Multi-purpose bottle cap pressing device
Patent Information
- Application Number
- CN202311593021.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-27
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2043-11-27
AI Technical Summary
[0009]本发明的目的是针对上述背景技术中提出的装置内弹簧不利于长时间使用、生产效率较低、未设置有除尘机构和未设置有自动进料的机构的问题,提供一种可以进行长时间使用、生产效率较高、设置有除尘机构和排料机构的一种多用包装瓶盖顶压装置
[0020] 1. By setting up a pressure-reducing mechanism, the present invention distributes the pressure through two horizontally arranged springs, which not only reduces the pressure on the springs and extends their service life, but also makes spring replacement and maintenance more convenient.
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Figure CN117841440B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of bottle cap manufacturing technology, and in particular relates to a multi-purpose packaging bottle cap pressing device. Background Technology
[0002] Canned food refers to food made by processing, blending, canning, sealing, and sterilizing qualified raw materials. It can be stored at room temperature for a long time and its flavor is preserved. Because of its sealed packaging and strict sterilization process, canned food can be stored for a long time without spoiling.
[0003] According to the search, patent document CN109016594A discloses a multi-purpose packaging bottle cap pressing device, including a working base and a support frame. The support frame is set on one side of the working base, and an mounting frame is installed on the top of the support frame. One side of the mounting frame extends vertically above one side of the working base. A servo motor and a finished product collection box are set at the bottom of the working base. The output shaft of the servo motor extends to the top side of the working base and is fixedly connected to a shifting plate. The plate of the shifting plate has a vertical through hole. A limiting mold is set in the vertical through hole. The limiting mold has a vertical placement through hole. The working base has a second vertical through hole. A servo motor is fixedly installed on one side of the mounting frame by screws. The output shaft of the servo motor is connected to a cam.
[0004] Existing pressing devices for bottle caps still have the following problems:
[0005] 1. Existing top-pressing devices for bottle caps mainly use vertically arranged spring groups to achieve the reciprocating springback of the device. However, after long-term use, the springs will have their elasticity greatly reduced due to excessive force and metal fatigue, thus causing the device to malfunction.
[0006] 2. Existing pressing devices for bottle caps can only press one cap at a time, resulting in low efficiency. They are not suitable for large-scale production activities, increase the production cost of bottle caps, and fail to meet people's needs in production and daily life.
[0007] 3. Existing cap-pressing devices cannot remove dust from bottle caps during the cap-pressing process. When the cap edges curl, dust and dirt can easily get trapped inside, which makes it difficult to preserve and use canned food later.
[0008] 4. The existing top-pressing device for bottle cap packaging does not have an automatic feeding mechanism. Unprocessed bottle caps need to be manually filled. The overall automation level of the device is low, and a certain amount of human resources is still required, which is not conducive to the device's control over production costs and demand. Summary of the Invention
[0009] The purpose of this invention is to address the problems mentioned in the background art, such as the inconvenience of internal springs in devices for long-term use, low production efficiency, lack of dust removal mechanism, and lack of automatic feeding mechanism, and to provide a multi-purpose packaging bottle cap pressing device that can be used for a long time, has high production efficiency, and is equipped with dust removal mechanism and discharge mechanism.
[0010] To achieve the above objectives, the present invention adopts the following technical solution: a multi-purpose packaging bottle cap pressing device, comprising a base plate, two vertical connecting plates fixedly connected to the base plate, a circular pressing buckle fixedly connected to the vertical connecting plates, two connecting plates fixedly connected to the vertical connecting plates, and a fixing plate fixedly connected to one end of the two connecting plates away from the vertical connecting plates, and a bottle cap storage shell provided on the fixing plate, wherein the top and bottom of the bottle cap storage shell are provided with openings;
[0011] A servo motor is fixedly connected to the foundation base plate, a drive mechanism is provided on the foundation base plate, a receiving plate is fixedly connected to the foundation base plate, and a pressing mechanism, a dust removal mechanism, and a material discharge mechanism are provided on the receiving plate.
[0012] Furthermore, the driving mechanism includes a rotating support frame fixedly connected to the base plate, a driving rotating disk rotatably connected to the rotating support frame, a second pulley fixedly connected to the driving rotating disk coaxially, a first pulley fixedly connected to the output end of the servo motor, a transmission belt sleeved between the first and second pulleys, and a snap-fit shaft fixedly connected to the driving rotating disk at a position away from the axis.
[0013] Furthermore, the pressing mechanism includes a pair of matching brackets fixedly connected to the receiving plate, a main crossbar fixedly connected to the two matching brackets, a sliding rod fixedly connected to both ends of the main crossbar, a sliding ring slidably connected to the sliding rod, and a return spring sleeved on the sliding rod, the return spring being fixedly connected to the sliding ring.
[0014] Furthermore, a U-shaped partition is fixedly connected to the receiving plate, a vertical support slide rod is fixedly connected to the U-shaped partition, a sliding sleeve is slidably connected to the vertical support slide rod, a connecting shaft is fixedly connected to the end of the sliding sleeve near the rotating drive disk, a spiral yoke is fixedly connected to the connecting shaft, the spiral yoke matches the snap-fit shaft and the snap-fit shaft is slidably connected inside the spiral yoke, and two pairs of drive shafts are rotatably connected to the sliding sleeve, each pair of drive shafts being rotatably connected to a sliding ring on the corresponding side.
[0015] Furthermore, two connecting rods are fixedly connected to the ends of the sliding rings that are far apart from each other, and a top-pressing plate is fixedly connected to the ends of the two connecting rods that are far away from the sliding rings. The top-pressing plate corresponds to the position of the bottle cap storage shell.
[0016] Furthermore, the dust removal mechanism includes a top pressure shaft fixedly connected to the top pressure forming plate. The sliding rod is hollow and has good airtightness. A piston plate is slidably connected inside the sliding rod. The piston plate is fixedly connected to the top pressure shaft on the corresponding side. A flexible hose is connected to one end of the two sliding rods that are far apart from each other. A dust removal port is provided on the top pressure forming plate. The flexible hose is connected to the dust removal port.
[0017] Furthermore, the discharge mechanism includes a discharge housing that is connected to the top opening of the bottle cap storage housing, and a pneumatic piston is slidably connected inside the discharge housing.
[0018] Furthermore, a plurality of receiving shafts are fixedly connected to the sliding sleeve, a pressure cylinder is fixedly connected to the vertical support sliding rod, a pressure slidably connected inside the pressure cylinder, a plurality of the receiving shafts are fixedly connected to the pressure slid, a one-way valve is connected to the top of the pressure cylinder, and two connecting pipes are connected to the top of the pressure cylinder, the two connecting pipes being respectively connected to two discharge shells.
[0019] Compared with existing technologies, the advantages of this invention are:
[0020] 1. By setting up a pressure-reducing mechanism, the present invention distributes the pressure through two horizontally arranged springs, which not only reduces the pressure on the springs and extends their service life, but also makes spring replacement and maintenance more convenient.
[0021] 2. By setting up a pressing mechanism, the present invention can simultaneously extrude and form two bottle caps, thereby further improving the working efficiency of the device compared with traditional equipment, and thus making the production efficiency of the device higher.
[0022] 3. By setting up a dust removal mechanism, the present invention can simultaneously remove dust from the bottle cap during the extrusion molding process, thereby preventing dust from entering the rolled edge during the extrusion molding process and causing inconvenience in subsequent use of the bottle cap.
[0023] 4. By setting up a discharge mechanism, the present invention can automatically discharge unprocessed bottle caps, which greatly improves the automation level of the device, reduces the labor cost of the device when processing bottle caps, and indirectly improves the production efficiency of the device. Attached Figure Description
[0024] Figure 1 This is a three-dimensional structural diagram of a multi-purpose packaging bottle cap pressing device provided by the present invention;
[0025] Figure 2 This is a three-dimensional structural diagram of a multi-purpose packaging bottle cap pressing device provided by the present invention from another angle;
[0026] Figure 3 This is a three-dimensional structural diagram of the drive rotating disk part of a multi-purpose packaging bottle cap pressing device provided by the present invention;
[0027] Figure 4 This is a three-dimensional structural diagram of the sliding rod portion of a multi-purpose packaging bottle cap pressing device provided by the present invention;
[0028] Figure 5 This is a front view of the internal structure of the sliding rod portion of a multi-purpose packaging bottle cap pressing device provided by the present invention;
[0029] Figure 6 This is a front view of the internal structure of the discharge shell of a multi-purpose packaging bottle cap pressing device provided by the present invention.
[0030] In the diagram, 1 is the base plate, 2 is the vertical connecting plate, 3 is the circular pressure buckle, 4 is the connecting plate, 5 is the fixing plate, 6 is the bottle cap storage shell, 7 is the servo motor, 8 is the receiving plate, 9 is the rotating support frame, 10 is the drive rotating disk, 11 is the second pulley, 12 is the first pulley, 13 is the matching bracket, 14 is the main crossbar, 15 is the sliding rod, 16 is the sliding ring, 17 is the return spring, 18 is the U-shaped partition, 19 is the vertical support sliding rod, 20 is the sliding sleeve, 21 is the connecting shaft, 22 is the return yoke, 23 is the drive shaft, 24 is the connecting rod, 25 is the top pressing forming plate, 26 is the top pressing shaft, 27 is the piston plate, 28 is the dust removal port, 29 is the discharge shell, 30 is the pneumatic piston, 31 is the receiving shaft, and 32 is the pressure cylinder. Detailed Implementation
[0031] The following examples are for illustrative purposes only and are not intended to limit the scope of the invention.
[0032] like Figures 1-6 As shown, a multi-purpose packaging bottle cap pressing device includes:
[0033] A base plate 1 is fixedly connected to two vertical connecting plates 2. A circular pressing buckle 3 is fixedly connected to the vertical connecting plates 2. Two connecting plates 4 are fixedly connected to the vertical connecting plates 2. A fixing plate 5 is fixedly connected to one end of the two connecting plates 4 away from the vertical connecting plates 2. A bottle cap storage shell 6 is provided on the fixing plate 5. Openings are provided at the top and bottom of the bottle cap storage shell 6.
[0034] A servo motor 7 is fixedly connected to the base plate 1, a drive mechanism is provided on the base plate 1, a support plate 8 is fixedly connected to the base plate 1, and a pressing mechanism, a dust removal mechanism and a material discharge mechanism are provided on the support plate 8.
[0035] The drive mechanism includes a rotating support frame 9 fixedly connected to the base plate 1. A drive rotating disk 10 is rotatably connected to the rotating support frame 9. A second pulley 11 is coaxially fixedly connected to the drive rotating disk 10. A first pulley 12 is coaxially fixedly connected to the output end of the servo motor 7. A transmission belt is sleeved between the first pulley 12 and the second pulley 11. A snap-fit shaft is fixedly connected to the drive rotating disk 10 away from the axis. When the servo motor 7 is working normally, the first pulley 12 coaxially fixedly connected to the output end of the servo motor 7 can rotate. Through the transmission of the transmission belt, the second pulley 11 connected to it can rotate, thereby causing the drive rotating disk 10 to rotate.
[0036] The pressing mechanism includes a pair of matching brackets 13 fixedly connected to the receiving plate 8. A main crossbar 14 is fixedly connected to each of the two matching brackets 13. Sliding rods 15 are fixedly connected to both ends of the main crossbar 14. A sliding ring 16 is slidably connected to each sliding rod 15. A return spring 17 is sleeved on each sliding rod 15 and fixedly connected to the sliding ring 16. A U-shaped partition 18 is fixedly connected to the receiving plate 8. A vertical support sliding rod 19 is fixedly connected to the U-shaped partition 18. A sliding sleeve 20 is slidably connected to the vertical support sliding rod 19. The sliding sleeve 20 is close to the rotating drive. A connecting shaft 21 is fixedly connected to one end of the rotating disk 10. A loop yoke 22 is fixedly connected to the connecting shaft 21. The loop yoke 22 matches the snap-fit shaft, and the snap-fit shaft is slidably connected within the loop yoke 22. Two pairs of drive shafts 23 are rotatably connected to the sliding sleeve 20. Each pair of drive shafts 23 is rotatably connected to a sliding ring 16 on the corresponding side. Two connecting rods 24 are fixedly connected to the ends of the sliding rings 16 that are away from each other. A top-pressing plate 25 is fixedly connected to the ends of the two connecting rods 24 that are away from the sliding rings 16. The top-pressing plate 25 is positioned corresponding to the bottle cap storage shell 6. When the drive rotating disk 10 rotates, the snap-fit shaft on the drive rotating disk 10 drives the snap-fit yoke 22 to reciprocate up and down. The connecting shaft 21 and the sliding sleeve 20, which are fixedly connected to the sliding sleeve 22, will reciprocate on the vertical support slide rod 19. The reciprocating motion of the sliding sleeve 20 will cause the two pairs of drive shafts 23 rotatably connected to it to rotate, so that the sliding ring 16 at the end of the drive shaft 23 away from the sliding sleeve 20 can reciprocate on the sliding rod 15. The return spring 17 can make the sliding ring 16 return to the initial position with less effort, so as to reduce the installation cost. The driving force cost of the device is reduced, and when the sliding ring 16 moves, the top pressing plate 25 connected by the connecting rod 24 will also move accordingly, thereby extruding and molding the bottle cap. By setting up a pressure-blocking mechanism, the pressure is distributed by two horizontally arranged springs, which not only reduces the pressure on the springs and extends their service life, but also makes spring replacement and maintenance more convenient. Two bottle caps can be extruded and molded at the same time, thereby further improving the working efficiency of the device compared with traditional equipment, and thus making the production efficiency of the device higher.
[0037] The dust removal mechanism includes a top-pressure shaft 26 fixedly connected to the top-pressure forming plate 25. The sliding rod 15 is hollow and airtight. A piston plate 27 is slidably connected inside the sliding rod 15. The piston plate 27 is fixedly connected to the top-pressure shaft 26 on the corresponding side. A flexible hose is connected to the ends of the two sliding rods 15 that are far apart from each other. A dust removal port 28 is provided on the top-pressure forming plate 25. The flexible hose is connected to the dust removal port 28. When the sliding ring 16 moves on the sliding rod 15, the top-pressure shaft 26 will drive the piston plate 27 to move accordingly. The piston plate 27 will compress the air inside the sliding rod 15 and spray gas through the flexible hose to the dust removal port 28, thereby removing dust from the bottle cap. By setting up the dust removal mechanism, the bottle cap can also be dusted simultaneously during the extrusion forming process. This prevents dust from entering the rolled edge of the bottle cap during the extrusion forming process, which would cause inconvenience in subsequent use of the bottle cap.
[0038] The discharge mechanism includes a discharge housing 29 connected to the top opening of the bottle cap storage housing 6. A pneumatic piston 30 is slidably connected inside the discharge housing 29. Several receiving shafts 31 are fixedly connected to the sliding sleeve 20. A pressure cylinder 32 is fixedly connected to the vertical support slide rod 19. A pressure slidable plate is slidably connected inside the pressure cylinder 32. Several receiving shafts 31 are fixedly connected to the pressure slidable plate. A one-way valve is connected to the top of the pressure cylinder 32. Two connecting pipes are connected to the top of the pressure cylinder 32, and the two connecting pipes are respectively connected to two discharge housings 29. When the sliding sleeve 20 moves on the vertical support slide rod 19, the fixedly connected... Several receiving shafts 31 drive the pressure slider to continuously compress air inside the pressure cylinder 32. The air enters the discharge shell 29 through the connecting pipe, pushing the pneumatic piston 30 to move, thereby pushing the material inside the discharge shell 29, thus realizing the function of automatic discharge and feeding. The flow direction of the one-way valve installed on the pressure cylinder 32 is from the outside of the pressure cylinder 32 to the inside of the pressure cylinder 32. By setting up a discharge mechanism, unprocessed bottle caps can be automatically discharged, which greatly improves the automation level of the device, reduces the labor cost of the device when processing bottle caps, and indirectly improves the production efficiency of the device.
[0039] The working principle of this invention is as follows:
[0040] When the servo motor 7 is working normally, the first pulley 12, which is coaxially fixedly connected to the output end of the servo motor 7, can rotate. Through the transmission of the transmission belt, the second pulley 11 connected to it can rotate, thereby causing the drive rotating disk 10 to rotate.
[0041] When the drive turntable 10 rotates, the snap-fit shaft on the drive turntable 10 will drive the snap-fit yoke 22 to reciprocate up and down. The connecting shaft 21 and the sliding sleeve 20 fixedly connected to the sliding sleeve 22 will reciprocate on the vertical support slide rod 19. The reciprocating motion of the sliding sleeve 20 will cause the two pairs of drive shafts 23 rotatably connected to it to rotate, so that the sliding ring 16 at the end of the drive shaft 23 away from the sliding sleeve 20 can reciprocate on the sliding rod 15. The return spring 17 can make the sliding ring 16 return to the initial position with less effort, so as to reduce the driving force cost of the device. When the sliding ring 16 moves, the top pressing plate 25 connected through the connecting rod 24 will also move accordingly, thereby extruding and molding the bottle cap. By setting up the pressure-reducing mechanism and the two horizontally set springs to distribute the pressure, not only is the pressure on the spring reduced and the spring service life extended, but the spring replacement and maintenance are also more convenient. Two bottle caps can be extruded and molded at the same time, thereby further improving the working efficiency of the device compared with traditional equipment, thus making the production efficiency of the device higher.
[0042] When the sliding ring 16 moves on the sliding rod 15, the top pressure shaft 26 will drive the piston plate 27 to move accordingly. The piston plate 27 will compress the air inside the sliding rod 15 and spray the gas through the dust removal port 28 through the hose, thereby removing dust from the bottle cap. By setting up the dust removal mechanism, the bottle cap can also be dusted simultaneously during the extrusion molding process. This prevents dust from entering the rolled edge when the bottle cap is being extruded, thus avoiding inconvenience in subsequent use.
[0043] When the sliding sleeve 20 moves on the vertical support slide rod 19, the several receiving shafts 31 fixedly connected to the sliding sleeve 20 will drive the pressure slider to continuously compress the air in the pressure cylinder 32. The air enters the discharge shell 29 through the connecting pipe, pushing the pneumatic piston 30 to move, thereby pushing the material in the discharge shell 29, thus realizing the function of automatic discharge and feeding. The flow direction of the one-way valve installed on the pressure cylinder 32 is from the outside of the pressure cylinder 32 to the inside of the pressure cylinder 32. By setting up the discharge mechanism, the unprocessed bottle caps can be automatically discharged, which greatly improves the automation level of the device, reduces the labor cost of the device when processing bottle caps, and indirectly improves the production efficiency of the device.
[0044] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A multi-purpose packaging bottle cap pressing device, comprising a base plate (1), characterized in that, Two vertical connecting plates (2) are fixedly connected to the base plate (1). A circular pressing buckle (3) is fixedly connected to the vertical connecting plate (2). Two connecting plates (4) are fixedly connected to the vertical connecting plate (2). A fixing plate (5) is fixedly connected to one end of the two connecting plates (4) away from the vertical connecting plate (2). A bottle cap storage shell (6) is provided on the fixing plate (5). The bottle cap storage shell (6) has openings at the top and bottom. A servo motor (7) is fixedly connected to the base plate (1), a drive mechanism is provided on the base plate (1), a support plate (8) is fixedly connected to the base plate (1), and a pressing mechanism, a dust removal mechanism and a material discharge mechanism are provided on the support plate (8). The driving mechanism includes a rotating support frame (9) fixedly connected to the base plate (1), a driving rotating disk (10) rotatably connected to the rotating support frame (9), a second pulley (11) coaxially fixedly connected to the driving rotating disk (10), a first pulley (12) coaxially fixedly connected to the output end of the servo motor (7), a transmission belt is sleeved between the first pulley (12) and the second pulley (11), and a snap-fit shaft is fixedly connected to the driving rotating disk (10) at a position away from the axis. The pressing mechanism includes a pair of matching brackets (13) fixedly connected to the receiving plate (8). A main crossbar (14) is fixedly connected to the two matching brackets (13). A sliding rod (15) is fixedly connected to both ends of the main crossbar (14). A sliding ring (16) is slidably connected to the sliding rod (15). A return spring (17) is sleeved on the sliding rod (15). The return spring (17) is fixedly connected to the sliding ring (16). A U-shaped partition (18) is fixedly connected to the receiving plate (8). A vertical support slide rod (19) is fixedly connected to the U-shaped partition (18). A sliding sleeve (20) is slidably connected to the vertical support slide rod (19). A connecting shaft (21) is fixedly connected to one end of the sliding sleeve (20) near the rotating drive disk (10). A spiral yoke (22) is fixedly connected to the connecting shaft (21). The spiral yoke (22) matches the snap-fit shaft and the snap-fit shaft is slidably connected inside the spiral yoke (22). Two pairs of drive shafts (23) are rotatably connected to the sliding sleeve (20). Each pair of drive shafts (23) is rotatably connected to the corresponding sliding ring (16). Two connecting rods (24) are fixedly connected to one end of the sliding ring (16) that is far apart from each other. The two connecting rods (24) are fixedly connected to a top-pressing plate (25) at the end that is far away from the sliding ring (16). The top-pressing plate (25) is positioned opposite to the bottle cap storage shell (6). The dust removal mechanism includes a top pressure shaft (26) fixedly connected to the top pressure forming plate (25), the sliding rod (15) is hollow and has good airtightness, a piston plate (27) is slidably connected inside the sliding rod (15), the piston plate (27) is fixedly connected to the top pressure shaft (26) on the corresponding side, a flexible hose is connected to one end of the two sliding rods (15) that are far apart from each other, a dust removal port (28) is provided on the top pressure forming plate (25), and the flexible hose is connected to the dust removal port (28); The discharge mechanism includes a discharge housing (29) that is connected to the top opening of the bottle cap storage housing (6), and a pneumatic piston (30) is slidably connected inside the discharge housing (29).
2. The multi-purpose packaging bottle cap pressing device according to claim 1, characterized in that, A plurality of receiving shafts (31) are fixedly connected to the sliding sleeve (20), and a pressure cylinder (32) is fixedly connected to the vertical support slide rod (19). A pressure slid is slidably connected inside the pressure cylinder (32). The plurality of receiving shafts (31) are fixedly connected to the pressure slid. A one-way valve is connected to the top of the pressure cylinder (32). Two connecting pipes are connected to the top of the pressure cylinder (32). The two connecting pipes are respectively connected to two discharge shells (29).
Citation Information
Patent Citations
Multi-purpose packaging bottle cap pressing device
CN109016594A
Cutting device for processing basalt fireproof insulation board
CN214924892U