Assembly equipment and use method of vehicle controller

Abstract

The present invention discloses an assembly device and method for using a vehicle controller, which includes a press-fitting frame equipped with a lower die for positioning a product and an upper die for press-fitting the product; a divider, the upper end of which is fixed with several test lower dies for transferring products; a turntable assembly 1 for moving the product from the lower die to the test lower die; multiple test assemblies for sequentially testing the products; a marking assembly located on the side of the test assembly facing away from the press-fitting frame, including a laser marker and a camera; a turntable assembly 2 is provided between the laser marker and the divider; the turntable assembly 2 is used to move the product from the test lower die to the laser marker's marking position; the laser marker marks the product; and the camera is used to detect the completeness of the marked information. This application has the effect of improving production efficiency while reducing costs.

Description

Technical Field

[0001] The present invention relates to the field of automobile parts production equipment, and in particular to an assembly device for a vehicle controller and a use method thereof. Background Art

[0002] With the development of science and technology, people's pursuit of travel quality is gradually improving. In order to meet the pursuit of comfort and convenience, more and more technologies are used in vehicle automation control, such as automatic lifting doors and windows, car air conditioning, automatic driving technology, etc. In order to facilitate the control of various electronic equipment in the vehicle, corresponding controllers will be installed in the vehicle.

[0003] A typical controller typically includes a housing, PCBA components, and a top cover. Existing technologies typically allow for partial or full automation of the controller assembly process, from loading to assembly. However, to control costs and reduce production complexity when producing small batches of controllers, most controller manufacturers manually assemble and test them. Manual assembly of controllers is labor-intensive, and prolonged work can lead to human error, which can result in poor product quality. Therefore, a low-cost, high-efficiency machine that meets these processing requirements is urgently needed. Summary of the Invention

[0004] In order to improve production efficiency at a low cost, the present application provides an assembly device and a method for using a vehicle controller.

[0005] In a first aspect, the present application provides an assembly device and a method for using a vehicle controller, which adopts the following technical solutions:

[0006] The camshaft is provided with a plurality of camshafts, each of which ... Inside; multiple test components are arranged along the circumference of the divider, the test component includes a base and a test upper mold, the test upper mold is located at the upper end of the base, the base is provided with a driving cylinder for driving the test upper mold to approach the divider, the lower end of the test upper mold is provided with a probe for detecting the product, and the test lower mold passes directly under the test upper mold when it moves; a marking component is located on the side of the test component away from the press-fitting frame, the marking component includes a laser marking machine and a camera, a turntable component 2 is provided between the laser marking machine and the divider, the turntable component 2 is used to move the product from the test lower mold to the marking position of the laser marking machine, and the camera is fixedly connected to the laser marking machine for detecting the completeness of the marking information.

[0007] By adopting the above technical solution, the preassembled product is placed in the assembly slot. The lower die moves the product directly below the upper die, where the clamping element drives the upper and lower dies to press-fit the product. The lower die continues to move, and turntable assembly 1 moves the product from the lower die into the positioning slot of the test lower die. The divider drives the test lower die toward the test assembly. When the product reaches directly below the test upper die, the drive cylinder drives the test upper die toward the test lower die, allowing the test upper die to inspect the product using a probe. Multiple test assemblies are used to test the product in sections, thereby shortening testing time. After the test is complete, the divider continues to rotate, and turntable assembly 2 moves the product to the marking assembly station. A laser marking machine marks the product based on the test results, and a camera detects the marking information. The product is then packaged based on the test results, completing assembly and testing. This automated assembly and testing process improves production efficiency while minimizing costs.

[0008] Optionally, a slide is provided between the press frame and turntable component 2, a defective product box is connected to the side of the slide close to turntable component 2, and a label printer is provided on the side of the slide away from the defective product box, and the label printer is used to print defective product labels.

[0009] By adopting the above technical solution, after the product is tested and qualified, the product is placed in the chute through the turntable component 2, so that the qualified product moves along the chute to the next workstation, and the unqualified product is placed in the defective product box, and the defective product label printed by the label printer is affixed to the unqualified product, which is conducive to improving the convenience of sorting the product.

[0010] Optionally, the lower die includes a base plate, a positioning block and several positioning pins, the assembly groove is located at the upper end of the positioning block, the base plate is located at the lower end of the positioning block and contacts the positioning block, the positioning pins are all passed through the positioning block and inserted into the base plate, a linear guide rail is provided at the lower end of the press-fitting frame, the linear guide rail is located directly below the upper die, the linear guide rail is connected to a slider for sliding along the length direction, the linear guide rail is provided with an electric cylinder for driving the slider to move, a movable plate is provided at the upper end of the slider, two sets of fixing pins are provided at the upper end of the movable plate, and a positioning sleeve adapted to the fixing pin is fixed to the base plate.

[0011] By adopting this technical solution, the press-fitting frame supports the linear guide rail and electric cylinder. The electric cylinder drives the movable plate via a slider. Fixed pins are inserted into corresponding positioning sleeves, ensuring that movement of the movable plate drives the base plate in sync. The positioning pins connect the base plate, which in turn moves the positioning block. The assembly slots limit the product, and the positioning block moves the product. To produce a different product, the fixed pins can be removed to release the positioning block, making it easier to replace the positioning block with one with a different assembly slot, thus improving the overall applicability of the equipment.

[0012] Optionally, the upper die includes a fixed plate, a connecting plate, several pressure heads and several elastic parts. The pressing frame drives the fixed plate to move vertically through the pressing parts. The connecting plate is located at the lower end of the fixed plate, and several connecting rods are provided between the connecting plate and the fixed plate. The pressure head is made of soft material, and all the pressure heads are located on the side of the connecting plate away from the fixed plate. The elastic part is located between the pressure head and the connecting plate, and the elastic part is used to push the pressure head to press the product.

[0013] By adopting this technical solution, when assembling a product, the clamping member drives the fixed plate toward the lower die. The fixed plate moves, which in turn drives the connecting plate via the connecting rod. This movement of the connecting plate drives the pressing head into contact with the product and press-fits it. When the pressing head contacts the product, the elastic member is compressed, which in turn drives the pressing head into the product, improving the pressing effect of the pressing head on the product.

[0014] Optionally, the clamping member includes a cylinder 1, a mounting plate and a movable plate, the cylinder 1 is located at the upper end of the press frame, and the output end of the cylinder 1 is passed through the press frame and fixedly connected to the mounting plate, the upper end of the mounting plate is fixedly connected with a plurality of guide shafts, the guide shafts pass through the press frame and are slidably connected to the press frame, the movable plate is arranged at the lower end of the connecting plate, and the movable plate is provided with a dividing pin for connecting to the fixed plate.

[0015] By adopting the above technical solution, when the output end of the cylinder moves, it drives the mounting plate to move, and through the mounting plate drives all guide shafts to move. The guide shaft cooperates with the upper mounting frame, which is beneficial to improve the stability of the movement of the mounting plate. When the mounting plate moves, it drives the movable plate to move. The movable plate is connected and positioned to the fixed plate through the indexing pin, so that when the movable plate moves, it drives the fixed plate to move, thereby completing the drive of the upper die. When the upper die needs to be replaced, the indexing pin is removed to release the positioning of the fixed plate, which is beneficial to improve the convenience of replacing and repairing the upper die.

[0016] Optionally, the test upper mold includes an assembly plate, a pressure block and several positioning rods, the assembly plate is located at the upper end of the base, the output end of the driving cylinder passes through the base and is fixedly connected to the mounting piece, the assembly plate is arranged at the lower end of the mounting piece, the upper end of the mounting piece is fixedly connected to several sliding rods, the sliding rods pass through the base and are slidably connected to the base, the probe is fixed at the lower end of the assembly plate, the pressure block is located on one side of the probe and is fixedly connected to the assembly plate, several positioning rods are arranged along the circumference of the pressure block, and the test lower mold is provided with positioning holes adapted to the positioning rods.

[0017] By adopting the above technical solution, when it is necessary to test the product, the driving cylinder drives the mounting part to move, so that the mounting part drives the assembly plate to move vertically. The cooperation between the slide rod and the base is conducive to improving the movement stability of the mounting part. When the assembly plate moves, it drives the pressure block and the probe to move, and the product is pre-pressed by the pressure block, and the product is tested by the probe. The assembly plate drives the positioning rod to be inserted into the corresponding positioning hole, which is conducive to reducing the probability of deviation between the upper test mold and the lower test mold.

[0018] Optionally, the marking assembly is further provided with a dust suction pipe, and the dust suction pipe extends along the laser marking machine to absorb smoke generated by product marking.

[0019] By adopting the above technical solution, the dust suction pipe absorbs the smoke generated when the laser marking machine is working, which is beneficial to reducing the impact of the smoke on the production environment.

[0020] Optionally, the turntable assembly 1 and the turntable assembly 2 have the same structure. The turntable assembly 1 includes a manipulator and a gripper cylinder. The manipulator is used to drive the gripper cylinder to move. The output end of the gripper cylinder is provided with a plurality of gripper blocks, and the gripper blocks are adapted to the product shape.

[0021] By adopting the above technical solution, the robot drives the gripper cylinder to move between different workstations, so that the gripper cylinder approaches the product, and the gripper cylinder drives all the gripper blocks to open and close, and then all the gripper blocks cooperate to clamp and place the product.

[0022] In a second aspect, the present application provides an assembly device and a method for using a vehicle controller, which adopts the following technical solutions:

[0023] A method for using an assembly device for a vehicle controller comprises the following steps:

[0024] The operator places the pre-assembled product on the lower die, and the electric cylinder drives the lower die to move along the linear guide rail. When the lower die moves and is directly below the upper die, the cylinder drives the upper die closer to the lower die, so that the upper die assembles the product through the pressing head;

[0025] Move the assembled product into the lower test mold via turntable assembly 1;

[0026] The splitting table drives the lower test mold to rotate, so that the lower test mold drives the product to pass through multiple groups of test components in sequence. The multiple groups of test components respectively test different functions of the product.

[0027] The inspected products are moved to the marking component station by the turntable assembly 2, and the products are marked by the laser marking machine. The camera detects the product marks. When the products are qualified, the turntable assembly 2 moves the products to the finished product chute, so that the qualified products move along the finished product chute to the next station;

[0028] The unqualified products are manually taken out of the defective product box, and the label printer generates a defective product label, which is then affixed to the unqualified product.

[0029] In summary, this application includes at least one of the following beneficial technical effects:

[0030] 1. Place the pre-assembled product into the assembly slot, and use the lower die to move the product to just below the upper die. The clamping piece drives the upper die to cooperate with the lower die to press-fit the product. The lower die continues to move, and the turntable assembly 1 moves the product from the lower die to the positioning slot of the test lower die. The divider drives the test lower die to move toward the test assembly. When the product reaches just below the test upper die, the drive cylinder drives the test upper die closer to the test lower die, so that the test upper die can detect the product through the probe. The product is tested in sections using multiple groups of test assemblies, thereby shortening the test time. After the test is completed, the divider continues to rotate, and the turntable assembly 2 moves the product to the marking assembly station. The laser marking machine marks the product according to the test results, and the marking information of the product is detected by the camera. The product is packaged according to the test results, and then the product assembly and testing are completed. The product assembly and testing process is automatic, which is conducive to improving production efficiency at a low cost.

[0031] 2. After the product passes the inspection, the turntable assembly 2 places the product into the chute, allowing the qualified product to move along the chute to the next station, and the unqualified product is placed in the defective product box. The defective product label printed by the label printer is affixed to the unqualified product, thereby improving the convenience of product sorting;

[0032] 3. When assembling the product, the clamping member drives the fixed plate downward toward the die. The fixed plate moves, which in turn drives the connecting plate via the connecting rod. This movement of the connecting plate drives the pressing head into contact with the product and press-fits it. When the pressing head contacts the product, the elastic member is compressed, which in turn drives the pressing head to press-fit the product, improving the pressing effect of the pressing head on the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] Figure 1 It is a schematic diagram of the overall structure of the embodiment.

[0034] Figure 2 This is a schematic diagram intended to highlight the press-fit frame structure.

[0035] Figure 3 This is a schematic diagram intended to highlight the structure of the upper die.

[0036] Figure 4 This is a schematic diagram intended to highlight the structure of the test lower mold.

[0037] Figure 5 This is a schematic diagram intended to highlight the connection between the robot arm and the gripper cylinder.

[0038] Figure 6 is a schematic diagram intended to highlight the structure of the test assembly.

[0039] Figure 7 It is intended to highlight the intention of testing the upper die structure.

[0040] Figure 8 This is a diagram that highlights the connection between the laser marker and the vacuum hose.

[0041] Explanation of reference numerals: 1, press-fitting frame; 11, lower pressing die; 111, assembly groove; 112, bottom plate; 113, positioning block; 114, positioning pin; 115, positioning sleeve; 12, upper pressing die; 121, fixed plate; 122, connecting plate; 123, pressing head; 124, elastic member; 125, connecting rod; 131, cylinder 1; 132, mounting plate; 133, movable plate; 134, guide shaft; 135, indexing pin; 14, linear guide rail; 141, slider; 142, movable plate; 143, fixed pin; 144, electric cylinder; 2 , divider; 21, test lower mold; 211, positioning groove; 212, positioning hole; 3, turntable assembly one; 31, manipulator; 32, gripper cylinder; 321, gripper block; 4, test assembly; 41, base; 42, drive cylinder; 421, mounting part; 422, slide rod; 43, test upper mold; 431, assembly plate; 432, pressure block; 433, positioning rod; 44, probe; 5, turntable assembly two; 6, laser marking machine; 61, camera; 62, vacuum tube; 7, slide chute; 71, defective product box; 72, label printer. DETAILED DESCRIPTION

[0042] The present application is further described in detail below in conjunction with all the accompanying drawings.

[0043] The embodiments of the present application disclose an assembly device and a method for using a vehicle controller.

[0044] Reference Figure 1 and Figure 2 An assembly device for an automotive controller includes a press-fitting frame 1. A linear guide 14 is provided at the lower end of the press-fitting frame 1. A slider 141 is slidably connected to the linear guide 144 along its length. A movable plate 142 is fixedly connected to the upper end of the slider 141. Movement of the slider 141 drives the movable plate 142. The press-fitting frame 1 is also equipped with an electric cylinder 144. The output end of the electric cylinder 144 is fixedly connected to the slider 141, driving the slider 141 to move.

[0045] Reference Figure 1 and Figure 2 The press-fitting frame 1 is provided with a lower die 11, which includes a base plate 112, a positioning block 113, and a plurality of positioning pins 114. The base plate 112 is located at the upper end of the movable plate 142 and contacts the movable plate 142. The movable plate 142 is provided with two fixing pins 143. When the movable plate 142 moves, the fixing pins 143 are driven to move. The base plate 112 is provided with positioning sleeves 115 adapted to the fixing pins 143. The fixing pins 143 pass through the corresponding positioning sleeves 115 and are inserted into the movable plate 142. Under the connection of the fixing pins 143, when the movable plate 142 moves, the base plate 112 is driven to move.

[0046] Reference Figure 1 and Figure 2 The positioning block 113 is located at the upper end of the base plate 112 and contacts the base plate 112. The positioning pin 114 penetrates the positioning block 113 and is inserted into the base plate 112. When the base plate 112 moves, the positioning block 113 is driven by the positioning pin 114. The upper end of the positioning block 113 is provided with an assembly slot 111 adapted to the product. The operator places the pre-assembled product into the assembly slot 111, so that the positioning block 113 moves with the product. By removing the fixing pin 143, the lower die 11 is released from the position limit, which facilitates the replacement of the lower die 11.

[0047] Reference Figure 1 and Figure 2The upper end of the press frame 1 is equipped with an upper die 12. A linear guide 14 passes under the upper die 12, driving the lower die 11 to move directly below the upper die 12 via an electric cylinder 144. The press frame 1 is equipped with a clamping member, which includes a cylinder 131, a mounting plate 132, and a movable plate 133. Cylinder 131 is fixedly connected to the press frame 1, and the output end of cylinder 131 passes through the press frame 1 and is slidably connected to the press frame 1. The mounting plate 132 is located at the lower end of cylinder 131 and is fixedly connected to the output end of cylinder 131. Cylinder 131 drives the mounting plate 132 to move.

[0048] Reference Figure 2 and Figure 3 The movable plate 133 is located at the lower end of the mounting plate 132, and a connecting bolt is provided between the movable plate 133 and the mounting plate 132. When the mounting plate 132 moves, the movable plate 133 is driven to move. The upper die 12 is located at the lower end of the movable plate 133. The upper die 12 includes a fixed plate 121, a connecting plate 122, four pressing heads 123 and four elastic members 124. The fixed plate 121 is in contact with the movable plate 133. The movable plate 133 is provided with a transverse groove adapted to the fixed plate 121. The fixed plate 121 is inserted into the transverse groove and is slidably connected to the movable plate 133. The movable plate 133 is provided with an indexing pin 135. The indexing pin 135 passes through the movable plate 133 and is inserted into the fixed plate 121. The movable plate 133 limits the fixed plate 121 through the transverse groove and the indexing pin 135, so that when the movable plate 133 moves, the fixed plate 121 is driven to move.

[0049] Reference Figure 2 and Figure 3 The connecting plate 122 is located at the lower end of the fixed plate 121, and four connecting rods 125 are connected between the connecting plate 122 and the fixed plate 121. Under the connection of the connecting rods 125, the movement of the fixed plate 121 drives the connecting plate 122 to move. The four pressing heads 123 are all located at the lower end of the connecting plate 122. The pressing heads 123 pass through the connecting plate 122 and are slidably connected to the connecting plate 122. Optionally, the elastic member 124 is a spring, one end of which is fixedly connected to the connecting plate 122 and the other end is fixedly connected to the pressing heads 123. When the connecting plate 122 moves, all the pressing heads 123 move synchronously.

[0050] Reference Figure 2 and Figure 3 Cylinder 131 drives the upper die 12 toward the lower die 11, allowing the pressing head 123 to press the product. When the pressing head 123 presses the product, the elastic member 124 is compressed, which helps to buffer the rigid collision between the pressing head 123 and the product, reducing the probability of the pressing head 123 damaging the product during press installation. At the same time, the elastic member 124 pushes the pressing head 123 to press the product, improving the press installation effect of the pressing head 123. The pressing head 123 is made of elastic material, which further protects the product.

[0051] Reference Figure 1 and Figure 3 After the press is completed, the electric cylinder 144 (reference Figure 2 ) drives the product to continue to move, a divider 2 is provided on one side of the press frame 1, and the product is pressed in the lower die 11 (reference Figure 2 ) is driven downward toward the divider 2. The divider 2 is conventional and will not be described in detail here. Six sets of test lower dies 21 are provided at the upper end of the divider 2. These six sets of test lower dies 21 are evenly spaced along the circumference of the divider 2. The divider 2 drives all of the test lower dies 21 to rotate.

[0052] Reference Figure 4 and Figure 5 The upper end of the test lower die 21 is provided with a positioning groove 211 adapted to the product, and the press-fitting frame 1 (reference Figure 1 ) and Splitter 2 (reference Figure 1 ) is provided between the two parts. The turntable assembly 3 includes a manipulator 31 and a gripper cylinder 32. Optionally, the manipulator 31 is a six-axis robot. The gripper cylinder 32 is mounted on the mobile end of the manipulator 31, and the manipulator 31 drives the gripper cylinder 32 to move. A gripper block 321 is fixedly connected to the output end of the gripper cylinder 32. The gripper block 321 is adapted to the product. The gripper cylinder 32 drives the gripper block 321 to clamp the product, and the manipulator 31 drives the product to move, thereby placing the product from the assembly slot 111 into the positioning slot 211. The positioning slot 211 limits the product position of the test lower mold 21, so that the movement of the test lower mold 21 drives the product movement.

[0053] Reference Figure 1 and Figure 6 The divider 2 is provided with multiple test assemblies 4 along its circumference. The test assemblies 4 include a base 41 and a test upper die 43. The test upper die 43 is located at the upper end of the base 41 and is vertically slidably connected to the base 41. The divider 2 drives the test lower die 21 and the product toward the test assembly 4, causing the test lower die 21 to move to the lower end of the test upper die 43.

[0054] Reference Figure 6 and Figure 7 The test upper mold 43 includes an assembly plate 431, a pressure block 432, and two positioning rods 433. A driving cylinder 42 is fixedly connected to the upper end of the base 41. The output end of the driving cylinder 42 passes through the base 41 and is fixedly connected to the mounting member 421. The driving cylinder 42 drives the mounting member 421 to move vertically. Four parallel sliding rods 422 are provided at the upper end of the mounting member 421. The sliding rods 422 pass through the base 41 and are slidably connected to the base 41. The base 41 limits the mounting member 421 via the sliding rods 422, thereby improving the movement stability of the mounting member 421.

[0055] Reference Figure 6 and Figure 7 Assembly plate 431 is located at the lower end of mounting member 421. Movement of mounting member 421 drives assembly plate 431 to move. Pressing block 432 is fixed to the lower end of assembly plate 431. Movement of assembly plate 431 drives pressing block 432 to move, allowing pressing block 432 to pre-press the product, improving its placement stability. At this point, probe 44 is aligned with the product's interface, and probe 44 is inserted into the socket to test the product. Positioning rod 433 is located at the lower end of assembly plate 431 and is fixedly connected to assembly plate 431. Movement of assembly plate 431 drives positioning rod 433 to move.

[0056] Reference Figure 4 and Figure 7 The lower test mold 21 is provided with a positioning hole 212 adapted for the positioning rod 433. The positioning rod 433 is inserted into the positioning hole 212 during movement. The cooperation between the positioning rod 433 and the positioning hole 212 helps to improve the connection stability between the upper test mold 43 and the lower test mold 21 and reduce the probability of deflection between the upper test mold 43 and the lower test mold 21. By sequentially testing different functions of the product through the three sets of test assemblies 4, the overall product testing time is shortened, which helps to improve product production efficiency.

[0057] Reference Figure 1 and Figure 8 , all test components 4 are provided with a turntable component 2 5 on the side facing away from the turntable component 1 3. The structure of the turntable component 2 5 is similar to that of the turntable component 1 3 and will not be described in detail here. A marking component is provided between the turntable component 2 5 and the test component 4. The marking component includes a laser marking machine 6 and a camera 61. The camera 61 is installed on one side of the laser marking machine 6. The workpiece is grabbed to the laser marking machine 6 by the turntable component 2 5, and the laser marking machine 6 marks the product according to the test results. The marking component is also provided with a dust suction pipe 62, which absorbs the smoke generated by the laser marking machine 6 during marking. It can be seen that the marking equipment in the marking component in this embodiment can be selected from other models, and the laser marking machine 6 in this embodiment is only one of them.

[0058] Reference Figure 1 and Figure 8 A camera 61 is installed on one side of the laser marking machine 6. The turntable assembly moves the marked product in front of the camera 61, which then reads the product's marking information to determine whether the product's marking information is complete. A chute 7 is installed between the turntable assembly 2 5 and the press-fitting frame 1. If the test result is qualified, the turntable assembly 2 5 places the product on the chute 7 and transfers it to the next station.

[0059] Reference Figure 1 and Figure 5A defective product box 71 is located on the side of the chute 7 near the turntable assembly 2 5. If a product fails the test, the turntable assembly 2 5 places the product in the defective product box 71 for recycling. A label printer 72 is located on the side of the chute 7 facing away from the defective product box 71. This printer prints defective product labels, which the operator then affixes to the products in the defective product box 71 to complete the labeling process. This eliminates the need for manual labor during product assembly and testing, improving production efficiency while minimizing costs.

[0060] The implementation principle of the assembly equipment of an automotive controller in an embodiment of the present application is as follows: the operator places the pre-assembled product into the assembly groove 111 of the lower die 11, and drives the product along the linear guide rail 14 to the bottom of the upper die 12 through the electric cylinder 144, and the cylinder 131 drives the upper die 12 to approach the product, and then presses the product through the pressing head 123. After the press-fitting is completed, the lower die 11 moves and the product is transferred to the positioning groove 211 of the test lower die 21 through the turntable assembly 1 3. The divider 2 drives the test lower die 21 and the product to move toward the test assembly 4. When the product reaches the bottom of the test upper die 43, under the support of the guide seat, the driving cylinder 42 drives the test upper die 43 to move closer to the test lower die 21. The product is inspected by the probe 44. After passing through multiple groups of test assemblies 4, the divider 2 continues to rotate, and the turntable assembly 2 5 drives the tested product to move to the marking assembly. The product is marked by the laser marking machine 6. After the marking is completed, the marking information of the product is inspected by the camera 61. After the inspection is completed, the turntable assembly 2 5 transfers the qualified products to the chute 7 and places the unqualified products in the defective product box 71. The operator affixes the label printed by the label printer 72 to the unqualified product, completing the assembly and inspection of the product. During the assembly and inspection process of the product, the main work is automatically completed by the equipment, which is conducive to improving production efficiency at a low cost.

[0061] The present invention provides a method for using an assembly device for a vehicle controller, including the following steps:

[0062] The operator places the pre-assembled product on the lower die 11. The electric cylinder 144 drives the lower die 11 to move along the linear guide 14. When the lower die 11 is directly below the upper die 12, the cylinder 131 drives the upper die 12 to move closer to the lower die 11, so that the upper die 12 assembles the product through the pressing head 123.

[0063] Move the assembled product into the lower test mold via the turntable assembly 1-3;

[0064] The splitting table drives the lower test mold to rotate, so that the lower test mold drives the product to pass through multiple groups of test components 4 in sequence, and the multiple groups of test components 4 respectively test different functions of the product;

[0065] The inspected product is moved to the marking component station by the turntable assembly 2 5, and the product is marked by the laser marking machine 6. The camera 61 detects the product mark. When the product is qualified, the turntable assembly 2 5 moves the product to the finished product chute 7, so that the qualified product moves along the finished product chute 7 to the next station;

[0066] The unqualified products are manually taken out from the defective product box 71, and the label printer 72 generates a defective product label, which is then affixed to the unqualified product.

[0067] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. An assembly device for a vehicle controller, characterized in that: include: A press-fitting frame (1), wherein the upper end of the press-fitting frame (1) is slidably connected to an upper die (12), the press-fitting frame (1) is provided with a pressing member for driving the upper die (12) to move vertically, the press-fitting frame (1) is slidably connected to a lower die (11) in the transverse direction, the lower die (11) is provided with an assembly groove (111) adapted to the product, and the lower die (11) passes directly below the upper die (12) when moving; The divider (2) is located on one side of the press-fitting frame (1). A plurality of test lower dies (21) are fixedly provided at the upper end of the divider (2). A positioning groove (211) adapted to the product is provided at the upper end of the test lower dies (21). A plurality of test upper dies (43) are evenly arranged along the circumference of the divider (2). A turntable assembly (3) is provided between the press-fitting frame (1) and the divider (2) for moving the product from the assembly groove (111) of the lower press-fitting frame (11) to the positioning groove (211) of the test lower dies (21). A plurality of test assemblies (4) are arranged along the circumference of the divider (2), the test assemblies (4) comprising a base (41) and a test upper die (43), the test upper die (43) being located at the upper end of the base (41), the base (41) being provided with a driving cylinder (42) for driving the test upper die (43) toward the divider (2), the lower end of the test upper die (43) being provided with a probe (44) for testing the product, and the test lower die (21) passing directly below the test upper die (43) when moving; The marking component is located on the side of the test component (4) away from the press-fitting frame (1), and the marking component includes a laser marking machine (6) and a camera (61). A turntable component 2 (5) is provided between the laser marking machine (6) and the divider (2). The turntable component 2 (5) is used to move the product from the test lower mold (21) to the marking position of the laser marking machine (6). The camera (61) is fixedly connected to the laser marking machine (6) and is used to detect the integrity of the marking information. A slide (7) is provided between the press-fitting frame (1) and the turntable component 2 (5). A defective product box (71) is connected to the side of the slide (7) close to the turntable component 2 (5). A label printer (72) is provided on the side of the slide (7) away from the defective product box (71). The label printer (72) is used to print defective product labels.

2. The assembly equipment for a vehicle controller according to claim 1, characterized in that: The lower pressing die (11) includes a bottom plate (112), a positioning block (113) and a plurality of positioning pins (114). The assembly groove (111) is located at the upper end of the positioning block (113). The bottom plate (112) is located at the lower end of the positioning block (113) and contacts the positioning block (113). The positioning pins (114) are all inserted into the positioning block (113) and inserted into the bottom plate (112). The lower end of the press-fitting frame (1) is provided with a linear guide rail (14). The rail (14) is located directly below the upper die (12); the linear guide rail (14) is slidably connected to a slider (141) along the length direction; the linear guide rail (14) is provided with an electric cylinder (144) for driving the slider (141) to move; a movable plate (142) is provided at the upper end of the slider (141); two groups of fixing pins (143) are provided at the upper end of the movable plate (142); and a positioning sleeve (115) adapted to the fixing pins (143) is fixed to the bottom plate (112).

3. The assembly equipment for a vehicle controller according to claim 1, characterized in that: The upper pressing die (12) comprises a fixed plate (121), a connecting plate (122), a plurality of pressing heads (123) and a plurality of elastic members (124). The pressing frame (1) drives the fixed plate (121) to move vertically through the pressing members. The connecting plate (122) is located at the lower end of the fixed plate (121), and a plurality of connecting rods (125) are provided between the connecting plate (122) and the fixed plate (121). The pressing heads (123) are made of soft material, and all the pressing heads (123) are located on the side of the connecting plate (122) away from the fixed plate (121). The elastic member (124) is located between the pressing head (123) and the connecting plate (122). The elastic member (124) is used to push the pressing head (123) to press the product.

4. The assembly equipment for a vehicle controller according to claim 3, characterized in that: The pressing member comprises a cylinder (131), a mounting plate (132) and a movable plate (133); the cylinder (131) is located at the upper end of the press-fitting frame (1), and the output end of the cylinder (131) passes through the press-fitting frame (1) and is fixedly connected to the mounting plate (132); the upper end of the mounting plate (132) is fixedly connected with a plurality of guide shafts (134); the guide shafts (134) pass through the press-fitting frame (1) and are slidably connected to the press-fitting frame (1); the movable plate (133) is arranged at the lower end of the connecting plate (122), and the movable plate (133) is provided with an indexing pin (135) for connecting to the fixed plate (121).

5. The assembly equipment for a vehicle controller according to claim 4, characterized in that: The test upper mold (43) includes an assembly plate (431), a pressure block (432) and a plurality of positioning rods (433). The assembly plate (431) is located at the upper end of the base (41). The output end of the driving cylinder (42) passes through the base (41) and is fixedly connected to the mounting member (421). The assembly plate (431) is arranged at the lower end of the mounting member (421). The upper end of the mounting member (421) is fixedly connected to a plurality of sliding rods (422). The sliding rods (422) pass through the base (41) and are slidably connected to the base (41). The probe (44) is fixedly arranged at the lower end of the assembly plate (431). The pressure block (432) is located on one side of the probe (44) and is fixedly connected to the assembly plate (431). The plurality of positioning rods (433) are circumferentially arranged along the pressure block (432). The test lower mold (21) is provided with a positioning hole (212) adapted to the positioning rod (433).

6. The vehicle controller assembly equipment according to claim 1, characterized in that: The marking assembly is also provided with a dust suction pipe (62), and the dust suction pipe (62) extends along the laser marking machine (6) and is used to absorb smoke generated by product marking.

7. The vehicle controller assembly equipment according to claim 1, characterized in that: The turntable assembly 1 (3) and the turntable assembly 2 (5) have the same structure. The turntable assembly 1 (3) includes a manipulator (31) and a clamping cylinder (32). The clamping cylinder (32) is fixedly connected to the moving end of the manipulator (31). The output end of the clamping cylinder (32) is provided with a plurality of clamping blocks (321). The clamping blocks (321) are adapted to the appearance of the product.

8. A method for using an assembly device for a vehicle controller, applied to the assembly device for a vehicle controller according to any one of claims 1 to 7, characterized in that: The following steps are involved: The operator places the pre-assembled product on the lower die (11), and the electric cylinder (144) drives the lower die (11) to move along the linear guide rail (14). When the lower die (11) is directly below the upper die (12), the air cylinder (131) drives the upper die (12) to move closer to the lower die (11), so that the upper die (12) assembles the product through the pressing head (123); The assembled product is moved into the test lower mold (21) via the turntable assembly (3); The divider (2) drives the test lower mold (21) to rotate, so that the test lower mold (21) drives the product to pass through multiple groups of test components (4) in sequence, and the multiple groups of test components (4) respectively test different functions of the product; The inspected product is moved to the marking component station by the turntable assembly 2 (5), and the product is marked by the laser marking machine (6). The camera (61) detects the product mark. When the product is qualified, the turntable assembly 2 (5) moves the product to the finished product chute (7), so that the qualified product moves along the finished product chute (7) to the next station; The unqualified products are manually taken out from the unqualified product box (71), and the label printer (72) generates a unqualified product label, which is then affixed to the unqualified product.

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