An automatic chip processing device for five-axis CNC machine tools
By designing an automatic waste treatment equipment including a coarse filtering mechanism, a first separation mechanism and a second separation mechanism, the problem of affecting the transmission device caused by the long-term retention of waste residue on five-axis CNC machine tools is solved, and the efficiency of waste treatment is achieved. and extension of equipment life.
Patent Information
- Application Number
- CN202311830791.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-28
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2043-12-28
AI Technical Summary
The waste slag generated by the five-axis CNC machine tool stays on the edge for a long time, causing the transmission device to be affected or even shut down.
An automatic waste processing equipment including a coarse filtering mechanism, a first separation mechanism and a second separation mechanism is designed. The first separation mechanism pushes and guides the waste residue to the middle position through the first slag discharge component and the second slag discharge component to ensure smooth circulation of the waste residue and circulating water. The second separation mechanism further separates waste residue through multiple filtration and compression components to prevent it from entering the transmission device.
It effectively prevents waste residue from staying for a long time, reduces the impact on the transmission device, improves waste treatment efficiency, and extends the life of the equipment.
Smart Images

Figure CN117884933B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of automatic waste chip processing for five-axis numerically controlled machine tools, and in particular to automatic waste chip processing equipment for five-axis numerically controlled machine tools. Background Art
[0002] The five-axis linkage CNC machine tool is a high-tech, high-precision machine tool specially used for processing complex surfaces. During the processing, the milling cutter generates a lot of heat when cutting, so a large amount of water needs to be sprayed quickly and synchronously to cool down the components. In order to save resources and reduce costs, it is necessary to separate water from waste residue to achieve the recycling of water resources.
[0003] Patent document with patent number CN111546123B discloses a CNC device with a dual-nozzle waste chip discharge mechanism, which relates to the technical field of CNC machine tools and solves the problem that the CNC equipment used before mainly discharges by accumulation, and after accumulating a large amount of iron chips, a spiral propeller is used to discharge them out of the equipment in one go, resulting in a slow discharge efficiency. A CNC device with a dual-nozzle waste chip discharge mechanism includes a machine tool; the machine tool is a CNC machine tool, and square notches are opened on the bottom of both sides of the machine tool, and discharge channels are slidably arranged in the square notches on both sides of the machine tool; worms are rotatably arranged on the outside of both sides of the discharge channel through a shaft frame structure.
[0004] However, in actual use, the inventor found that a certain gap was left at both ends of the scraper to prevent some tiny waste residues from getting stuck in the gap and accumulating, resulting in the scraper operation not being smooth and the transmission resistance being large. This will not only increase power consumption, but also cause equipment damage in severe cases. On the other hand, due to the existence of the gap, the waste residues will stay at the edge for a long time, and after accumulation, they can easily enter the transmission device, which will also affect the normal transmission of the transmission device and even cause shutdown problems. Summary of the invention
[0005] The purpose of the present invention is to address the deficiencies in the prior art by setting a first separation mechanism, which includes a first slag discharge component, a second slag discharge component, an anti-foam component, a first cleaning component and a pressing component, wherein the waste slag is pushed forward from the middle position by the first slag discharge component, and at the same time, the second slag discharge component assists on both sides of the first slag discharge component to guide the waste slag accumulated on both sides to the middle position, and at the same time, the waste slag accumulation position is polished to ensure the smooth flow of waste slag and circulating water, thereby solving the technical problem that the waste slag stays at the edge for a long time, and after accumulation, it is easy to enter the transmission device, affecting the normal transmission of the transmission device, or even shutting down the transmission device.
[0006] In view of the above technical problems, the technical solution is as follows: a five-axis CNC machine tool waste automatic processing equipment, including:
[0007] A coarse filtering mechanism, which is arranged at the bottom of the chassis and is used to collect waste residues and circulating water;
[0008] A first separation mechanism, which is arranged at one end of the coarse filtering mechanism and is used to integrate smaller waste residues and initially separate them from the circulating water;
[0009] A second separation mechanism, which is disposed at one end of the first separation mechanism and is used to quickly and completely separate the waste residue from the circulating water;
[0010] The first separation mechanism includes a first slag discharge component for receiving waste slag and circulating water after being processed by a coarse filtering mechanism, a second slag discharge component arranged on the first slag discharge component and used for cleaning the first slag discharge component and assisting in slag discharge, an anti-foam component arranged on the first slag discharge component and used for preventing waste slag from overflowing with foam, a first cleaning component arranged on the first slag discharge component and used for cleaning the anti-foam component, and a compacting component arranged on the first slag discharge component and used for compacting the collected waste slag to reduce its volume for easy circulation of circulating water.
[0011] Preferably, the coarse filtering mechanism comprises a diversion component for diverting the waste residue and circulating water discharged from the chassis, and a filtering component arranged on the diversion component.
[0012] Preferably, the flow splitter assembly comprises a receiving groove arranged at the bottom of the chassis, a first channel and a second channel opened on the receiving groove, a first motor connected to the receiving groove and having a first rotating shaft connected to the output end thereof, and a flow splitter plate connected to the first rotating shaft and used for controlling the opening and closing of the first channel and the second channel;
[0013] The filter assembly includes openings on the first channel and the second channel, a second rotating shaft connected to the opening, a sealing plate and a filter plate respectively connected to the second rotating shaft and vertically arranged, a first gear connected to the top of the second rotating shaft, a bow-shaped frame connected to the first rotating shaft and having first racks connected at both ends, and a first collecting box arranged below the opening, and the first gear is meshed with the first rack for transmission.
[0014] Preferably, the first slag removal assembly includes a buffer tank connected to one end of the receiving tank, two first sprocket chain transmission members respectively connected to the inner walls on both sides of the buffer tank, a second motor connected to the buffer tank and connected to the first sprocket chain transmission member, a plurality of scrapers connected to the first sprocket chain transmission member, and through holes opened on the scrapers.
[0015] Preferably, the second slag removal assembly includes multiple groups of columns symmetrically connected to the first sprocket chain transmission members on both sides, a third rotating shaft connected to the columns, a propeller connected to the bottom of the third rotating shaft, a cleaning wheel connected to the bottom of the propeller, a guide plate connected to the column and inclined, a second gear connected to the top of the third rotating shaft, and a second rack connected to the buffer tank and meshing with the second gear for transmission.
[0016] Preferably, the anti-foam assembly includes a driving gear connected to the output end of the first motor, a rotating rod connected to the buffer tank, a follower gear connected to one end of the rotating rod and meshing with the driving gear, a mounting box connected to the buffer tank, a plurality of fan blades connected to one side of the mounting box through a fourth rotating shaft, bevel gears respectively connected to the fourth rotating shaft and the rotating rod and meshing with each other, and a blocking member connected to the mounting box;
[0017] The blocking member includes multiple filter screens connected to the installation box through round rods, H-shaped plates connected to both ends of the round rods, multiple groups of blocks connected to both sides of the installation box, an adjustment rod connected to the column through a first spring, and a protrusion connected to the adjustment rod and used to drive the H-shaped plate to rotate 180°.
[0018] Preferably, the first cleaning assembly comprises a first cleaning brush connected to the scraper through a second spring, hanging ears connected to both ends of the first cleaning brush, and a lifting plate connected to both sides of the buffer tank and used to drive the first cleaning brush to lift;
[0019] The clamping assembly includes a third motor connected to the scraper and an L-shaped pressing plate connected to the output end of the third motor.
[0020] Preferably, the second separation mechanism includes a third slag discharge component arranged on one side of the first separation mechanism and used to completely separate the waste slag and circulating water, a transmission component arranged on one side of the third slag discharge component and used to drive the third slag discharge component to work, and a second cleaning component arranged on the third slag discharge component and used to clean the third slag discharge component.
[0021] Preferably, the third slag discharge assembly includes a third channel connected to the end of the buffer tank, a plurality of fine filter plates connected in the third channel, a plurality of triangular blocks connected to the bottom of the third channel through a third spring and used to receive the fine filter plates, and a traction rod connected to one side of the fine filter plate.
[0022] Preferably, the transmission assembly includes a first traction plate and a second traction plate arranged on one side of the third channel, a second sprocket chain transmission member connected to the second traction plate, a belt transmission member connected to the rotating rod and used to synchronously drive the second sprocket chain transmission member to rotate, a mounting rod connected to the second sprocket chain transmission member and moving in the second traction plate, and an adjusting member connected to the mounting rod;
[0023] The regulating member comprises a mounting plate connected to the mounting rod, a first valve plate and a second valve plate connected to both ends of the mounting plate through a first torsion spring member and a second torsion spring member, respectively, an avoidance groove provided on the mounting plate, and an extrusion block connected to the outer wall of the third channel, wherein the first valve plate and the second valve plate are used to drive the traction rod;
[0024] The second cleaning assembly includes a second collecting box disposed at one side of the third channel and a second cleaning brush and a third cleaning brush connected to the third channel and the second collecting box respectively.
[0025] Beneficial effects of the present invention:
[0026] (1) In the present invention, a first separation mechanism is provided, and the first separation mechanism includes a first slag discharge component, a second slag discharge component, an anti-floating component, a first cleaning component and a pressing component, wherein the first slag discharge component pushes the waste slag forward from the middle position, and the second slag discharge component assists on both sides of the first slag discharge component to guide the waste slag accumulated on both sides to the middle position, and at the same time, the waste slag accumulation position is polished to ensure the smooth flow of waste slag and circulating water, thereby preventing the waste slag from staying at the edge for a long time, and accumulating and easily entering the transmission device, affecting the normal transmission of the transmission device, or even shutting down the device;
[0027] (2) In the present invention, a coarse filtering mechanism is provided, and the coarse filtering mechanism includes a diverter assembly and a filter assembly. The diverter assembly enables the filter assembly to discharge slag, thereby preventing some larger waste slag from flowing to the rear during the discharge process and affecting the operation of the first separation mechanism. At the same time, some larger waste slag is removed in time through the treatment of the coarse filtering mechanism, and the water flow is smoother, thereby shortening the filtering time.
[0028] (3) The present invention uses a second separation mechanism, which includes a transmission assembly, a third slag removal assembly, and a second cleaning assembly. The third slag removal assembly removes the waste slag collected by the first separation mechanism and then performs multiple filtrations, thereby improving the filtration effect, making the interior of the circulating water clean and reducing the scouring and wear on the water pump and pipelines.
[0029] (4) In the present invention, by setting a compression component in the first separation mechanism, the waste slag collected by the first slag discharge component can be compressed to a certain extent. After the waste slag is compressed, its volume becomes smaller, thereby reducing its obstruction to the water flow. On the other hand, the compressed waste slag forms a whole, which is conducive to collection and treatment. An anti-foam component is set to effectively prevent the influence of foam generated when the waste slag and water are mixed and transported. After the foam is generated, it continuously accumulates during the pushing process of the scraper, causing the foam to rise at the scraper position. At the same time, the foam will bring some fine waste slag. Therefore, the anti-foam component can suppress the rise of the foam on the one hand, and on the other hand, the broken foam causes some fine waste slag to float in the air, which is quickly sunk into the water flow by the anti-foam component.
[0030] In summary, the equipment has the advantages of excellent filtering effect, high filtering efficiency, and is beneficial to extending the life of the equipment. It is especially suitable for the field of automatic processing technology of waste chips in five-axis CNC machine tools. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0032] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0033] Figure 2 It is a structural diagram of the coarse filtration mechanism.
[0034] Figure 3 A schematic diagram of the structure of the filter component.
[0035] Figure 4 It is a structural schematic diagram of the first separation mechanism.
[0036] Figure 5 It is a schematic diagram of the structure of the first slag removal component.
[0037] Figure 6 Schematic diagram of the position of the second slag removal component.
[0038] Figure 7 Schematic diagram of the movement state of waste slag.
[0039] Figure 8 It is a schematic diagram of the structure of the second slag removal component.
[0040] Fig. 9 It is a schematic diagram of the structure of the first spring.
[0041] Fig.10Schematic diagram of the state to prevent waste slag from settling.
[0042] Fig.11 This is a schematic diagram of the structure of the anti-foam component.
[0043] Fig.12 Schematic diagram of the position of the fan blades.
[0044] Fig.13 Schematic diagram of the filter structure.
[0045] Fig.14 Schematic diagram of the working of the blocking member.
[0046] Fig.15 It is a schematic diagram of the structure of the first cleaning component.
[0047] Fig.16 It is a structural schematic diagram of the clamping assembly.
[0048] Fig.17 It is a structural schematic diagram of the second separation mechanism.
[0049] Fig.18 It is a schematic diagram of the structure of the transmission component.
[0050] Fig.19 It is a schematic diagram of the structure of the third slag removal component.
[0051] Fig. 20 Schematic diagram of the location of the triangle blocks.
[0052] Fig.21 Schematic diagram of the moving path of the fine filter plate.
[0053] Fig. 22 It is a schematic diagram of the structure of the adjusting part grabbing the traction rod.
[0054] Fig.23 Schematic diagram of the structure for loosening the traction rod for the adjustment part. DETAILED DESCRIPTION
[0055] The technical solutions in the embodiments of the present invention are clearly and completely described below in conjunction with the accompanying drawings.
[0056] Embodiment 1
[0057] like Figure 1 , Figure 4 and Figure 11-16 As shown, a five-axis CNC machine tool waste automatic processing device comprises:
[0058] A coarse filtering mechanism 1, which is disposed at the bottom of the chassis 100 and is used to collect waste residues and circulating water;
[0059] A first separation mechanism 2, which is arranged at one end of the coarse filtering mechanism 1 and is used to integrate smaller waste residues and initially separate them from the circulating water;
[0060] A second separation mechanism 3, which is disposed at one end of the first separation mechanism 2 and is used to quickly and completely separate the waste residue from the circulating water;
[0061] The first separation mechanism 2 includes a first slag discharge component 21 for receiving waste residue and circulating water after being processed by the coarse filtering mechanism 1, a second slag discharge component 22 arranged on the first slag discharge component 21 and used for cleaning the first slag discharge component 21 and assisting in slag discharge, an anti-foam component 23 arranged on the first slag discharge component 21 and used for preventing waste residue from overflowing with foam, a first cleaning component 24 arranged on the first slag discharge component 21 and used for cleaning the anti-foam component 23, and a pressing component 25 arranged on the first slag discharge component 21 and used for compacting the collected waste residue to reduce its volume for circulation of circulating water.
[0062] In this embodiment, a first separation mechanism 2 is provided, and the first separation mechanism 2 includes a first slag discharge component 21, a second slag discharge component 22, an anti-foam component 23, a first cleaning component 24 and a clamping component 25, wherein the first slag discharge component 21 is used to push the waste slag forward from the middle position, and at the same time, the second slag discharge component 22 assists on both sides of the first slag discharge component 21 to guide the waste slag accumulated on both sides to the middle position, and at the same time, the waste slag accumulation position is polished to ensure the smooth flow of waste slag and circulating water, thereby preventing the waste slag from staying at the edge for a long time, and accumulating and easily entering the transmission device, affecting the normal transmission of the transmission device, or even stopping the machine.
[0063] In detail, when the chassis 100 is working, a large amount of metal waste slag and water for cooling are generated. At this time, the waste slag is mixed with water and flows to the coarse filtration mechanism 1. The first separation is performed at the coarse filtration mechanism 1, and some larger waste slag is removed. Then the treated water and waste slag flow to the first separation mechanism 2, where the smaller waste slag is cooperatively processed by the first slag discharge component 21 and the second slag discharge component 22 to complete the aggregation and preliminary separation of water. Finally, the waste slag aggregated at the position of the second separation mechanism 3 is removed, and the fine waste slag is also completely separated from the circulating water after multiple filtrations.
[0064] Further, if Figure 1-3 As shown, the coarse filtering mechanism 1 includes a diversion component 11 for diverting the waste residue and circulating water discharged from the chassis 100 and a filtering component 12 arranged on the diversion component 11.
[0065] In this embodiment, a coarse filtering mechanism 1 is provided, and the coarse filtering mechanism 1 includes a diverter component 11 and a filter component 12. The diverter component 11 is provided so that the filter component 12 can perform slag discharge work to prevent some larger waste residues from flowing to the rear during the slag discharge process and affecting the work of the first separation mechanism 2. At the same time, through the processing of the coarse filtering mechanism 1, some larger waste residues are removed in time, the water flow is smoother, and the filtering time is shortened.
[0066] In detail, the mixture of waste residue and water first reaches the position of the diversion component 11, and is transmitted alternately in different directions under the action of the diversion component 11. Filter components 12 are provided in both directions. During the adjustment of the diversion component 11, the closed direction filter component 12 will be synchronously driven to clean the waste residue. Finally, the two directions converge together and flow to the first separation mechanism 2.
[0067] Further, if Figure 1-3 As shown, the flow splitter assembly 11 includes a receiving groove 111 disposed at the bottom of the chassis 100, a first channel 112 and a second channel 113 opened on the receiving groove 111, a first motor 115 connected to the receiving groove 111 and having a first rotating shaft 114 connected to the output end thereof, and a flow splitter plate 116 connected to the first rotating shaft 114 and used for controlling the opening and closing of the first channel 112 and the second channel 113;
[0068] The filter assembly 12 includes an opening 120 opened on the first channel 112 and the second channel 113, a second rotating shaft 121 connected to the opening 120, a sealing plate 122 and a filter plate 123 respectively connected to the second rotating shaft 121 and vertically arranged, a first gear 124 connected to the top of the second rotating shaft 121, a bow frame 126 connected to the first rotating shaft 114 and having first racks 125 connected at both ends, and a first collecting box 127 arranged below the opening 120, and the first gear 124 is meshed with the first rack 125 for transmission.
[0069] In this embodiment, a bow-shaped frame 126 having first racks 125 connected at both ends is provided to cooperate with the rotation of the diverter assembly 11, thereby triggering the corresponding filter assembly 12 to discharge material at the end of the rotation of the diverter plate 116, and controlling the corresponding filter assembly 12 to close at the initial stage of the rotation, so that the entire process is smoothly connected, and no large waste residue escapes the screening of the filter assembly 12, thereby ensuring the filtering effect of the coarse filtering mechanism 1.
[0070] In detail, when the first channel 112 is in an open state, the second channel 113 is blocked from closing by the diverter plate 116, and the filter assembly 12 corresponding to the first channel 112 is in a closed state to filter larger waste residues. Then, when the first motor 115 drives the first rotating shaft 114 to rotate 90°, the second channel 113 is slowly opened at the initial stage, and the first gear 124 drives the corresponding second rotating shaft 121 to rotate 90° under the drive of the first rack 125 at the end of the bow frame 126. At this time, the sealing plate 122 closes the opening 120 to filter the waste residues. The plate 123 reaches the specified position in the second channel 113, and then the filter assembly 12 corresponding to the second channel 113 quickly reaches the specified position to complete the closure and perform filtering. As the diverter plate 116 rotates, both sides are in a filtering state. When the diverter plate 116 is about to complete the rotation and the first channel 112 is about to close, the first rack 125 at the tail of the bow frame 126 drives the filter assembly 12 of the first channel 112 to rotate 90°, so that the sealing plate 122 opens the opening 120, and the filter plate 123 pushes the waste residue into the first collection box 127.
[0071] It should be noted that the ends of the diverter plate 116 and the filter plate 123 are tightly fitted to the inner wall of the receiving groove 111 , and a sealing rubber ring is provided on the edge of the sealing plate 122 .
[0072] Further, if Figure 4-6 and Figure 15-16 As shown, the first slag removal component 21 includes a buffer groove 211 connected to one end of the receiving groove 111, two first sprocket chain transmission members 212 respectively connected to the inner walls on both sides of the buffer groove 211, a second motor 213 connected to the buffer groove 211 and connected to the first sprocket chain transmission member 212, a plurality of scrapers 214 connected to the first sprocket chain transmission member 212, and through holes 215 opened on the scrapers 214.
[0073] In this embodiment, the through hole 215 on the scraper 214 ensures that water can pass through the scraper 214 during the pushing process, preventing the water from always flowing to both sides and taking away some waste residue when the flow rate is high.
[0074] In detail, the waste residue and water after coarse filtration flow into the groove at the bottom of the buffer tank 211. At this time, the water flow speed is relatively small. Then, driven by the second motor 213, the first sprocket chain transmission member 212 starts to rotate, and the multiple scrapers 214 installed on the first sprocket chain transmission member 212 start to push the waste residue in the water to move, while promoting the water to flow forward.
[0075] It should be noted that the positions of the through holes 215 arranged on two adjacent scrapers 214 are different, so as to prevent the situation that the fine waste residue always stays on the track of the through hole 215 and cannot be removed.
[0076] Further, if Figure 4-10 As shown, the second slag removal assembly 22 includes a plurality of groups of columns 221 symmetrically connected to the first sprocket chain transmission members 212 on both sides, a third rotating shaft 222 connected to the columns 221, a propeller 223 connected to the bottom of the third rotating shaft 222, a cleaning wheel 224 connected to the bottom of the propeller 223, a guide plate 225 connected to the column 221 and inclined, a second gear 226 connected to the top of the third rotating shaft 222, and a second rack 227 connected to the buffer tank 211 and meshing with the second gear 226 for transmission.
[0077] In this embodiment, a second slag discharge component 22 is provided on both sides of the first slag discharge component 21 to assist, so as to guide the waste slag accumulated on both sides to the middle position, and at the same time, the waste slag accumulation position is polished to ensure the smooth flow of waste slag and circulating water, thereby preventing the waste slag from staying at the edge for a long time. After accumulation, it is easy to enter the transmission device, affecting the normal transmission of the transmission device, or even causing shutdown problems.
[0078] In detail, multiple groups of second slag discharge components 22 move forward with the first sprocket chain transmission member 212. During the process, the column 221 drives the second gear 226 to move and engage with the second rack 227 on the buffer groove 211. The second gear 226 drives the third rotating shaft 222 to rotate, and the third rotating shaft 222 then drives the propeller 223 and the cleaning wheel 224 to rotate. At this time, the cleaning wheel 224 sweeps out the fine waste residue in the corner by rotation and grinds the bottom of the buffer groove 211. At the same time, the propeller 223 generates an upward water flow to reduce the speed at which the waste residue falls and settles. Finally, with the inclined guide plate 225, the water flow is guided while the waste residue is driven to move to the middle position so that it no longer settles at the edge.
[0079] It should be noted that the cleaning wheel 224 is made of rubber, has a grinding sheet at the bottom, and has bristles around it.
[0080] Further, if Figure 4 and Figure 11-14 As shown, the anti-floating foam assembly 23 includes a driving gear 231 connected to the output end of the first motor 115, a rotating rod 232 connected to the buffer groove 211, a follower gear 233 connected to one end of the rotating rod 232 and meshing with the driving gear 231, a mounting box 234 connected to the buffer groove 211, a plurality of fan blades 236 connected to one side of the mounting box 234 through a fourth rotating shaft 235, bevel gears 237 respectively connected to the fourth rotating shaft 235 and the rotating rod 232 and meshing with each other, and a blocking member 238 connected to the mounting box 234;
[0081] The blocking member 238 includes a plurality of filters 2382 connected to the installation box 234 via round rods 2381, an H-shaped plate 2383 connected to both ends of the round rods 2381, a plurality of groups of blocks 2384 connected to both sides of the installation box 234, an adjusting rod 2386 connected to the column 221 via a first spring 2385, and a protrusion 2387 connected to the adjusting rod 2386 and used to drive the H-shaped plate 2383 to rotate 180°.
[0082] In this embodiment, the anti-foam component 23 is provided to effectively prevent the influence of foam generated when the waste residue and water are mixed and transported. After the foam is generated, it is continuously accumulated during the pushing process of the scraper 214, so that the foam rises at the position of the scraper 214. At the same time, the foam will bring some fine waste residue. Therefore, the anti-foam component 23 is used to suppress the rise of the foam on the one hand, and on the other hand, the broken foam causes some fine waste residue to float in the air, which is quickly sunk into the water flow by the anti-foam component 23.
[0083] In detail, first, a plurality of filter screens 2382 connected by round rods 2381 are provided at the bottom of the installation box 234 arranged on the buffer tank 211. When the foam reaches the position of the filter screen 2382, it will automatically break, effectively limiting the height of the foam. Then, driven by the first motor 115, the driving gear 231 drives the follower gear 233 meshed therewith to rotate. The follower gear 233 drives the fourth rotating shaft 235 connected to the fan blade 236 to rotate through the rotating rod 232 and the bevel gear 237. Then, by means of air blowing, some fine waste residues generated by the foam breaking are blown downward through the plurality of filter screens 2382, so that they sink quickly into the water flow. When the column 221 moves, the first filter screen 2382 is used to filter the foam. The adjusting rod 2386 connected to the column 221 by the spring 2385 contacts the stoppers 2384 connected to the two sides of the installation box 234. At this time, the protrusion 2387 connected to the adjusting rod 2386 is inserted into one side of the H-type plate 2383. As the column 221 moves, the adjusting rod 2386 contracts forward and downward, and then drives the H-type plate 2383 to rotate through the protrusion 2387. When the adjusting rod 2386 moves upward and separates from the stoppers 2384, the H-type plate 2383 rotates 180°, driving the round rod 2381 and the filter screen 2382 to complete the flipping, so that the first cleaning component 24 can periodically clean both sides of the filter screen 2382 to remove the sticky waste residue.
[0084] It should be noted that a damper is provided between the round rod 2381 and the installation box 234 to prevent the filter screen 2382 from automatically turning over.
[0085] Further, if Figure 7 and Figure 15-16As shown, the first cleaning assembly 24 includes a first cleaning brush 242 connected to the scraper 214 through a second spring 241, hanging ears 243 connected to both ends of the first cleaning brush 242, and a lifting plate 244 connected to both sides of the buffer tank 211 and used to drive the first cleaning brush 242 to lift up;
[0086] The pressing assembly 25 includes a third motor 251 connected to the scraper 214 and an L-shaped pressing plate 252 connected to the output end of the third motor 251 .
[0087] In this embodiment, by providing a compression component 25, the waste slag collected by the first slag discharge component 21 can be compressed to a certain extent. After the waste slag is compressed, its volume becomes smaller, thereby reducing its obstruction to the water flow. On the other hand, the compressed waste slag forms a whole, which is convenient for collection and treatment.
[0088] In detail, when the scraper 214 moves to the bottom of the buffer groove 211, as the scraper 214 moves, the ears 243 at both ends of the first cleaning brush 242 contact the lifting plates 244 on both sides of the buffer groove 211, so that the first cleaning brush 242 is lifted and contacts the filter screen 2382, and is reset under the action of the second spring 241 at the end. At the end of the work, the scraper 214 has a large amount of waste residue at the front end, which directly enters the second separation mechanism 3 and easily affects the water flow rate, and then drives the L-shaped pressure plate 252 to rotate through the third motor 251. Under the action of the L-shaped pressure plate 252 and the scraper 214, the waste residue at the front end is initially compressed and gathered, the volume is reduced, and finally is pushed into the second separation mechanism 3.
[0089] It should be noted that there is a certain distance between the first slag removal component 21 and the second slag removal component 22, so that the second slag removal component 22 will drive the filter 2382 to complete the flipping only after the first cleaning component completes the cleaning of the filter 2382.
[0090] Further, if Figure 1 and Fig.17 As shown, the second separation mechanism 3 includes a third slag discharge component 31 arranged on one side of the first separation mechanism 2 and used to completely separate the waste slag and circulating water, a transmission component 32 arranged on one side of the third slag discharge component 31 and used to drive the third slag discharge component 31 to work, and a second cleaning component 33 arranged on the third slag discharge component 31 and used to clean the third slag discharge component 31.
[0091] It is worth mentioning here that the second separation mechanism 3 includes a transmission component 32, a third slag removal component 31 and a second cleaning component 33, wherein the third slag removal component 31 removes the waste slag collected by the first separation mechanism 2 and then performs multiple filtrations, thereby improving the filtration effect, making the interior of the circulating water clean and reducing the scouring and wear on the water pump and pipes.
[0092] In detail, the waste residue and water aggregated by the first separation mechanism 2 enter the second separation mechanism 3 together, and are first subjected to more detailed multiple filtrations in the third slag discharge component 31 , and the waste residue is removed by the transmission component 32 and the second cleaning component 33 .
[0093] Further, if Fig.17 and Figure 19-20 As shown, the third slag discharge assembly 31 includes a third channel 311 connected to the end of the buffer tank 211, a plurality of fine filter plates 312 connected in the third channel 311, a plurality of triangular blocks 314 connected to the bottom of the third channel 311 through third springs 313 and used to receive the fine filter plates 312, and a traction rod 315 connected to one side of the fine filter plates 312.
[0094] In this embodiment, multiple fine filter plates 312 connected to the third channel 311 are provided to perform multiple filtrations, thereby improving the filtration effect and preventing tiny waste residues from mixing into the circulating water, thereby making the circulating water cleaner.
[0095] In detail, first, the waste residue and water aggregated by the first separation mechanism 2 enter into the third channel 311 together, and are filtered layer by layer under the action of multiple fine filter plates 312. When the fine filter plate 312 located at the top completes the filtering of the waste residue by a group of scrapers 214, it is transferred and cleaned through the transmission assembly 32.
[0096] Embodiment 2
[0097] like Figure 17-23 As shown, the components identical or corresponding to those in the first embodiment are marked with the corresponding reference numerals in the first embodiment. For the sake of simplicity, only the differences from the first embodiment are described below. The second embodiment differs from the first embodiment in that:
[0098] Further, if Figure 17-23 As shown, the transmission assembly 32 includes a first traction plate 321 and a second traction plate 322 arranged at one side of the third channel 311, a second sprocket chain transmission member 323 connected to the second traction plate 322, a belt transmission member 324 connected to the rotating rod 232 and used to synchronously drive the second sprocket chain transmission member 323 to rotate, a mounting rod 325 connected to the second sprocket chain transmission member 323 and moving in the second traction plate 322, and an adjusting member 326 connected to the mounting rod 325;
[0099] The adjusting member 326 includes a mounting plate 3261 connected to the mounting rod 325, a first valve plate 3264 and a second valve plate 3265 connected to both ends of the mounting plate 3261 through a first torsion spring 3262 and a second torsion spring 3263, respectively, an avoidance groove 3266 provided on the mounting plate 3261, and an extrusion block 3267 connected to the outer wall of the third channel 311, wherein the first valve plate 3264 and the second valve plate 3265 are used to drive the traction rod 315;
[0100] The second cleaning assembly 33 includes a second collecting box 331 disposed at one side of the third channel 311 and a second cleaning brush 332 and a third cleaning brush 333 connected to the third channel 311 and the second collecting box 331 respectively.
[0101] It is worth mentioning that by setting up the transmission component 32, when driving multiple fine filter plates 312 to be cleaned in sequence, the cleaned fine filter plates 312 can be filled upward from the bottom, thereby ensuring that each fine filter plate 312 can be cleaned, ensuring the filtering effect.
[0102] In detail, when a cleaned fine filter plate 312 is filled from the bottom to the top by the adjusting member 326, the uppermost fine filter plate 312 is lifted, and then the rotating rod 232 drives the second sprocket chain transmission member 323 on the second traction plate 322 to continue to rotate under the drive of the belt transmission member 324, and the second sprocket chain transmission member 323 drives the installation rod 325 moving in the second traction plate 322 to move, thereby driving the adjusting member 326 connected to the installation rod 325 to move, and then the adjusting member 326 is moved from the filter inlet plate One side of the traction rod 315 moves laterally. Due to the action of the first torsion spring 3262, the first valve plate 3264 contracts inwardly so that the traction rod 315 enters the inside of the adjusting member 326. Then the adjusting member 326 moves the fine filter plate 312 to the second traction plate 322 and moves together with the guidance of the second traction plate 322. When it moves to the bottom, the filter inlet plate starts to move laterally and removes the waste water under the joint action of the second cleaning brush 332 and the third cleaning brush 333 connected to the third channel 311 and the second collection box 331 respectively. The slag is discharged into the second collecting box 331 and the cleaning work is completed. Then it moves upward into the third channel 311 and lifts up the multiple fine filter plates 312. During the process, the cleaned fine filter plates 312 move upward under the drive of the adjusting member 326, and the two sides contact and squeeze the triangular blocks 314 to make the third spring 313 contract. When the fine filter plates 312 move into the third channel 311, the third spring 313 relaxes and drives the triangular blocks 314 to hold the fine filter plates 312 against and fix them. At the same time, the squeezing member 314 connected to the outer wall of the third channel 311 The pressing block 3267 contacts the second valve plate 3265 through the avoidance groove 3266 provided on the mounting plate 3261. As the adjusting member 326 moves upward, the second valve plate 3265 is opened. During the process, the second valve plate 3265 is no longer in contact with the traction rod 315. After the adjusting member 326 rises to a position above the traction rod 315 when the bottom of the first valve plate 3264 is higher than the traction rod 315, it starts to move laterally. The adjusting member 326 is separated from the traction rod 315 to complete the installation. The second valve plate 3265 is separated from the squeezing block 3267 and reset, and then the above process is repeated.
[0103] It should be noted that after the top fine filter plate 312 is lifted, the third channels 311 on both sides thereof are provided with inclined surfaces to facilitate water collection. The first torsion spring member 3262 enables the first valve plate 3264 to rotate inward only in a vertical state, and the second torsion spring member 3263 enables the second valve plate 3265 to rotate downward only. At the same time, due to the large elastic force of the second torsion spring member 3263, the weight of the multiple fine filter plates 312 cannot cause it to deform, and the circulating water is collected after flowing out of the third channel 311.
[0104] Working process:
[0105] When the chassis 100 is working, a large amount of metal waste slag and water for cooling are generated. At this time, the waste slag is mixed with water and flows to the coarse filtering mechanism 1. The mixture of waste slag and water first reaches the position of the diverter component 11, and is alternately transmitted in different directions under the action of the diverter component 11. Filter components 12 are provided in both directions. During the adjustment of the diverter component 11, the closed direction filter component 12 will be synchronously driven to clean the waste slag. The first separation is carried out at the coarse filtering mechanism 1, and some larger waste slag is removed. Finally, the two directions converge and flow to the first separation mechanism 2, where the smaller waste slag is cooperatively processed by the first slag discharge component 21 and the second slag discharge component 22 to complete the initial separation of aggregation and water, and pass through the anti-foam component 23. In order to effectively prevent the influence of foam generated when waste residue and water are mixed and transmitted, the first cleaning component 24 periodically cleans the anti-foam component 23 to remove the adhered waste residue. The pressing component 25 allows the waste residue collected by the first slag discharge component 21 to be compressed to a certain extent. After the waste residue is compressed, its volume becomes smaller, thereby reducing its obstruction to the water flow. On the other hand, the compressed waste residue forms a whole, which is conducive to collection and processing. Finally, the waste residue aggregated at the position of the second separation mechanism 3 is removed, and the fine waste residue is completely separated from the circulating water after multiple filtrations. Under the joint action of the transmission component 32 and the second cleaning component 33, the multiple fine filter plates 312 are continuously cleaned in sequence, and finally the pure circulating water falls from the bottom of the third slag discharge component 31 to be collected and reused.
[0106] In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by the terms "front and back", "left and right", etc. are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or component referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the invention.
[0107] Of course, in the present technical solution, those skilled in the art should understand that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, while in another embodiment, the number of the element may be multiple, and the term "one" should not be understood as a limitation on the quantity.
[0108] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art under the technical guidance of the present invention should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
Claims
1. A five-axis CNC machine tool waste automatic processing equipment, characterized in that: include: A coarse filtering mechanism, which is arranged at the bottom of the chassis and is used to collect waste residues and circulating water; A first separation mechanism, which is arranged at one end of the coarse filtering mechanism and is used to integrate smaller waste residues and initially separate them from the circulating water; A second separation mechanism, which is disposed at one end of the first separation mechanism and is used to quickly and completely separate the waste residue from the circulating water; The first separation mechanism includes a first slag discharge component for receiving waste residue and circulating water after being processed by the coarse filtering mechanism, a second slag discharge component provided on the first slag discharge component and used for cleaning the first slag discharge component and assisting in slag discharge, an anti-foam component provided on the first slag discharge component and used for preventing waste residue from overflowing with foam, a first cleaning component provided on the first slag discharge component and used for cleaning the anti-foam component, and a pressing component provided on the first slag discharge component and used for compacting the collected waste residue to reduce its volume for circulation of circulating water; The coarse filtering mechanism comprises a flow diversion component for diverting the waste residue and circulating water discharged from the chassis and a filtering component arranged on the flow diversion component; The flow splitter assembly includes a receiving groove arranged at the bottom of the chassis, a first channel and a second channel opened on the receiving groove, a first motor connected to the receiving groove and having a first rotating shaft connected to the output end, and a flow splitter plate connected to the first rotating shaft and used for controlling the opening and closing of the first channel and the second channel; The filter assembly includes openings on the first channel and the second channel, a second rotating shaft connected to the opening, a sealing plate and a filter plate respectively connected to the second rotating shaft and vertically arranged, a first gear connected to the top of the second rotating shaft, a bow-shaped frame connected to the first rotating shaft and having first racks connected at both ends, and a first collecting box arranged below the opening, and the first gear is meshed with the first rack for transmission.
2. The automatic waste chip processing equipment for five-axis CNC machine tools according to claim 1 is characterized in that: The first slag discharge assembly includes a buffer tank connected to one end of the receiving tank, two first sprocket chain transmission members respectively connected to the inner walls on both sides of the buffer tank, a second motor connected to the buffer tank and connected to the first sprocket chain transmission member, a plurality of scrapers connected to the first sprocket chain transmission member, and through holes opened on the scrapers.
3. The automatic waste chip processing equipment for five-axis CNC machine tools according to claim 2 is characterized in that: The second slag removal assembly includes multiple groups of columns symmetrically connected to the first sprocket chain transmission members on both sides, a third rotating shaft connected to the columns, a propeller connected to the bottom of the third rotating shaft, a cleaning wheel connected to the bottom of the propeller, a guide plate connected to the columns and inclined, a second gear connected to the top of the third rotating shaft, and a second rack connected to the buffer tank and meshing with the second gear for transmission.
4. The automatic waste chip processing equipment for five-axis CNC machine tools according to claim 3 is characterized in that: The anti-floating foam assembly includes a driving gear connected to the output end of the first motor, a rotating rod connected to the buffer tank, a follower gear connected to one end of the rotating rod and meshing with the driving gear, a mounting box connected to the buffer tank, a plurality of fan blades connected to one side of the mounting box through a fourth rotating shaft, bevel gears respectively connected to the fourth rotating shaft and the rotating rod and meshing with each other, and a blocking member connected to the mounting box; The blocking member includes multiple filter screens connected to the installation box through round rods, H-shaped plates connected to both ends of the round rods, multiple groups of blocks connected to both sides of the installation box, an adjustment rod connected to the column through a first spring, and a protrusion connected to the adjustment rod and used to drive the H-shaped plate to rotate 180°.
5. The automatic waste chip processing equipment for five-axis CNC machine tools according to claim 4 is characterized in that: The first cleaning assembly includes a first cleaning brush connected to the scraper through a second spring, hanging ears connected to both ends of the first cleaning brush, and a lifting plate connected to both sides of the buffer tank and used to drive the first cleaning brush to lift; The clamping assembly includes a third motor connected to the scraper and an L-shaped pressing plate connected to the output end of the third motor.
6. The automatic waste chip processing equipment for five-axis CNC machine tools according to claim 5 is characterized in that: The second separation mechanism includes a third slag discharge component arranged on one side of the first separation mechanism and used to completely separate the waste slag and circulating water, a transmission component arranged on one side of the third slag discharge component and used to drive the third slag discharge component to work, and a second cleaning component arranged on the third slag discharge component and used to clean the third slag discharge component.
7. The automatic waste chip processing equipment for five-axis CNC machine tools according to claim 6 is characterized in that: The third slag discharge assembly includes a third channel connected to the end of the buffer tank, a plurality of fine filter plates connected in the third channel, a plurality of triangular blocks connected to the bottom of the third channel through a third spring and used to receive the fine filter plates, and a traction rod connected to one side of the fine filter plates.
8. The automatic waste chip processing equipment for five-axis CNC machine tools according to claim 7 is characterized in that: The transmission assembly includes a first traction plate and a second traction plate arranged on one side of the third channel, a second sprocket chain transmission member connected to the second traction plate, a belt transmission member connected to the rotating rod and used to synchronously drive the second sprocket chain transmission member to rotate, a mounting rod connected to the second sprocket chain transmission member and moving in the second traction plate, and an adjusting member connected to the mounting rod; The regulating member comprises a mounting plate connected to the mounting rod, a first valve plate and a second valve plate connected to both ends of the mounting plate through a first torsion spring member and a second torsion spring member, respectively, an avoidance groove provided on the mounting plate, and an extrusion block connected to the outer wall of the third channel, wherein the first valve plate and the second valve plate are used to drive the traction rod; The second cleaning assembly includes a second collecting box disposed at one side of the third channel and a second cleaning brush and a third cleaning brush connected to the third channel and the second collecting box respectively.
Citation Information
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