Marine aquaculture rope attachment cleaning system and cleaning method

Abstract

The present invention relates to the technical field, and more specifically to a system and method for cleaning marine aquaculture rope attachments. The system comprises a frame, and is characterized in that the frame comprises a rope bundling and releasing mechanism, a rope primary rolling mechanism, a rope conveying mechanism, a first high-pressure jet mechanism, a magnesium ion spraying mechanism, a steam microwave cleaning mechanism, a second high-pressure jet mechanism, and an immersion and impurity removal mechanism. The system finally achieves complete cleaning of the rope through the processes of bundling and releasing, rope primary rolling, first high-pressure jetting, magnesium ion spraying, steam microwave cleaning, second high-pressure jetting, and immersion and impurity removal. The system has the advantages of a simple system, good cleaning effect, high cleaning efficiency, and the like.

Description

Technical Field

[0001] The present invention relates to the technical field, and in particular to a system and method for cleaning marine aquaculture rope attachments with a simple system, good cleaning effect and high cleaning efficiency. Background Art

[0002] As we all know, marine aquaculture ropes are generally the main ropes used for cultivating kelp, oysters, clams, etc., which are generally connected to seedling ropes and floats. The ropes are soaked in the ocean for a long time and are easily attached by shellfish, algae, barnacles, etc. As shellfish, algae, barnacles, etc. attach, the weight of the ropes will increase and sink, affecting the lighting effect of farmed marine organisms, and thus affecting the survival rate of marine organisms. Therefore, the ropes need to be cleaned regularly.

[0003] At present, the method for cleaning the rope is generally to drag the rope out of the ocean, wind it up, and then place it on a drying yard for airing. After the algae, shellfish, and barnacles on the rope are dried and dead after about 10 days of airing, the rope is then patted and cleaned. After cleaning, it is put back into the sea for reuse. The drying method has the disadvantages of long cleaning time and low efficiency. In addition, there is a possibility that the algae, shellfish, and barnacles may not die, and the cleaning effect is not good. Summary of the Invention

[0004] The purpose of the present invention is to solve the above-mentioned deficiencies in the prior art and to provide a system and method for cleaning marine aquaculture rope attachments with a simple system, good cleaning effect and high cleaning efficiency.

[0005] The technical solution adopted by the present invention to solve its technical problem is:

[0006] A marine aquaculture rope attachment cleaning system is provided with a frame, characterized in that a rope bundling and releasing mechanism, a rope initial rolling mechanism, a rope conveying mechanism, a first high-pressure spraying mechanism, a magnesium ion spraying mechanism, a steam microwave cleaning mechanism, a second high-pressure spraying mechanism and an immersion and impurity removal mechanism are provided on the frame. The rope conveying mechanism and the immersion and impurity removal mechanism are fixed on the frame, the output end of the rope conveying mechanism is connected to the inlet of the immersion and impurity removal mechanism, and the rope bundling and releasing mechanism, the rope initial rolling mechanism, the first high-pressure spraying mechanism, the magnesium ion spraying mechanism, the steam microwave cleaning mechanism and the second high-pressure spraying mechanism are provided in sequence above the rope conveying mechanism toward the immersion and impurity removal mechanism. The rope bundling and releasing mechanism, the rope initial rolling mechanism, the first high-pressure spraying mechanism, the magnesium ion spraying mechanism, the steam microwave cleaning mechanism and the second high-pressure spraying mechanism are respectively fixed on the frame.

[0007] The rope baling and releasing mechanism of the present invention includes a support base, a baling motor, a release motor, a baling and releasing turntable, a rack, a gear, and a slide rail. The lower end of the support base is fixed on the frame, and the upper end of the support base is fixed with the baling motor. The output shaft of the baling motor is connected with the baling and releasing turntable. A release sliding hole is arranged on the inner circumference of the baling and releasing turntable, and a slide rail is provided on the release sliding hole. The slide rail is slidably connected with the rack, and the rack extends to the top of the rope conveying mechanism. The tooth groove on the rack faces the center of the baling and releasing turntable. The release motor is fixed on the outer side of the baling and releasing turntable, and the output end of the release motor is connected with the gear, and the gear is meshed with the rack. The rope is wound around the rack, and the baling and releasing turntable is driven to rotate by the baling motor, thereby realizing the baling of the rope, and then the gear transmission is driven by the release motor, and the rack contracts to release the bundled rope onto the rope conveying mechanism.

[0008] The rope initial rolling mechanism described in the present invention includes a bearing support plate, a vertical screw, a vertical nut, a vertical slider, a vertical slide rail, a horizontal screw, a horizontal nut, a horizontal slide rail, a horizontal motor, a vertical motor, and a rolling plate. The bearing support plate is arranged below the conveyor belt in the upper layer of the rope conveying mechanism, the bearing support plate is fixed to the frame through a support plate bracket, the vertical slide rail is fixed to the frame, the two ends of the vertical screw are rotatably connected to the two ends of the vertical slide rail, the lower end of the vertical screw is fixedly connected to the output end of the vertical motor, a vertical nut is sleeved on the vertical screw, the vertical nut is connected to the vertical slider, the vertical slider slides with the vertical slide rail Dynamic connection, the vertical slider is fixedly connected to the transverse slide rail, the two ends of the transverse lead screw are respectively rotatably connected to the transverse slide rail, one end of the transverse lead screw is connected to the output end of the transverse motor, the transverse motor is fixedly connected to the transverse slide rail, a transverse nut is sleeved on the transverse lead screw, the transverse nut is connected to the transverse slider, the transverse slider is slidably connected to the transverse slide rail, the transverse slider is connected to the rolling plate, the rolling plate is driven up and down by the vertical motor, and the rolling plate is driven to move transversely by the transverse motor, and the bundled rope is rolled by the transverse movement of the rolling plate to initially break the shellfish barnacles or other large attachments attached to the rope.

[0009] The rope conveying mechanism described in the present invention includes a conveyor belt, a conveying motor, a conveying active roller, a conveying driven roller, and a conveying support roller. The conveying active roller and the conveying driven roller are respectively fixed to the frame via roller brackets, the conveying active roller and the conveying driven roller are respectively rotatably connected to the roller brackets, the conveying active roller is connected to the output end of the conveying motor, the conveying active roller and the conveying driven roller are covered with a conveyor belt, a conveying support roller is provided in the conveyor belt between the conveying active roller and the conveying driven roller, the conveying support roller is fixed to the frame via roller brackets, the conveying support roller is rotatably connected to the roller brackets, and the conveyor belt is a mesh conveyor belt woven with steel wire.

[0010] The first high-pressure spray mechanism described in the present invention includes a first high-pressure spray gun, a first spray support frame, and a first high-pressure spray pipe. The first spray support frame is fixed on the frame, and the first high-pressure spray gun is fixed at the upper end of the first spray support frame. The gun head of the first high-pressure spray gun faces the rope conveying mechanism, and the gun head of the first high-pressure spray chamber is connected to the spray source through the first high-pressure spray pipe.

[0011] The magnesium ion spraying mechanism of the present invention is provided with a spray pipe, a spray support frame, a spray pump, and a spray box. The spray support frame is n-shaped, and the two ends of the opening of the n-shaped spray support frame are respectively fixed to the frames on both sides of the rope conveying mechanism. The closed end of the n-shaped spray support frame is connected to the spray pipe, and the spray pipe is provided with a spray port facing the rope conveying mechanism. The spray pipe is connected to the outlet of the spray pump through a pipeline, and the inlet of the spray pump is connected to the liquid outlet of the spray box through a pipeline.

[0012] The steam microwave cleaning mechanism of the present invention includes a protective cover, a steam injection pipe, and a microwave emitter. The protective cover is fixed to a frame and wrapped around a rope conveying mechanism. Both ends of the protective cover are closed and respectively provided with a conveying inlet and a conveying outlet. The conveying inlet and the conveying outlet are provided with elastic sealing rubber rings, which are sealed with the rope conveying mechanism. The steam injection pipe and the microwave emitter are arranged side by side in the protective cover. The steam injection pipe is fixed in the protective cover near the conveying inlet, and the microwave emitter is fixed in the protective cover near the conveying outlet. The steam injection pipe is connected to an external gas source, and the microwave emitter is connected to an external power supply. The injection outlet of the steam injection pipe and the emission end of the microwave emitter are facing the direction of the rope conveying mechanism.

[0013] The second high-pressure spray mechanism described in the present invention includes a second high-pressure spray gun, a second spray support frame, and a second high-pressure spray pipe. The second spray support frame is fixed on the frame, and the second high-pressure spray gun is fixed at the upper end of the second spray support frame. The gun head of the second high-pressure spray gun faces the rope conveying mechanism, and the gun head of the second high-pressure spray chamber is connected to the spray source through the second high-pressure spray pipe.

[0014] The soaking and impurity removal mechanism described in the present invention includes a soaking tank, a filter screen, a vibrator, and a lifter. The soaking tank is fixed on a frame, a filter screen is placed in the soaking tank, a vibrator is fixedly installed on the filter screen, the filter screen is connected to the output pad of the lifter, and the filter screen is pulled out of the soaking tank through the lifter.

[0015] A method for cleaning marine aquaculture rope attachments, characterized in that the cleaning method comprises the following steps:

[0016] (1) Bundling and releasing: The ropes are bundled through the rope bundling and releasing mechanism and then released onto the conveyor belt in the rope conveying mechanism below;

[0017] (2) Initial rope crushing: After being bundled, the rope is released to the conveyor belt in the rope conveying mechanism and transported to the bottom of the rope initial crushing mechanism through the conveyor belt. The rope initial crushing mechanism crushes the large shellfish and barnacles on the rope;

[0018] (3) First high-pressure injection: The rope after the initial grinding is transported to the bottom of the first high-pressure injection mechanism through the conveyor belt in the rope conveying mechanism, and the broken shells after the initial grinding are washed away by the first high-pressure injection mechanism;

[0019] (4) Magnesium ion spraying: After the first high-pressure spraying, the rope is transported to the position of the magnesium ion spraying mechanism through the conveyor belt in the rope conveying mechanism, and the magnesium ion solution is sprayed onto the rope through the magnesium ion spraying. The magnesium ion concentration is 2-10 times the osmotic pressure of seawater; high concentrations of magnesium can inhibit animal nerve activity, thereby relaxing the shellfish and increasing the opening rate of animals such as shellfish and sea squirts;

[0020] (5) Steam and microwave cleaning: After being sprayed with magnesium ions, the rope is transported to the steam and microwave cleaning mechanism through the conveyor belt in the rope conveying mechanism for steam and microwave treatment, first steam and then microwave; the treatment time is 30-300s, and the shellfish opens;

[0021] (6) Second high-pressure injection: The ropes treated with steam microwaves are transported to the bottom of the second high-pressure injection mechanism through the conveyor belt in the rope conveying mechanism, and the dead shellfish, algae and barnacles are washed away by the second high-pressure injection mechanism;

[0022] (7) Soaking and removing impurities: After the second high-pressure spraying, the rope is transported to the soaking and removing impurities mechanism through the conveyor belt in the rope conveying mechanism. Algaecide is added to the soaking pool in the soaking and removing impurities mechanism to soak the rope for 24 hours to 30 hours. The soaking concentration should be able to kill all algae. The main purpose of soaking is to remove the algae on and in the middle of the rope. The soaking liquid in the soaking pool needs to be replaced in real time. The replacement frequency is adjusted according to the number of ropes to be processed, the amount of attachments, the processing effect, etc., and finally the rope is completely cleaned.

[0023] Due to the adoption of the above structure, the present invention has the advantages of simple system, good cleaning effect, high cleaning efficiency, etc. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a structural schematic diagram of the present invention.

[0025] Figure 2 yes Figure 1 Schematic diagram of the structure of the middle rope bundle release mechanism.

[0026] Figure 3 yes Figure 2 side view.

[0027] Figure 4yes Figure 1 Side view of the middle rope initial rolling mechanism.

[0028] Figure 5 yes Figure 1 Side view of the first high-pressure injection mechanism.

[0029] Figure 6 yes Figure 1 Side view of the magnesium ion spray mechanism.

[0030] Figure 7 yes Figure 1 Cross-sectional view of the steam microwave cleaning mechanism.

[0031] Figure 8 yes Figure 1 Side view of the second high-pressure injection mechanism.

[0032] Figure 9 yes Figure 1 Schematic diagram of the connection relationship between the filter screen, vibrator and lifter in the medium immersion impurity removal mechanism. DETAILED DESCRIPTION

[0033] The present invention will be further described below with reference to the accompanying drawings:

[0034] As shown in the accompanying drawings, a marine aquaculture rope attachment cleaning system is provided with a frame 1, characterized in that a rope bundling and releasing mechanism 2, a rope initial rolling mechanism 3, a rope conveying mechanism 4, a first high-pressure spraying mechanism 5, a magnesium ion spraying mechanism 6, a steam microwave cleaning mechanism 7, a second high-pressure spraying mechanism 8 and a soaking and impurity removal mechanism 9 are provided on the frame 1. The rope conveying mechanism 4 and the soaking and impurity removal mechanism 9 are fixed on the frame 1, and the output end of the rope conveying mechanism 4 is connected to the inlet of the soaking and impurity removal mechanism 9. The rope bundling and releasing mechanism 2, the rope initial rolling mechanism 3, the first high-pressure spraying mechanism 5, the magnesium ion spraying mechanism 6, the steam microwave cleaning mechanism 7, and the second high-pressure spraying mechanism 8 are sequentially provided above the rope conveying mechanism 4 toward the soaking and impurity removal mechanism 9. The rope bundling and releasing mechanism 2, the rope initial rolling mechanism 3, the first high-pressure spraying mechanism 5, the magnesium ion spraying mechanism 6, the steam microwave cleaning mechanism 7, and the second high-pressure spraying mechanism 8 are respectively fixed on the frame 1.

[0035] Furthermore, the rope baling release mechanism 2 includes a support base 10, a baling motor 11, a release motor 12, a baling release turntable 13, a rack 14, a gear 15, and a slide rail 16. The lower end of the support base 10 is fixed to the frame 1, and the upper end of the support base 10 is fixed to the baling motor 11. The output shaft of the baling motor 11 is connected to the baling release turntable 13. A release slide hole is arranged on the inner circumference of the baling release turntable 13, and a slide rail 16 is provided on the release slide hole. The slide rail 16 is slidably connected to the rack 14, and the rack 14 extends to Directly above the rope conveying mechanism 4, the tooth groove on the rack 14 faces the center of the baling release turntable 13. The release motor 12 is fixed to the outside of the baling release turntable 13. The output end of the release motor 12 is connected to the gear 15, and the gear 15 is engaged with the rack 14. The rope is wound around the rack 14, and the baling release turntable 13 is driven to rotate by the baling motor 11, thereby realizing the baling of the rope. Then, the gear 15 is driven by the release motor 12, and the rack 14 contracts to release the bundled rope onto the rope conveying mechanism 4.

[0036] The output end of the baling motor 11 is supported by a support bearing 17 and a support rod 18 . The support bearing 17 is connected to the output end, and the support bearing 17 is fixed to the frame 1 via the support rod 18 .

[0037] Furthermore, the rope initial rolling mechanism 3 includes a bearing support plate 19, a vertical screw 20, a vertical nut 22, a vertical slider 21, a vertical slide rail 23, a horizontal screw 24, a horizontal nut 25, a horizontal slide rail 26, a horizontal motor 27, a vertical motor 28, and a rolling plate 29. The bearing support plate 19 is arranged below the upper conveyor belt of the rope conveying mechanism 4, and the bearing support plate 19 is fixed to the frame 1 through the support plate bracket 64. The vertical slide rail 23 is fixed to the frame 1, and the two ends of the vertical screw 20 are rotatably connected to the two ends of the vertical slide rail 23. The lower end of the vertical screw 20 is fixedly connected to the output end of the vertical motor 28. A vertical nut 22 is sleeved on the vertical screw 20, and the vertical nut 22 is connected to the vertical slider 21. The vertical slider 21 is connected to The vertical slide rail 23 is slidably connected, the vertical slider 21 is fixedly connected to the transverse slide rail 26, the two ends of the transverse lead screw 24 are respectively rotatably connected to the transverse slide rail 26, one end of the transverse lead screw 24 is connected to the output end of the transverse motor 27, the transverse motor 27 is fixedly connected to the transverse slide rail 26, a transverse nut 25 is sleeved on the transverse lead screw 24, the transverse nut 25 is connected to the transverse slider 30, the transverse slider 30 is slidably connected to the transverse slide rail 26, the transverse slider 30 is connected to the rolling plate 29, the rolling plate 29 is driven up and down by the vertical motor 28, and the rolling plate 29 is driven to move transversely by the transverse motor 27, and the bundled rope is rolled by the transverse movement of the rolling plate 29, and the shellfish barnacles or other large attachments attached to the rope are initially broken.

[0038] The lower plate surface of the above-mentioned rolling plate 29 is provided with a horizontally rolling roller 31, and the roller is installed in the roller groove provided on the rolling plate 29. The roller 31 is rotatably connected to the roller groove and extends out of the plane of the rolling plate 29. The rope is rolled by the roller without being pulled rigidly. The above-mentioned vertical motor 28 is fixed at the upper end of the vertical slide rail 23, and the horizontal motor 27 is fixed at the horizontal end of the conveying slide rail 16. The specific connection method is the existing technology and will not be repeated here.

[0039] Furthermore, the rope conveying mechanism 4 includes a conveyor belt 32, a conveying motor 33, a conveying active roller 34, a conveying driven roller 35, and a conveying support roller (not shown in the figure, the conveying support roller is a roller supporting the belt, which is a prior art and will not be described in detail here). The conveying active roller 34 and the conveying driven roller 35 are respectively fixed to the frame 1 via roller brackets 36, and the conveying active roller 34 and the conveying driven roller 35 are respectively rotatably connected to the roller brackets 36. The conveying active roller 34 is connected to the output end of the conveying motor 33. The conveying active roller 34 and the conveying driven roller 35 are covered with a conveyor belt 32. A conveying support roller is provided in the conveyor belt 32 between the conveying active roller 34 and the conveying driven roller 35. The conveying support roller is fixed to the frame 1 via roller brackets 36, and the conveying support roller is rotatably connected to the roller brackets 36. The conveyor belt 32 is a mesh conveyor belt 32 woven with steel wire.

[0040] Furthermore, the first high-pressure injection mechanism 5 includes a first high-pressure spray gun 37, a first injection support frame 38, and a first high-pressure injection pipe 39. The first injection support frame 38 is fixed on the frame 1. The upper end of the first injection support frame 38 is fixed with the first high-pressure spray gun 37. The gun head of the first high-pressure spray gun 37 is facing the rope conveying mechanism 4, and the gun head of the first high-pressure injection chamber is connected to the injection source through the first high-pressure injection pipe 39.

[0041] Furthermore, the magnesium ion spray mechanism 6 is provided with a spray pipe 40, a spray support frame 41, a spray pump 42, and a spray box 43. The spray support frame 41 is n-shaped, and the two ends of the opening of the n-shaped spray support frame 41 are respectively fixed on the frame 1 on both sides of the rope conveying mechanism 4, and the closed end of the n-shaped spray support frame 41 is connected to the spray pipe 40. The spray pipe 40 is provided with a spray port facing the rope conveying mechanism 4. The spray pipe 40 is connected to the outlet of the spray pump 42 through a pipeline, and the inlet of the spray pump 42 is connected to the liquid outlet of the spray box 43 through a pipeline.

[0042] Furthermore, the steam microwave cleaning mechanism 7 includes a shield 44, a steam injection pipe 45, and a microwave emitter 46. The shield 44 is fixed to the frame 1 and wrapped around the rope conveying mechanism 4. The two ends of the shield 44 are closed and respectively provided with a conveying inlet 47 and a conveying outlet 48. The conveying inlet 47 and the conveying outlet 48 are provided with an elastic sealing rubber ring 49. The elastic sealing rubber ring 49 is sealed with the rope conveying mechanism 4. The steam injection pipe 45 and the microwave emitter 46 are provided in parallel in the shield 44. The steam injection pipe 45 is fixed in the shield 44 near the conveying inlet 47, and the microwave emitter 46 is fixed in the shield 44 near the conveying outlet 48. The steam injection pipe 45 is connected to an external gas source, and the microwave emitter 46 is connected to an external power supply. The injection outlet of the steam injection pipe 45 and the emission end of the microwave emitter 46 are facing the direction of the rope conveying mechanism 4.

[0043] Furthermore, the second high-pressure injection mechanism 8 includes a second high-pressure spray gun 50, a second injection support frame 51, and a second high-pressure injection pipe 52. The second injection support frame 51 is fixed on the frame 1, and the upper end of the second injection support frame 51 is fixed with the second high-pressure spray gun 50. The gun head of the second high-pressure spray gun 50 is facing the rope conveying mechanism 4, and the gun head of the second high-pressure injection chamber is connected to the injection source through the second high-pressure injection pipe 52.

[0044] Furthermore, the soaking and impurity removal mechanism 9 includes a soaking tank 53, a filter 54, a vibrator 55, and a lifter. The soaking tank 53 is fixed on the frame 1, and a filter 54 is placed in the soaking tank 53. The vibrator 55 is fixedly installed on the filter 54. The filter 54 is connected to the output pad of the lifter, and the filter 54 is pulled out of the soaking tank 53 through the lifter. The bottom of the soaking tank 53 is provided with a sewage outlet, which is connected to the sewage pipe 56. The sewage pipe 56 is provided with a sewage valve. The above-mentioned lifter is a mechanism that can realize the lifting of the filter 54. The lifter may include a lifting motor 57, a lifting screw 58, a lifting slide rail 59, a lifting nut 60, a lifting rod 61, a lifting slider 62, and a lifting rope 63. The lifting slide rail 59 is fixed on the frame 1, and the lifting screw 58 is connected to the lifting block through a support. The slide rail 59 is rotatably connected, and the output end of the lifting cylinder is connected to one end of the lifting screw 58. The lifting screw 58 is fixed on the frame 1. A lifting nut 60 is provided on the lifting screw 58. The lifting nut 60 is connected to the lifting slider 62. One end of the lifting slider 62 is slidably connected to the lifting slide rail 59, and the other end of the lifting slider 62 is connected to the lifting rod 61. The lifting rod 61 extends to the middle of the soaking pool 53. The end of the lifting rod 61 is connected to the lifting rope, and the lifting rope 63 is connected to the filter screen 54. The lifting motor 57 drives the lifting slide rail 62 to move and then drives the lifting rod 61 to move up and down, finally realizing the lifting and lowering of the filter screen 54. There are four lifting ropes 63, and the four lifting ropes 63 are respectively tied to the four corners of the filter screen 54. The lifting motor 57 shown in the figure is fixed to the upper end of the lifting slide rail 59.

[0045] The cleaning steps are as follows:

[0046] (1) Bale release: The rope is bundled and released to the conveyor belt 32 in the rope conveying mechanism 4 below through the rope baling release mechanism 2. The specific steps of the rope baling release mechanism 2 are as follows: in actual use, when there is a float on the rope, the seedling rope connected to the float is untied. If there is no float, baling can be carried out directly. First, one end of the seedling rope is wound around the rack 14, and the baling motor 11 is turned on. The baling motor 11 drives the baling release turntable 13 to rotate, and then the seedling rope is wound around the rack 14. After the winding is completed, the release motor 12 is started. The release motor 12 drives the rack 14 to move backward. During the backward movement of the rack 14, the bundled seedling rope is blocked by the baling release turntable 13. The bundled seedling rope is released to the conveyor belt 32 below. The conveying motor 33 drives the conveying active roller 34 to rotate. The conveying active roller 34 drives the conveyor belt 32 to rotate. The conveyor belt 32 drives the bundled rope above it to move;

[0047] (2) Initial rolling of the rope: After being bundled, the rope released to the conveyor belt 32 in the rope conveying mechanism 4 is transported to the bottom of the rope initial rolling mechanism 3 through the conveyor belt 32, and the large shellfish and barnacles on the rope are crushed by the rope initial rolling mechanism 3. The specific action of the initial rolling mechanism is: at this time, the conveyor belt 32 of the conveying mechanism is stopped, and the vertical motor 28 is turned on. The vertical motor 28 drives the vertical slider 21 to move, and then drives the rolling plate 29 to move downward. The rolling plate 29 moves downward to press the bundled seedling rope, and then the horizontal motor 27 is started. The horizontal motor 27 drives the rolling plate 29 to move horizontally, and the rope below the rolling plate 29 is rolled, and then large particles of debris such as shellfish and barnacles are crushed, exposing the soft tissue, and the large shellfish and barnacles on the rope are crushed by the rope initial rolling mechanism 3;

[0048] (3) First high-pressure spraying: The rope after the initial crushing is transported to the bottom of the first high-pressure spraying mechanism 5 through the conveyor belt 32 in the rope conveying mechanism 4, and the crushed shells after the initial crushing are washed away by the first high-pressure spraying mechanism 5. The specific first high-pressure spraying process is: start the first high-pressure spray gun 37, the first high-pressure spray gun 37 will blow away the crushed shellfish barnacles, etc., and wash away the broken shells and mud and sand, and fully flush them through the mesh conveyor belt 32;

[0049] (4) Magnesium ion spraying: After the first high-pressure spraying, the rope is transported to the position of the magnesium ion spraying mechanism 6 through the conveyor belt 32 in the rope conveying mechanism 4. The magnesium ion solution is sprayed onto the rope through the magnesium ion spraying. The magnesium ion concentration is 2-10 times the osmotic pressure of seawater. High concentrations of magnesium can inhibit animal nerve activity, thereby relaxing the shellfish and increasing the opening rate of animals such as shellfish and tunicates. The specific process of magnesium ion spraying is as follows: open the spray pipe 40, and the spray pipe 40 sprays the solution containing magnesium ions onto the rope. Since the shells are crushed and the soft tissues are exposed, the magnesium ions relax the soft tissues, making it easier to shell and kill the shellfish.

[0050] (5) Steam and microwave cleaning: The rope after magnesium ion spraying is transported to the steam and microwave cleaning mechanism 7 through the conveyor belt 32 in the rope conveying mechanism 4 for steam and microwave treatment, first steam and then microwave; the treatment time is 30-300s, the shellfish opens, and the steam and microwave process is as follows: open the steam injection pipe 45 and the microwave transmitter 46, the steam injection pipe 45 sprays high-pressure steam on the rope, the steam cost is low, and most of the attached shellfish and algae will die, but it cannot penetrate into the rope, and a small amount of shellfish, algae, sea squirts, barnacles, etc. inside the rope or blocked will survive; the microwave in the microwave transmitter 46 can penetrate into the water molecules inside the rope, so that the remaining attachments are killed from the inside, so the combination of the two can kill almost all attachments;

[0051] (6) Second high-pressure injection: The rope after steam microwave treatment is transported to the bottom of the second high-pressure injection mechanism 8 through the conveyor belt 32 in the rope conveying mechanism 4, and the dead shellfish, algae and barnacles are washed away by the second high-pressure injection mechanism 8. The second high-pressure injection is to wash away the dead shellfish, algae, etc.

[0052] (7) Soaking and removing impurities: After the second high-pressure spraying, the rope is transported to the soaking and removing impurities mechanism 9 through the conveyor belt 32 in the rope conveying mechanism 4. Algaecide is added to the soaking tank 53 in the soaking and removing impurities mechanism 9 to soak the rope for 24 hours to 30 hours. The algaecide can be a combination of copper sulfate and ferrous sulfate, a combination of tannic acid, persulfate and dispersant, hypochlorite, hydrogen peroxide, etc. The soaking concentration should be such that it can kill all algae. The main purpose of soaking is to remove the algae on and in the middle of the rope. The soaking liquid in the soaking tank 53 needs to be replaced in real time. The replacement frequency is adjusted according to the number of ropes to be treated, the amount of attachments, the treatment effect, etc., so that the rope is completely cleaned. The rope can be used directly after soaking. The small amount of shells and dead algae left on the rope can automatically fall off under the scouring of the waves. Moreover, after soaking, the soaking liquid partially remaining in the rope can also prevent the algae from attaching again in a short period of time, thereby extending the rope's use time at sea.

Claims

1. A marine aquaculture rope attachment cleaning system, equipped with a frame, characterized in that The rope baling release mechanism, the rope initial rolling mechanism, the rope conveying mechanism, the first high-pressure injection mechanism, the magnesium ion spraying mechanism, the steam microwave cleaning mechanism, the second high-pressure injection mechanism and the soaking and impurity removal mechanism are fixed on the frame. The rope conveying mechanism and the soaking and impurity removal mechanism are connected to the output end of the rope conveying mechanism and the inlet of the soaking and impurity removal mechanism. The rope baling release mechanism, the rope initial rolling mechanism, the first high-pressure injection mechanism, the magnesium ion spraying mechanism, the steam microwave cleaning mechanism and the second high-pressure injection mechanism are arranged in sequence above the rope conveying mechanism toward the soaking and impurity removal mechanism. The rope baling release mechanism, the rope initial rolling mechanism, the first high-pressure injection mechanism, the magnesium ion spraying mechanism, the steam microwave cleaning mechanism and the second high-pressure injection mechanism are fixed on the frame respectively. The rope baling release mechanism includes a support seat, a baling motor, a release motor, a baling Release the turntable, rack, gear, and slide rail. The rope initial rolling mechanism includes a bearing support plate, a vertical screw, a vertical nut, a vertical slider, a vertical slide rail, a horizontal screw, a horizontal nut, a horizontal slide rail, a horizontal motor, a vertical motor, and a rolling plate. The rope conveying mechanism includes a conveyor belt, a conveying motor, a conveying active roller, a conveying driven roller, and a conveying support roller. The first high-pressure spraying mechanism includes a first high-pressure spray gun, a first spray support frame, and a first high-pressure spray pipe. The second high-pressure spraying mechanism includes a second high-pressure spray gun, a second spray support frame, and a second high-pressure spray pipe. The magnesium ion spraying mechanism is provided with a spray pipe, a spray support frame, a spray pump, and a spray box. The steam microwave cleaning mechanism includes a protective cover, a steam spray pipe, and a microwave emitter. The immersion and impurity removal mechanism includes an immersion tank, a filter, a vibrator, and a lifter.

2. A marine aquaculture rope attachment cleaning system according to claim 1, characterized in that: The lower end of the support base is fixed on the frame, and the upper end of the support base is fixed with the baling motor. The output shaft of the baling motor is connected with the baling release turntable. A release slide hole is arranged on the inner circumference of the baling release turntable. A slide rail is provided on the release slide hole. The slide rail is slidably connected with the rack. The rack extends to the top of the rope conveying mechanism. The tooth groove on the rack faces the center of the baling release turntable. The release motor is fixed to the outside of the baling release turntable. The output end of the release motor is connected with the gear, and the gear is meshed with the rack. The rope is wound around the rack, and the baling release turntable is driven to rotate by the baling motor, thereby realizing the baling of the rope. Then, the gear transmission is driven by the release motor, and the rack contracts to release the bundled rope onto the rope conveying mechanism.

3. A marine aquaculture rope attachment cleaning system according to claim 1, characterized in that: The bearing support plate is arranged below the conveyor belt of the upper layer in the rope conveying mechanism, the bearing support plate is fixed to the frame via the support plate bracket, the vertical slide rail is fixed to the frame, the two ends of the vertical lead screw are rotatably connected with the two ends of the vertical slide rail, the lower end of the vertical lead screw is fixedly connected with the output end of the vertical motor, a vertical nut is sleeved on the vertical lead screw, the vertical nut is connected to the vertical slider, the vertical slider is slidably connected to the vertical slide rail, the vertical slider is fixedly connected to the horizontal slide rail, and the two ends of the horizontal lead screw are respectively rotatable with the horizontal slide rail The horizontal lead screw is connected to the output end of the horizontal motor, the horizontal motor is fixedly connected to the horizontal slide rail, a horizontal nut is mounted on the horizontal lead screw, the horizontal nut is connected to the horizontal slider, the horizontal slider is slidably connected to the horizontal slide rail, and the horizontal slider is connected to the rolling plate. The rolling plate is driven up and down by the vertical motor, and the rolling plate is driven to move horizontally by the horizontal motor. The bundled rope is rolled by the horizontal movement of the rolling plate to initially break the shellfish barnacles or other large attachments on the rope.

4. A marine aquaculture rope attachment cleaning system according to claim 1, characterized in that: The conveying active roller and the conveying driven roller are respectively fixed to the frame via roller brackets, the conveying active roller and the conveying driven roller are respectively rotatably connected to the roller brackets, the conveying active roller is connected to the output end of the conveying motor, a conveyor belt is sleeved on the conveying active roller and the conveying driven roller, a conveying support roller is provided in the conveying belt between the conveying active roller and the conveying driven roller, the conveying support roller is fixed to the frame via roller brackets, the conveying support roller is rotatably connected to the roller brackets, and the conveyor belt is a mesh conveyor belt woven with steel wire.

5. The marine aquaculture rope attachment cleaning system according to claim 1, characterized in that: The first injection support frame is fixed on the frame, the upper end of the first injection support frame is fixed with the first high-pressure spray gun, the gun head of the first high-pressure spray gun faces the rope conveying mechanism, and the gun head of the first high-pressure injection chamber is connected to the injection source through the first high-pressure injection pipe.

6. The marine aquaculture rope attachment cleaning system according to claim 1, characterized in that: The spray support frame is n-shaped, and the two ends of the opening of the n-shaped spray support frame are respectively fixed on the frames on both sides of the rope conveying mechanism. The closed end of the n-shaped spray support frame is connected to the spray pipe. The spray pipe is provided with a spray port facing the rope conveying mechanism. The spray pipe is connected to the outlet of the spray pump through a pipeline, and the inlet of the spray pump is connected to the liquid outlet of the spray box through a pipeline.

7. The marine aquaculture rope attachment cleaning system according to claim 1, characterized in that: The protective cover is fixed to the frame and wrapped around the rope conveying mechanism. The two ends of the protective cover are closed and respectively provided with a conveying inlet and a conveying outlet. The conveying inlet and the conveying outlet are provided with elastic sealing rubber rings, and the elastic sealing rubber rings are sealed with the rope conveying mechanism. A steam injection pipe and a microwave emitter are arranged in parallel in the protective cover. The steam injection pipe is fixed in the protective cover near the conveying inlet, and the microwave emitter is fixed in the protective cover near the conveying outlet. The steam injection pipe is connected to an external gas source, and the microwave emitter is connected to an external power supply. The injection outlet of the steam injection pipe and the emission end of the microwave emitter are facing the direction of the rope conveying mechanism.

8. The marine aquaculture rope attachment cleaning system according to claim 1, characterized in that: The second spray support frame is fixed on the frame, the upper end of the second spray support frame is fixed with the second high-pressure spray gun, the gun head of the second high-pressure spray gun faces the rope conveying mechanism, and the gun head of the second high-pressure spray chamber is connected to the spray source through the second high-pressure spray pipe.

9. The marine aquaculture rope attachment cleaning system according to claim 1, characterized in that: The soaking pool is fixed on the frame, a filter is placed in the soaking pool, a vibrator is fixed on the filter, the filter is connected to the output pad of the lifter, and the filter is pulled out of the soaking pool through the lifter.

10. A method for cleaning a marine aquaculture rope attachment cleaning system according to claims 1-9, characterized in that The cleaning steps are as follows: (1) Bundling and releasing: The ropes are bundled through the rope bundling and releasing mechanism and then released onto the conveyor belt in the rope conveying mechanism below; (2) Initial rope crushing: After being bundled, the rope is released to the conveyor belt in the rope conveying mechanism and transported to the bottom of the rope initial crushing mechanism through the conveyor belt. The rope initial crushing mechanism crushes the large shellfish and barnacles on the rope; (3) First high-pressure injection: The rope after the initial grinding is transported to the bottom of the first high-pressure injection mechanism through the conveyor belt in the rope conveying mechanism, and the broken shells after the initial grinding are washed away by the first high-pressure injection mechanism; (4) Magnesium ion spraying: After the first high-pressure spraying, the rope is transported to the position of the magnesium ion spraying mechanism through the conveyor belt in the rope conveying mechanism. The magnesium ion solution is sprayed onto the rope through the magnesium ion spraying. The magnesium ion concentration is 2-10 times the osmotic pressure of seawater. The high concentration of magnesium can inhibit the animal's nerve activity, thereby relaxing the shell column and increasing the opening rate. (5) Steam and microwave cleaning: After being sprayed with magnesium ions, the rope is transported to the steam and microwave cleaning mechanism through the conveyor belt in the rope conveying mechanism for steam and microwave treatment, first steam and then microwave; the treatment time is 30-300s, and the shellfish opens; (6) Second high-pressure injection: The ropes treated with steam microwaves are transported to the bottom of the second high-pressure injection mechanism through the conveyor belt in the rope conveying mechanism, and the dead shellfish, algae and barnacles are washed away by the second high-pressure injection mechanism; (7) Soaking and removing impurities: After the second high-pressure spraying, the rope is transported to the soaking and removing impurities mechanism through the conveyor belt in the rope conveying mechanism. Algaecide is added to the soaking pool in the soaking and removing impurities mechanism to soak the rope. The soaking time is 24 hours to 30 hours.

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