Vehicle with erecting function and hydraulic system
Patent Information
- Application Number
- CN202311690092.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-08
- Publication Date
- 2026-08-28
- Estimated Expiration
- 2043-12-08
AI Technical Summary
[0008]本发明提供了一种具有起竖功能的车辆及液压系统,旨在解决现有具有起竖功能的车辆起竖动作精度和作业效率低的技术问题
[0020]本发明提供一种具有起竖功能的车辆及液压系统,采用底盘总成、起竖载物、滑移油缸、滑移架、起竖架、起竖油缸、摆转油缸、摆动架和垂直油缸,摆转油缸的一端与底盘总成转动连接,摆转油缸的另一端与摆动架转动连接,垂直油缸设于摆动架上,起竖油缸的一端与起竖架转动连接,起竖油缸的另一端与摆动架转动连接;滑移架与摆动架相连接,滑移油缸的一端与滑移架相连接,滑移油缸的另一端与起竖载物相连接,工作时,摆转油缸向后摆转,然后垂直油缸进行展伸动作直至支撑接触地面,完成自支撑摆转和垂直动作;滑移油缸驱动滑移架和起竖载物后移到设定位置时,起竖油缸进行展伸动作以驱动起竖架、滑移架和起竖载物起竖至设定位置,完成滑移与起竖动作。本发明提供的种具有起竖功能的车辆及液压系统,所取得的有益效果如下所示:
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Figure CN117722403B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of hydraulic control technology, and in particular discloses a vehicle and hydraulic system with an erection function. Background Technology
[0002] In the field of machinery, special-purpose vehicles generally require self-supporting capabilities during operation, and some vehicles also need erecting functions. Currently, self-supporting and erecting mechanisms typically use hydraulic drives, with the mechanism's movement driven by manually adjusting the opening of a multi-way valve via a control handle. A traditional manually controlled hydraulic system, such as... Figure 1 As shown, it mainly consists of a left-starting vertical balance valve 101, a left-starting vertical cylinder 102, a right-starting vertical balance valve 103, a right-starting vertical cylinder 104, a vertical multi-way valve 105, a return oil check valve 106, a priority valve 107, a left front horizontal cylinder 108, a left front vertical cylinder 109, a right front horizontal cylinder 110, a right front vertical cylinder 111, a left rear horizontal cylinder 112, a left rear vertical cylinder 113, a right rear horizontal cylinder 114, a right rear vertical cylinder 115, a vertical hydraulic lock 116, a self-supporting multi-way valve 117, a return oil filter 118, a pump power assembly 119, and a hydraulic oil tank 120.
[0003] Its working principle is as follows: After being pressurized by the pump power assembly 119, the hydraulic oil enters the self-supporting multi-way valve 117. By manually controlling the operating levers S1 to S5 of the self-supporting multi-way valve 117, the left front horizontal cylinder 108, left front vertical cylinder 109, right front horizontal cylinder 110, right front vertical cylinder 111, left rear horizontal cylinder 112, left rear vertical cylinder 113, right rear horizontal cylinder 114, and right rear vertical cylinder 115 are driven and controlled respectively. The hydraulic oil reaches the erection multi-way valve 105 through the self-supporting multi-way valve 117 and the priority valve 107. By controlling the operating levers S6 and S7, the left erection cylinder 102 and the right erection cylinder 104 are driven and controlled. The return oil flows back to the oil tank through the return oil check valve 106 and the return oil filter 118. The left erection balance valve 101, the erection multi-way valve 105, and the vertical hydraulic lock 116 have the function of load holding.
[0004] Currently, the hydraulic control system of vehicles with erection function has the following technical disadvantages:
[0005] 1. Low precision in erection. The operating speed of a multi-way valve is typically adjusted manually using a lever. This method requires a high level of operator skill and results in low precision in repetitive movements.
[0006] 2. The self-supporting mechanism is cumbersome and has low operating efficiency. The self-supporting mechanism generally uses four sets of horizontal and vertical hydraulic cylinders as power drives. After the four sets of horizontal hydraulic cylinders extend into place, the vertical hydraulic cylinders begin to adjust the support. The process is relatively complicated and relies on manual adjustment, resulting in low operating efficiency.
[0007] Therefore, the low accuracy and efficiency of existing vehicles with erection functions are urgent technical problems that need to be addressed. Summary of the Invention
[0008] This invention provides a vehicle and hydraulic system with a lifting function, aiming to solve the technical problems of low lifting accuracy and low operating efficiency of existing vehicles with lifting functions.
[0009] One aspect of the present invention relates to a vehicle with an erection function, comprising a chassis assembly, an erection carrier, a sliding cylinder, a sliding frame, an erection frame, an erection cylinder, a swing cylinder, a swing frame, and a vertical cylinder. One end of the swing cylinder is rotatably connected to the chassis assembly, and the other end of the swing cylinder is rotatably connected to the swing frame. The vertical cylinder is mounted on the swing frame. One end of the erection cylinder is rotatably connected to the erection frame, and the other end of the erection cylinder is rotatably connected to the swing frame. The sliding frame is connected to the swing frame, one end of the sliding cylinder is connected to the sliding frame, and the other end of the sliding cylinder is connected to the erection carrier. During operation, the swing cylinder swings backward, and then the vertical cylinder extends until the support contacts the ground, completing the self-supporting swing and vertical movement. When the sliding cylinder drives the sliding frame and the erection carrier to move backward to a set position, the erection cylinder extends to drive the erection frame, the sliding frame, and the erection carrier to be erected to the set position, completing the sliding and erection movements.
[0010] Another aspect of the present invention relates to a hydraulic system applied to the aforementioned vehicle with erection function. The vertical cylinder includes a left vertical cylinder and a right vertical cylinder, and the erection cylinder includes a left erection cylinder and a right erection cylinder. The hydraulic system further includes a swing hydraulic lock, a left vertical cylinder hydraulic lock, a right vertical cylinder hydraulic lock, a first return oil check valve, a self-supporting electro-proportional multi-way valve, a sliding large-cavity balance valve, a sliding small-cavity balance valve, an explosion-proof valve, a left erection balance valve, a right erection balance valve, an erection electro-proportional multi-way valve, a second return oil check valve, an accumulator, a shuttle valve, a load-sensitive pump station, and a return oil filter. The LS port of the load-sensitive pump station is connected to the LS ports of the erection electro-proportional multi-way valve and the self-supporting electro-proportional multi-way valve via shuttle valves. The P port of the load-sensitive pump station is connected to the P ports of the erection electro-proportional multi-way valve and the self-supporting electro-proportional multi-way valve. The A1 port of the erection electro-proportional multi-way valve is connected to the cavityless rod of the right erection cylinder via the right erection balance valve, and the B1 port of the erection electro-proportional multi-way valve is connected to the cavity rod of the right erection cylinder. The A2 port of the erection electro-proportional multi-way valve is connected to the cavityless rod of the left erection cylinder via the left erection balance valve. Port B2 of the self-supporting electro-proportional multi-way valve is connected to the rod with a cavity in the left vertical balance valve; Port A3 of the self-supporting electro-proportional multi-way valve is connected to the rod without a cavity in the sliding cylinder via the sliding large-cavity balance valve, and Port B3 of the self-supporting electro-proportional multi-way valve is connected to the rod with a cavity in the sliding cylinder via the sliding small-cavity balance valve; Port A1 of the self-supporting electro-proportional multi-way valve is connected to the rodless cavity in the swing cylinder via the swing hydraulic lock, and Port B1 of the self-supporting electro-proportional multi-way valve is connected to the rod with a cavity in the swing cylinder via the swing hydraulic lock; Port A2 of the self-supporting electro-proportional multi-way valve is connected to the rodless cavity in the left vertical cylinder via the hydraulic lock in the left vertical cylinder. The B1 port of the self-supporting electro-proportional multi-way valve is connected to the rod chamber of the left vertical cylinder via a hydraulic lock; the A3 port of the self-supporting electro-proportional multi-way valve is connected to the rodless chamber of the right vertical cylinder via a hydraulic lock; the B1 port of the self-supporting electro-proportional multi-way valve is connected to the rod chamber of the right vertical cylinder via a hydraulic lock; the return oil filter is connected to the T port of the erecting electro-proportional multi-way valve via a second return oil check valve; the return oil filter is connected to the T port of the self-supporting electro-proportional multi-way valve via a first return oil check valve; and the accumulator is connected to the erecting electro-proportional multi-way valve.
[0011] Furthermore, the self-supporting electro-proportional multi-way valve includes a first electromagnet Y1, a second electromagnet Y2, a third electromagnet Y3, a fourth electromagnet Y4, a fifth electromagnet Y5, and a sixth electromagnet Y6. The self-supporting swing and vertical movement are controlled by controlling the energized state of the first electromagnet Y1, the second electromagnet Y2, the third electromagnet Y3, the fourth electromagnet Y4, the fifth electromagnet Y5, and the sixth electromagnet Y6.
[0012] Furthermore, when the first electromagnet Y1 is energized, hydraulic oil enters the rodless chamber of the swing cylinder through port A1 of the self-supporting electro-proportional multi-way valve and the swing hydraulic lock, driving the swing cylinder to extend; when the second electromagnet Y2 is energized, hydraulic oil enters the rod chamber of the swing cylinder through port B1 of the self-supporting electro-proportional multi-way valve and the swing hydraulic lock, driving the swing cylinder to retract.
[0013] Furthermore, when the third electromagnet Y3 is energized, hydraulic oil enters the rodless chamber of the left vertical cylinder through port A2 of the self-supporting electro-proportional multi-way valve and the hydraulic lock of the left vertical cylinder, driving the left vertical cylinder to extend; when the fourth electromagnet Y4 is energized, hydraulic oil enters the rod chamber of the left vertical cylinder 303 through port B2 of the self-supporting electro-proportional multi-way valve and the hydraulic lock of the left vertical cylinder, driving the left vertical cylinder to retract.
[0014] Furthermore, when the fifth electromagnet Y5 is energized, hydraulic oil enters the rodless chamber of the right vertical cylinder through port A3 of the self-supporting electro-proportional multi-way valve and the hydraulic lock of the right vertical cylinder, driving the right vertical cylinder to extend; when the sixth electromagnet Y6 is energized, hydraulic oil enters the rod chamber of the right vertical cylinder through port B3 of the self-supporting electro-proportional multi-way valve and the hydraulic lock of the right vertical cylinder, driving the right vertical cylinder to retract.
[0015] Furthermore, the erection electro-proportional multi-way valve includes a seventh electromagnet Y7, an eighth electromagnet Y8, a ninth electromagnet Y9, a tenth electromagnet Y10, an eleventh electromagnet Y11, and a twelfth electromagnet Y12. By controlling the energized state of the seventh electromagnet Y7, the eighth electromagnet Y8, the ninth electromagnet Y9, the tenth electromagnet Y10, the eleventh electromagnet Y11, and the twelfth electromagnet Y12, the sliding and erection actions are controlled.
[0016] Furthermore, when the seventh electromagnet Y7 is energized, hydraulic oil enters the rodless chamber of the sliding cylinder through port A3 of the erecting proportional multi-way valve and the sliding large chamber balance valve, driving the sliding cylinder to perform an extension action; when the eighth electromagnet Y8 is energized, hydraulic oil enters the rod chamber of the sliding cylinder through port B3 of the erecting proportional multi-way valve and the sliding small chamber balance valve, driving the sliding cylinder to perform a retraction action.
[0017] When the ninth electromagnet Y9 and the eleventh electromagnet Y11 are energized, hydraulic oil enters the rodless chamber of the left and right vertical cylinders through the A1 and A2 ports of the vertical proportional multi-way valve, the left vertical balance valve, and the right vertical balance valve, driving the left and right vertical cylinders to perform extension actions.
[0018] Furthermore, when the tenth electromagnet Y10 and the twelfth electromagnet Y12 are energized, hydraulic oil enters the rod chamber of the left and right vertical cylinders through ports B1 and B2 of the vertical proportional multi-way valve, the left vertical balance valve, and the right vertical balance valve, driving the left and right vertical cylinders to perform a contraction action.
[0019] The beneficial effects achieved by this invention are as follows:
[0020] This invention provides a vehicle and hydraulic system with an erection function, comprising a chassis assembly, an erection load, a sliding cylinder, a sliding frame, an erection frame, an erection cylinder, a swing cylinder, a swing frame, and a vertical cylinder. One end of the swing cylinder is rotatably connected to the chassis assembly, and the other end is rotatably connected to the swing frame. The vertical cylinder is mounted on the swing frame. One end of the erection cylinder is rotatably connected to the erection frame, and the other end is rotatably connected to the swing frame. The sliding frame is connected to the swing frame, one end of the sliding cylinder is connected to the sliding frame, and the other end is connected to the erection load. During operation, the swing cylinder swings backward, and then the vertical cylinder extends until the support contacts the ground, completing the self-supporting swing and vertical movement. When the sliding cylinder drives the sliding frame and the erection load to move backward to a set position, the erection cylinder extends to drive the erection frame, the sliding frame, and the erection load to be erected to the set position, completing the sliding and erection actions. The vehicle and hydraulic system with erection function provided by this invention have the following beneficial effects:
[0021] 1. High precision in erection. It eliminates the need for traditional manual control levers and significantly improves control precision through closed-loop control of an electro-proportional multi-way valve.
[0022] 2. The self-supporting action has been simplified, improving work efficiency. After a single swing cylinder reaches its position, the two vertical cylinders extend synchronously, resulting in a simple and efficient work process.
[0023] 3. By controlling each action and process through the electrical system, one-click operation and one-click withdrawal can be achieved, greatly improving the degree of automation. Attached Figure Description
[0024] Figure 1 A schematic diagram of the hydraulic system for the manual control handle of an existing special-purpose vehicle;
[0025] Figure 2 This is a structural schematic diagram of the vehicle with the erection function of the present invention;
[0026] Figure 3 This is a schematic diagram of the hydraulic system of the vehicle with erection function of the present invention;
[0027] Figure 4 This is a schematic diagram of the electrical control principle of the hydraulic system of the vehicle with erection function of the present invention.
[0028] Explanation of icon numbers:
[0029] 201. Chassis assembly; 202. Erecting load; 203. Sliding cylinder; 204. Sliding frame; 205. Erecting frame; 206. Erecting cylinder; 207. Swing cylinder; 208. Vertical cylinder; 302. Swing hydraulic lock; 303. Left vertical cylinder; 304. Left vertical cylinder hydraulic lock; 305. Right vertical cylinder; 306. Right vertical cylinder hydraulic lock; 307. First return oil check valve; 308. Automatic Supporting electro-proportional multi-way valve; 309, sliding large-cavity balance valve; 311, sliding small-cavity balance valve; 312, left-starting vertical cylinder; 313, right-starting vertical cylinder; 314, explosion-proof valve; 315, left-starting vertical balance valve; 316, right-starting vertical balance valve; 317, vertical electro-proportional multi-way valve; 318, second return oil check valve; 319, accumulator; 320, shuttle valve; 321, load-sensitive pump station; 322, return oil filter. Detailed Implementation
[0030] To better understand the above technical solutions, the following will provide a detailed explanation of the technical solutions in conjunction with the accompanying drawings and specific implementation methods.
[0031] like Figure 2 As shown, this invention proposes a vehicle with an erecting function, including a chassis assembly 201, an erecting load 202, a sliding cylinder 203, a sliding frame 204, an erecting frame 205, an erecting cylinder 206, a swing cylinder 207, a swinging frame, and a vertical cylinder 208. One end of the swing cylinder 207 is rotatably connected to the chassis assembly 201, and the other end of the swing cylinder 207 is rotatably connected to the swinging frame. The vertical cylinder 208 is mounted on the swinging frame. One end of the erecting cylinder 206 is rotatably connected to the erecting frame 205, and the other end of the erecting cylinder 206 is rotatably connected to the swinging frame. The sliding frame 203... 4. Connected to the swing frame, one end of the sliding cylinder 203 is connected to the sliding frame 204, and the other end of the sliding cylinder 203 is connected to the erecting load 202. During operation, the swing cylinder 207 swings backward, and then the vertical cylinder 208 extends until the support contacts the ground, completing the self-supporting swing and vertical movement. When the sliding cylinder 203 drives the sliding frame 204 and the erecting load 202 to move backward to the set position, the erecting cylinder 206 extends to drive the erecting frame 205, the sliding frame 204 and the erecting load 202 to be erected to the set position, completing the sliding and erecting movements.
[0032] like Figures 2 to 4As shown, this invention relates to a hydraulic system applied to the aforementioned vehicle with an erecting function. The vertical cylinder 208 includes a left vertical cylinder 303 and a right vertical cylinder 305; the erecting cylinder 206 includes a left erecting cylinder 312 and a right erecting cylinder 313. The hydraulic system also includes a swing hydraulic lock 302, a left vertical cylinder hydraulic lock 304, a right vertical cylinder hydraulic lock 306, a first return oil check valve 307, a self-supporting electro-proportional multi-way valve 308, a sliding large-cavity balance valve 309, a sliding small-cavity balance valve 311, an explosion-proof valve 314, a left erecting balance valve 315, a right erecting balance valve 316, an erecting electro-proportional multi-way valve 317, a second return oil check valve 318, an accumulator 319, a shuttle valve 320, and a load-sensitive pump station 3. 21 and return oil filter 322, the LS port of the load-sensitive pump station 321 is connected to the LS port of the erection electro-proportional multi-way valve 317 and the LS port of the self-supporting electro-proportional multi-way valve 308 respectively through shuttle valve 320; the P port of the load-sensitive pump station 321 is connected to the P port of the erection electro-proportional multi-way valve 317 and the P port of the self-supporting electro-proportional multi-way valve 308 respectively; the A1 port of the erection electro-proportional multi-way valve 317 is connected to the cavityless rod of the right erection cylinder 313 through the right erection balance valve 316; the B1 port of the erection electro-proportional multi-way valve 317 is connected to the cavity rod of the right erection cylinder 313; the A2 port of the erection electro-proportional multi-way valve 317 is connected to the cavityless rod of the left erection cylinder 312 through the left erection balance valve 315; the erection electro-proportional multi-way valve 317... For example, port B2 of multi-way valve 317 is connected to the cavity rod of left vertical balance valve 315; port A3 of vertical electro-proportional multi-way valve 317 is connected to the cavityless rod of sliding cylinder 203 through sliding large cavity balance valve 309, and port B3 of vertical electro-proportional multi-way valve 317 is connected to the cavity rod of sliding cylinder 203 through sliding small cavity balance valve 311; port A1 of self-supporting electro-proportional multi-way valve 308 is connected to the rodless cavity of swing cylinder 207 through swing hydraulic lock 302, and port B1 of self-supporting electro-proportional multi-way valve 308 is connected to the rod cavity of swing cylinder 207 through swing hydraulic lock 302; port A2 of self-supporting electro-proportional multi-way valve 308 is connected to the rodless cavity of left vertical cylinder 303 through left vertical cylinder hydraulic lock 304. The self-supporting electro-proportional multi-way valve 308 is connected via its B1 port to the rod chamber of the left vertical cylinder 303 through the hydraulic lock 304 of the left vertical cylinder; its A3 port is connected via the hydraulic lock 306 of the right vertical cylinder to the rodless chamber of the right vertical cylinder 305; its B1 port is connected via the hydraulic lock 306 of the right vertical cylinder to the rod chamber of the right vertical cylinder 305; its return oil filter 322 is connected via the second return oil check valve 318 to the T port of the erecting electro-proportional multi-way valve 317; its return oil filter 322 is connected via the first return oil check valve 307 to the T port of the self-supporting electro-proportional multi-way valve 308; and its accumulator 319 is connected to the erecting electro-proportional multi-way valve 317.
[0033] Preferably, the hydraulic system provided in this embodiment, such as Figures 2 to 4 As shown, the self-supporting electro-proportional multi-way valve 308 includes a first electromagnet Y1, a second electromagnet Y2, a third electromagnet Y3, a fourth electromagnet Y4, a fifth electromagnet Y5, and a sixth electromagnet Y6. The self-supporting swing and vertical movement are controlled by controlling the energized state of the first electromagnet Y1, the second electromagnet Y2, the third electromagnet Y3, the fourth electromagnet Y4, the fifth electromagnet Y5, and the sixth electromagnet Y6.
[0034] Specifically, when the first electromagnet Y1 is energized, hydraulic oil enters the rodless chamber of the swing cylinder 207 through port A1 of the self-supporting electro-proportional multi-way valve 308 and the swing hydraulic lock 302, driving the swing cylinder 207 to perform an extension action; when the second electromagnet Y2 is energized, hydraulic oil enters the rod chamber of the swing cylinder 207 through port B1 of the self-supporting electro-proportional multi-way valve 308 and the swing hydraulic lock 302, driving the swing cylinder 207 to perform a retraction action.
[0035] When the third electromagnet Y3 is energized, hydraulic oil enters the rodless chamber of the left vertical cylinder 303 through port A2 of the self-supporting electro-proportional multi-way valve 308 and the hydraulic lock 304 of the left vertical cylinder, driving the left vertical cylinder 303 to extend; when the fourth electromagnet Y4 is energized, hydraulic oil enters the rod chamber of the left vertical cylinder 303 through port B2 of the self-supporting electro-proportional multi-way valve 308 and the hydraulic lock 304 of the left vertical cylinder, driving the left vertical cylinder 303 to retract.
[0036] When the fifth electromagnet Y5 is energized, hydraulic oil enters the rodless chamber of the right vertical cylinder 305 through port A3 of the self-supporting electro-proportional multi-way valve 308 and the right vertical cylinder hydraulic lock 306, driving the right vertical cylinder 305 to extend; when the sixth electromagnet Y6 is energized, hydraulic oil enters the rod chamber of the right vertical cylinder 305 through port B3 of the self-supporting electro-proportional multi-way valve 308 and the right vertical cylinder hydraulic lock 306, driving the right vertical cylinder 305 to retract.
[0037] Furthermore, regarding the hydraulic system provided in this embodiment, please see... Figures 2 to 4 The erection electro-proportional multi-way valve 317 includes a seventh electromagnet Y7, an eighth electromagnet Y8, a ninth electromagnet Y9, a tenth electromagnet Y10, an eleventh electromagnet Y11, and a twelfth electromagnet Y12. By controlling the energized state of the seventh electromagnet Y7, the eighth electromagnet Y8, the ninth electromagnet Y9, the tenth electromagnet Y10, the eleventh electromagnet Y11, and the twelfth electromagnet Y12, the sliding and erection actions are controlled.
[0038] When the seventh electromagnet Y7 is energized, hydraulic oil enters the rodless chamber of the sliding cylinder 203 through port A3 of the erection proportional multi-way valve 317 and the sliding large chamber balance valve 309, driving the sliding cylinder 203 to perform an extension action; when the eighth electromagnet Y8 is energized, hydraulic oil enters the rod chamber of the sliding cylinder 203 through port B3 of the erection proportional multi-way valve 317 and the sliding small chamber balance valve 311, driving the sliding cylinder 203 to perform a retraction action.
[0039] When the ninth electromagnet Y9 and the eleventh electromagnet Y11 are energized, hydraulic oil enters the rodless chamber of the left vertical cylinder 312 and the right vertical cylinder 313 through the A1 and A2 ports of the vertical proportional multi-way valve 317, the left vertical balance valve 315, and the right vertical balance valve 316, driving the left vertical cylinder 312 and the right vertical cylinder 313 to perform the extension action.
[0040] When the tenth electromagnet Y10 and the twelfth electromagnet Y12 are energized, hydraulic oil enters the rod chamber of the left vertical cylinder 312 and the right vertical cylinder 313 through ports B1 and B2 of the vertical proportional multi-way valve 317, the left vertical balance valve 315, and the right vertical balance valve 316, driving the left vertical cylinder 312 and the right vertical cylinder 313 to perform a contraction action.
[0041] like Figures 1 to 4 As shown in the figure, the working principle of the vehicle and hydraulic system with erection function provided in this embodiment is as follows:
[0042] The vehicle with erection function provided in this embodiment, such as Figure 2 As shown. Its structure mainly consists of a chassis assembly 201, a lifting load 202, a sliding cylinder 203, a sliding frame 204, a lifting frame 205, a lifting cylinder 206, a swing cylinder 207, and a vertical cylinder 208. The operating procedure is as follows: First, a self-supporting action is performed, with the swing cylinder 207 swinging backward. Then, the vertical cylinder 208 extends until the support contacts the ground. Next, the lifting process begins. The sliding cylinder 203 drives the sliding frame 204 and the lifting load 202 to move backward. When they reach the designated position, the lifting cylinder 206 extends, driving the lifting frame 205, the sliding frame 204, and the lifting load 202 to be erected to the designated angle.
[0043] To further explain Figure 2 The control principle of the vehicle shown is illustrated in this embodiment, which provides a hydraulic system schematic diagram for a vehicle with an erection function. Figure 3As shown. It mainly consists of a swing cylinder 207, a swing hydraulic lock 302, a left vertical cylinder 303, a left vertical cylinder hydraulic lock 304, a right vertical cylinder 305, a right vertical cylinder hydraulic lock 306, a return oil check valve 307, a self-supporting electro-proportional multi-way valve 308, a sliding large-cavity balance valve 309, a sliding cylinder 203, a sliding small-cavity balance valve 311, a left erecting cylinder 312, a right erecting cylinder 313, an explosion-proof valve 314, a left erecting balance valve 315, a right erecting balance valve 316, an erecting electro-proportional multi-way valve 317, a return oil check valve 318, an accumulator 319, a shuttle valve 320, a load-sensitive pump station 321, and a return oil filter 322, etc.
[0044] Its working principle is as follows: After being pressurized by the load-sensitive pump station 321, the hydraulic oil enters the erection electro-proportional multi-way valve 317 and the self-supporting electro-proportional multi-way valve 308. ① The electrical system controls the sliding and erection actions by controlling the energization state of the seventh electromagnet Y7 to the twelfth electromagnet Y12 of the erection electro-proportional multi-way valve 317:
[0045] When the seventh electromagnet Y7 is energized, hydraulic oil enters the cavityless chamber of the sliding cylinder 203 through port A3 of the erection proportional multi-way valve 317 and the sliding large chamber balance valve 309, driving the sliding cylinder 203 to extend; when the eighth electromagnet Y8 is energized, hydraulic oil enters the rod chamber of the sliding cylinder 203 through port B3 of the erection proportional multi-way valve 317 and the sliding small chamber balance valve 311, driving the sliding cylinder 203 to retract.
[0046] When the ninth electromagnet Y9 and the eleventh electromagnet Y11 are energized, hydraulic oil enters the rodless chamber of the left vertical cylinder 312 and the right vertical cylinder 313 through the A1 and A2 ports of the vertical proportional multi-way valve 317, the left vertical balance valve 315, and the right vertical balance valve 316, driving the left vertical cylinder 312 and the right vertical cylinder 313 to perform the extension action.
[0047] When the tenth electromagnet Y10 and the twelfth electromagnet Y12 are energized, hydraulic oil enters the rod chamber of the left vertical cylinder 312 and the right vertical cylinder 313 through ports B1 and B2 of the vertical proportional multi-way valve 317, the left vertical balance valve 315, and the right vertical balance valve 316, driving the left vertical cylinder 312 and the right vertical cylinder 313 to perform a contraction action.
[0048] The sliding large-cavity balance valve 309, the sliding small-cavity balance valve 311, the left-starting-up balance valve 315, and the right-starting-up balance valve 316 have a load holding function. The explosion-proof valve 314 is installed on the left-starting-up cylinder 312 and the right-starting-up cylinder 313 to connect the rodless chambers of the two cylinders in series to prevent the cylinders from being out of sync.
[0049] ② The electrical system controls the self-supporting swing and vertical movement by controlling the energization state of the first electromagnet Y1 to the sixth electromagnet Y6 of the self-supporting electro-proportional multi-way valve 308:
[0050] When the first electromagnet Y1 is energized, hydraulic oil enters the rodless chamber of the swing cylinder 207 through port A1 of the self-supporting electro-proportional multi-way valve 308 and the swing hydraulic lock 302, driving the swing cylinder 207 to extend; when the second electromagnet Y2 is energized, hydraulic oil enters the rod chamber of the swing cylinder 207 through port B1 of the self-supporting electro-proportional multi-way valve 308 and the swing hydraulic lock 302, driving the swing cylinder 207 to retract.
[0051] When the third electromagnet Y3 is energized, hydraulic oil enters the rodless chamber of the left vertical cylinder 303 through port A2 of the self-supporting electro-proportional multi-way valve 308 and the hydraulic lock 304 of the left vertical cylinder, driving the left vertical cylinder 303 to extend; when the fourth electromagnet Y4 is energized, hydraulic oil enters the rod chamber of the left vertical cylinder 303 through port B2 of the self-supporting electro-proportional multi-way valve 308 and the hydraulic lock 304 of the left vertical cylinder, driving the left vertical cylinder 303 to retract.
[0052] When the fifth electromagnet Y5 is energized, hydraulic oil enters the rodless chamber of the right vertical cylinder 305 through port A3 of the self-supporting electro-proportional multi-way valve 308 and the right vertical cylinder hydraulic lock 306, driving the right vertical cylinder 305 to extend. When the sixth electromagnet Y6 is energized, hydraulic oil enters the rod chamber of the right vertical cylinder 305 through port B3 of the self-supporting electro-proportional multi-way valve 308 and the right vertical cylinder hydraulic lock 306, driving the right vertical cylinder 305 to retract. The swing hydraulic lock 302, the left vertical cylinder hydraulic lock 304, and the right vertical cylinder hydraulic lock 306 have safety locking and load holding functions.
[0053] ③ The return oil from the self-supporting electro-proportional multi-way valve 308 flows back to the oil tank via the return oil check valve 307 and the return oil filter 322. The return oil from the erection electro-proportional multi-way valve 317 flows back to the oil tank via the return oil check valve 318 and the return oil filter 322. The accumulator 319 is installed in the control oil circuit of the erection electro-proportional multi-way valve 317 and has pressure stabilization and flow continuing functions. The shuttle valve 320 is installed in the load feedback control oil circuit to select the largest feedback pressure among the two multi-way valves for adjusting the pressure and flow of the load-sensitive pump station 321.
[0054] To further explain Figure 2 The control principle of the vehicle shown is illustrated in this embodiment, which provides an electrical control principle diagram for a vehicle with an erection function, as follows. Figure 4 As shown.
[0055] like Figure 4As shown, the electrical control working principle is as follows: ① The first electromagnet Y1 is connected to the controller XM1.1, driving the swing cylinder 207 to extend; the second electromagnet Y2 is connected to the controller XM1.2, driving the swing cylinder 207 to retract. The third electromagnet Y3 is connected to the controller XM1.3, driving the left vertical cylinder 303 to extend; the fourth electromagnet Y4 is connected to the controller XM1.4, driving the left vertical cylinder 303 to retract. The fifth electromagnet Y5 is connected to the controller XM1.7, driving the right vertical cylinder 305 to extend; the sixth electromagnet Y6 is connected to the controller XM1.8, driving the right vertical cylinder 305 to retract. ② The seventh electromagnet Y7 is connected to the controller XM1.14, driving the sliding cylinder 203 to extend; the eighth electromagnet Y8 is connected to the controller XM1.15, driving the sliding cylinder 203 to retract. Electromagnets Y9 (ninth) and Y11 (eleventh) are connected to controllers XM1.16 and XM2.1 respectively, driving the left vertical cylinder 312 and right vertical cylinder 313 to extend. Electromagnets Y10 (tenth) and Y12 (twelfth) are connected to controllers XM1.17 and XM2.7 respectively, driving the left vertical cylinder 312 and right vertical cylinder 313 to retract. The first sensor C1 is used to detect the extension position of the swing cylinder, and the second sensor C2 is used to detect the retraction position of the swing cylinder. The third sensor C3 is used to detect the retraction position of the left vertical cylinder 303, and the fourth sensor C4 is used to detect the retraction position of the right vertical cylinder 305. The first pressure sensor P1 is used to detect the operating pressure of each action of the self-supporting electro-proportional multi-way valve 308, and the second pressure sensor P2 is used to detect the operating pressure of each action of the erecting electro-proportional multi-way valve 317. K1, K2, K3, and K4 are the remote control terminal, the erection tilt sensor, the sliding length encoder, and the self-supporting tilt sensor, respectively, and all interact with the controller via the CAN bus. The remote control terminal K1 serves as the interface for data input and display output; the erection tilt sensor K2 monitors the erection angle; the sliding length encoder K3 monitors the extension and retraction length of the sliding cylinder; and the self-supporting tilt sensor K4 monitors the self-supporting horizontal status.
[0056] The vehicle and hydraulic system with erection function provided in this embodiment, compared with the prior art, adopt a chassis assembly, erection load, sliding cylinder, sliding frame, erection frame, erection cylinder, swing cylinder, swing frame, and vertical cylinder. One end of the swing cylinder is rotatably connected to the chassis assembly, and the other end is rotatably connected to the swing frame. The vertical cylinder is mounted on the swing frame. One end of the erection cylinder is rotatably connected to the erection frame, and the other end is rotatably connected to the swing frame. The sliding frame is connected to the swing frame, one end of the sliding cylinder is connected to the sliding frame, and the other end is connected to the erection load. During operation, the swing cylinder swings backward, and then the vertical cylinder extends until the support contacts the ground, completing the self-supporting swing and vertical movement. When the sliding cylinder drives the sliding frame and erection load to move backward to the set position, the erection cylinder extends to drive the erection frame, sliding frame, and erection load to be erected to the set position, completing the sliding and erection movements. The vehicle and hydraulic system with erection function provided in this embodiment have the following beneficial effects:
[0057] 1. High precision in erection. It eliminates the need for traditional manual control levers and significantly improves control precision through closed-loop control of an electro-proportional multi-way valve.
[0058] 2. The self-supporting action has been simplified, improving work efficiency. After a single swing cylinder reaches its position, the two vertical cylinders extend synchronously, resulting in a simple and efficient work process.
[0059] 3. By controlling each action and process through the electrical system, one-click operation and one-click withdrawal can be achieved, greatly improving the degree of automation.
[0060] Although preferred embodiments of the invention have been described, those skilled in the art, upon learning the basic inventive concept, can make other changes and modifications to these embodiments. Therefore, the appended claims are intended to be interpreted as including both the preferred embodiments and all changes and modifications falling within the scope of the invention. Clearly, those skilled in the art can make various alterations and modifications to the invention without departing from its spirit and scope. Thus, if these modifications and modifications of the invention fall within the scope of the claims and their equivalents, the invention is also intended to include these modifications and modifications.
Claims
1. A vehicle with an erecting function, characterized in that, The system includes a chassis assembly (201), a lifting load (202), a sliding cylinder (203), a sliding frame (204), a lifting frame (205), a lifting cylinder (206), a swing cylinder (207), a swing frame, and a vertical cylinder (208). One end of the swing cylinder (207) is rotatably connected to the chassis assembly (201), and the other end of the swing cylinder (207) is rotatably connected to the swing frame. The vertical cylinder (208) is mounted on the swing frame. One end of the lifting cylinder (206) is rotatably connected to the lifting frame (205), and the other end of the lifting cylinder (206) is rotatably connected to the swing frame. The sliding frame (204) is connected to the swing frame. One end of the sliding cylinder (203) is connected to the sliding frame (204), and the other end of the sliding cylinder (203) is connected to the erecting load (202). During operation, the swing cylinder (207) swings backward, and then the vertical cylinder (208) extends until the support contacts the ground, completing the self-supporting swing and vertical movement. When the sliding cylinder (203) drives the sliding frame (204) and the erecting load (202) to move backward to the set position, the erecting cylinder (206) extends to drive the erecting frame (205), the sliding frame (204), and the erecting load (202) to be erected to the set position, completing the sliding and erecting movements.
2. A hydraulic system, used in a vehicle with an erection function as described in claim 1, characterized in that, The vertical cylinder (208) includes a left vertical cylinder (303) and a right vertical cylinder (305), and the erecting cylinder (206) includes a left erecting cylinder (312) and a right erecting cylinder (313). The hydraulic system also includes a swing hydraulic lock (302), a left vertical cylinder hydraulic lock (304), a right vertical cylinder hydraulic lock (306), a first return oil check valve (307), a self-supporting electro-proportional multi-way valve (308), a sliding large-cavity balance valve (309), a sliding small-cavity balance valve (311), an explosion-proof valve (314), a left erecting balance valve (315), a right erecting balance valve (316), an erecting electro-proportional multi-way valve (317), a second return oil check valve (318), an accumulator (319), a shuttle valve (320), and a load. The load-sensitive pump station (321) and the return oil filter (322) are connected to the LS port of the lifting electro-proportional multi-way valve (317) and the LS port of the self-supporting electro-proportional multi-way valve (308) respectively through the shuttle valve (320). The P port of the load-sensitive pump station (321) is connected to the P port of the lifting electro-proportional multi-way valve (317) and the P port of the self-supporting electro-proportional multi-way valve (308) respectively. The A1 port of the lifting electro-proportional multi-way valve (317) is connected to the cavityless rod of the right lifting cylinder (313) through the right lifting balance valve (316). The B1 port of the lifting electro-proportional multi-way valve (317) is connected to the cavity rod of the right lifting cylinder (313). The A2 port of the erecting electro-proportional multi-way valve (317) is connected to the cavityless rod of the left erecting cylinder (312) through the left erecting balance valve (315), and the B2 port of the erecting electro-proportional multi-way valve (317) is connected to the cavity rod of the left erecting balance valve (315); the A3 port of the erecting electro-proportional multi-way valve (317) is connected to the cavityless rod of the sliding cylinder (203) through the sliding large-cavity balance valve (309), and the B2 port of the erecting electro-proportional multi-way valve (317) is connected to the cavityless rod of the sliding cylinder (203). The port of the self-supporting electro-proportional multi-way valve (308) is connected to the rod-less chamber of the swing cylinder (207) through the swing hydraulic lock (302); the port of the self-supporting electro-proportional multi-way valve (308) is connected to the rod-side chamber of the swing cylinder (207) through the swing hydraulic lock (302); the port of the self-supporting electro-proportional multi-way valve (308) is connected to the rod-side chamber of the swing cylinder (207) through the swing hydraulic lock (302); the port of the self-supporting electro-proportional multi-way valve (308) is connected to the rod-side chamber of the swing cylinder (207) through the left... The vertical cylinder hydraulic lock (304) is connected to the rodless chamber of the left vertical cylinder (303), and the B2 port of the self-supporting electro-proportional multi-way valve (308) is connected to the rod chamber of the left vertical cylinder (303) through the left vertical cylinder hydraulic lock (304); the A3 port of the self-supporting electro-proportional multi-way valve (308) is connected to the rodless chamber of the right vertical cylinder (305) through the right vertical cylinder hydraulic lock (306), and the B3 port of the self-supporting electro-proportional multi-way valve (308) is connected to the rodless chamber of the right vertical cylinder (305). The right vertical cylinder hydraulic lock (306) is connected to the rod chamber of the right vertical cylinder (305); the return oil filter (322) is connected to the T port of the erection electro-proportional multi-way valve (317) through the second return oil check valve (318); the return oil filter (322) is connected to the T port of the self-supporting electro-proportional multi-way valve (308) through the first return oil check valve (307); the accumulator (319) is connected to the erection electro-proportional multi-way valve (317).
3. The hydraulic system as described in claim 2, characterized in that, The self-supporting electro-proportional multi-way valve (308) includes a first electromagnet Y1, a second electromagnet Y2, a third electromagnet Y3, a fourth electromagnet Y4, a fifth electromagnet Y5, and a sixth electromagnet Y6. The self-supporting swing and vertical movement are controlled by controlling the energized state of the first electromagnet Y1, the second electromagnet Y2, the third electromagnet Y3, the fourth electromagnet Y4, the fifth electromagnet Y5, and the sixth electromagnet Y6.
4. The hydraulic system as described in claim 3, characterized in that, When the first electromagnet Y1 is energized, hydraulic oil enters the rodless chamber of the swing cylinder (207) through the A1 port of the self-supporting electro-proportional multi-way valve (308) and the swing hydraulic lock (302), driving the swing cylinder (207) to extend; when the second electromagnet Y2 is energized, hydraulic oil enters the rod chamber of the swing cylinder (207) through the B1 port of the self-supporting electro-proportional multi-way valve (308) and the swing hydraulic lock (302), driving the swing cylinder (207) to retract.
5. The hydraulic system as described in claim 4, characterized in that, When the third electromagnet Y3 is energized, hydraulic oil enters the rodless chamber of the left vertical cylinder (303) through port A2 of the self-supporting electro-proportional multi-way valve (308) and the hydraulic lock (304) of the left vertical cylinder, driving the left vertical cylinder (303) to extend; when the fourth electromagnet Y4 is energized, hydraulic oil enters the rod chamber of the left vertical cylinder (303) through port B2 of the self-supporting electro-proportional multi-way valve (308) and the hydraulic lock (304) of the left vertical cylinder, driving the left vertical cylinder (303) to retract.
6. The hydraulic system as described in claim 5, characterized in that, When the fifth electromagnet Y5 is energized, hydraulic oil enters the rodless chamber of the right vertical cylinder (305) through port A3 of the self-supporting electro-proportional multi-way valve (308) and the right vertical cylinder hydraulic lock (306), driving the right vertical cylinder (305) to extend; when the sixth electromagnet Y6 is energized, hydraulic oil enters the rod chamber of the right vertical cylinder (305) through port B3 of the self-supporting electro-proportional multi-way valve (308) and the right vertical cylinder hydraulic lock (306), driving the right vertical cylinder (305) to retract.
7. The hydraulic system as described in claim 2, characterized in that, The erection electro-proportional multi-way valve (317) includes a seventh electromagnet Y7, an eighth electromagnet Y8, a ninth electromagnet Y9, a tenth electromagnet Y10, an eleventh electromagnet Y11, and a twelfth electromagnet Y12. By controlling the energized state of the seventh electromagnet Y7, the eighth electromagnet Y8, the ninth electromagnet Y9, the tenth electromagnet Y10, the eleventh electromagnet Y11, and the twelfth electromagnet Y12, the sliding and erection actions are controlled.
8. The hydraulic system as described in claim 7, characterized in that, When the seventh electromagnet Y7 is energized, hydraulic oil enters the rodless chamber of the sliding cylinder (203) through port A3 of the erection proportional multi-way valve (317) and the sliding large chamber balance valve (309), driving the sliding cylinder (203) to perform an extension action; when the eighth electromagnet Y8 is energized, hydraulic oil enters the rod chamber of the sliding cylinder (203) through port B3 of the erection proportional multi-way valve (317) and the sliding small chamber balance valve (311), driving the sliding cylinder (203) to perform a retraction action.
9. The hydraulic system as described in claim 8, characterized in that, When the ninth electromagnet Y9 and the eleventh electromagnet Y11 are energized, hydraulic oil enters the rodless chamber of the left vertical cylinder (312) and the right vertical cylinder (313) through the A1 and A2 ports of the vertical proportional multi-way valve (317), the left vertical balance valve (315), and the right vertical balance valve (316), driving the left vertical cylinder (312) and the right vertical cylinder (313) to perform extension actions.
10. The hydraulic system as claimed in claim 9, characterized in that, When the tenth electromagnet Y10 and the twelfth electromagnet Y12 are energized, hydraulic oil enters the rod chamber of the left vertical cylinder (312) and the right vertical cylinder (313) through ports B1 and B2 of the vertical proportional multi-way valve (317), the left vertical balance valve (315), and the right vertical balance valve (316), driving the left vertical cylinder (312) and the right vertical cylinder (313) to perform a retraction action.
Citation Information
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