An automated continuous seed pressing apparatus
By designing an automated continuous seed pressing device, the fully automated transportation and pressing process of areca nuts is realized, solving the problems of low efficiency and high cost of existing equipment, improving production efficiency and product consistency, and reducing labor costs.
Patent Information
- Application Number
- CN202410131679.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-31
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2044-01-31
AI Technical Summary
Existing areca nut pressing equipment suffers from problems such as low equipment utilization, sluggish operation, inconvenient unloading, uneven extrusion, reliance on manual labor with high labor intensity and low efficiency, which affect production efficiency and cost.
An automated continuous betel nut pressing device was designed, including a feeding elevator, a material handling mechanism, a seed transfer mechanism, a seed steaming mechanism, a pressing and turning mechanism, and a transport and processing mechanism. It realizes the fully automated transport and pressing process of betel nuts. The betel nuts are softened evenly by absorbing steam through the through holes of the seed steaming plate, and the automated operation is achieved by using vacuum suction and turning mechanisms.
It improves the production efficiency and product consistency of areca nut pressing, reduces labor costs, simplifies the operation process, reduces the equipment footprint, and improves production hygiene and ease of use.
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Figure CN117814493B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of betel nut production equipment, and particularly relates to an automatic continuous seed pressing equipment. BACKGROUND
[0002] Betel nut (Areca catechu L.) is a evergreen tree of Magnoliidae, Primariae, Palmae and Arecae, with straight and arboriform stem, 10-30 meters high, obvious ring-shaped leaf scars, monoecious, branched inflorescences, long-cylindrical ovary, long-cylindrical or ovate fruit, and ovate seed, and 3-4 months of flowering and fruiting period.
[0003] Betel nut is originally from Malaysia, and is widely cultivated in tropical regions such as Yunnan, Hainan and Taiwan of China. Betel nut is an important Chinese medicinal material, and the fruit is also used as a kind of chewing habit in some minority nationalities in the south of China. When eaten raw or cooked, it is chewed but not swallowed, and the juice has the effects of removing rheumatism, refreshing, invigorating stomach and assisting digestion. In some provinces in the south of China, a considerable number of people eat it as chewing gum, and with the scientific and rationalization of processing technology, the eating population gradually spreads to the north.
[0004] In the processing of betel nut, a process of pressing seed into shape is needed after heating and rolling. In the prior art, two ways of box type seed pressing and seed pressing barrel are adopted. The utilization rate of the equipment of the box type seed pressing is low, and problems of unsmooth operation, inconvenient unloading and uneven extrusion exist. If the betel nut is not softened before pressing, the taste of subsequent eating will be affected. The seed pressing barrel is convenient in turnover, but the barrel cover is manually carried and the feeding is manually carried out, which depends on manual operation, has high labor intensity of workers, low efficiency and high production cost of enterprises. SUMMARY
[0005] In order to solve the above technical problems, the present application provides an automatic continuous seed pressing equipment.
[0006] The present application provides the following technical scheme: an automatic continuous seed pressing equipment, characterized by comprising a feeding elevator, a mounting frame, a material sorting mechanism, a seed moving mechanism, a seed steaming mechanism, a pressing and overturning mechanism and a transportation and processing mechanism, the output end of the feeding elevator is arranged above the material sorting mechanism, the material sorting mechanism is arranged at one end of the mounting frame, the output end of the material sorting mechanism is spaced below the seed steaming mechanism, the seed steaming mechanism is slidably arranged above both ends of the seed steaming mechanism, and the seed moving mechanism is oppositely slidably arranged on the top of the mounting frame; the output end of the seed steaming mechanism is adaptively connected with the pressing and overturning mechanism, the pressing and overturning mechanism is arranged below the transportation and processing mechanism, and the running direction of the transportation and processing mechanism is opposite to that of the seed steaming mechanism.
[0007] Preferably, the steaming seed mechanism comprises a steaming seed motor, an upper plate chain set, a steaming seed disc, a steam inlet pipeline set and a steam exhaust fan, the output end of the steaming seed motor is adaptively connected with the upper plate chain set, the surface of the upper plate chain set is uniformly and detachably provided with a plurality of steaming seed discs, the bottom of the steaming seed disc is provided with a plurality of through holes; the inner side of the upper plate chain set is provided with a steam inlet pipeline set, a plurality of steaming holes are uniformly formed on the steam inlet pipeline set; the upper end of the mounting frame is provided with a steam exhaust fan, and the steam exhaust fan cover is arranged above the upper plate chain set.
[0008] Preferably, the pressing and overturning mechanism comprises a fixed plate, a pressing cylinder, a buffer pad, a linear guide rail, an overturning connecting piece, an overturning cylinder, an overturning support and a bearing, the mounting frame is fixedly provided with a fixed plate, a plurality of pressing cylinders are uniformly fixedly arranged on the upper end of the fixed plate, the output end of the pressing cylinder penetrates through the fixed plate and is adaptively connected with the buffer pad; the lower end of the fixed plate is fixedly provided with a linear guide rail, the linear guide rail is slidably connected with an overturning connecting piece, one side of the overturning connecting piece is fixedly connected with the output end of the overturning cylinder, a plurality of overturning supports are uniformly fixedly arranged on the lower end of the overturning connecting piece, a bearing is arranged on the inner side of the lower end of the overturning support, and the bearing is not in contact with the buffer pad.
[0009] Preferably, the number of bearings, buffer pads and overturning supports is equal.
[0010] Preferably, the transportation and processing mechanism comprises a lower plate chain set, a pressing die assembly and a die opening assembly, the middle part of the mounting frame is arranged with a lower plate chain set, and the outer surface of the lower plate chain set is uniformly provided with a plurality of pressing die assemblies; the inner side of the lower plate chain set is respectively and separately provided with a heating assembly and a cooling assembly; one side of the lower end of the mounting frame is fixedly provided with a die opening assembly, and the upper end of the die opening assembly is in contact with and opens the pressing die assembly.
[0011] Preferably, the pressing die assembly comprises a lower die, an upper die, a rotating shaft, a torsion spring, a clamping block, a clamping shaft and a clasp, the outer surface of the lower plate chain set is detachably fixedly connected with the bottom of the lower die, one side of the upper end of the lower die is rotatably connected with one side of the upper die through the rotating shaft and the torsion spring, the other side of the upper die is fixedly provided with a clamping block, the other side of the lower die is rotatably connected with the clamping shaft and the clasp, the clasp is rotatably connected with the clamping block, and when the upper die and the lower die are clamped, an independent betel nut accommodating cavity is formed in the inside.
[0012] Preferably, the die opening assembly comprises an intercepting rod, a blocking plate, an adjusting plate and an adjusting block, the intercepting rod is vertically and fixedly arranged on the mounting frame, the upper end of the intercepting rod is provided with a blocking plate, and the two sides of the blocking plate are respectively and adaptively provided with an adjusting plate and an adjusting block; the upper end of the blocking plate can abut against the upper end of the clasp and rotate the clasp.
[0013] Preferably, the seed moving mechanism comprises an X-axis module, a seed moving cross rod, a Z-axis module, a gas collecting block and a suction nozzle assembly, the X-axis module is fixed on the mounting frame, the seed moving cross rod is slidably connected to the X-axis module, the Z-axis module is mounted on the seed moving cross rod, the gas collecting block is fixed on the bottom of the Z-axis module, and the upper end and the lower end of the gas collecting block are respectively provided with a vacuum generator and a plurality of suction nozzle assemblies.
[0014] Preferably, the material sorting mechanism comprises a hopper, a material sorting guide rail, a linear vibrator and a material returning conveyor belt, the hopper is fixed on one end of the mounting frame, two-stage extended material sorting guide rails are arranged at the output end of the hopper, the linear vibrator is mounted on the lower end of the material sorting guide rails, and the material returning conveyor belt is arranged between the material sorting guide rails.
[0015] Preferably, the steaming seed disc is provided with five steaming seed grooves, the depth of the steaming seed grooves is 3-6 cm, the through holes are all arranged through the bottom of the steaming seed grooves, and the diameter of the steaming holes is larger than that of the through holes.
[0016] Compared with the prior art, the present application has the following advantages:
[0017] (1) The output end of the feeding elevator is arranged above the material sorting mechanism, the material sorting mechanism is arranged on one end of the mounting frame, the steaming seed mechanism is arranged below the output end of the material sorting mechanism, the seed moving mechanism is slidably arranged above the two ends of the steaming seed mechanism, the seed moving mechanism is slidably mounted on the top of the mounting frame, the output end of the steaming seed mechanism is mounted with the pressing and overturning mechanism, the pressing and overturning mechanism is arranged below the conveying and processing mechanism, and the conveying and processing mechanism is opposite to the running direction of the steaming seed mechanism. The seed pressing of the betel nut is automatically transported and delivered, one device can meet the continuous transportation of the betel nut seed pressing, the production efficiency of the betel nut seed pressing is improved, the cooperative work of the pressing and overturning mechanism and the conveying and processing mechanism effectively shortens the working time of the existing betel nut seed pressing, since the pressing mold assemblies are uniformly arranged and consistent, the appearance of the pressed betel nut can also be consistent, the pressing mold assemblies can be disassembled, the maintenance is facilitated when a fault occurs, the whole seed pressing production process does not directly contact the betel nut, thereby improving the health effect of the betel nut production and reducing the labor cost of the enterprise; the whole transportation process of the betel nut is smooth, and the discharging after the betel nut seed pressing is also very convenient, and the present application is worthy of promotion and use.
[0018] (2) The steaming seed mechanism can be mounted on the continuous seed pressing device, the land occupation area of the continuous seed pressing device is saved, the steam sprayed by the steam inlet pipe group can be absorbed through the through holes at the bottom of the steaming seed disc, the betel nut in each independent steaming seed groove is uniformly softened, the excessive steam can be extracted by the steam exhaust fan, too much steam will not be left on the betel nut, the overall structure is simple, convenient to use, the steaming seed disc can be replaced according to the working requirement, and cleaning is facilitated. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 Fig. 1 is a schematic diagram of the overall structure of the present application;
[0020] Figure 2 Fig. 2 is a schematic diagram of the structure of the compacting and turning mechanism of the present application;
[0021] Figure 3 Fig. 3 is a schematic diagram of the structure of the transport and processing mechanism of the present application;
[0022] Figure 4 Fig. 4 is a schematic diagram of the structure of the seed cleaning mechanism of the present application; Figure 3 Fig. 5 is an enlarged view of part of Fig. 4;
[0023] Figure 5 Fig. 6 is a sectional view of part of Fig. 4; Figure 4 Fig. 7 is a sectional view of part of Fig. 4;
[0024] Figure 6 Fig. 8 is a schematic diagram of the structure of the compacting die assembly of the present application;
[0025] Figure 7 Fig. 9 is a schematic diagram of the structure of the seed moving mechanism of the present application;
[0026] Figure 8 Fig. 10 is a schematic diagram of the structure of the material sorting mechanism of the present application;
[0027] Figure 9 Fig. 11 is a schematic diagram of the structure of the seed steaming mechanism of the present application;
[0028] Figure 10 Fig. 12 is an enlarged view of part of Fig. 4; Figure 9 Fig. 13 is an enlarged view of part of Fig. 4;
[0029] Figure 11 Fig. 14 is an enlarged view of part of Fig. 4. Figure 9 Fig. 15 is an enlarged view of part of Fig. 4. DETAILED DESCRIPTION
[0030] As Figures 1 to 11As shown, an automatic continuous seed pressing equipment includes a mounting frame 1, a material sorting mechanism 2, a seed moving mechanism 3, a seed steaming mechanism 4, a pressing and overturning mechanism 5, a transportation and processing mechanism 6, a fixing plate 7, a lower pressing cylinder 8, a buffer pad 9, a linear guide rail 10, an overturning connecting piece 11, an overturning cylinder 12, an overturning support 13, a bearing 14, a lower plate chain set 15, a pressing die assembly 16, a die opening assembly 17, a heating assembly 18, a cooling assembly 19, a lower die 20, an upper die 21, a rotating shaft 22, a torsion spring 23, a clamping block 24, a clamping shaft 25, a clasp 26, an intercepting rod 27, a blocking plate 28, an adjusting plate 29, an adjusting block 30, an X-axis die set 31, a seed moving cross rod 32, a Z-axis die set 33, a suction nozzle assembly 34, a gas collecting block 35, a fixing piece 36, an X-axis motor 37, a diverter 38, a Z-axis motor 39, a hopper 40, a material sorting guide rail 41, a linear vibrator 42, a material returning conveyor belt 43, a material sorting roller 44, a material sorting motor 45, a vacuum generator 46, a lower motor 47, a material feeding elevator 48, an upper plate chain set 49, a seed steaming disc 50, a steam inlet pipeline set 51, a through hole 52, a steaming hole 53, a seed steaming groove 55, a rotating shaft 56, a tension bearing 57, a sprocket 58, a circulating chain 59, and a seed steaming motor 60.
[0031] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, not all the embodiments of the present application.
[0032] In the description of the present application, unless otherwise specified, the meaning of "a plurality of" is two or more; the orientations or positional relationships indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like are based on the orientations or positional relationships shown in the drawings, and are only for the purpose of facilitating the description of the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", "third" and the like are only for the purpose of description, and cannot be understood as indicating or implying relative importance.
[0033] In the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "connected", "connected" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0034] As Figures 1 to 8As shown, the output end of the feeding elevator 48 is located above the material handling mechanism 2, which is located at one end of the mounting frame 1. A seed steaming mechanism 4 is provided at intervals below the output end of the material handling mechanism 2. Seed transfer mechanisms 3 are slidably provided above both ends of the seed steaming mechanism 4. The seed transfer mechanisms 3 are slidably installed on the top of the mounting frame 1. A pressing and turning mechanism 5 is adapted to be installed at the output end of the seed steaming mechanism 4. A transport processing mechanism 6 is provided below the pressing and turning mechanism 5. The transport processing mechanism 6 runs in the opposite direction to the seed steaming mechanism 4.
[0035] The material handling mechanism 2 includes a hopper 40, material handling guide rails 41, a linear vibrator 42, and a return conveyor belt 43. The hopper 40 is fixed at one end of the mounting frame 1. A material handling motor 45 is provided on one side of the hopper 40. The material handling motor 45 drives the material handling roller 44 to move, so that the material is evenly fed into the hopper 40. The output end of the hopper 40 is provided with two-stage extended material handling guide rails 41. A linear vibrator 42 is adapted to be installed at the lower end of the material handling guide rails 41. A return conveyor belt 43 is provided between the material handling guide rails 41. The return conveyor belt 43 is used to receive the areca nuts falling between the two sets of material handling guide rails 41 and return them to the external collection basket, so that the material can be manually fed into the hopper 40.
[0036] The seed transfer mechanism 3 is used to vacuum suck and transfer areca nuts. Specifically, the seed transfer mechanism 3 includes an X-axis module 31, a seed transfer crossbar 32, a Z-axis module 33, a gas collecting block 35, and a suction nozzle assembly 34. The X-axis module 31 is fixedly mounted on the mounting frame 1. The seed transfer crossbar 32 is slidably connected to the X-axis module 31. The Z-axis module 33 is adapted to be mounted on the seed transfer crossbar 32. The gas collecting block 35 is fixedly mounted at the bottom of the Z-axis module 33. To improve the stability of the seed transfer mechanism 3, a diagonally supporting fixing member 36 is fixedly mounted between the Z-axis module 33 and the gas collecting block 35. The upper and lower ends of the gas collecting block 35 are respectively equipped with a connectable vacuum generator 46 and multiple suction nozzle assemblies 34 for vacuum sucking of areca nuts.
[0037] like Figures 9 to 11As shown, the steaming mechanism 4 comprises a steaming motor 60, an upper plate chain set 49, steaming trays 50, a steam inlet pipeline set 51 and a steam exhaust fan 54. The output end of the steaming motor 60 is connected to the upper plate chain set 49. The surface of the upper plate chain set 49 is uniformly and detachably provided with a plurality of steaming trays 50. The bottom of each steaming tray 50 is provided with a plurality of through holes 52. The inner side of the upper plate chain set 49 is provided with the steam inlet pipeline set 51. A plurality of steam holes 53 are uniformly formed in the steam inlet pipeline set 51. The upper end of the mounting frame 1 is provided with the steam exhaust fan 54, which is arranged above the upper plate chain set 49. The through holes 52 in the bottom of the steaming tray 50 can absorb the steam sprayed by the steam inlet pipeline set 51. The upper plate chain set 49 is also provided with corresponding holes, which can uniformly soften the areca nuts in each independent steaming groove 55. The excess steam can be extracted by the steam exhaust fan 54, so that too much steam is not left on the areca nuts. The overall structure is simple and convenient to use. When the areca nuts are transported from right to left, they are transported to the left end of the upper plate chain set 49. At this time, the left steaming mechanism 3 can suck the areca nuts in the steaming groove 55 and transfer them to the pressing and overturning mechanism 5.
[0038] A group of steaming trays 50 is provided with five steaming grooves 55. The through holes 52 all penetrate the bottom of the steaming groove 55. The depth of the steaming groove 55 is 3-6 cm, which is convenient for accommodating the areca nuts and preventing the areca nuts from running out of the steaming groove 55. The diameter of the steam hole 53 is smaller than that of the through hole 52. The number of steam holes 53 is greater than that of through holes 52. In this way, when the steam is discharged from the steam inlet pipeline set 51, it can more uniformly and carefully enter the steaming groove 55 through the through hole 52. The output end of the steaming motor 60 is in transmission connection with one of the rotating shafts 56. The two rotating shafts 56 are both provided with tension bearings 57. The inner side of the tension bearing 57 is provided with a sprocket 58. The end of the upper plate chain set 49 is provided with a circulating chain 59, which is engaged with the sprocket 58. One steaming motor 60 can drive the movement of the entire upper plate chain set 49, which is convenient and efficient. Figure 9 As shown, in order to clearly see the sprocket 58 in the figure, Figure 9 The end of the circulating chain 59 is not completely closed. In actual use, the circulating chain 59 is closed around the two sprockets 58.
[0039] The pressing and overturning mechanism 5 comprises a fixed plate 7, a pressing cylinder 8, a buffer pad 9, a linear guide rail 10, a overturning connecting piece 11, an overturning cylinder 12, an overturning support 13 and a bearing 14. The fixed plate 7 is fixedly arranged on the mounting frame 1. A plurality of pressing cylinders 8 are uniformly arranged on the upper end of the fixed plate 7. The output end of the pressing cylinder 8 penetrates the fixed plate 7 and is connected to the buffer pad 9. The lower end of the fixed plate 7 is fixedly provided with the linear guide rail 10. The overturning connecting piece 11 is slidably connected to the linear guide rail 10. One side of the overturning connecting piece 11 is fixedly connected to the output end of the overturning cylinder 12. A plurality of overturning supports 13 are uniformly arranged on the lower end of the overturning connecting piece 11. The inner side of the lower end of the overturning support 13 is provided with the bearing 14. The bearing 14 is not in contact with the buffer pad 9.
[0040] The number of bearings 14, cushion pads 9 and turnover supports 13 is equal, and specifically, as can be seen from the drawings, the number of bearings 14, cushion pads 9 and turnover supports 13 is equal to the number of a row of compression mold assemblies 16 arranged longitudinally, and the number of a row of compression mold assemblies 16 arranged longitudinally on the lower plate chain set 15 is consistent with the number of blocking plates 28 arranged on the mold opening assembly 17.
[0041] The transport processing mechanism 6 includes a lower plate chain set 15, a compression mold assembly 16 and a mold opening assembly 17, the lower plate chain set 15 is arranged in the middle of the mounting frame 1, the lower plate chain set 15 is driven to move by a lower motor 47, and a plurality of compression mold assemblies 16 are uniformly arranged on the outer surface of the lower plate chain set 15; a heating assembly 18 and a cooling assembly 19 are respectively arranged on the inner side of the lower plate chain set 15, in this embodiment, the heating assembly 18 and the cooling assembly 19 are common heating or cooling devices such as electromagnetic heating devices and circulating fans in the prior art, and the present application does not improve them, so this assembly is not described in detail; the mold opening assembly 17 is fixed on one side of the lower end of the mounting frame 1, and the upper end of the mold opening assembly 17 is in contact with and opens the compression mold assembly 16.
[0042] The compression mold assembly 16 includes a lower mold 20, an upper mold 21, a rotating shaft 22, a torsion spring 23, a clamping block 24, a clamping shaft 25 and a clamping buckle 26, the outer surface of the lower plate chain set 15 is detachably fixedly connected with the bottom of the lower mold 20, one side of the upper end of the lower mold 20 is rotatably connected with one side of the upper mold 21 through the rotating shaft 22 and the torsion spring 23, the other side of the upper mold 21 is fixedly provided with the clamping block 24, the other side of the lower mold 20 is rotatably connected with the clamping buckle 26 through the clamping shaft 25, the clamping buckle 26 is connected with the clamping block 24 in a clamping manner, and an independent betel nut accommodating cavity is formed in the inside of the upper mold 21 and the lower mold 20 when they are clamped.
[0043] The mold opening assembly 17 includes an intercepting rod 27, a blocking plate 28, an adjusting plate 29 and an adjusting block 30, the intercepting rod 27 is vertically fixedly arranged on the mounting frame 1, the blocking plate 28 is arranged on the upper end of the intercepting rod 27, the adjusting plate 29 and the adjusting block 30 are respectively arranged on the two sides of the blocking plate 28, so as to avoid that the blocking plate 28 swings too much forwardly or rearwardly and affects the mold opening effect; the upper end of the blocking plate 28 can abut against the upper end of the clamping buckle 26 and rotate the clamping buckle 26.
[0044] Since the opening direction of the molding assembly 16 is unidirectional, when the flipping cylinder 12 retracts, it simultaneously drives the flipping bracket 13 to retract. At this time, the bearing 14 is not in contact with the upper mold 21. After the betel nut is put into the lower mold 20, the flipping cylinder 12 extends, and the flipping bracket 13 and the bearing 14 move forward along the path of the linear guide rail 10. The bearing 14 will gradually move to the edge of the upper mold 21 and push the upper mold 21 so that the upper mold 21 rotates around the rotating shaft 22 and tends to close downward. Then the pressing cylinder 8 continues to extend, and the buffer pad 9 will directly press the upper mold 21 in the vertical direction, so that the upper mold 21 can be smoothly snapped into the buckle 26, and the betel nut falls steadily into the betel nut receiving cavity.
[0045] The working principle of this invention is as follows:
[0046] Areca nuts are transported by the feeding elevator 48 into the hopper 40 of the feeding mechanism 2 and fall onto the feeding roller 44. The feeding roller 44 has multiple grooves, and the areca nuts fall into the grooves. The feeding motor 45 rotates and drives the feeding roller 44, and the areca nuts fall into the feeding guide rail 41. The linear vibrator 42 at the bottom transports the areca nuts forward, and excess areca nuts are sent back by the return conveyor belt.
[0047] The seed transfer mechanism 3 on the right side vacuum sucks up the areca nuts in the material handling guide rail 41 and transfers them to the seed steaming mechanism 4;
[0048] Steam is sprayed from the steaming holes 53 on the steaming mechanism 4 into the steaming trough 55, and then directly onto the areca nuts to soften them. Excess steam is extracted by the exhaust fan 54. The softened areca nuts are then transported to the seed transfer mechanism 3 on the left side. The seed transfer mechanism 3 vacuum-suctions the softened areca nuts and transfers them into the lower mold 20 on the open pressing assembly 16.
[0049] The lower mold 20 is detachably fixed on the lower plate chain assembly 15. Driven by the lower motor 47, it moves forward to the position of the pressing and flipping mechanism 5. The flipping cylinder 12 extends, and the flipping bracket 13 and bearing 14 move forward along the path of the linear guide rail 10. The bearing 14 will gradually move to the edge of the upper mold 21 and push the upper mold 21 so that the upper mold 21 rotates around the rotating shaft 22 and tends to close downward. Then the pressing cylinder 8 continues to extend, and the buffer pad 9 will directly press the upper mold 21 in the vertical direction, so that the upper mold 21 can be smoothly snapped into the buckle 26, and the areca nut falls steadily into the areca nut receiving cavity.
[0050] The lower plate chain assembly 15 rotates clockwise, and the pressing mold assembly 16 moves to the right and forward to the upper end of the heating assembly 18 for electromagnetic heating, and then continues to move forward to the cooling assembly 19 to cool the areca nut inside the pressing mold assembly 16.
[0051] The cooled areca nut in the compression mold assembly 16 is guided to the lower end of the rotating plate chain group 15, and when passing through the mold opening assembly 17, the upper end of the buckle 26 will abut against the upper end of the blocking plate 28 and be pushed away, the torsion spring 23 opens the upper mold 21 to the maximum angle, and the areca nut after being pressed is smoothly dropped into the lower storage basket not shown in the figure.
[0052] The present application realizes full-automatic transportation and delivery of the pressed areca nut through the cooperation of the material sorting mechanism 2, the seed moving mechanism 3, the steaming seed mechanism 4, the compression and overturning mechanism 5 and the transportation and processing mechanism 6. One device can meet the continuous transportation of the pressed areca nut, improve the production efficiency of the pressed areca nut, and effectively shorten the working time of the existing pressed areca nut due to the cooperation of the compression and overturning mechanism 5 and the transportation and processing mechanism 6. Since the compression mold assembly 16 is uniformly arranged and consistent, the appearance of the pressed areca nut can also be consistent, and the quality of the areca nut product is improved.
[0053] The compression mold assembly 16 is detachable, facilitating maintenance when a fault occurs, and the entire production process of the pressed areca nut does not directly contact the areca nut, thereby improving the hygiene effect of the areca nut production and reducing the labor cost of the enterprise; the entire transportation process of the areca nut is smooth, and the discharge of the pressed areca nut is also very convenient, and it is worth popularizing and using.
[0054] The present application can accurately control the steam temperature when steaming the seeds and improve the production efficiency of the steamed seeds.
[0055] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto, and any skilled person in the art can make equivalent replacement or change according to the technical solution and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.
Claims
1. An automated continuous seed pressing apparatus, characterized by: The utility model relates to a seed processing device, including feed elevator (48), mounting frame (1), material arranging mechanism (2), seed moving mechanism (3), steaming seed mechanism (4), compacting and overturning mechanism (5) and transportation processing mechanism (6), the output of feed elevator (48) is located material arranging mechanism (2) above, material arranging mechanism (2) is located mounting frame (1) one end, the output below material arranging mechanism (2) is equipped with steaming seed mechanism (4) in interval, the upper side of both ends of steaming seed mechanism (4) is slidably equipped with seed moving mechanism (3) respectively, seed moving mechanism (3) opposite sliding is installed on the top of mounting frame (1), the output of steaming seed mechanism (4) is adaptively installed with compacting and overturning mechanism (5), compacting and overturning mechanism (5) below is equipped with transportation processing mechanism (6), and transportation processing mechanism (6) is contrary with the running direction of steaming seed mechanism (4), transportation processing mechanism (6) includes lower plate chain group (15), mould pressing assembly (16) and mould opening assembly (17), the middle part of mounting frame (1) is erected with lower plate chain group (15), and the outer surface of lower plate chain group (15) is evenly equipped with a plurality of mould pressing assembly (16), the inboard of lower plate chain group (15) is equipped with heating assembly (18) and cooling assembly (19) respectively in interval, the lower end one side of mounting frame (1) is fixed with mould opening assembly (17), and the upper end of mould opening assembly (17) is in contact with mould pressing assembly (16) and opens mould pressing assembly (16), mould pressing assembly (16) includes lower mould (20), upper mould (21), rotation shaft (22), torsion spring (23), clamping block (24), clamping shaft (25) and buckle (26), the outer surface of lower plate chain group (15) is detachably fixedly connected with the bottom of lower mould (20), and the upper end of one side of lower mould (20) is rotatably connected with the one side of upper mould (21) through rotation shaft (22) and torsion spring (23), the other side of upper mould (21) is fixed with clamping block (24), and the other side of lower mould (20) is rotatably connected with buckle (26) through clamping shaft (25), and buckle (26) is connectable with clamping block (24), when upper mould (21) and lower mould (20) are engaged, the inside is formed with independent areca nut accommodating cavity, mould opening assembly (17) includes intercepting rod (27), baffle (28), adjusting plate (29) and adjusting block (30), the vertical fixed intercepting rod (27) of mounting frame (1) is equipped with baffle (28) on the upper end, and adjusting plate (29) and adjusting block (30) are adaptively installed on the both sides of baffle (28) upper end, and baffle (28) upper end can be in contact with the upper end of buckle (26) and rotate buckle (26).
2. An apparatus for automatically and continuously pressing seeds according to claim 1, characterized in that: The steaming seed mechanism (4) comprises a steaming seed motor (60), an upper plate chain set (49), a steaming seed disc (50) and a steam inlet pipeline set (51), the output ends of the steaming seed motor (60) are adaptively connected with the upper plate chain set (49), the surface of the upper plate chain set (49) is uniformly and detachably provided with a plurality of steaming seed discs (50), and the bottom of the steaming seed disc (50) is provided with a plurality of through holes (52); the inner side of the upper plate chain set (49) is provided with the steam inlet pipeline set (51), a plurality of steaming holes (53) are uniformly formed in the steam inlet pipeline set (51); and the upper end of the mounting frame (1) is provided with a steam exhaust fan (54), and the steam exhaust fan (54) is arranged above the upper plate chain set (49).
3. An apparatus for automated continuous seed pressing as claimed in claim 2, wherein: The pressing and overturning mechanism (5) comprises a fixed plate (7), a pressing cylinder (8), a buffer pad (9), a linear guide rail (10), an overturning connecting piece (11), an overturning cylinder (12), an overturning support (13) and a bearing (14), the mounting frame (1) is fixedly provided with the fixed plate (7), a plurality of pressing cylinders (8) are uniformly and fixedly arranged at the upper end of the fixed plate (7), the output ends of the pressing cylinders (8) pass through the fixed plate (7) and are adaptively connected with the buffer pad (9); the lower end of the fixed plate (7) is fixedly provided with the linear guide rail (10), the linear guide rail (10) is slidably connected with the overturning connecting piece (11), one side of the overturning connecting piece (11) is fixedly connected with the output end of the overturning cylinder (12), a plurality of overturning supports (13) are uniformly and fixedly arranged at the lower end of the overturning connecting piece (11), the inner side of the lower end of the overturning support (13) is provided with the bearing (14), and the bearing (14) is not in contact with the buffer pad (9).
4. An apparatus for automated continuous seed pressing as claimed in claim 3, wherein: The number of the bearings (14), the buffer pad (9) and the overturning supports (13) is equal.
5. An apparatus for automated continuous seed pressing as claimed in claim 4, wherein: The seed moving mechanism (3) comprises an X-axis module (31), a seed moving cross rod (32), a Z-axis module (33), a gas collecting block (35) and a suction nozzle assembly (34), the mounting frame (1) is oppositely fixedly provided with the X-axis module (31), the X-axis module (31) is slidably connected with the seed moving cross rod (32), the seed moving cross rod (32) is adaptively provided with the Z-axis module (33), the bottom of the Z-axis module (33) is fixedly provided with the gas collecting block (35), and the upper end and the lower end of the gas collecting block (35) are respectively provided with a vacuum generator (46) and a plurality of suction nozzle assemblies (34) which can be communicated.
6. An apparatus for automated continuous seed pressing as claimed in claim 5, wherein: The material sorting mechanism (2) comprises a hopper (40), a material sorting guide rail (41), a linear vibrator (42) and a material returning conveying belt (43), one end of the mounting frame (1) is fixedly provided with the hopper (40), the output end of the hopper (40) is provided with two-stage extended material sorting guide rails (41), the lower end of the material sorting guide rail (41) is adaptively provided with the linear vibrator (42), and the material sorting guide rails (41) are provided with the material returning conveying belt (43) therebetween.
7. An apparatus for automated continuous seed pressing as claimed in claim 6, wherein: The steaming seed tray (50) is provided with five steaming seed grooves (55), the depth of the steaming seed groove (55) is 3-6cm, the through hole (52) penetrates the bottom of the steaming seed groove (55); the diameter of the steaming hole (53) is less than the diameter of the through hole (52).
Citation Information
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