Heavy metal removal device for municipal sludge treatment

By designing a municipal sludge treatment device, a servo motor is used to drive the gear-driven fan blades to filter water from the sludge, solving the problem of the cumbersome process of purifying heavy metals in municipal sludge, improving purification efficiency and saving manpower and resources.

CN117886500BActive Publication Date: 2025-12-12JIANGSU SUANENG ENERGY-SAVING BUILDING MATERIALS TECH CO LTD
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Patent Information

Application Number
CN202410079298.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-01-19
Publication Date
2025-12-12
Estimated Expiration
2044-01-19

AI Technical Summary

Technical Problem

Existing technologies for purifying heavy metals from municipal sludge are cumbersome, time-consuming, and labor-intensive.

Method used

A heavy metal removal treatment device for municipal sludge treatment was designed, including a support frame, a funnel, a dewatering mechanism and a filtration system. The device uses a servo motor to drive gear transmission, which in turn drives the fan blades to rotate, thereby filtering water from the sludge and separating impurities through a screen, thus simplifying the purification process.

Benefits of technology

It effectively isolates debris such as tree branches, simplifies the sludge sedimentation process, saves time and manpower, and improves purification efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application provides a heavy metal removal treatment device for municipal sludge treatment, and belongs to the technical field of heavy metal removal. The device comprises a support, a hopper is fixedly connected to the top of the support, a first shell is fixedly installed at the top of the hopper, a second shell is fixedly installed at the top of the first shell, a drain pipe is fixedly installed on one side of the first shell, a dewatering mechanism is arranged at the top of the second shell, and the dewatering mechanism comprises a reverse hopper, a filter pipe, a top plate, a top cover, a side plate, a servo motor, a first gear, a second gear and a third gear. Compared with the prior art, the device has the following beneficial effects: the first fan blade is arranged, the water in the sludge is discharged through the screen mesh through cooperation of the first fan blade and the second fan blade, the complicated process of treating the heavy metal after sludge precipitation is omitted, and a large amount of time, manpower and material resources are saved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of heavy metal removal, and particularly relates to a heavy metal removal treatment device for municipal sludge treatment. BACKGROUND

[0002] City sewage contains a large amount of COD, NH3-N, heavy metals and other pollution components. It is particularly important to treat sewage containing heavy metal ions. The present application is a heavy metal treatment device for city sewage.

[0003] Patent No. CN210559952U provides a heavy metal treatment device for city sewage, which comprises a treatment box, a stirring shaft is installed inside the treatment box, a second filter screen is installed inside the treatment box above the microbial adsorption layer, a first filter screen is installed inside the treatment box above the second filter screen, an installation plate is installed inside the treatment box above the liquid outlet, activated carbon is filled inside the liquid outlet, a circulating pump is placed on one side of the treatment box, a neutralization tank is placed on one side of the circulating pump, an electronic pH meter is installed on the inner wall of the neutralization tank, and a second motor is installed above the neutralization tank. The present application is provided with a treatment box, a first motor, a microbial adsorption layer, an installation plate, activated carbon, a first filter screen, a second filter screen, a neutralization tank, a controller, an electronic pH meter and a second motor structure, which solves the problems of lack of heavy metal treatment mechanism and lack of acid-base neutralization treatment mechanism.

[0004] In the prior art, when treating sludge containing heavy metals, the sludge needs to be precipitated, and the water and the sludge are separated for purification treatment, which is too cumbersome and consumes a lot of material and time.

[0005] Therefore, the present application provides a heavy metal removal treatment device for municipal sludge treatment to meet the needs. SUMMARY

[0006] The technical problem to be solved by the present application is to provide a heavy metal removal treatment device for municipal sludge treatment to solve the problem of cumbersome purification process of existing sludge containing heavy metals.

[0007] The technical problem to be solved by the present application is to provide a heavy metal removal treatment device for municipal sludge treatment to solve the problem of cumbersome purification process of existing sludge containing heavy metals.

[0008] To solve the above technical problems, the present application provides the following technical scheme:

[0009] A kind of heavy metal removal treatment device for municipal sludge treatment, it is characterized in that, including support: the top of the support is fixedly connected with funnel, the top of the funnel is fixedly installed with first shell, the top of the first shell is fixedly installed with second shell, the side of the first shell is fixedly installed with drain pipe, the top of the second shell is provided with dehydration mechanism;

[0010] Dehydration mechanism, the dehydration mechanism includes inverted bucket, filter tube, top plate, top cover, side plate, servo motor, first gear, second gear and third gear, the top of the inverted bucket is fixedly installed, the side of the inverted bucket is fixedly installed with filter tube, the side of the inverted bucket is fixedly connected with top plate, the top of the top plate is fixedly installed with top cover, the side of the top cover is fixedly installed with side plate, the side of the side plate is fixedly installed with servo motor, the side of the servo motor is keyed with first gear, the side of the first gear is meshingly driven with second gear, the other side of the first gear is meshingly driven with third gear.

[0011] As a preferred scheme, the dehydration mechanism further includes first shaft, second shaft, first fan blade, second fan blade and screen, the first shaft is fixedly sleeved on the side of the second gear, the side of the first shaft movably sleeved with the second shaft, the bottom of the second shaft is fixedly installed with the first fan blade, the side of the first fan blade movably connected with the second fan blade, the side of the second fan blade is fixedly installed with screen.

[0012] As a preferred scheme, the dehydration mechanism further includes first rotary disc, second rotary disc, handle, sealing ring and sliding slot, the first rotary disc is movably installed at the bottom of the first shaft, the bottom of the first rotary disc movably installed with the second rotary disc, the side of the first rotary disc is fixedly connected with handle, the handle is movably installed in the inside of sealing ring, the side of the sealing ring is provided with sliding slot.

[0013] As a preferred scheme, the servo motor is fixedly installed in the inside of the top cover, and the first shaft is movably installed at the bottom of the top cover.

[0014] As a preferred scheme, the third gear is fixedly installed at the top of the second shaft, the first fan blade is fully adapted to the second fan blade, and the first fan blade is movably connected to the side of the first shaft.

[0015] As a preferred scheme, the screen is composed of coarse mesh gauze and fine mesh gauze arrangement, the gauze is arranged to form a screen in the order of coarse gauze, fine gauze and coarse gauze, and the gauze wire is made of alloy steel material.

[0016] As a preferred scheme, the sealing ring is fixedly installed at the top of the funnel, the second rotary disc is fixedly installed at the bottom of the sealing ring, and the first rotary disc is movably installed at the top of the sealing ring.

[0017] As a preferred scheme, the outer surface side of the second shell is fixedly installed with a material leakage rod, the funnel comprises an upper pipe discharge cavity and a lower pipe discharge cavity, a filter plate is fixedly installed in the inner cavity of the funnel, the outer surface side of the first shell is installed with a through pipe, and the outer side of the through pipe is matched with a drain pipe.

[0018] Compared with the prior art, the present application has at least the following beneficial effects:

[0019] The heavy metal removal treatment device for municipal sludge treatment can block branches and other sundries from the sludge when the sludge is poured into the second shell, so that the branches are prevented from entering the inside of the second shell and affecting the subsequent heavy metal treatment.

[0020] The heavy metal removal treatment device for municipal sludge treatment can remove water in the sludge through the screen mesh by the cooperation of the first fan blade and the second fan blade, so that the cumbersome process of treating the heavy metal after the sludge is deposited is omitted, and a large amount of time, manpower and material resources are saved. BRIEF DESCRIPTION OF DRAWINGS

[0021] The accompanying drawings, which are incorporated herein and constitute part of the specification, illustrate embodiments of the present disclosure and, together with the description, further serve to explain the principles of the present disclosure and to enable a person skilled in the relevant art to implement and use the present disclosure.

[0022] Figure 1 It is a main body structure schematic view of a heavy metal removal treatment device for municipal sludge treatment;

[0023] Figure 2 It is a main body structure sectional view of a heavy metal removal treatment device for municipal sludge treatment;

[0024] Figure 3 It is a main body structure schematic view of a dehydration mechanism of a heavy metal removal treatment device for municipal sludge treatment;

[0025] Figure 4 It is a schematic view of the appearance principle of a dehydration mechanism of a heavy metal removal treatment device for municipal sludge treatment;

[0026] Figure 5 It is a schematic view of the appearance local structure of a dehydration mechanism of a heavy metal removal treatment device for municipal sludge treatment;

[0027] Figure 6 It is a schematic view of the inner cavity local structure of a dehydration mechanism of a heavy metal removal treatment device for municipal sludge treatment;

[0028] Figure 7 It is a schematic view of the rotating disc structure of a dehydration mechanism of a heavy metal removal treatment device for municipal sludge treatment;

[0029] Figure 8 Dehydration mechanism of heavy metal removal treatment device for municipal sludge treatment Figure 2 A local enlarged schematic view at the middle A.

[0030] 1, support; 2, funnel; 3, first shell; 4, second shell; 5, drain pipe; 6, dehydration mechanism; 601, inverted hopper; 602, filter tube; 603, top plate; 604, top cover; 605, side plate; 606, servo motor; 607, first gear; 608, second gear; 609, first rotating shaft; 610, second rotating shaft; 611, third gear; 612, first fan blade; 613, second fan blade; 614, screen; 615, first rotating disc; 616, second rotating disc; 617, handle; 618, sealing ring; 619, chute; 7, shaft tube; 8, material leakage rod; 9, through pipe; 10, upper pipe discharge cavity; 11, lower pipe discharge cavity; 12, filter plate.

[0031] As shown in the drawings, in order to clearly realize the structure of the embodiments of the present application, specific structures and devices are marked in the drawings, but this is only for the need of illustration, and is not intended to limit the present application in the specific structures, devices and environments, and those skilled in the art can adjust or modify these devices and environments according to specific needs, and the adjustment or modification still includes in the scope of the appended claims. DETAILED DESCRIPTION

[0032] The heavy metal removal treatment device for municipal sludge treatment provided by the present application is described in detail below in combination with the drawings and specific embodiments. It should be noted that in order to make the embodiments more detailed, the following embodiments are the best and preferred embodiments, and other alternative ways can also be used by those skilled in the art to implement some known technologies; and the drawings are only used to more specifically describe the embodiments, and are not intended to specifically limit the present application.

[0033] It should be noted that in the specification, "one embodiment", "embodiment", "exemplary embodiment", "some embodiments" and the like indicate that the described embodiments can include specific features, structures or characteristics, but not necessarily every embodiment includes the specific features, structures or characteristics. In addition, when a specific feature, structure or characteristic is described in combination with an embodiment, it should be within the knowledge of those skilled in the art to realize this feature, structure or characteristic in combination with other embodiments (whether or not explicitly described).

[0034] In general, terminology can be understood at least in part from usage in context. For example, the term "one or more" as used herein, depending at least in part upon context, can be used to describe any feature, structure, or characteristic in a singular sense or can be used to describe combinations of features, structures or characteristics in a plural sense. Additionally, the term "based on" can be understood as not necessarily being confined to only those factors recited but is instead intended to mean at least based on a combination of those factors, some of which have been described, and which are readily identifiable by those of ordinary skill in the art.

[0035] It will be understood that the terms "on," "over," and "above," in the present disclosure, are to be interpreted in the broadest possible way consistent with the context. Consequently, "on," "over," and "above" should be understood not only to overlie something but also to also include the meanings of intervening therebetween being present or absent, and "over" or "above" should be understood not only to be above something but also to also include the meanings of intervening therebetween being present or absent.

[0036] In addition, spatially relative terms, such as "beneath", "below", "lower", "above", "upper" and the like, can be used herein for ease of description to describe one element's or feature's relationship to another element(s) or feature(s) as illustrated in the figures. The spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientations depicted in the figures. The devices can be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.

[0037] As shown in the drawings, Figure 1 - Figure 5 An embodiment of the present application provides a heavy metal removal treatment device for municipal sludge treatment, characterized in that the device comprises a support 1: the top of the support 1 is fixedly connected with a funnel 2, the top of the funnel 2 is fixedly installed with a first shell 3, the top of the first shell 3 is fixedly installed with a second shell 4, one side of the first shell 3 is fixedly installed with a drain pipe 5, and the top of the second shell 4 is provided with a dewatering mechanism 6.

[0038] The dewatering mechanism 6 comprises a hopper 601, a filter pipe 602, a top plate 603, a top cover 604, a side plate 605, a servo motor 606, a first gear 607, a second gear 608 and a third gear 611, the hopper 601 is fixedly installed at the top of the second shell 4, one side of the hopper 601 is fixedly installed with the filter pipe 602, one side of the hopper 601 is fixedly connected with the top plate 603, the top of the top plate 603 is fixedly installed with the top cover 604, one side of the top cover 604 is fixedly installed with the side plate 605, one side of the side plate 605 is fixedly installed with the servo motor 606, one side of the servo motor 606 is journally connected with the first gear 607, one side of the first gear 607 is in meshing transmission with the second gear 608, and the other side of the first gear 607 is in meshing transmission with the third gear 611.

[0039] The dewatering mechanism 6 further comprises a first rotating shaft 609, a second rotating shaft 610, a first fan blade 612, a second fan blade 613 and a screen 614, the first rotating shaft 609 is fixedly sleeved on one side of the second gear 608, one side of the first rotating shaft 609 is movably sleeved with the second rotating shaft 610, the bottom of the second rotating shaft 610 is fixedly installed with the first fan blade 612, one side of the first fan blade 612 is movably connected with the second fan blade 613, and one side of the second fan blade 613 is fixedly installed with the screen 614.

[0040] The dewatering mechanism 6 further comprises a first rotating disc 615, a second rotating disc 616, a handle 617, a sealing ring 618 and a sliding groove 619, the first rotating disc 615 is movably installed at the bottom of the first rotating shaft 609, the bottom of the first rotating disc 615 is movably installed with the second rotating disc 616, one side of the first rotating disc 615 is fixedly connected with the handle 617, the handle 617 is movably installed in the sealing ring 618, and one side of the sealing ring 618 is provided with the sliding groove 619.

[0041] The servo motor 606 is fixedly installed in the inside of the top cover 604, and the first rotating shaft 609 is movably installed at the bottom of the top cover 604.

[0042] The third gear 611 is fixedly installed at the top of the second rotating shaft 610, the first fan blade 612 is fully adapted to the second fan blade 613, and the first fan blade 612 is movably connected on one side of the first rotating shaft 609.

[0043] The screen 614 is composed of coarse mesh gauze and fine mesh gauze, the gauze is arranged in the order of coarse mesh gauze, fine mesh gauze and coarse mesh gauze to form the screen 614, and the gauze wire is made of alloy steel.

[0044] The sealing ring 618 is fixedly installed at the top of the hopper 2, the second rotating disc 616 is fixedly installed at the bottom of the sealing ring 618, and the first rotating disc 615 is movably installed at the top of the sealing ring 618.

[0045] The outer surface side of the second shell 4 is fixedly provided with a material leakage rod 8, the funnel 2 comprises an upper pipe discharging cavity 10 and a lower pipe discharging cavity 11, the inner cavity of the funnel 2 is fixedly provided with a filter plate 12, and the outer surface side of the first shell 3 is provided with a through pipe 9 which is matched with the drain pipe 5.

[0046] It needs to be further explained that: in normal state, the first rotating disc 615 and the second rotating disc 616 are staggered to separate the first shell 3 from the funnel 2, and the sludge in the first shell 3 cannot enter the inside of the funnel 2; when in use, the sludge is poured into the second shell 4 through the hopper 601, and then the servo motor 606 is started to drive the first gear 607, the second gear 608 and the third gear 611 to engage and drive, since the rotating directions of the second gear 608 and the third gear 611 are opposite, the rotating directions of the first rotating shaft 609 and the second rotating shaft 610 are also opposite, so as to drive the first fan blade 612 and the second fan blade 613 to rotate around the first rotating shaft 609, and at the same time, the sludge in the first shell 3 is extruded, and finally the water in the first shell 3 is filtered through the screen 614 and discharged through the drain pipe 5.

[0047] The technical scheme provided by the application has the advantages that: when the rehabilitation training device is in use, the sludge to be treated is first poured into the inside of the first shell 3 through the hopper 601, and in the pouring process, the branches and other sundries in the sludge are blocked by the filter pipe 602, so as to reduce the influence of the sundries on the second fan blade 613 and the first fan blade 612.

[0048] Then the first gear 607, the second gear 608 and the third gear 611 are driven to engage and drive by starting the servo motor 606, the second gear 608 is fixedly connected to the top of the first rotating shaft 609, the third gear 611 is fixedly connected to the top of the second rotating shaft 610, and the first rotating shaft 609 is movably sleeved in the inside of the second rotating shaft 610, so that the rotating directions of the first rotating shaft 609 and the second rotating shaft 610 are opposite, and the first fan blade 612 and the second fan blade 613 are further driven to approach or move away at the same time, when the first fan blade 612 and the second fan blade 613 approach, the sludge between the first fan blade 612 and the second fan blade 613 is extruded, and the water in the sludge is filtered out through the screen 614, at this time, the water is discharged by opening the drain pipe 5.

[0049] Finally, when the water is discharged, the first rotating disc 615 is driven to rotate by manually rotating the handle 617, until the holes opened in the first rotating disc 615 and the second rotating disc 616 are coincided, at this time, the extruded sludge falls into the funnel 2 through the holes in the first rotating disc 615 and the second rotating disc 616, and finally is taken away for heavy metal treatment by the transmission belt.

[0050] The present application encompasses any alternatives, modifications, equivalent methods and solutions made to the spirit and scope of the present application. In order to make the public have a thorough understanding of the present application, specific details are described in the following preferred embodiments of the present application, and the present application can also be completely understood without the description of these details by those skilled in the art. In addition, in order to avoid unnecessary confusion to the essence of the present application, well-known methods, processes, procedures, elements and circuits, etc. are not described in detail.

[0051] Those skilled in the art can understand that all or part of the steps in the above-mentioned embodiment methods can be completed by programs instructing the relevant hardware, and the programs can be stored in computer-readable storage media, such as ROM / RAM, magnetic discs, optical discs, etc.

[0052] The above is only the preferred embodiment of the present application, and it should be pointed out that for those skilled in the art, without departing from the principles of the present application, a number of improvements and refinements can also be made, and these improvements and refinements should also be considered as the protection scope of the present application.

Claims

1. A heavy metal removal treatment device for municipal sludge treatment, characterized in that, Includes a support (1): a funnel (2) is fixedly connected to the top of the support (1), a first outer shell (3) is fixedly installed on the top of the funnel (2), a second outer shell (4) is fixedly installed on the top of the first outer shell (3), a drain pipe (5) is fixedly installed on one side of the first outer shell (3), and a dehydration mechanism (6) is provided on the top of the second outer shell (4). The dehydration mechanism (6) includes a bucket (601), a filter tube (602), a top plate (603), a top cover (604), a side plate (605), a servo motor (606), a first gear (607), a second gear (608), and a third gear (611). The bucket (601) is fixedly installed on the top of the second outer shell (4). The filter tube (602) is fixedly installed on one side of the bucket (601), and the top plate is fixedly connected to one side of the bucket (601). (603), a top cover (604) is fixedly installed on the top of the top plate (603), a side plate (605) is fixedly installed on one side of the top cover (604), a servo motor (606) is fixedly installed on one side of the side plate (605), a first gear (607) is keyed to one side of the servo motor (606), a second gear (608) is meshed on one side of the first gear (607), and a third gear (611) is meshed on the other side of the first gear (607). The dehydration mechanism (6) further includes a first rotating shaft (609), a second rotating shaft (610), a first fan blade (612), a second fan blade (613), and a screen (614). The first rotating shaft (609) is fixedly sleeved on one side of the second gear (608). The second rotating shaft (610) is movably sleeved on one side of the first rotating shaft (609). The first fan blade (612) is fixedly installed at the bottom of the second rotating shaft (610). The second fan blade (613) is movably connected to one side of the first fan blade (612). The screen (614) is fixedly installed on one side of the second fan blade (613). The dehydration mechanism (6) further includes a first turntable (615), a second turntable (616), a handle (617), a sealing ring (618), and a groove (619). The first turntable (615) is movably installed at the bottom of the first rotating shaft (609). The second turntable (616) is movably installed at the bottom of the first turntable (615). A handle (617) is fixedly connected to one side of the first turntable (615). The handle (617) is movably installed inside the sealing ring (618). A groove (619) is provided on one side of the sealing ring (618). The servo motor (606) is fixedly installed inside the top cover (604), and the first rotating shaft (609) is movably installed at the bottom of the top cover (604); The third gear (611) is fixedly mounted on the top of the second rotating shaft (610), the first fan blade (612) is fully adapted to the second fan blade (613), and the first fan blade (612) is movably connected to one side of the first rotating shaft (609). The screen (614) is composed of coarse mesh and fine mesh, and the mesh is arranged in the order of coarse mesh, fine mesh and coarse mesh to form the screen (614), and the mesh is made of alloy steel. The sealing ring (618) is fixedly installed on the top of the funnel (2), the second turntable (616) is fixedly installed on the bottom of the sealing ring (618), and the first turntable (615) is movably installed on the top of the sealing ring (618); A material leakage rod (8) is fixedly installed on one side of the outer surface of the second outer shell (4). The funnel (2) includes an upper tube discharge chamber (10) and a lower tube discharge chamber (11). A filter plate (12) is fixedly installed in the middle of the inner cavity of the funnel (2). A through pipe (9) is installed on one side of the outer surface of the first outer shell (3). The outer side of the through pipe (9) is adapted to the drain pipe (5). Normally, the first turntable (615) and the second turntable (616) work together to separate the first outer shell (3) from the funnel (2), and the sludge inside the first outer shell (3) will not enter the funnel (2). When in use, the sludge is poured into the second outer shell (4) through the pouring bucket (601), and then the servo motor (606) is started to drive the first gear (607), the second gear (608) and the third gear (611) to mesh and drive. Since the second gear (608) and the third gear (611) rotate in opposite directions, the first shaft (609) and the second shaft (610) also rotate in opposite directions, thereby driving the first fan blade (612) and the second fan blade (613) to rotate around the first shaft (609) as the axis, while squeezing the sludge inside the first outer shell (3), and finally filtering the water inside the first outer shell (3) through the screen (614) and draining it through the drain pipe (5).

Citation Information

Patent Citations

  • Urban sewage heavy metal treatment device

    CN210559952U

  • Municipal sludge treatment device

    CN211595382U

  • Sludge dewatering device for water supply and drainage

    CN216764669U