Energy-saving and environment-friendly carbon fiber tow collecting device for carbon fiber production
By introducing automatic adjustment and uniform winding components into the carbon fiber tow collection device, the problems of uneven winding and inconvenient installation in traditional equipment are solved, achieving efficient, energy-saving and environmentally friendly collection of carbon fiber tows.
Patent Information
- Application Number
- CN202410098642.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-24
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2044-01-24
AI Technical Summary
Traditional carbon fiber tow collection equipment cannot wind evenly during the winding process, which easily leads to waste of collection tray space and slippage, making installation inconvenient and affecting work efficiency.
The carbon fiber bundle collection device, which includes components such as a mounting shell, guide rail, moving slide, servo motor and micro switch, achieves stable winding of carbon fiber bundles through automatic adjustment and uniform winding, and is adaptable to collection reels of different sizes.
It achieves uniform winding of carbon fiber bundles, avoids wasting space on the collection tray and slippage, improves work efficiency and simplifies the installation process.
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Figure CN117800151B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the technical field of carbon fiber tow collection, and particularly relates to an energy-saving and environment-friendly carbon fiber tow collection device for carbon fiber production. BACKGROUND
[0002] The carbon fiber tow collection device is a device for rotating and winding carbon fiber tows after production to realize collection and storage. The traditional carbon fiber tow collection device comprises a tow collection disc, a tow limiting piece, a driving fixed ring, a rotating motor and a fixed base. An axial hole is formed through the axial center of the tow collection disc, and a tow deflection groove is formed through one side of the axial hole. The tow collection disc is used for winding the carbon fiber tows and has the characteristics of greatly improving the success rate of carbon fiber tow collection. However, in the process of collection, the tows cannot be uniformly wound on the collection discs of different lengths, which may cause the carbon fiber tows to be concentrated and waste the area of the collection disc, and may also cause the tows to slide off and affect the collection work. In addition, the connection between the tows and the collection disc needs to be manually adjusted, which is troublesome and affects the work efficiency. SUMMARY
[0003] The present application solves the technical problem of providing an energy-saving and environment-friendly carbon fiber tow collection device for carbon fiber production, which can automatically adjust during replacement of the collection disc to stably install and fix the collection disc, avoid the operation during installation, drive the carbon fiber tows to move, and uniformly wind the tows on the collection discs of different sizes to avoid the tows being too concentrated during collection.
[0004] In order to solve the above technical problems, the technical scheme adopted by the present application is: an energy-saving and environment-friendly carbon fiber tow collecting equipment for carbon fiber production, comprising a mounting shell, a mounting groove is formed in the right side of the inside of the mounting shell, and guide rails are bolted on the left and right sides of the inner wall of the mounting groove; a moving slide is inserted into the mounting groove, and guide rails are movably connected on the left and right sides of the moving slide; a stable clamping disc structure is installed on the left side of the upper part of the mounting shell; a tow driving winding frame structure is installed on the upper end of the moving slide; a dismounting cover is bolted on the left side of the lower end of the mounting shell; a rotating column is installed on the left upper part of the mounting shell through a bearing; a first servo motor is bolted on the right side of the upper part of the dismounting cover; a bevel gear is embedded on the output shaft of the first servo motor and the lower part of the outer wall of the rotating column; the first servo motor is electrically connected with a PLC, characterized in that the tow driving winding frame structure comprises a first electric sliding table, side plates are bolted on the upper and lower parts of the left side of the first electric sliding table, and a guide slide rod is bolted between the side plates on the left side; a driving seat is sleeved on the upper and lower sides of the outer wall of the guide slide rod, and a micro switch is bolted in the inside of the driving seat; a moving clamping conveying seat structure is movably installed on the surface of the first electric sliding table.
[0005] Preferably, the moving clamping conveying seat structure comprises a sleeving seat, a dismounting shell is bolted on the front surface of the sleeving seat; second servo motors are installed on the upper and lower sides of the inside of the dismounting shell; a conveying limiting wheel is embedded on the output shaft of the second servo motor, and the conveying limiting wheel is connected with the sleeving seat through a bearing.
[0006] Preferably, a through hole is formed in the inside of the rotating column, and a rotating joint is fixed on the lower end of the rotating column.
[0007] Preferably, the moving slide is in L shape, and the bolts are threadedly connected to the inner wall of the mounting groove.
[0008] Preferably, the first electric sliding table is supported on the right side of the stable clamping disc structure through the moving slide.
[0009] Preferably, the guide slide rod and the driving seat are bolted and fixed at the connection position, and the driving seat supports the micro switch on the upper and lower sides of the sleeving seat.
[0010] Compared with the prior art, the present application has the following advantages:
[0011] In the present application, the first electric sliding table and the sleeving seat are arranged to move the carbon fiber tow and uniformly wind it on the collecting disc, so as to avoid the waste of the collecting space of the collecting disc due to the excessive concentration of the carbon fiber tow, and to avoid the influence on the collecting work caused by the easy sliding of the concentrated and wound carbon fiber tow.
[0012] In the present application, the side plates and the guide slide rod are arranged to cooperate with the micro switch for position adjustment.
[0013] The micro switch is arranged in the application, and the interval of the moving set of the socket is adjusted to control the moving set to move, so that the collecting disc of different types is applicable.
[0014] The second servo motor and the conveying limiting wheel are arranged in the application to assist the conveying while driving the carbon fiber tows to uniformly wind. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 is a structural schematic diagram of the application.
[0016] Figure 2 is a structural schematic diagram of the application.
[0017] Figure 3 is a structural schematic diagram of the tow driving winding frame structure of the application.
[0018] Figure 4 is a structural schematic diagram of the moving clamping conveying seat structure of the application.
[0019] Figure 5 is a structural schematic diagram of the stable clamping disc structure of the application.
[0020] Figures 1 to 5 in the application:
[0021] 1, installation shell; 2, installation groove; 3, guide slide rail; 4, moving slide; 5, PLC; 6, stable clamping disc structure; 61, contact disc; 62, second electric slide; 63, clamping seat; 64, movable electric cylinder; 65, pressing seat; 7, tow driving winding frame structure; 71, first electric slide; 72, side support plate; 73, guide slide rod; 74, driving seat; 75, micro switch; 76, moving clamping conveying seat structure; 761, socket; 762, dismounting shell; 763, second servo motor; 764, conveying limiting wheel; 8, dismounting cover; 9, rotating column; 10, bevel gear; 11, first servo motor. DETAILED DESCRIPTION
[0022] The application is further described below in combination with the drawings:
[0023] As shown in the drawings Figure 1 and 2As shown, the energy-saving and environment-friendly carbon fiber tow collecting equipment for carbon fiber production provided by the present application comprises a mounting shell 1, a mounting groove 2 is formed on the right side inside the mounting shell 1, and guide sliding rails 3 are bolted on the left and right sides of the inner wall of the mounting groove 2; a moving sliding seat 4 is inserted into the mounting groove 2, and the guide sliding rails 3 are movably connected on the left and right sides of the moving sliding seat 4; a stable clamping disc structure 6 is mounted on the left side of the upper part of the mounting shell 1; a tow driving winding frame structure 7 is mounted on the upper end of the moving sliding seat 4; a dismounting cover 8 is bolted on the left side of the lower end of the mounting shell 1; a rotating column 9 is mounted on the left upper part of the mounting shell 1 through a bearing; a first servo motor 11 is bolted on the right side of the upper part of the dismounting cover 8; a taper gear 10 is embedded on the output shaft of the first servo motor 11 and the outer wall of the lower part of the rotating column 9; and the first servo motor 11 is electrically connected with a PLC 5.
[0024] As shown in the accompanying drawings, Figure 3 In the above embodiment, specifically, the tow driving winding frame structure 7 comprises a first electric sliding table 71, side support plates 72 are bolted on the upper and lower parts of the left side of the first electric sliding table 71, and a guide sliding rod 73 is bolted on the left side between the side support plates 72; driving seats 74 are sleeved on the upper and lower sides of the outer wall of the guide sliding rod 73, and micro switches 75 are bolted in the driving seats 74; a moving clamping conveying seat structure 76 is movably mounted on the surface of the first electric sliding table 71; the driving seats 74 on the outer wall of the moving guide sliding rod 73 are adjusted in position, and then the bolts at the connecting parts are tightened to fix them.
[0025] As shown in the accompanying drawings, Figure 4 In the above embodiment, specifically, the moving clamping conveying seat structure 76 comprises a sleeving seat 761, a dismounting shell 762 is bolted on the front surface of the sleeving seat 761; second servo motors 763 are mounted on the upper and lower sides inside the dismounting shell 762; a conveying limiting wheel 764 is embedded on the output shaft of the second servo motor 763, and the conveying limiting wheel 764 is embeddedly connected with the sleeving seat 761 through a bearing at the rear side; the second servo motor 763 is driven to rotate the conveying limiting wheel 764, so that the carbon fiber tows between the conveying limiting wheels 764 are conveyed for use.
[0026] As shown in the accompanying drawings, Figure 5 In the above embodiment, specifically, the stable clamping disc structure 6 comprises a contact disc 61, second electric sliding tables 62 are bolted on the periphery inside the contact disc 61; clamping seats 63 are bolted on the sliding members on the front part of the second electric sliding tables 62; a travel switch is tightly contacted with the surface of the collecting disc of the collecting and winding, and after the contact, the second electric sliding tables 62 are triggered to drive the clamping seats 63 to clamp the collecting disc; movable electric cylinders 64 are bolted on the middle part inside the clamping seats 63; pressing seats 65 are bolted on the output shafts of the movable electric cylinders 64; the movable electric cylinders 64 are driven to make the pressing seats 65 move to press the collecting disc.
[0027] In the above embodiment, specifically, the second servo motor 763 and the conveying limiting wheel 764 are provided in plurality and supported on the right side of the contact disc 61, and can be used for clamping and conveying the carbon fiber tows.
[0028] In the above embodiment, specifically, the contact disc 61 is welded on the upper end of the rotating column 9, and the clamping seats 63 on the surface of the contact disc 61 are provided in plurality, and when the installed collecting disc contacts the surface of the contact disc 61, the plurality of travel switches can be triggered to stably clamp and install the clamping seats 63, thereby saving energy and protecting the environment when the quantitative collection stops other structural work.
[0029] The clamping seat 63 is provided in an inverted L shape, and pressure sensors are arranged on the left and right sides inside the clamping seat 63, which can detect the force of clamping the collecting disc to avoid damage caused by excessive force, and can also sense the appropriate weight when the carbon fiber tows are wound to a certain amount to realize the work of quantitative collection.
[0030] In the above embodiment, specifically, a groove is formed in the middle of the inner side of the clamping seat 63, and the groove is matched with the pressing seat 65, the groove on the inner side of the clamping seat 63 is connected with the movable electric cylinder 64, and the output shaft of the movable electric cylinder 64 is connected with the pressing seat 65, so that after the collecting disc is clamped by the clamping seat 63, the edge of the collecting disc can be pressed, thereby increasing the fastening of the installation position.
[0031] In the above embodiment, specifically, the movable electric cylinder 64 is provided in plurality, and when the collecting disc contacts the contact disc 61, the movable electric cylinder 64 can work simultaneously to automatically adjust and stably install and fix to avoid too much trouble in installation.
[0032] In the above embodiment, specifically, travel switches are embedded on the left and right sides inside the contact disc 61, the first servo motor 11 is electrically connected with the PLC 5, the first electric sliding table 71 is electrically connected with the PLC 5, the micro switch 75 is electrically connected with the PLC 5, the second servo motor 763 is electrically connected with the PLC 5, the travel switches inside the contact disc 61 are electrically connected with the PLC 5, the pressure sensors inside the clamping seat 63 are electrically connected with the PLC 5, the second electric sliding table 62 is electrically connected with the PLC 5, and the movable electric cylinder 64 is electrically connected with the PLC 5.
[0033] In the above embodiment, specifically, the working principle is as follows: in the process of carbon fiber production, when the carbon fiber tows are collected, the travel switch on the surface of the contact disc 61 of the collection disc is contacted, the second electric sliding table 62 is driven to clamp the collection disc through the clamping seat 63, the pressure sensor is installed to sense the pressure, and then the movement is stopped and the movable cylinder 64 is driven to press the pressing seat 65 to complete the fixation. After the preliminary installation, the carbon fiber tows are preliminarily wound on the collection disc, then the first servo motor 11 is driven to rotate the contact disc 61 and the collection disc through the cooperation of the bevel gear 10 and the rotating column 9 to perform the collection work. During the collection process, the first electric sliding table 71 is driven to move the sleeve joint seat 761 and trigger the micro switch 75 to realize the circulating movement, and the second servo motor 763 is driven to rotate the conveying limiting wheel 764 at the same time. In this way, the carbon fiber tows between the conveying limiting wheels 764 are uniformly wound on the winding place of the collection disc while being conveyed. When the collection disc is wound to a certain amount, the weight is increased, so that the pressure sensor of the clamping seat 63 senses the appropriate weight to stop the work of the first servo motor 11 and the first electric sliding table 71. Then the carbon fiber tows are cut, and then the second electric sliding table 62 and the movable cylinder 64 are worked again to separate the collection disc. In this way, the collection disc can be taken down for replacement. During the use process, when different models of collection discs are used for collection, the position of the driving seat 74 on the outer wall of the moving guide slide rod 73 is adjusted, so that the moving range of the sleeve joint seat 761 is adjusted to adapt to the use of different models of collection discs.
[0034] The technical solutions of the present application or the technical solutions designed by those skilled in the art based on the technical solutions of the present application and achieving the above technical effects are all within the protection scope of the present application.
Claims
1. An energy-saving and environment-friendly carbon fiber tow collecting equipment for carbon fiber production, comprising a mounting shell (1), a mounting groove (2) is opened on the right side inside the mounting shell (1), and guide sliding rails (3) are bolted on the left and right sides of the inner wall of the mounting groove (2); a moving sliding seat (4) is inserted into the mounting groove (2), and the guide sliding rails (3) are movably connected on the left and right sides of the moving sliding seat (4); a stable clamping disc structure (6) is installed on the left side of the upper part of the mounting shell (1); a tow driving winding frame structure (7) is installed on the upper end of the moving sliding seat (4); a dismounting cover (8) is bolted on the left side of the lower end of the mounting shell (1); a rotating column (9) is installed on the upper left part of the mounting shell (1) through a bearing; a first servo motor (11) is bolted on the right side of the upper part of the dismounting cover (8); a conical gear (10) is embedded on the output shaft of the first servo motor (11) and the outer wall of the lower part of the rotating column (9); the first servo motor (11) is electrically connected with a PLC (5), characterized in that, The wire bundle driving winding frame structure (7) comprises a first electric sliding table (71), side support plates (72) are bolted on the upper and lower parts of the left side of the first electric sliding table (71), guide sliding rods (73) are bolted on the left side between the side support plates (72), driving seats (74) are sleeved on the upper and lower sides of the outer wall of the guide sliding rods (73), and micro switches (75) are bolted in the driving seats (74); a moving clamping conveying seat structure (76) is movably mounted on the surface of the first electric sliding table (71); the moving clamping conveying seat structure (76) comprises a sleeved seat (761), a dismounting shell (762) is bolted on the front surface of the sleeved seat (761); second servo motors (763) are mounted on the upper and lower sides in the dismounting shell (762); a conveying limiting wheel (764) is embedded on the output shaft of the second servo motor (763), and the rear side of the conveying limiting wheel (764) is embedded and connected with the sleeved seat (761) through a bearing; the stable clamping disc structure (6) comprises a contact disc (61), second electric sliding tables (62) are bolted on the periphery in the contact disc (61); a clamping seat (63) is bolted on the sliding part of the front part of the second electric sliding table (62); a movable electric cylinder (64) is bolted on the middle part in the clamping seat (63); a pressing seat (65) is bolted on the output shaft of the movable electric cylinder (64); a through hole is formed in the rotating column (9), and a rotating joint is fixed on the lower end of the rotating column (9); the moving sliding seat (4) is in L shape, and the internally threaded bolt supports the inner wall of the installation groove (2); the first electric sliding table (71) is supported on the right side of the stable clamping disc structure (6) through the moving sliding seat (4), the connecting part of the guide sliding rod (73) and the driving seat (74) is tightly fixed by the bolt, and the driving seat (74) drives the micro switch (75) to support on the upper and lower sides of the sleeved seat (761); a groove is formed in the middle part of the inner side of the clamping seat (63), and the groove is matched with the pressing seat (65), the groove in the inner side of the clamping seat (63) is connected with the movable electric cylinder (64), and the output shaft of the movable electric cylinder (64) is connected with the pressing seat (65).
2. The energy-saving and environment-friendly carbon fiber tow collection apparatus for carbon fiber production according to claim 1, characterized by, The second servo motor (763) and the conveying limiting wheel (764) are provided with a plurality of, and are supported on the right side of the contact disc (61).
3. The energy-saving and eco-friendly carbon fiber tow collection apparatus for carbon fiber production according to claim 1, wherein The contact disc (61) is welded on the upper end of the rotating column (9), the clamping seats (63) on the surface of the contact disc (61) are provided with a plurality of, the clamping seat (63) is in inverted L shape, and the left and right sides in the clamping seat (63) are provided with pressure sensors.
Citation Information
Patent Citations
Electric power cable winding device with adjustable stroke
CN108408483A
Inductor enameled wire winding equipment
CN213183967U
Anti-pulling winding device for special-shaped fiber tows
CN217126500U