Multi-needle jacquard three-dimensional patterned mesh fabric and method for manufacturing the same
By combining high-elasticity and low-elasticity yarns in sandwich mesh fabric, a three-dimensional jacquard pattern is woven, solving the problems of poor breathability and weak layering. This achieves a three-dimensional effect and improved breathability of the mesh fabric, enhancing its aesthetics and structural stability.
Patent Information
- Application Number
- CN202311607470.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-27
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2043-11-27
AI Technical Summary
Existing sandwich mesh fabrics have poor breathability, weak layering, insignificant three-dimensional effect, and limited pattern design, lacking a three-dimensional appearance.
By combining high-elasticity yarn and low-elasticity yarn, a three-dimensional jacquard pattern is woven through jacquard combing. The high shrinkage rate of high-elasticity yarn and the low shrinkage rate of low-elasticity yarn are used to weave jacquard raised patterns and jacquard outlines, enhancing the three-dimensional effect. Mesh is woven inside the jacquard raised patterns to improve breathability.
It enhances the three-dimensional effect and breathability of the mesh fabric, improves its aesthetics and structural stability, achieves a delicate feel and lightweight texture, and highlights the layering and three-dimensionality of the jacquard pattern.
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Figure CN117779336B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of warp-knitted fabric, in particular to a multi-needle-jacquard three-dimensional patterned fabric and a preparation method thereof. BACKGROUND
[0002] The sandwich fabric is a double-needle-bed warp-knitted fabric, which is composed of a mesh surface, a connecting filament, and a flat fabric bottom surface. Due to the three-dimensional fabric structure, it is named as sandwich fabric. Usually, the pattern on the surface of the fabric is made by jacquard pattern, which has the advantage of varied patterns. However, due to the structure of the fabric being knitted by jacquard needles, the linear density of the surface of the fabric is large, the texture is thick, the air permeability is poor, and the level of performance and beauty needs to be further improved.
[0003] In addition, the sandwich fabric on the market is mainly designed as a flat, single-color or double-color fabric pattern, and is knitted by using the conventional three-needle loop principle of warp-knitted jacquard to weave a general fabric structure. The specific shortcomings are as follows: mainly flat, only the product characteristics can be reflected by the changes of the mesh size, mesh shape, and thick-thin organization structure, and the three-dimensional appearance is not presented. SUMMARY
[0004] Other features and advantages of the present application will be set forth in the following description, and in part will become apparent from the description, or can be learned by practice of the present application. The objects and other advantages of the present application will be realized and attained by the structure particularly pointed out in the written description and the drawings.
[0005] The present application aims to overcome the above-mentioned deficiencies, and provides a multi-needle-jacquard three-dimensional patterned fabric and a preparation method thereof. The present application utilizes the characteristics of high shrinkage of high-elastic yarn and low shrinkage of low-elastic yarn, and lays the yarn by two different jacquard needles and walks the basic organization of jacquard, so as to weave a three-dimensional pattern, which greatly enhances the three-dimensional effect of the fabric, and makes the fabric more delicate and thick, and has strong structural stability.
[0006] In a first aspect, the present application provides a multi-needle-jacquard three-dimensional patterned fabric, which comprises a fabric body knitted by a warp-knitting machine, the fabric body comprises a surface layer, a bottom layer knitted below the surface layer, and a connecting layer knitted between the surface layer and the bottom layer, the surface layer is knitted with a first warp-knitting basic organization, the bottom layer is knitted with a second warp-knitting basic organization, and the connecting layer is used to connect the surface layer and the bottom layer; wherein the surface layer or / and the bottom layer is knitted with a three-dimensional pattern, the three-dimensional pattern comprises a pattern contour and a pattern protrusion, the pattern contour is knitted by the jacquard needle through the second jacquard basic organization, and the pattern protrusion is knitted by the jacquard needle through the first jacquard basic organization; the pattern protrusion on the patterned fabric is a first area, and the rest is a second area, the thickness of the first area is greater than that of the second area, the first area is knitted with a pattern or / and a mesh, and the second area is knitted with a pattern or / and a mesh.
[0007] The application utilizes two different Jakka combs to interlace and walk Jakka basic structures, and cooperates with colored yarns and functional yarns, so as to weave out three-dimensional jacquard patterns, greatly enhances the three-dimensional effect of the mesh cloth, and makes the mesh cloth more delicate and thick, and the structure more stable.
[0008] In some embodiments, the jacquard contour adopts high-elasticity yarns, and the jacquard protrusion adopts low-elasticity yarns. The application utilizes the characteristics of high shrinkage of high-elasticity yarns and low shrinkage of low-elasticity yarns, weaves the low-elasticity yarns into the jacquard protrusion and the high-elasticity yarns into the jacquard contour. Under the action of high shrinkage of the high-elasticity yarns, the jacquard contour shrinks while extruding the jacquard protrusion outward, so that the three-dimensional protrusion of the jacquard protrusion is stronger, thereby enhancing the three-dimensional effect of the mesh cloth.
[0009] In some embodiments, the jacquard protrusion is woven with meshes. The application weaves several meshes in the jacquard protrusion, greatly improving the air permeability of the mesh cloth.
[0010] In some embodiments, the jacquard protrusion is woven with meshes, the jacquard contour adopts high-elasticity yarns, and the jacquard protrusion adopts low-elasticity yarns. The application utilizes the characteristics of high shrinkage of high-elasticity yarns and low shrinkage of low-elasticity yarns, weaves the low-elasticity yarns into the jacquard protrusion and the high-elasticity yarns into the jacquard contour. Under the action of high shrinkage of the high-elasticity yarns, the jacquard contour shrinks while extruding the jacquard protrusion outward, so that the three-dimensional protrusion of the jacquard protrusion is stronger, thereby enhancing the three-dimensional effect of the mesh cloth. And several meshes are woven in the jacquard protrusion, greatly improving the air permeability of the mesh cloth.
[0011] In some embodiments, the bottom layer is woven with air permeable holes. The application weaves several air permeable holes in the bottom layer, greatly enhancing the air permeability of the mesh cloth.
[0012] In some embodiments, the jacquard protrusions in the first area are jacquard protrusions with different gloss and brightness, including transparent protrusions, bright protrusions, dull protrusions, matte protrusions or gloss protrusions.
[0013] In some embodiments, the first Jakka basic structure is 1-0 / 1-0 / 1-2 / 1-2 / / , and the basic structure is selected and combined in 0-4.
[0014] In some embodiments, the elasticity of the multi-needle jacquard three-dimensional fabric is adjusted by selecting the proportion of different yarns during weaving, including yarns with elastic properties and yarns without elastic properties. The yarns with elastic properties referred to in this application are not limited to the material, processing technology, and structure of the yarns, as long as the corresponding yarns can be stretched or impart elasticity to the fabric. Common yarns with elastic properties include spandex core-spun yarns, semi-light environmentally friendly low-elasticity light mesh yarns, PTT yarns, bio-based elastic yarns, PTT blended yarns, TPEE blended yarns, and the like.
[0015] In some embodiments, the jacquard protrusions are divided into several protrusion regions, and the thickness of the jacquard protrusions in different protrusion regions is different, and the different protrusion regions are arranged adjacently and continuously or at intervals.
[0016] In some embodiments, the jacquard protrusions include at least two colors, and are divided into first-color jacquard protrusions and second-color jacquard protrusions. The multi-needle jacquard three-dimensional fabric including the first-color jacquard protrusions and the second-color jacquard protrusions is woven by at least three jacquard bars.
[0017] In some embodiments, the thickness of the protrusion regions changes in a direction that gradually increases from the inside to the outside or gradually increases from the outside to the inside, and the thickness change direction is transverse or / and longitudinal.
[0018] In some embodiments, the multi-needle jacquard three-dimensional fabric is made into an upper, and the elastic yarns are woven at at least one of the following positions of the upper: the side of the shoe, the opening of the shoe, and the heel of the shoe.
[0019] In some embodiments, the multi-needle jacquard three-dimensional fabric is made into an upper, and the elasticity of the upper is customized by selecting the yarns and / or the basic structure to form elastic regions and non-elastic regions.
[0020] In some embodiments, the multi-needle jacquard three-dimensional fabric is made into an upper, and a support framework is formed on the upper by the jacquard protrusions, and the support framework is woven by yarns without elastic properties.
[0021] In a second aspect, the application provides a preparation method of a multi-needle jacquard three-dimensional mesh fabric, comprising: selecting a double needle bed jacquard warp knitting machine to weave the mesh fabric, the mesh fabric comprising a face layer, a bottom layer woven below the face layer, and a connecting layer woven between the face layer and the bottom layer; the face layer is woven by at least one ground comb guide bar, the ground comb guide bar is padded on the front needle bed and runs a first warp basic organization; the bottom layer is woven by at least one ground comb guide bar, the ground comb guide bar is padded on the back needle bed and runs a second warp basic organization; the connecting layer is woven by at least one jacquard guide bar or one ground comb guide bar, the jacquard guide bar is padded on the front needle bed and the back needle bed; wherein the face layer or / and the bottom layer is woven with a three-dimensional jacquard pattern, the three-dimensional jacquard pattern comprises a jacquard contour and a jacquard protrusion, the jacquard contour is woven by at least one jacquard guide bar, the jacquard guide bar is padded on the front needle bed or / and the back needle bed and runs a first jacquard basic organization; the jacquard protrusion is woven by at least one jacquard guide bar, the jacquard guide bar is padded on the front needle bed or / and the back needle bed and runs a second jacquard basic organization.
[0022] The application uses the warp sandwich mesh fabric woven by the current double needle bed jacquard warp knitting machine, reasonably designs the jacquard pattern area, fully utilizes the unique properties of the shrinkage ratio of the elastic property yarn and the low elasticity yarn or the inelastic yarn and the unique advantages of the double needle bed jacquard warp knitting machine, combines the comb guide bar empty threading and yarn threading changes, and precisely designs the pattern design and the cooperation of the chemical fiber yarn to produce the sandwich mesh fabric with high performance, unique appearance texture and good three-dimensional effect.
[0023] In some embodiments, the first jacquard basic organization is 1-0 / 1-0 / 1-2 / 1-2 / / , and the basic organization is selected from a combination of 0-4.
[0024] In some embodiments, the second jacquard basic organization is 1-0 / 1-1 / 1-2 / 1-1 / / or 1-1 / 1-2 / 1-1 / 1-0 / / , and the basic organization is selected from a combination of 0-4.
[0025] In the application, the first jacquard basic organization and the second jacquard basic organization are not limited to the above several kinds, and the above several kinds are taken as examples, and the basic organization is selected from any combination of 0-4.
[0026] By adopting the technical solution, the application has the following beneficial effects:
[0027] The multi-needle jacquard three-dimensional mesh fabric in the application can realize elastic customization, jacquard protrusion height customization, arbitrary setting of jacquard structures in the jacquard protrusion area and free opening, and arbitrary setting of jacquard structures in the non-jacquard protrusion area and free opening, for example, the mesh fabric is made into a shoe upper, which greatly enriches the style and functionality of the shoe upper.
[0028] The application uses the tricot sandwich fabric knitted by the current double needle bed jacquard machine, and through reasonable process design of the jacquard pattern area, the unique properties of functional yarns and the unique advantages of the double needle bed jacquard machine are fully utilized, combined with the change of the guide bar emptying and the yarn, and the precise design of the pattern design and the use of chemical yarns, a sandwich fabric with high performance, unique appearance texture and good three-dimensional effect is produced.
[0029] The sandwich fabric of the application is knitted by the tricot machine, and the tricot body includes a surface layer, a connecting layer and a bottom layer, and the three-dimensional jacquard pattern is knitted on the surface layer or / and the bottom layer, the three-dimensional jacquard pattern includes jacquard contour and jacquard protrusion, and a plurality of meshes are knitted in the jacquard protrusion, which has good air permeability, wrinkle resistance, shape retention, strong delicate feeling and strong three-dimensional feeling, and the overall unique jacquard effect design of the fabric is more beautiful, the texture is light and thin, the level beauty of the jacquard pattern is highlighted, the overall three-dimensional space level of the fabric is more distinct, the functional effect of special yarns is more prominent, and the level, three-dimensional and technological feeling is more prominent, which breaks through the limitation of the current market fabric.
[0030] It should be understood that the above general description and the following detailed description are only exemplary and explanatory, and cannot limit the disclosure.
[0031] It is obvious that such purposes and other purposes of the application will become more apparent after the following description of the preferred embodiments with various drawings and drawings.
[0032] In order to make the above and other purposes, features and advantages of the application more obvious and easy to understand, one or more preferred embodiments are described below, and the drawings are shown, and the detailed description is as follows. BRIEF DESCRIPTION OF DRAWINGS
[0033] The drawings are used to provide further understanding of the application, and constitute a part of the specification, and are used together with the embodiments of the application to explain the application, and do not constitute a limitation on the application.
[0034] In the drawings, the same parts are marked with the same reference numerals, and the drawings are schematic and not necessarily drawn according to the actual scale.
[0035] In order to more clearly illustrate the technical solutions in the embodiments of the application or the prior art, the drawings needed to be used in the embodiment or the prior art description will be briefly introduced below. Obviously, the drawings in the following description can only be one or several embodiments of the application, and those skilled in the art can also obtain other drawings according to such drawings without creating any creative labor.
[0036] Figure 1 A structure schematic diagram of a multi-comb jacquard three-dimensional pattern fabric for some embodiments of the application;
[0037] Figure 2 A structural diagram of a multi-gripper jacquard three-dimensional pattern mesh for some embodiments of the present application;
[0038] Figure 3 A sectional view of a multi-gripper jacquard three-dimensional pattern mesh for some embodiments of the present application;
[0039] Figure 4 A sectional view of a multi-gripper jacquard three-dimensional pattern mesh for some embodiments of the present application;
[0040] Figure 5 A sectional view of a multi-gripper jacquard three-dimensional pattern mesh for some embodiments of the present application.
[0041] Explanation of main reference signs:
[0042] 1, face layer; 2, bottom layer; 21, air hole; 3, connecting layer; 4, three-dimensional pattern; 41, pattern outline; 42, pattern protrusion; 421, mesh. DETAILED DESCRIPTION
[0043] The embodiments of the present application will be described in detail hereinafter with reference to the drawings and embodiments, by which how the technical means is applied to solve the technical problems and achieve the technical effects of the present application can be fully understood and implemented. It should be noted that, as long as there is no conflict, each embodiment in the present application and each feature in each embodiment can be combined with each other, and the technical solutions formed thereby are all within the protection scope of the present application.
[0044] Meanwhile, in the following description, many specific details are set forth in order to provide a thorough understanding of the embodiments of the present application. It will be apparent, however, to one skilled in the art that the present application can be practiced without using some of these specific details or in other specific ways.
[0045] According to some embodiments of the present application, reference is made to Figures 1-5The application provides a multi-comb Jacquard three-dimensional jacquard mesh fabric, which comprises a mesh fabric body integrally woven by a warp knitting machine, the mesh fabric body comprises a face layer 1, a bottom layer 2 woven below the face layer 1 and a connecting layer 3 woven between the face layer 1 and the bottom layer 2, the face layer 1 is woven with a first warp knitting basic organization, the bottom layer 2 is woven with a second warp knitting basic organization, and the connecting layer 3 is used for connecting the face layer 1 and the bottom layer 2; wherein the face layer 1 or / and the bottom layer 2 is woven with a three-dimensional jacquard pattern 4, the three-dimensional jacquard pattern 4 comprises a jacquard contour 41 and a jacquard protrusion 42, the jacquard contour 41 is woven by a Jacquard guide bar through a second Jacquard basic organization, the jacquard protrusion 42 is woven by the Jacquard guide bar through a first Jacquard basic organization, the jacquard protrusion 42 on the jacquard mesh fabric is a first area, the rest is a second area, the thickness of the first area is greater than that of the second area, and the first area is woven with a jacquard or / and a mesh hole 421, and the second area is woven with a jacquard or / and a mesh hole 421.
[0046] The application utilizes different two Jacquard guide bars to pad yarn and pass Jacquard basic organizations, and cooperates with colored yarns and functional yarns, so that the three-dimensional jacquard pattern 4 is woven, the three-dimensional effect of the mesh fabric is greatly enhanced, and the mesh fabric is more delicate and thick, and has strong structural stability.
[0047] According to some embodiments of the application, optionally, the face layer 1 is woven with a three-dimensional jacquard pattern 4, the three-dimensional jacquard pattern 4 comprises a jacquard contour 41 and a jacquard protrusion 42, the jacquard contour 41 is woven by a Jacquard guide bar through a first Jacquard basic organization, and the jacquard protrusion 42 is woven by the Jacquard guide bar through a second Jacquard basic organization. The three-dimensional jacquard pattern 4 with the jacquard protrusion 42 and the jacquard contour 41 is woven on the face layer 1, the three-dimensional effect of the surface of the mesh fabric is greatly increased, and the aesthetic property is greatly improved.
[0048] According to some embodiments of the application, optionally, the bottom layer 2 is woven with a three-dimensional jacquard pattern 4, the three-dimensional jacquard pattern 4 comprises a jacquard contour 41 and a jacquard protrusion 42, the jacquard contour 41 is woven by a Jacquard guide bar through a first Jacquard basic organization, and the jacquard protrusion 42 is woven by the Jacquard guide bar through a second Jacquard basic organization. The three-dimensional jacquard pattern 4 with the jacquard protrusion 42 and the jacquard contour 41 is woven on the bottom layer 2, so that the inner surface of the mesh fabric has a three-dimensional protrusion, when the mesh fabric contacts the skin, the massage effect can be achieved, and the inner surface of the mesh fabric and the skin are only partially contacted, so that the friction or adhesion phenomenon generated after the mesh fabric and the skin are completely contacted can be prevented.
[0049] According to some embodiments of the present application, the surface layer 1 and the bottom layer 2 are optionally both knitted with a three-dimensional jacquard pattern 4, which includes a jacquard contour 41 knitted by the first jacquard basic organization and a jacquard protrusion 42 knitted by the second jacquard basic organization. The present application knits the three-dimensional jacquard pattern 4 on the surface of the surface layer 1 and the bottom layer 2, so as to realize that the mesh cloth has concave-convex feeling on both sides, and further realize multiple functions.
[0050] According to some embodiments of the present application, the jacquard contour 41 adopts high-elasticity yarn, and the jacquard protrusion 42 adopts low-elasticity yarn. The present application utilizes the characteristics of high shrinkage of high-elasticity yarn and low shrinkage of low-elasticity yarn, knits the low-elasticity yarn into the jacquard protrusion 42 and knits the high-elasticity yarn into the jacquard contour 41. Under the action of high shrinkage of the high-elasticity yarn, the jacquard contour 41 shrinks while extruding the jacquard protrusion 42 outward, so that the three-dimensional protrusion feeling of the jacquard protrusion 42 is stronger, thereby enhancing the three-dimensional effect of the mesh cloth.
[0051] The high-elasticity yarn and the low-elasticity yarn both belong to elastic yarn. The elastic yarn is a filament yarn or a staple yarn with high elasticity and fast recovery ability, and is a kind of bulk yarn. According to the size of elastic elongation, the elastic yarn can be divided into high-elasticity yarn and low-elasticity yarn. The high-elasticity yarn has an elastic elongation of about 30%-50%, and is a filament yarn made of thermoplastic filaments through heat setting and false twist texturing or knife-edge crimping texturing, a filament yarn made of spandex elastic filaments and other filaments, a spandex core-spun yarn or a spandex covered yarn used in the warp knitting industry, and a modified spring appearance attribute physical elastic yarn. The low-elasticity yarn has an elastic elongation of about 10%-30%, and is a filament yarn obtained by second heat setting treatment of high-elasticity yarn, a core-spun yarn made of spandex elastic filaments as core filaments, and a blended staple yarn mixed with elastic fibers.
[0052] According to some embodiments of the present application, the jacquard protrusion 42 is optionally knitted with a mesh hole 421. The present application knits a plurality of mesh holes 421 in the jacquard protrusion 42, which greatly improves the air permeability of the mesh cloth.
[0053] According to some embodiments of the present application, the jacquard protrusion 42 is knitted with a mesh hole 421, the jacquard contour 41 adopts high-elasticity yarn, and the jacquard protrusion 42 adopts low-elasticity yarn. The present application utilizes the characteristics of high shrinkage of high-elasticity yarn and low shrinkage of low-elasticity yarn, knits the low-elasticity yarn into the jacquard protrusion 42 and knits the high-elasticity yarn into the jacquard contour 41. Under the action of high shrinkage of the high-elasticity yarn, the jacquard contour 41 shrinks while extruding the jacquard protrusion 42 outward, so that the three-dimensional protrusion feeling of the jacquard protrusion 42 is stronger, thereby enhancing the three-dimensional effect of the mesh cloth. Moreover, a plurality of mesh holes 421 are knitted in the jacquard protrusion 42, which greatly improves the air permeability of the mesh cloth.
[0054] According to some embodiments of the present application, the bottom layer 2 is woven with air holes 21. The present application is woven with a plurality of air holes 21 in the bottom layer 2, which greatly enhances the air permeability of the mesh fabric.
[0055] According to some embodiments of the present application, the jacquard protrusions in the first area are jacquard protrusions with different gloss and brightness, including transparent protrusions, bright protrusions, matte protrusions, non-gloss protrusions, or gloss protrusions.
[0056] According to some embodiments of the present application, the first jacquard basic structure is 1-0 / 1-0 / 1-2 / 1-2 / / , and the basic structure is selected and combined in 0-4.
[0057] According to some embodiments of the present application, the multi-needle jacquard three-dimensional jacquard mesh fabric is woven by selecting different proportions of yarns to adjust the elasticity value of the jacquard mesh fabric, including yarns with elastic properties and yarns without elastic properties. The yarns with elastic properties referred to in the present application are not limited to the material, processing technology, and yarn structure of the yarns, as long as the corresponding yarns meet the requirements of being stretchable or imparting elasticity to the mesh fabric. Common yarns with elastic properties include spandex core-spun yarns, semi-gloss environmentally friendly low-elasticity light mesh yarns, PTT yarns, bio-based elastic yarns, PTT blended yarns, TPEE blended yarns, etc.
[0058] According to some embodiments of the present application, the jacquard protrusions 42 are divided into a plurality of protrusion areas, the thickness of the jacquard protrusions 42 in different protrusion areas is different, and the different protrusion areas are arranged adjacently and continuously or at intervals.
[0059] According to some embodiments of the present application, the jacquard protrusions 42 include at least two colors, and are divided into first-color jacquard protrusions and second-color jacquard protrusions, and the multi-needle jacquard three-dimensional jacquard mesh fabric containing the first-color jacquard protrusions and the second-color jacquard protrusions is woven by at least three jacquard bars.
[0060] According to some embodiments of the present application, the thickness of the protrusion area changes in a direction that gradually increases from the inside to the outside or gradually increases from the outside to the inside, and the thickness change direction is transverse or / and longitudinal.
[0061] According to some embodiments of the present application, the multi-needle jacquard three-dimensional jacquard mesh fabric is made into a shoe upper, and the yarns with elastic properties are arranged at at least one position of the shoe side, the shoe opening, and the shoe heel of the shoe upper.
[0062] According to some embodiments of the present application, the multi-needle jacquard three-dimensional jacquard mesh fabric is made into a shoe upper, and the shoe upper is customized to have elastic regions and non-elastic regions by selecting yarns and / or basic structures.
[0063] According to some embodiments of the present application, the upper is made of the multi-needle bar jacquard three-dimensional mesh fabric, and a support framework is formed on the upper by the jacquard protrusions 42, and the support framework is knitted by yarns without elastic properties.
[0064] According to some embodiments of the present application, the present application provides a multi-needle bar jacquard three-dimensional mesh fabric and a preparation method thereof. The mesh fabric is knitted by a double-needle bed jacquard warp knitting machine, and includes a face layer 1, a bottom layer 2 knitted below the face layer 1, and a connecting layer 3 knitted between the face layer 1 and the bottom layer 2. The face layer 1 is knitted by at least one ground bar guide bar, the ground bar guide bar is laid on the front needle bed and runs a first warp basic organization; the bottom layer 2 is knitted by at least one ground bar guide bar, the ground bar guide bar is laid on the back needle bed and runs a second warp basic organization; the connecting layer 3 is knitted by at least one jacquard guide bar or one ground bar guide bar, the jacquard guide bar is laid on the front and back needle beds. The face layer 1 or / and the bottom layer 2 is knitted with a three-dimensional jacquard pattern 4, the three-dimensional jacquard pattern 4 includes a jacquard contour 41 and a jacquard protrusion 42, the jacquard contour 41 is knitted by at least one jacquard guide bar, the jacquard guide bar is laid on the front needle bed or / and the back needle bed and runs a first jacquard basic organization; the jacquard protrusion 42 is knitted by at least one jacquard guide bar, the jacquard guide bar is laid on the front needle bed or / and the back needle bed and runs a second jacquard basic organization.
[0065] The present application uses the warp sandwich mesh fabric knitted by the current double-needle bed jacquard warp knitting machine, reasonably designs the jacquard pattern area, fully utilizes the unique properties of the shrinkage ratio of the elastic yarn and the low-elastic or non-elastic yarn and the unique advantages of the double-needle bed jacquard warp knitting machine, combines the change of the guide bar empty threading and the yarn threading, and precisely designs the pattern design and the use of chemical fibers, to produce the sandwich mesh fabric with high performance, unique appearance texture and good three-dimensional effect.
[0066] According to some embodiments of the present application, the face layer 1 is knitted with a three-dimensional jacquard pattern 4, the three-dimensional jacquard pattern 4 includes a jacquard contour 41 and a jacquard protrusion 42, the jacquard contour 41 is knitted by at least one jacquard guide bar, the jacquard guide bar is laid on the front needle bed and runs a first jacquard basic organization; the jacquard protrusion 42 is knitted by at least one jacquard guide bar, the jacquard guide bar is laid on the front needle bed and runs a second jacquard basic organization. The present application knits the three-dimensional jacquard pattern 4 with the jacquard protrusion 42 and the jacquard contour 41 on the face layer 1, greatly increases the three-dimensional effect of the mesh fabric surface, and greatly improves the aesthetics.
[0067] According to some embodiments of the present application, the bottom layer 2 is optionally woven with a three-dimensional jacquard pattern 4, which includes a jacquard contour 41 and a jacquard protrusion 42. The jacquard contour 41 is woven by at least one jacquard guide bar, which is on the back needle bed and runs a first jacquard basic organization. The jacquard protrusion 42 is woven by at least one jacquard guide bar, which is on the back needle bed and runs a second jacquard basic organization. By weaving the three-dimensional jacquard pattern 4 on the bottom layer 2, the inner surface of the mesh cloth has a three-dimensional protrusion. When the mesh cloth contacts the skin, it can play a massage role. Moreover, the inner surface of the mesh cloth only partially contacts the skin, which can prevent the mesh cloth from completely contacting the skin and causing friction or adhesion.
[0068] According to some embodiments of the present application, the top layer 1 and the bottom layer 2 are optionally woven with a three-dimensional jacquard pattern 4, which includes a jacquard contour 41 and a jacquard protrusion 42. The jacquard contour 41 is woven by at least one jacquard guide bar, which is on the front needle bed and the back needle bed and runs a first jacquard basic organization. The jacquard protrusion 42 is woven by at least one jacquard guide bar, which is on the front needle bed and the back needle bed and runs a second jacquard basic organization. By weaving the three-dimensional jacquard pattern 4 on the surface of the top layer 1 and the bottom layer 2, the mesh cloth has a concave-convex feeling on both sides, thereby realizing multiple functions.
[0069] According to some embodiments of the present application, the jacquard contour 41 is made of high-elasticity yarn, and the jacquard protrusion 42 is made of low-elasticity yarn. By utilizing the characteristics of high-elasticity yarn and low-elasticity yarn, the low-elasticity yarn is woven into the jacquard protrusion 42, and the high-elasticity yarn is woven into the jacquard contour 41. Under the action of high-elasticity yarn, the jacquard contour 41 shrinks while extruding the jacquard protrusion 42 outward, so that the three-dimensional protrusion of the jacquard protrusion 42 is stronger, thereby enhancing the three-dimensional effect of the mesh cloth.
[0070] High-elasticity yarn and low-elasticity yarn both belong to elastic yarn. Elastic yarn is a filament yarn or staple yarn with high elasticity and rapid recovery ability, which is a kind of bulk yarn. According to the size of elastic elongation, it can be divided into high-elasticity yarn and low-elasticity yarn. Among them, the elastic elongation of high-elasticity yarn is about 30%-50%, the filament yarn is made of thermoplastic filament through heat setting and false twist deformation or knife edge crimp deformation, the filament yarn is made of spandex elastic filament and other filaments, etc. The elastic elongation of low-elasticity yarn is about 10%-30%, the filament yarn is obtained by second heat setting treatment of high-elasticity yarn, the core-spun yarn is obtained by using spandex elastic filament as core yarn, and the blended staple yarn is obtained by mixing elastic fibers.
[0071] According to some embodiments of the present application, the jacquard protrusions 42 are optionally woven with eyelets 421. The present application weaves several eyelets 421 in the jacquard protrusions 42, greatly improving the air permeability of the mesh fabric.
[0072] According to some embodiments of the present application, the jacquard protrusions 42 are optionally woven with eyelets 421, the jacquard outlines 41 are made of high-elasticity yarns, and the jacquard protrusions 42 are made of low-elasticity yarns. The present application takes advantage of the high shrinkage of high-elasticity yarns and the low shrinkage of low-elasticity yarns, and weaves the low-elasticity yarns into the jacquard protrusions 42 and the high-elasticity yarns into the jacquard outlines 41. Under the action of the high shrinkage of the high-elasticity yarns, the jacquard outlines 41 shrink while extruding the jacquard protrusions 42 outward, making the jacquard protrusions 42 have a stronger three-dimensional protruding effect, thereby enhancing the three-dimensional effect of the mesh fabric. The present application weaves several eyelets 421 in the jacquard protrusions 42, greatly improving the air permeability of the mesh fabric.
[0073] According to some embodiments of the present application, the bottom layer 2 is optionally woven with air-permeable holes 21. The present application weaves several air-permeable holes 21 in the bottom layer 2, greatly enhancing the air permeability of the mesh fabric.
[0074] According to some embodiments of the present application, the jacquard protrusions in the first area are jacquard protrusions with different gloss and brightness, including transparent protrusions, bright protrusions, matte protrusions, non-glossy protrusions, or glossiness protrusions.
[0075] According to some embodiments of the present application, the first jacquard basic organization is 1-0 / 1-0 / 1-2 / 1-2 / / , and the basic organizations are selected and combined in 0-4.
[0076] According to some embodiments of the present application, the second jacquard basic organization is 1-0 / 1-1 / 1-2 / 1-1 / / or 1-1 / 1-2 / 1-1 / 1-0 / / , and the basic organizations are selected and combined in 0-4.
[0077] In the present application, the first jacquard basic organization and the second jacquard basic organization are not limited to the above-mentioned several types, and are only exemplified by the above-mentioned several types. The basic organizations are selected and combined in 0-4.
[0078] According to some embodiments of the present application, the present application provides a multi-needle bar jacquard three-dimensional patterned mesh fabric, comprising a mesh fabric body integrally knitted by a warp knitting machine, the mesh fabric body comprising a face layer 1, a bottom layer 2 knitted below the face layer 1, and a connecting layer 3 knitted between the face layer 1 and the bottom layer 2. The face layer 1 is knitted with a first warp knitting basic stitch, the bottom layer 2 is knitted with a second warp knitting basic stitch, and the connecting layer 3 is used to connect the face layer 1 and the bottom layer 2. Wherein the face layer 1 is knitted with a three-dimensional pattern 4, the three-dimensional pattern 4 comprising a pattern contour 41 and a pattern protrusion 42, the pattern contour 41 is knitted by a jacquard needle bar through a first jacquard basic stitch 1-0 / 1-0 / 1-2 / 1-2 / / using high-elastic yarn, and the pattern protrusion 42 is knitted by a jacquard needle bar through a second jacquard basic stitch 1-0 / 1-1 / 1-2 / 1-1 / / or 1-1 / 1-2 / 1-1 / 1-0 / / using low-elastic yarn.
[0079] According to some embodiments of the present application, the present application provides a preparation method of a multi-needle bar jacquard three-dimensional patterned mesh fabric, comprising selecting a double needle bed jacquard warp knitting machine for mesh fabric knitting, the mesh fabric comprising a face layer 1, a bottom layer 2 knitted below the face layer 1, and a connecting layer 3 knitted between the face layer 1 and the bottom layer 2. The face layer 1 is knitted by at least one ground comb needle bar, the ground comb needle bar is padded on the front needle bed and walks a first warp knitting basic stitch; the bottom layer 2 is knitted by at least one ground comb needle bar, the ground comb needle bar is padded on the back needle bed and walks a second warp knitting basic stitch; the connecting layer 3 is knitted by at least one jacquard needle bar, the jacquard needle bar is padded on the front and back needle beds; wherein the face layer 1 or / and the bottom layer 2 is knitted with a three-dimensional pattern 4, the three-dimensional pattern 4 comprising a pattern contour 41 and a pattern protrusion 42, the pattern contour 41 is knitted by at least one jacquard needle bar, the jacquard needle bar is padded on the front needle bed or / and the back needle bed and walks a first jacquard basic stitch; the pattern protrusion 42 is knitted by at least one jacquard needle bar, the jacquard needle bar is padded on the front needle bed or / and the back needle bed and walks a second jacquard basic stitch.
[0080] Example 1
[0081] The embodiment provides a multi-needle-jacquard three-dimensional jacquard mesh fabric, which comprises a mesh fabric body integrally woven by a warp knitting machine, the mesh fabric body comprises a face layer 1, a bottom layer 2 woven below the face layer 1 and a connecting layer 3 woven between the face layer 1 and the bottom layer 2. The face layer 1 is woven with a first warp knitting basic organization, the bottom layer 2 is woven with a second warp knitting basic organization, and the connecting layer 3 is used for connecting the face layer 1 and the bottom layer 2. Wherein, the face layer 1 is woven with a three-dimensional jacquard pattern 4, the three-dimensional jacquard pattern 4 comprises a jacquard contour 41 and a jacquard protrusion 42, the jacquard contour 41 is woven by a jacquard needle through a second jacquard basic organization 1-0 / 1-0 / 1-2 / 1-2 / / by using high-elastic yarn, and the jacquard protrusion 42 is woven by a jacquard needle through a first jacquard basic organization 1-0 / 1-1 / 1-2 / 1-1 / / or 1-1 / 1-2 / 1-1 / 1-0 / / by using low-elastic yarn.
[0082] Embodiment 2
[0083] The embodiment provides a multi-needle-jacquard three-dimensional jacquard mesh fabric, which comprises a mesh fabric body integrally woven by a warp knitting machine, the mesh fabric body comprises a face layer 1, a bottom layer 2 woven below the face layer 1 and a connecting layer 3 woven between the face layer 1 and the bottom layer 2. The face layer 1 is woven with a first warp knitting basic organization, the bottom layer 2 is woven with a second warp knitting basic organization, and the connecting layer 3 is used for connecting the face layer 1 and the bottom layer 2. Wherein, the face layer 1 is woven with a three-dimensional jacquard pattern 4, the three-dimensional jacquard pattern 4 comprises a jacquard contour 41 and a jacquard protrusion 42, the jacquard contour 41 is woven by a jacquard needle through a second jacquard basic organization 1-0 / 1-0 / 1-2 / 1-2 / / by using high-elastic yarn, and the jacquard protrusion 42 is woven by a jacquard needle through a first jacquard basic organization 1-0 / 1-1 / 1-2 / 1-1 / / or 1-1 / 1-2 / 1-1 / 1-0 / / by using low-elastic yarn.
[0084] Embodiment 3
[0085] The embodiment provides a multi-needle-jacquard three-dimensional jacquard mesh fabric, which comprises a mesh fabric body integrally woven by a warp knitting machine, the mesh fabric body comprises a face layer 1, a bottom layer 2 woven below the face layer 1 and a connecting layer 3 woven between the face layer 1 and the bottom layer 2. The face layer 1 is woven with a first warp knitting basic organization, the bottom layer 2 is woven with a second warp knitting basic organization, and the connecting layer 3 is used for connecting the face layer 1 and the bottom layer 2. Wherein, the face layer 1 and the bottom layer 2 are woven with a three-dimensional jacquard pattern 4, the three-dimensional jacquard pattern 4 comprises a jacquard contour 41 and a jacquard protrusion 42, the jacquard contour 41 is woven by a jacquard needle through a second jacquard basic organization 1-0 / 1-0 / 1-2 / 1-2 / / by using high-elastic yarn, and the jacquard protrusion 42 is woven by a jacquard needle through a first jacquard basic organization 1-0 / 1-1 / 1-2 / 1-1 / / or 1-1 / 1-2 / 1-1 / 1-0 / / by using low-elastic yarn.
[0086] Based on Embodiment 1, Embodiment 2, or Embodiment 3, the method further includes: adjusting the elasticity value of the jacquard mesh fabric by selecting different proportions of yarns during the weaving process. The yarns include yarns with elastic properties and yarns without elastic properties. The term "yarn with elastic properties" in this application does not limit the material, processing technology, or yarn structure, as long as the yarn is stretchable or imparts elasticity to the mesh fabric. Common yarns include: spandex core-spun yarn, semi-dull environmentally friendly low-elasticity lightweight mesh yarn, PTT yarn, bio-based elastic yarn, PTT blended yarn, TPEE blended yarn, etc.
[0087] Optionally, the jacquard protrusions 42 are divided into several protrusion areas, and the thickness of the jacquard protrusions 42 in different protrusion areas is different. The different protrusion areas are arranged adjacently and continuously or spaced apart.
[0088] Optionally, the jacquard protrusions 42 include at least two colors and are divided into a first-color jacquard protrusion and a second-color jacquard protrusion. The multi-comb jacquard three-dimensional jacquard mesh fabric containing the first-color jacquard protrusion and the second-color jacquard protrusion is woven by at least three jacquard combs.
[0089] Optionally, the thickness of the raised area can vary from the inside out or from the outside in, with the thickness varying in the horizontal or / and vertical direction.
[0090] Optionally, the upper can be made of multi-combed jacquard mesh, with elastic yarns woven in at least one location on the side, opening, or heel of the upper.
[0091] Optionally, the upper can be made of multi-combed jacquard mesh, with elastic and non-elastic areas customized by selecting yarns and / or basic weave structure.
[0092] Optionally, the upper is made of multi-combed jacquard mesh fabric, with jacquard protrusions 42 forming a support skeleton on the upper, which is woven from yarns that do not have elastic properties.
[0093] Optionally, the jacquard protrusions in the first area can be jacquard protrusions with different gloss and brightness, including transparent protrusions, glossy protrusions, matte protrusions, matte protrusions, or glossy protrusions.
[0094] like Figure 4 As shown, Figure 4 The diagram shows a simplified illustration of jacquard protrusions 42 on surface layer 1, specifically, the outer jacquard protrusions 42 are thinner than the inner jacquard protrusions 42. For example... Figure 5 As shown, Figure 5A simple diagram of setting jacquard protrusions 42 on the surface layer 1 is given, specifically the thickness of the jacquard protrusions 42 in different protrusion areas is different, and different protrusion areas are arranged adjacent to each other.
[0095] Take the multi-bar jacquard three-dimensional mesh fabric as an example, which is used as the upper fabric, and the structure of the whole upper fabric includes the structure in the multi-bar jacquard three-dimensional mesh fabric, which is referred to as jacquard upper fabric, such as the structure of the jacquard protrusions 42 on the jacquard upper fabric.
[0096] Next, the application direction of the jacquard upper fabric is taken as an example. First, the elasticity of the shoe can be customized according to different areas, that is, at least one position of the shoe side, shoe opening and shoe heel of the shoe can be knitted with elastic yarns to change the elasticity of the corresponding position of the shoe; or, the yarns without elastic properties are used to lock the elasticity of the corresponding area to limit the elasticity of the corresponding area; or, the yarns with elastic properties or / and the yarns without elastic properties are arranged in the non-specified areas of the shoe to meet the daily life, sports, anti-rolling, and replace the original shoe structure, wherein the replacement of the original shoe structure includes replacing the original sponge in the shoe heel area by knitting jacquard protrusions 42;
[0097] Second, the height of the jacquard protrusions 42 of the shoe can be customized. One upper fabric can set jacquard protrusions 42 at multiple positions, or set jacquard protrusions 42 in a large area, or set jacquard protrusions 42 in a small area, or the jacquard protrusions 42 in the same area are continuously thickened or thinned, or the jacquard protrusions 42 in different areas of the shoe present a hierarchical transition, such as the first area jacquard protrusions 422mm, the second area jacquard protrusions 423mm, and the third area jacquard protrusions 425mm.
[0098] Finally, the jacquard structure such as the knitting pattern and the check pattern can be customized at the position of the shoe other than the jacquard protrusions, or the bottom surface can be non-holed, regularly holed, or custom holed, wherein the size, length and shape of the holes in the custom holed can be customized.
[0099] In the above, at least three jacquards are required to achieve custom holed, and two jacquards can achieve regular holed.
[0100] The following six kinds of jacquard uppers are taken as examples. The first kind, the upper structure comprises: jacquard protrusions 42, holes or / and no holes are opened on the jacquard protrusions 42, patterns are arranged on the non-jacquard protrusion positions on the upper, and corresponding structures are arranged on the face layer 1 and the bottom layer 2, and the upper formed by weaving 32 needles or more is more delicate; the second kind, the bottom layer 2 is not perforated or regularly perforated, and the face layer 1 is perforated or not perforated on the jacquard protrusions 42; the third kind, the jacquard protrusions 42 are arranged on the upper, and the jacquard protrusions 42 are freely perforated or jacquard, and the non-jacquard protrusion part can also be jacquard or perforated; the fourth kind, the subsequent jacquard protrusions 42 on the upper are gradually changed, and the direction of the gradual change of the jacquard protrusions 42 is not limited, which can be simultaneously gradually changed to the middle from the left and right sides, or simultaneously gradually changed to the left and right sides from the middle, or simultaneously gradually changed to the middle from the upper and lower sides, or simultaneously gradually changed to the upper and lower sides from the middle; the gradual change mode can be continuous or discontinuous; the fifth kind, the upper adopts double-color jacquard protrusions 42, taking red and blue jacquard protrusions 42 as an example, there are several red jacquard protrusions 42 and blue jacquard protrusions 42 on the upper; the sixth kind, the jacquard protrusions 42 on the upper are provided with gradually changed jacquard, the jacquard protrusions can also be perforated, the non-jacquard protrusions are freely perforated, and the bottom layer 2 is not freely perforated, and the bottom layer 2 can be regularly perforated. The third kind, the fifth kind and the sixth kind of upper fabric in the above six kinds of jacquard uppers can be realized by at least three jacquards, and the remaining upper fabrics are woven by at least double jacquards.
[0101] Embodiment 4
[0102] The embodiment provides a preparation method of a multi-comb jacquard three-dimensional mesh fabric, comprising:
[0103] S1. Comb setting step
[0104] A double-needle-bed high-speed double-jacquard machine is selected for weaving, and the double-needle-bed high-speed double-jacquard machine has at least 8 combs, and the 8 combs are sequentially provided with a ground comb GB1, a ground comb GB2, a jacquard comb JK1.1, a jacquard comb JK1.2, a jacquard comb JK2.1, a jacquard comb JK2.2, a ground comb GB7 and a ground comb GB8 from the front needle bed to the rear needle bed.
[0105] S2. Winding step
[0106] The ground comb GB1 winds P-DTY 75D / 36F semi-light environment-friendly low-elastic light mesh (recycle) yarn 6 disc heads, each disc head has 512 yarns, and the content of the P-DTY 75D / 36F semi-light environment-friendly low-elastic light mesh (recycle) accounts for 10.299%.
[0107] The ground comb GB2 winds P-DT 30D / 1F environment-friendly monofilament semi-light yarn 6 disc heads, each disc head has 512 yarns, and the content of the P-DT 30D / 1F environment-friendly monofilament semi-light yarn accounts for 10.4731%.
[0108] JAKA CAM SET JK1.1 WARPING P-DTY 150D / 48F SEMI-SPLIT ECO-BOUNCE LIGHT NET (RECYCLE) YARN 6 HEADS, 256 YARNS PER HEAD, P-DTY 150D / 48F SEMI-SPLIT ECO-BOUNCE LIGHT NET (RECYCLE) CONTENT 15.605%;
[0109] JAKA CAM SET JK1.2 WARPING P-DTY 150D / 48F SEMI-SPLIT ECO-BOUNCE LIGHT NET (RECYCLE) YARN 6 HEADS, 256 YARNS PER HEAD, P-DTY 150D / 48F SEMI-SPLIT ECO-BOUNCE LIGHT NET (RECYCLE) CONTENT 15.605%;
[0110] JAKA CAM SET JK2.1 WARPING SCY-70D / 70D / 24F POLYESTER WHITE HIGH-BOUNCE SPANDEX CORE-SPOKE YARN 6 HEADS, 256 YARNS PER HEAD, SCY-70D / 70D / 24F POLYESTER WHITE HIGH-BOUNCE SPANDEX CORE-SPOKE YARN CONTENT 10.333%;
[0111] JAKA CAM SET JK2.2 WARPING SCY-70D / 70D / 24F POLYESTER WHITE HIGH-BOUNCE SPANDEX CORE-SPOKE YARN 6 HEADS, 256 YARNS PER HEAD, SCY-70D / 70D / 24F POLYESTER WHITE HIGH-BOUNCE SPANDEX CORE-SPOKE YARN CONTENT 10.333%;
[0112] GROUND CAM SET GB7 WARPING P-DTY 75D / 36F SEMI-SPLIT ECO-BOUNCE LIGHT NET (RECYCLE) YARN 6 HEADS, 512 YARNS PER HEAD, P-DTY 75D / 36F SEMI-SPLIT ECO-BOUNCE LIGHT NET (RECYCLE) CONTENT 10.611%;
[0113] GROUND CAM SET GB8 WARPING P-DTY 75D / 36F SEMI-SPLIT ECO-BOUNCE LIGHT NET (RECYCLE) YARN 6 HEADS, 512 YARNS PER HEAD, P-DTY 75D / 36F SEMI-SPLIT ECO-BOUNCE LIGHT NET (RECYCLE) CONTENT 12.481%.
[0114] S3. THREADING STEP
[0115] GROUND CAM SET GB1, GROUND CAM SET GB2 are both threaded on the double needle bed high speed double JAKA machine in full threading, JAKA CAM SET JK1.1, JAKA CAM SET JK1.2, JAKA CAM SET JK2.1, JAKA CAM SET JK2.2 are all threaded on the double needle bed high speed double JAKA machine in 1 thread 1 empty, GROUND CAM SET GB7, GROUND CAM SET GB8 are both threaded on the double needle bed high speed double JAKA machine in full threading;
[0116] The gear delivery amount corresponding to the ground combing bar GB1 is 1650 mm / acre, the gear delivery amount corresponding to the ground combing bar GB2 is 5900 mm / acre, the gear delivery amount corresponding to the Jakard combing bar JK1.1 is 2500 mm / acre, the gear delivery amount corresponding to the Jakard combing bar JK1.2 is 2500 mm / acre, the gear delivery amount corresponding to the Jakard combing bar JK2.1 is 2670 mm / acre, the gear delivery amount corresponding to the Jakard combing bar JK2.2 is 2670 mm / acre, the gear delivery amount corresponding to the ground combing bar GB7 is 1700 mm / acre, and the gear delivery amount corresponding to the ground combing bar GB8 is 2000 mm / acre.
[0117] S4. Weaving step
[0118] The ground combing bar GB1 weaves and lays the yarn on the front needle bed to form the basic weave 1-0 / 0-0 / 0-1 / 1-1 / / , and the ground combing bar GB2 weaves and lays the yarn on the front needle bed to form the basic weave 1-0 / 0-1 / 1-0 / 0-1 / / , thereby forming the face layer 1.
[0119] The Jakard combing bar JK1.1 and the Jakard combing bar JK1.2 both weave and lay the yarn on the front needle bed to form the basic weave 1-0 / 1-1 / 1-2 / 1-1 / / , thereby forming the jacquard protrusion 42.
[0120] The Jakard combing bar JK2.1 and the Jakard combing bar JK2.2 both weave and lay the yarn on the front needle bed and the back needle bed to form the basic weave 1-0 / 1-0 / 1-2 / 1-2 / / , thereby forming the jacquard contour 41.
[0121] The ground combing bar GB7 weaves and lays the yarn on the back needle bed to form the basic weave 1-1 / 0-1 / 1-1 / 2-1 / / , and the ground combing bar GB8 weaves and lays the yarn on the back needle bed to form the basic weave 2-2 / 3-2 / 1-1 / 0-1 / / , thereby forming the bottom layer 2.
[0122] Embodiment 5
[0123] The embodiment provides a preparation method of a multi-comb Jakard three-dimensional jacquard mesh fabric, comprising the following steps:
[0124] S1. Combing bar setting step
[0125] The double needle bed high-speed double Jakard machine is selected for weaving, and the double needle bed high-speed double Jakard machine has at least 8 combing bars, and the 8 combing bars are sequentially provided with the ground combing bar GB1, the ground combing bar GB2, the Jakard combing bar JK1.1, the Jakard combing bar JK1.2, the Jakard combing bar JK2.1, the Jakard combing bar JK2.2, the ground combing bar GB7 and the ground combing bar GB8 from the front needle bed to the back needle bed.
[0126] S2. Warping step
[0127] Ground combing GB1 warping P-DTY 75D / 36F semi-lustrous low stretch light recycle yarn 6 heads of 512 ends per head, P-DTY 75D / 36F semi-lustrous low stretch light recycle content 8.913%;
[0128] Ground combing GB2 warping P-DT 30D / 1F CD semi-lustrous low stretch light recycle yarn 6 heads of 512 ends per head, P-DT 30D / 1F CD semi-lustrous low stretch light recycle content 12.583%;
[0129] Jacquard combing JK1.1 warping P-DTY 150D / 48F semi-lustrous low stretch light recycle yarn 6 heads of 256 ends per head, P-DTY 150D / 48F semi-lustrous low stretch light recycle content 13.632%;
[0130] Jacquard combing JK1.2 warping P-DTY 150D / 48F semi-lustrous low stretch light recycle yarn 6 heads of 256 ends per head, P-DTY 150D / 48F semi-lustrous low stretch light recycle content 13.632%;
[0131] Jacquard combing JK2.1 warping SCY-70D / 75D / 36F CD high stretch light nylon core yarn 6 heads of 256 ends per head, SCY-70D / 70D / 24F CD high stretch light nylon core yarn content 8.842%;
[0132] Jacquard combing JK2.2 warping SCY-70D / 70D / 24F CD high stretch light nylon core yarn 6 heads of 256 ends per head, SCY-70D / 70D / 24F CD high stretch light nylon core yarn content 10.333%;
[0133] Ground combing GB7 warping P-DTY 200D / 96F semi-lustrous low stretch light recycle yarn 6 heads of 256 ends per head, P-DTY 200D / 96F semi-lustrous low stretch light recycle content 16.778%;
[0134] Ground combing GB8 warping P-DTY 200D / 96F CD semi-lustrous low stretch light recycle yarn 6 heads of 256 ends per head, P-DTY 200D / 96F semi-lustrous low stretch light recycle content 16.778%.
[0135] S3. threading step
[0136] The ground combing bar GB1 and the ground combing bar GB2 are both in full threading mode on the double needle bed high speed double jacquard machine, the jacquard bar JK1.1, the jacquard bar JK1.2, the jacquard bar JK2.1 and the jacquard bar JK2.2 are all in 1 threading 1 empty mode on the double needle bed high speed double jacquard machine, the ground combing bar GB7 and the ground combing bar GB8 are both in 2 threading 2 empty mode on the double needle bed high speed double jacquard machine;
[0137] The corresponding gear let-off amount of the ground combing bar GB1 is 1700mm / dtex, the corresponding gear let-off amount of the ground combing bar GB2 is 6000mm / dtex, the corresponding gear let-off amount of the jacquard bar JK1.1 is 2600mm / dtex, the corresponding gear let-off amount of the jacquard bar JK1.2 is 2600mm / dtex, the corresponding gear let-off amount of the jacquard bar JK2.1 is 2720mm / dtex, the corresponding gear let-off amount of the jacquard bar JK2.2 is 2720mm / dtex, the corresponding gear let-off amount of the ground combing bar GB7 is 2400mm / dtex, and the corresponding gear let-off amount of the ground combing bar GB8 is 2400mm / dtex.
[0138] S4. Weaving step
[0139] The ground combing bar GB1 is on the front needle bed and walks the basic weft knitting organization 1-0 / 0-0 / 0-1 / 1-1 / / , the ground combing bar GB2 is on the front needle bed and walks the basic weft knitting organization 1-0 / 0-1 / 1-0 / 0-1 / / , to form the face layer 1;
[0140] The jacquard bar JK1.1 and the jacquard bar JK1.2 are both on the front needle bed and walk the basic jacquard organization 1-0 / 1-1 / 1-2 / 1-1 / / , to form the jacquard raised part 42;
[0141] The jacquard bar JK2.1 and the jacquard bar JK2.2 are both on the front needle bed and the back needle bed and walk the basic jacquard organization 1-0 / 1-0 / 1-2 / 1-2 / / , to form the jacquard contour 41;
[0142] The ground combing bar GB7 is on the back needle bed and walks the basic weft knitting organization
[0143] 1-1 / 1-0 / 1-1 / 2-3 / 2-2 / 1-0 / 2-2 / 4-5 / 4-4 / 3-2 / 3-3 / 4-5 / / , and the ground combing bar GB8 is on the back needle bed and walks the basic weft knitting organization 2-2 / 4-5 / 4-4 / 3-2 / 3-3 / 4-5 / 3-3 / 1-0 / 1-1 / 2-3 / 2-2 / 1-0 / / , to form the bottom layer 2.
[0144] Example 6
[0145] The embodiment provides a preparation method of a multi-comb jacquard three-dimensional jacquard mesh fabric, comprising the following steps:
[0146] S1. Guide bar setting step
[0147] The double needle bed high speed three-jacquard machine is selected for knitting, and the double needle bed high speed three-jacquard machine has at least 9 guide bars, and the 9 guide bars are sequentially provided with a ground bar guide bar GB1, a ground bar guide bar GB2, a jacquard guide bar JK1.1, a jacquard guide bar JK1.2, a jacquard guide bar JK2.1, a jacquard guide bar JK2.2, a jacquard guide bar JK3.1, a jacquard guide bar JK3.2, and a ground bar guide bar GB9 from the front needle bed to the back needle bed.
[0148] S2. Winding step
[0149] The ground bar guide bar GB1 winds P-DTY100D / 48F semi-lustrous environment-friendly low-elasticity light net (recycle) yarn 6 disc heads each with 512 yarns, and the content of the P-DTY100D / 48F semi-lustrous environment-friendly low-elasticity light net (recycle) yarn accounts for 9.493%;
[0150] The ground bar guide bar GB2 winds P-DT30D / 1F environment-friendly monofilament semi-lustrous yarn 6 disc heads each with 512 yarns, and the content of the P-DT30D / 1F environment-friendly monofilament semi-lustrous yarn accounts for 13.577%;
[0151] The jacquard guide bar JK1.1 winds P-DTY150D / 48F semi-lustrous environment-friendly low-elasticity light net (recycle) yarn 6 disc heads each with 256 yarns, and the content of the P-DTY150D / 48F semi-lustrous environment-friendly low-elasticity light net (recycle) accounts for 14.383%;
[0152] The jacquard guide bar JK1.2 winds P-DTY150D / 48F semi-lustrous environment-friendly low-elasticity light net (recycle) yarn 6 disc heads each with 256 yarns, and the content of the P-DTY150D / 48F semi-lustrous environment-friendly low-elasticity light net (recycle) accounts for 14.383%;
[0153] The jacquard guide bar JK2.1 winds SCY-70D / 70D / 24F nylon white high-elasticity spandex core-spun yarn 6 disc heads each with 256 yarns, and the content of the SCY-70D / 70D / 24F nylon white high-elasticity spandex core-spun yarn accounts for 9.524%;
[0154] The jacquard guide bar JK2.2 winds SCY-70D / 70D / 24F nylon white high-elasticity spandex core-spun yarn 6 disc heads each with 256 yarns, and the content of the SCY-70D / 70D / 24F nylon white high-elasticity spandex core-spun yarn accounts for 9.524%;
[0155] JAKA CAM SET JK3.1 WARPING P-FDY 150D / 36F SEMI-LUSTER (BIODEGRADABLE) YARN 6 HEADS, 256 YARNS IN EACH HEAD, P-FDY 150D / 36F SEMI-LUSTER (BIODEGRADABLE) CONTENT 7.847%;
[0156] JAKA CAM SET JK3.2 WARPING P-FDY 150D / 36F SEMI-LUSTER (BIODEGRADABLE) YARN 6 HEADS, 256 YARNS IN EACH HEAD, P-FDY 150D / 36F SEMI-LUSTER (BIODEGRADABLE) CONTENT 7.847%;
[0157] GROUND CAM SET GB9 WARPING P-DTY 100D / 48F SEMI-LUSTER (RECYCLE) YARN 6 HEADS, 512 YARNS IN EACH HEAD, P-DTY 100D / 48F SEMI-LUSTER (RECYCLE) YARN CONTENT 13.424%.
[0158] S3. YARN THREADING STEP
[0159] GROUND CAM SET GB1 AND GROUND CAM SET GB2 ARE THREADED ON A DOUBLE NEEDLE BED HIGH SPEED DOUBLE JAKA MACHINE IN A FULL THREADED MANNER, JAKA CAM SET JK1.1, JAKA CAM SET JK1.2, JAKA CAM SET JK2.1, JAKA CAM SET JK2.2, JAKA CAM SET JK3.1, JAKA CAM SET JK3.2 ARE THREADED ON A DOUBLE NEEDLE BED HIGH SPEED DOUBLE JAKA MACHINE IN A 1 THREADED 1 EMPTY MANNER, GROUND CAM SET GB9 IS THREADED ON A DOUBLE NEEDLE BED HIGH SPEED DOUBLE JAKA MACHINE IN A FULL THREADED MANNER;
[0160] GROUND CAM SET GB1 CORRESPONDING GEAR WARPING YARN FEED 1720mm / RAKE, GROUND CAM SET GB2 CORRESPONDING GEAR WARPING YARN FEED 5900mm / RAKE, JAKA CAM SET JK1.1 CORRESPONDING GEAR WARPING YARN FEED 2500mm / RAKE, JAKA CAM SET JK1.2 CORRESPONDING GEAR WARPING YARN FEED 2500mm / RAKE, JAKA CAM SET JK2.1 CORRESPONDING GEAR WARPING YARN FEED 2670mm / RAKE, JAKA CAM SET JK2.2 CORRESPONDING GEAR WARPING YARN FEED 2670mm / RAKE, JAKA CAM SET JK3.1 CORRESPONDING GEAR WARPING YARN FEED 2200mm / RAKE, JAKA CAM SET JK3.2 CORRESPONDING GEAR WARPING YARN FEED 2200mm / RAKE, GROUND CAM SET GB9 CORRESPONDING GEAR WARPING YARN FEED 1750mm / RAKE.
[0161] S4. KNITTING STEP
[0162] GROUND CAM SET GB1 IS PADDED ON THE FRONT NEEDLE BED AND WALKS THE BASIC KNITTING ORGANIZATION 1-0 / 0-0 / 0-1 / 1-1 / / , GROUND CAM SET GB2 IS PADDED ON THE FRONT NEEDLE BED AND WALKS THE BASIC KNITTING ORGANIZATION 1-0 / 0-1 / 1-0 / 0-1 / / , FORMING THE FACE LAYER 1;
[0163] The jacquard guide JK1.1, the jacquard guide JK1.2 are both padded on the front needle bed and run the jacquard basic organization 1-0 / 1-1 / 1-2 / 1-1 / / , forming the jacquard convex 42;
[0164] The jacquard guide JK2.1, the jacquard guide JK2.2 are both padded on the front needle bed and the back needle bed and run the jacquard basic organization 1-0 / 1-0 / 1-2 / 1-2 / / , forming the jacquard contour 41;
[0165] The jacquard guide JK3.1, the jacquard guide JK3.2 are both padded on the back needle bed and run the jacquard basic organization 1-1 / 1-2 / 1-1 / 1-0 / / , forming the jacquard convex 42;
[0166] The ground guide GB9 is padded on the back needle bed and runs the warp-knitting basic organization 1-1 / 1-0 / 0-0 / 0-1 / / , forming the bottom layer 2.
[0167] Embodiment 7
[0168] The embodiment provides a preparation method of a multi-guide jacquard three-dimensional jacquard mesh fabric, comprising the following steps:
[0169] S1. The guide setting step
[0170] The double-needle-bed high-speed double-jacquard machine is selected for knitting, and the double-needle-bed high-speed double-jacquard machine is used for knitting and has at least 8 guides, and the 8 guides are sequentially provided with the ground guide GB1, the ground guide GB2, the jacquard guide JK1.1, the jacquard guide JK1.2, the jacquard guide JK2.1, the jacquard guide JK2.2, the ground guide GB7 and the ground guide GB8 from the front needle bed to the back needle bed.
[0171] S2. The warping step
[0172] The ground guide GB1 warps P-DTY100D / 48F semi-lustrous low-elastic light mesh (recycle) yarn with 6 disc heads, 512 yarns in each disc head, and the content of P-DTY100D / 48F semi-lustrous low-elastic light mesh (recycle) yarn accounts for 13.053%;
[0173] The ground guide GB2 warps P-DT30D / 1F CD monofilament semi-lustrous yarn with 6 disc heads, 512 yarns in each disc head, and the content of P-DT30D / 1F monofilament semi-lustrous yarn accounts for 13.970%;
[0174] The jacquard guide JK1.1 warps P-DTY150D / 48F semi-lustrous low-elastic light mesh piece-dyed yarn (ultraviolet blue / fluorescent yellow / lightning red / lemon green) with 1536 yarns, and the content of P-DTY150D / 48F semi-lustrous low-elastic light mesh piece-dyed yarn (ultraviolet blue / fluorescent yellow / lightning red / lemon green) accounts for 14.658%;
[0175] JACQUARD KNOBS JK1.2 WARPING P-DTY 150D / 48F SEMI-LUSTER LOW-ELASTIC LIGHT-WEIGHT PIECE-DYED YARN (UV-BLUE / FLUO-YELLOW / FLASH-RED / LEMON-GREEN) ON THE CREEL, 1536 YARNS, P-DTY 150D / 48F SEMI-LUSTER LOW-ELASTIC LIGHT-WEIGHT PIECE-DYED YARN (UV-BLUE / FLUO-YELLOW / FLASH-RED / LEMON-GREEN) ON THE CREEL CONTENT 14.658%;
[0176] JACQUARD KNOBS JK2.1 WARPING SCY-70D / 100D / 48F ILLUSION HIGH-ELASTIC SPANDEX COVER YARN ON THE CREEL, 1536 YARNS, SCY-70D / 100D / 48F ILLUSION HIGH-ELASTIC SPANDEX CORE YARN ON THE CREEL CONTENT 10.631%;
[0177] JACQUARD KNOBS JK2.2 WARPING SCY-70D / 100D / 48F ILLUSION WHITE HIGH-ELASTIC SPANDEX COVER YARN ON THE CREEL, 1536 YARNS, SCY-70D / 100D / 48F ILLUSION HIGH-ELASTIC SPANDEX COVER YARN ON THE CREEL CONTENT 10.631%;
[0178] GROUND KNOBS GB7 WARPING TPEE-DT 0.10 / 1F TRANSPARENT LUSTRE MONOFILAMENT (100D / 1F) YARN 6 REELS, 387 YARNS PER REEL, TPEE-DT 0.10 / 1F TRANSPARENT LUSTRE MONOFILAMENT (100D / 1F) CONTENT 11.199%;
[0179] GROUND KNOBS GB8 WARPING TPEE-DT 0.10 / 1F TRANSPARENT LUSTRE MONOFILAMENT (100D / 1F) YARN 6 REELS, 387 YARNS PER REEL, TPEE-DT 0.10 / 1F TRANSPARENT LUSTRE MONOFILAMENT (100D / 1F) CONTENT 11.199%.
[0180] S3. THREADING STEP
[0181] GROUND KNOBS GB1, GB2 ARE THREADED ON A DOUBLE NEEDLE BED HIGH SPEED DOUBLE JACQUARD WITH FULL THREADING, JK1.1, JK1.2, JK2.1, JK2.2 ARE THREADED ON A DOUBLE NEEDLE BED HIGH SPEED DOUBLE JACQUARD WITH 1 THREADING AND 1 EMPTY, GB7, GB8 ARE THREADED ON A DOUBLE NEEDLE BED HIGH SPEED DOUBLE JACQUARD WITH 3 THREADING AND 1 EMPTY;
[0182] The gear delivery amount corresponding to the ground combing bar GB1 is 1850mm / acre, the gear delivery amount corresponding to the ground combing bar GB2 is 6600mm / acre, the gear delivery amount corresponding to the jacquard combing bar JK1.1 is 2770mm / acre, the gear delivery amount corresponding to the jacquard combing bar JK1.2 is 2770mm / acre, the gear delivery amount corresponding to the jacquard combing bar JK2.1 is 2450mm / acre, the gear delivery amount corresponding to the jacquard combing bar JK2.2 is 2450mm / acre, the gear delivery amount corresponding to the ground combing bar GB7 is 2100mm / acre, and the gear delivery amount corresponding to the ground combing bar GB8 is 2100mm / acre.
[0183] S4. Weaving step
[0184] The ground combing bar GB1 weaves the basic ground weave 1-0 / 0-0 / 0-1 / 1-1 / / while laying-in the yarn on the front needle bed, and the ground combing bar GB2 weaves the basic ground weave 1-0 / 0-1 / 1-0 / 0-1 / / while laying-in the yarn on the front needle bed, forming the face layer 1;
[0185] The jacquard combing bar JK1.1 and the jacquard combing bar JK1.2 both weave the basic jacquard weave 1-0 / 2-2 / 1-2 / 1-1 / / while laying-in the yarn on the front needle bed, forming the jacquard raised portion 42;
[0186] The jacquard combing bar JK2.1 and the jacquard combing bar JK2.2 both weave the basic jacquard weave 1-0 / 1-0 / 1-2 / 1-2 / / while laying-in the yarn on the front needle bed and the back needle bed, forming the jacquard profile 41;
[0187] The ground combing bar GB7 weaves the basic ground weave (1-1 / 1-0 / 1-1 / 1-2)*2 / (2-2 / 3-4 / 3-3 / 3-2)*2 / / while laying-in the yarn on the back needle bed, and the ground combing bar GB8 weaves the basic ground weave (3-3 / 3-4 / 3-3 / 3-2)*2 /
[0188] (1-1 / 1-0 / 1-1 / 1-2)*2 / / while laying-in the yarn on the back needle bed, forming the bottom layer 2.
[0189] It should be understood that the embodiments disclosed herein are not limited to particular features or materials disclosed herein, but rather the terms of degree that are understood by one of ordinary skill in the art to which the application pertains to be within the scope of the application. It should also be understood that the terminology used herein is for the purpose of describing particular embodiments only, and is not intended to be limiting.
[0190] Reference throughout this specification to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the application. Thus, appearances of the phrase "in one embodiment" or "in an embodiment" in various places throughout this specification are not necessarily all referring to the same embodiment.
[0191] Moreover, the described features or characteristics can be combined in any other suitable manner in one or more embodiments. In the above description, some specific details are provided for the purpose of providing a thorough understanding of embodiments of the application. However, persons of ordinary skill in the relevant art will appreciate that the application can be practiced without one or more of the specific details, or with other methods, components, materials, etc.
Claims
1. A multi-comb jacquard three-dimensional jacquard mesh fabric, characterized in that, Includes a mesh fabric body woven integrally by a warp knitting machine, the mesh fabric body comprising: The surface layer is woven with the first warp knitting basic structure; The bottom layer is woven with a second warp knitting basic structure; A connecting layer, woven between the top layer and the bottom layer, for connecting the top layer and the bottom layer; The surface layer and / or the bottom layer are woven with a three-dimensional jacquard pattern, which includes a jacquard outline and jacquard protrusions. The jacquard outline is woven by Jacquard combs through a second Jacquard basic structure, and the jacquard protrusions are woven by Jacquard combs through a first Jacquard basic structure. The jacquard protrusions on the jacquard mesh are a first region, and the rest are a second region. The thickness of the first region is greater than the thickness of the second region. Jacquard and / or mesh are woven in the first region, and jacquard and / or mesh are woven in the second region. The elasticity of the multi-comb jacquard mesh fabric is adjusted by selecting different proportions of yarns during weaving. The yarns include yarns with elastic properties and yarns without elastic properties. The jacquard protrusions are divided into several protrusion areas. The thickness of the jacquard protrusions in different protrusion areas is different. The different protrusion areas are arranged adjacently and continuously or at intervals.
2. The multi-comb jacquard three-dimensional jacquard mesh fabric according to claim 1, characterized in that, The jacquard protrusions include at least two colors and are divided into a first-color jacquard protrusion and a second-color jacquard protrusion. The multi-comb jacquard three-dimensional jacquard mesh fabric containing the first-color jacquard protrusion and the second-color jacquard protrusion is woven by at least three jacquard combs.
3. The multi-comb jacquard three-dimensional jacquard mesh fabric according to claim 1, characterized in that, The thickness of the protruding area changes in the direction of gradual increase from the inside to the outside or from the outside to the inside, and the thickness change direction is horizontal or / and vertical.
4. The multi-comb jacquard three-dimensional jacquard mesh fabric according to claim 1, characterized in that, The shoe upper is made of multi-comb jacquard mesh fabric, and elastic yarns are woven into at least one location on the side, opening, and heel of the shoe upper.
5. The multi-comb jacquard three-dimensional jacquard mesh fabric according to claim 1, characterized in that, The upper is made of multi-comb jacquard mesh fabric, and the upper is customized with elastic and non-elastic areas by selecting yarns and / or basic weave structure.
6. The multi-comb jacquard three-dimensional jacquard mesh fabric according to claim 1, characterized in that, The shoe upper is made of multi-comb jacquard mesh fabric, and a supporting skeleton is formed on the shoe upper by jacquard protrusions. The supporting skeleton is woven from yarns that do not have elastic properties.
7. The multi-comb jacquard three-dimensional jacquard mesh fabric according to claim 1, characterized in that, The jacquard protrusions in the first region are jacquard protrusions with different gloss and brightness, including transparent protrusions, glossy protrusions, matte protrusions, matte protrusions, or glossy protrusions, and the bottom layer is woven with breathable holes.
8. A method for preparing a multi-comb jacquard three-dimensional jacquard mesh fabric, characterized in that, This includes using a double-needle bed Jacquard warp knitting machine for weaving mesh fabric, the mesh fabric comprising: The surface layer is woven from at least one ground comb bar, which is padded with yarn on the front needle bed and follows the first warp knitting basic structure; The bottom layer is woven from at least one ground comb bar, which is padded with yarn on the back needle bed and follows the second warp knitting basic structure; The connecting layer is woven from at least one Jacquard comb or one ground comb, wherein the Jacquard comb has yarn padding on the front and back needle beds; The surface layer and / or the bottom layer are woven with a three-dimensional jacquard pattern, which includes a jacquard outline and jacquard protrusions. The jacquard outline is woven with at least one jacquard comb, which is padded on the front needle bed and / or the back needle bed and follows a first jacquard basic structure. The jacquard protrusions are woven with at least one jacquard comb, which is padded on the front needle bed and / or the back needle bed and follows a second jacquard basic structure.
Citation Information
Patent Citations
Multi-bar three-dimensional jacquard mesh
CN221663156U