for collecting floating oil in a slop tank provided in some embodiments of the present invention.
[0023] In the figure: 1. first shell; 2. water outlet; 3. valve assembly; 4. support frame; 5. outlet; 6. floating plate; 7. oil pipe; 8. valve plate; 9. first rotating shaft; 10. second shell; 11. fixing seat; 12. first drive motor; 13. fixing rod; 14. gear block; 15. cross frame; 16. output shaft; 17. pulley; 18. belt; 19. second rotating shaft; 20. second drive motor; 21. screw; 22. sliding rod; 23. image acquisition module. DETAILED DESCRIPTION
[0024] The following describes the implementation of the present invention using specific embodiments. Those skilled in the art will readily understand the other advantages and benefits of the present invention from the disclosure herein. Obviously, the embodiments described are only a portion of the present invention, not all of it. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without inventive effort are intended to fall within the scope of protection of the present invention. Example
[0025] like Figures 1 to 5 As shown, an oil-water separation device for collecting floating oil in a waste oil pool in an embodiment of the first aspect of the present invention includes a first shell 1, which has multiple first shells 1, and the multiple first shells 1 enclose a closed area. A support frame 4 is arranged at the center of the area enclosed by the multiple first shells 1. The support frame 4 can rotate, and an outlet 5 and a toggle member are provided on the support frame 4. The oil-water mixture enters the first shell 1 through the outlet 5. The first shell 1 has a cavity opening upward, and the lower end face of the cavity has an inclined bottom surface, and a water outlet 2 is provided at the center of the bottom surface. A valve assembly 3 is provided in the water outlet 2, and when the support frame 4 rotates, the valve assembly 3 can rotate accordingly to open / close the water outlet 2. A limiting assembly and a suction assembly are also provided in the first shell 1, and the suction assembly is sleeved outside the limiting assembly, and the limiting assembly can limit the downward movement distance of the suction assembly.
[0026] When the device is in use, the oil-water mixture in the first shell 1 can be extracted by the suction component to extract the oil in the upper layer, and the use of the limit component can prevent the suction component from extracting the water in the lower layer (or reduce the amount of water extracted), thereby making it easier for users to use the device.
[0027] When the device is in use, the outlet 5 can pour the oil-water mixture into the first shell 1. The first shell 1 has multiple parts and is surrounded by a circle on the support frame 4, so that the device can be used without stopping. That is, after the outlet 5 has filled the first first shell 1 with liquid, the outlet 5 rotates and then fills the next first shell 1 with liquid. At this time, the liquid in the first first shell 1 is left to stand, so that the oil floats on the water surface. After standing for a predetermined time, the suction component can suck the oil to separate the oil and water.
[0028] The upper end of the support frame 4 is fixedly connected to a cross frame 15, and a channel is provided in the cross frame 15. One end of the channel is connected to the oil-water mixture, and the other end is connected to the outlet 5. A second shell 10 is provided outside the first shell 1, and a fixing seat 11 is provided above the cross frame 15. The fixing seat 11 is fixedly connected to the second shell 10. The oil-water mixture can be pumped into the channel by a water pump and then enter the first shell 1 through the outlet 5.
[0029] A first drive motor 12 is fixedly connected to one side of the fixed seat 11, and the first drive motor 12 has an output shaft 16. A second rotating shaft 19 is fixedly connected to the cross frame 15. Pulleys 17 are fixedly connected to the outside of the output shaft 16 and the second rotating shaft 19, and a belt 18 is wound around the outside of the pulley 17, so that when the first drive motor 12 rotates, the support frame 4 rotates accordingly. By using the first drive motor 12, the support frame 4 can be rotated, and then the position of the outlet 5 can be controlled, so that the oil-water mixture enters different first shells 1.
[0030] The valve assembly 3 includes a valve plate 8, to which a first rotating shaft 9 is fixedly connected. A through hole is also provided on the valve plate 8, and when the through hole is opposite to the water outlet 2, the liquid in the first shell 1 can flow through the valve plate 8. A gear is provided on the first rotating shaft 9, and the toggle member includes a fixed rod 13 and a tooth block 14. One end of the fixed rod 13 is fixed to the support frame 4, and the other end thereof is connected to the tooth block 14. The tooth block 14 and the gear cooperate with each other so that when the fixed rod 13 rotates with the support frame 4, the tooth block 14 can toggle the gear.
[0031] The fixing rod 13 and the cross frame 15 are located in the same vertical plane.
[0032] When the outlet 5 is located above a first shell 1, the gear block 14 can move the first rotating shaft 9 in the first shell 1, so that the valve plate 8 closes the water outlet 2. When the outlet 5 rotates to the top of the next first shell 1, the gear block 14 can continue to move the first rotating shaft 9, and when the outlet 5 rotates to the top of the first shell 1 next time, the suction assembly can suck the oil therein, and the water therein can flow out through the outlet 5.
[0033] The limiting assembly includes a second drive motor 20, a lead screw 21 and a sliding rod 22. The second drive motor 20 is installed at the upper end of the first shell 1. The output end of the second drive motor 20 is fixedly connected to the lead screw 21. The sliding rod 22 is sleeved outside the lead screw 21, and the sliding rod 22 and the lead screw 21 are threaded together. The end of the sliding rod 22 can be pressed against the inner wall of the first shell 1 to prevent the sliding rod 22 from rotating. An image acquisition module 23 is provided on the first shell 1. The image acquisition module 23 can capture images of the liquid in the vertical direction, and the output end of the image acquisition module 23 is connected to the analysis module. The analysis module is used to determine the position of the water-oil contact surface, and the output end of the analysis module is connected to the input end of the control module. The output end of the control module is connected to the second drive motor 20, and when the upper end surface of the sliding rod 22 coincides with the oil-liquid contact surface, the second drive motor 20 can stop rotating.
[0034] The suction assembly comprises a floating plate 6 capable of floating on the liquid surface and an oil pipe 7, one end of the oil pipe 7 penetrating through the floating plate 6 and slightly extending below the floating plate 6, and a water pump connected to the other end of the oil pipe 7 to suck the oil on the liquid surface.
[0035] The surface of the first shell 1 is provided with a transparent plate arranged vertically, and the image acquisition module 23 can acquire the image of the first shell 1 through the transparent plate, so as to install the image acquisition module 23.
[0036] The floating plate 6 is made of foam material and is provided with a perforation for accommodating the oil pipe 7. Since the floating plate 6 needs to float on the liquid surface and the oil pipe 7 moves up and down with the floating plate 6, a part of the oil pipe 7 needs to be arranged on the floating plate 6, so that the floating plate 6 needs to provide sufficient buoyancy.
[0037] The upper surface of the connection part of two adjacent first shells 1 is an upwardly curved arc surface, so as to avoid the accumulation of oil-water mixture on the upper surface of the first shell 1.
Claims
1. An oil-water separation device for collecting floating oil in a waste oil pool, characterized in that: The invention comprises a first shell (1), wherein the first shell (1) has a plurality of first shells (1), and the plurality of first shells (1) enclose a closed area. A support frame (4) is arranged at the center of the area enclosed by the plurality of first shells (1), and the support frame (4) is rotatable. An outlet (5) and a toggle member are provided on the support frame (4). The oil-water mixture enters the first shell (1) through the outlet (5). The first shell (1) has a cavity opening upward, and the lower end surface of the cavity has an inclined bottom surface. A water outlet (2) is provided at the center of the bottom surface. A valve assembly (3) is provided in the water outlet (2), and when the support frame (4) rotates, the valve assembly (3) can rotate accordingly to open / close the water outlet (2). A limit assembly and a suction assembly are also provided in the first shell (1), and the suction assembly is sleeved outside the limit assembly, and the limit assembly can limit the distance the suction assembly moves downward. The upper end of the support frame (4) is fixedly connected to a cross frame (15), a channel is provided in the cross frame (15), one end of the channel is connected to the oil-water mixture, and the other end is connected to the outlet (5), a second shell (10) is provided outside the first shell (1), a fixing seat (11) is provided above the cross frame (15), and the fixing seat (11) is fixedly connected to the second shell (10); A first drive motor (12) is fixedly connected to one side of the fixed seat (11), and the first drive motor (12) has an output shaft (16). A second rotating shaft (19) is fixedly connected to the cross frame (15), and pulleys (17) are fixedly connected to the outside of the output shaft (16) and the second rotating shaft (19), and a belt (18) is wound around the outside of the pulley (17), so that when the first drive motor (12) rotates, the support frame (4) rotates accordingly; The valve assembly (3) includes a valve plate (8), a first rotating shaft (9) is fixedly connected to the valve plate (8), and a through hole is also opened on the valve plate (8), and when the through hole is opposite to the water outlet (2), the liquid in the first shell (1) can flow through the valve plate (8), and a gear is provided on the first rotating shaft (9). The toggle member includes a fixed rod (13) and a tooth block (14), one end of the fixed rod (13) is fixedly connected to the support frame (4), and the other end thereof is connected to the tooth block (14), and the tooth block (14) and the gear cooperate with each other so that when the fixed rod (13) rotates with the support frame (4), the tooth block (14) can toggle the gear; The fixing rod (13) and the cross frame (15) are located in the same vertical plane.
2. The oil-water separation device for collecting floating oil in a slop oil pool according to claim 1, characterized in that: The limiting assembly includes a second drive motor (20), a lead screw (21) and a sliding rod (22), wherein the second drive motor (20) is mounted on the upper end of the first housing (1), the output end of the second drive motor (20) is fixedly connected to the lead screw (21), the sliding rod (22) is sleeved outside the lead screw (21), and the sliding rod (22) and the lead screw (21) are threadedly engaged, and the end of the sliding rod (22) can be pressed against the inner wall of the first housing (1) to prevent the sliding rod (22) from rotating, and an image acquisition module (23) is provided on the first housing (1), the image acquisition module (23) can acquire an image of the liquid in the vertical direction, and the output end of the image acquisition module (23) is connected to the analysis module, the analysis module is used to determine the position of the water-oil contact surface, and the output end of the analysis module is connected to the input end of the control module, the output end of the control module is connected to the second drive motor (20), and when the upper end surface of the sliding rod (22) coincides with the oil-liquid contact surface, the second drive motor (20) can stop rotating.
3. The oil-water separation device for collecting floating oil in a slop oil pool according to claim 2, characterized in that: The suction assembly comprises a floating plate (6) and an oil pipe (7); the floating plate (6) is capable of floating on the liquid surface; one end of the oil pipe (7) passes through the floating plate (6) and extends to the bottom of the floating plate (6).
4. The oil-water separation device for collecting floating oil in a waste oil pool according to claim 3, characterized in that: The surface of the first shell (1) has a transparent plate, which is arranged vertically. The image acquisition module (23) can acquire an image of the first shell (1) through the transparent plate.
5. The oil-water separation device for collecting floating oil in a waste oil pool according to claim 3, characterized in that: The floating plate (6) is made of a foam material, and a through hole for accommodating the oil supply pipe (7) is provided on the floating plate (6).
6. The oil-water separation device for collecting floating oil in a waste oil pool according to claim 3, characterized in that: The upper surface of the connection between two adjacent first shells (1) is an upwardly curved arc surface.
Citation Information
Patent Citations
Dredging device for water conservancy project management
CN116043946A
Petrochemical oil-water separation device
CN116407876A