A fabric production collection device for air-jet looms
By introducing cutting, pushing, and cleaning mechanisms into the fabric collection device of the air-jet loom, the problems of uneven fabric winding and debris affecting quality have been solved, achieving neat fabric winding and cleaning.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-29
- Publication Date
- 2026-03-31
AI Technical Summary
Existing air-jet loom fabric collection devices cannot neatly roll up the fabric, which easily leads to loosening and collapse. Furthermore, they cannot effectively clean the lint and loose threads from the fabric surface, affecting fabric quality.
A fabric production and collection device for an air-jet loom, comprising a cutting mechanism, a propulsion component, and a cleaning mechanism, is designed. The cutting mechanism neatly trims the fabric edges, the propulsion component keeps the fabric flat, and the cleaning mechanism removes lint and loose threads, ensuring that the fabric is neatly and cleanly rolled up.
It achieves neat roll-up of the fabric, avoiding unevenness and collapse, while also cleaning up debris on the fabric surface and improving the quality of fabric collection.
Smart Images

Figure CN117904777B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of textile fabric collection, and more specifically to a fabric collection device for air-jet looms. Background Technology
[0002] The main air nozzle of the air-jet loom is mainly used for textile work, enabling the air-jet loom to be internally controlled and to achieve cross-setting between thread ends, which facilitates the wiring and provides a new direction for textile production. Due to its low noise, it has been widely used. After the textile fabric is produced by the air-jet loom, it needs to be wound up and stored.
[0003] Currently, the following defects exist when using air-jet looms to wind up textile fabrics: 1. After production, some textile fabrics have residual thread ends on both sides, making it easy for the wound fabric to become uneven or even collapse, thus making it impossible to wind up the fabric neatly; 2. After production, the surface of the textile fabric will have a lot of lint and thread ends adhering to it, so direct winding will easily wind up the debris as well, which will affect the quality of the fabric. Summary of the Invention
[0004] Purpose of the invention: This invention provides a fabric collection device for air-jet looms, which solves the problems of existing fabric collection devices being unable to neatly roll up woven fabrics, easily resulting in loosening and collapse, and being unable to clean the lint and loose threads adhering to the fabric, thus affecting the quality of the fabric.
[0005] Technical Solution: A fabric production and collection device for an air-jet loom includes a base. First supports are provided on both sides of the top of the base. A first support plate and a second support plate are provided on the top of the first supports. A cutting gap is left between the first and second support plates. A support assembly for fabric transfer is provided at the bottom of the second support plate. A cutting mechanism for cutting off the edges of the fabric is provided on the first supports. A second support is also provided on the top of the base. A rotating shaft is provided on the side wall of the second support. A drive drum is provided on the rotating shaft. A correcting sleeve is slidably connected to the shaft wall. A sliding rod extends outward through the side wall of the correcting sleeve. A propulsion assembly for driving the sliding rod to reciprocate is also provided on the side wall of the second support. A cleaning mechanism for cleaning the fabric surface is also provided on the first support plate.
[0006] Preferably, the cutting mechanism includes a first motor disposed on the side wall of the first support, a lead screw disposed at the output end of the first motor, a moving block threaded on the wall of the lead screw, a gear rotatably disposed on the side wall of the moving block, a toothed plate disposed at the bottom of the second support plate and meshing with the gear, a connecting rod fixedly disposed on the end face of the gear away from the moving block, and a blade disposed on the wall of the connecting rod. The blade is located in the cutting gap between the first support plate and the second support plate, and a limiting plate slidably connected to the connecting rod is provided on the top of the second support plate.
[0007] Preferably, the propulsion assembly includes a housing disposed on the side wall of the second support, a rotating rod rotatably disposed on the side wall of the housing, a pulley disposed between the rotating rod and the lead screw, a turntable disposed at one end of the rotating rod located inside the housing, a crank disposed on the side wall of the turntable, a movable frame slidably disposed on the inner wall of the housing, a push rod disposed on the side wall of the movable frame and extending outward through the housing, and a push block disposed at one end of the push rod located outside the housing. The end of the sliding rod away from the correction sleeve is provided with a pressure block that contacts the push block. A first spring is sleeved on the wall of the rotating shaft, and the end of the crank away from the turntable is provided with a pivot pin that is slidably connected to the inner wall of the movable frame.
[0008] Preferably, the support assembly includes a mounting plate disposed at the bottom of the second support plate, a plurality of rollers rotatably disposed on the side wall of the mounting plate, a roller disposed outside the rollers and extending to the bottom of the first support plate, and an electric heating plate disposed at the bottom of the first support plate.
[0009] Preferably, the cleaning mechanism includes a second motor disposed on the side wall of the first support plate and a cleaning cylinder disposed at the output end of the second motor, wherein the outer wall of the cleaning cylinder is provided with scraping grooves.
[0010] Preferably, the first support plate is provided with a mounting bracket on the top, and a collection box is connected to the side wall of the mounting bracket through a first connecting plate. One end of the collection box abuts against the surface of the cleaning cylinder, and a gap is left between the other end of the collection box and the surface of the cleaning cylinder. A lid is snapped onto the top of the collection box.
[0011] Preferably, the top of the mounting bracket is equipped with an exhaust fan, the outer wall of the collection box is equipped with a filter box that communicates with the inside of the filter box, and an air duct is provided between the input end of the exhaust fan and the filter box.
[0012] Preferably, the mounting bracket is connected to a fixing plate via a second connecting plate on the side away from the collection box, and the bottom of the fixing plate is provided with several lighting lamps.
[0013] Preferably, the base has two sets of symmetrical third supports at the top, one set of the third supports has a third motor on its side wall, the output end of the third motor has a first extrusion cylinder, and the two sets of the third supports are rotatably connected to a second extrusion cylinder.
[0014] Preferably, the third support has a groove on its side wall, and a slider is slidably connected inside the groove. A second spring is provided between the slider and the bottom wall of the groove, and the second extrusion cylinder is rotatably connected between the two sets of sliders.
[0015] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0016] 1. The produced textile fabric is passed through the first support plate, the second support plate and the support assembly, and the fabric is wound up by the drive drum. At this time, the cutting mechanism can make the blade roll along the cutting gap between the first support plate and the second support plate, thereby cutting the edge of the fabric and making the edge of the fabric neat, so that the fabric can be neatly wound up.
[0017] 2. During the cutting mechanism's operation, the propulsion component can drive the sliding rod and the correcting sleeve on the rotating shaft to reciprocate. This allows the correcting sleeve to continuously pound and squeeze the sides of the fabric being wound up by the drive drum, preventing unevenness or even collapse on the sides when the fabric is over-wound. This further ensures that the fabric is neatly wound up.
[0018] 3. When the fabric is being rolled up, a cleaning mechanism can be used to rotate the cleaning cylinder against the fabric surface, scraping away lint and loose threads that are stuck to the fabric surface and collecting them into the collection box. This cleans the fabric surface and improves its quality. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the front structure of the present invention;
[0020] Figure 2 This is a schematic diagram of the side structure of the present invention;
[0021] Figure 3 This is a bottom-view structural diagram of the present invention;
[0022] Figure 4 This is a cross-sectional structural diagram of the present invention;
[0023] Figure 5 This is a schematic diagram of the cutting mechanism structure of the present invention;
[0024] Figure 6 This is a schematic diagram of the cleaning mechanism structure of the present invention;
[0025] Figure 7 This is a schematic diagram of the internal structure of the box body of the present invention;
[0026] Figure 8 For the present invention Figure 1 Enlarged structural diagram at point A in the middle;
[0027] Figure 9 For the present invention Figure 4 Enlarged structural diagram at point B.
[0028] The image shows:
[0029] 1. Base; 101. First support; 102. Second support; 1021. Rotating shaft; 103. Box body; 2. First support plate; 3. Second support plate; 301. Toothed plate; 302. Limiting plate; 4. Mounting plate; 401. Roller; 402. Drum; 5. Drive drum; 6. Second motor; 7. Cleaning cylinder; 8. First motor; 801. Lead screw; 9. Moving block; 10. Gear; 11. Blade; 1101. Connecting rod; 12. Correcting sleeve; 1201. First spring; 13. Slide rod; 1301. Pressure block; 14. 1401 Turntable; 1402 Crank; 1402 Rotary rod; 15 Moving frame; 1501 Push rod; 1502 Push block; 16 Pulley; 17 Electric heating plate; 18 Mounting bracket; 1801 First connecting plate; 1802 Second connecting plate; 19 Collection box; 20 Exhaust fan; 21 Air duct; 22 Filter box; 23 Fixing plate; 2301 Lighting lamp; 24 Third bracket; 2401 Second spring; 25 Third motor; 26 First extrusion cylinder; 27 Second extrusion cylinder; 2701 Slider. Detailed Implementation
[0030] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.
[0031] like Figures 1 to 4 As shown, the present invention proposes a fabric production and collection device for an air-jet loom, comprising a base 1, with first supports 101 on both sides of the top of the base 1, a first support plate 2 and a second support plate 3 on the top of the first support plate 101, a cutting gap between the first support plate 2 and the second support plate 3, a support component for fabric transfer at the bottom of the second support plate 3, a cutting mechanism for cutting off the edge of the fabric on the first support plate 101, a second support 102 on the top of the base 1, a rotating shaft 1021 on the side wall of the second support 102, a drive drum 5 on the rotating shaft 1021, a correcting sleeve 12 slidably connected to the shaft wall of the rotating shaft 1021, a sliding rod 13 extending outward through the side wall of the correcting sleeve 12, a propulsion component for driving the sliding rod 13 to reciprocate on the side wall of the second support 102, and a cleaning mechanism for cleaning the surface of the fabric on the first support plate 2.
[0032] Specifically, the produced textile fabric is passed through the first support plate 2, the second support plate 3, and the support assembly on both sides, and then around the drive drum 5. The drive drum 5 rotates to wind up the fabric. At this time, the cutting mechanism can cut the edges of the fabric on both sides along the cutting gap between the first support plate 2 and the second support plate 3, making the edges of the fabric flat, thus facilitating the neat winding of the fabric. At the same time, the cutting mechanism can also drive the propulsion assembly to work, causing the propulsion assembly to move the slide bar 13 and the correction sleeve 12 back and forth on the rotating shaft 1021. This allows the correction sleeve 12 to pound and squeeze the sides of the fabric wound on the drive drum 5, preventing unevenness or even collapse on both sides when the fabric is wound too much, thus further improving the neatness of the fabric collection. In addition, during the winding process, the cleaning mechanism can scrape off and collect the lint, threads, and other debris adhering to the fabric surface, thereby cleaning the fabric surface and improving the quality of the wound fabric.
[0033] like Figure 5 and Figure 9 As shown, in a preferred embodiment, based on the above method, the cutting mechanism further includes a first motor 8 disposed on the side wall of the first support 101, a lead screw 801 disposed on the output end of the first motor 8, a movable block 9 threaded onto the wall of the lead screw 801, a gear 10 rotatably disposed on the side wall of the movable block 9, a toothed plate 301 disposed at the bottom of the second support plate 3 and meshing with the gear 10, a connecting rod 1101 fixedly disposed on the end face of the gear 10 away from the movable block 9, and a blade 11 disposed on the wall of the connecting rod 1101, the blade 11 being located between the first support plate 2 and the second support plate 3. In the cutting gap, the top of the second support plate 3 is provided with a limiting plate 302 that is slidably connected to the connecting rod 1101; when the first motor 8 is started, it drives the lead screw 801 to rotate. The lead screw 801 will drive the blade 11 to move in the cutting gap between the first support plate 2 and the second support plate 3 through the moving block 9 and the connecting rod 1101. When the moving block 9 moves, it will also drive the connecting rod 1101 and the blade 11 to rotate through the cooperation of the gear 10 and the toothed plate 301. Therefore, the blade 11 can roll along the cutting gap, thereby cutting the edge of the fabric moving on the support assembly, which is convenient for maintaining the neatness of both sides of the fabric.
[0034] like Figure 9As shown, in a preferred embodiment, based on the above method, the support assembly further includes a mounting plate 4 disposed at the bottom of the second support plate 3, a plurality of rollers 401 rotatably disposed on the side wall of the mounting plate 4, rollers 402 disposed outside the rollers 401 and extending to the bottom of the first support plate 2, and an electric heating plate 17 disposed at the bottom of the first support plate 2. When the fabric is wound up by the driven roll 5, it can slide on the plurality of rollers 402 to avoid the fabric getting stuck, making it convenient to pull and wind up the fabric. At this time, the electric heating plate 17 can squeeze and heat the edge of the fabric, so it is not only convenient to cut the heated and hardened edge of the fabric, but also to iron out the thread ends of the fabric edge, further facilitating the neat winding up of the fabric.
[0035] like Figure 1 , Figure 7 and Figure 8 As shown, in a preferred embodiment, based on the above method, the propulsion assembly further includes a box 103 disposed on the side wall of the second support 102, a rotating rod 1402 rotatably disposed on the side wall of the box 103, a pulley 16 disposed between the rotating rod 1402 and the lead screw 801, a turntable 14 disposed at one end of the rotating rod 1402 located inside the box 103, a crank 1401 disposed on the side wall of the turntable 14, a movable frame 15 slidably disposed on the inner wall of the box 103, a push rod 1501 disposed on the side wall of the movable frame 15 and extending outward through the box 103, and a push block 1502 disposed at one end of the push rod 1501 located outside the box 103. The end of the slide rod 13 away from the correction sleeve 12 is provided with a pressure block 1301 that contacts the push block 1502. A first spring 1201 is sleeved on the rod wall of the rotating shaft 1021. The end of the crank 1401 away from the turntable 14 is provided with a shaft pin that is slidably connected to the inner wall of the movable frame 15.
[0036] Specifically, when the lead screw 801 rotates, it drives the turntable 14 with the rotating rod 1402 to rotate via the pulley 16. The turntable 14 then drives the moving frame 15 to reciprocate within the inner wall of the box 103 via the crank 1401. The moving frame 15 then continuously presses the slide rod 13 with the pressure block 1301 via the push block 1502 on the push rod 1501. The first spring 1201 allows the slide rod 13 to move in the opposite direction and reset when the push rod 1501 moves in the opposite direction. Therefore, the slide rod 13 can drive the correction sleeve 12 to continuously beat and press the two sides of the fabric wound on the drive drum 5, preventing unevenness or even collapse on both sides when the fabric is wound too much, thus neatly winding up the fabric.
[0037] like Figure 1 , Figure 2 and Figure 6As shown, in a preferred embodiment, based on the above method, the cleaning mechanism further includes a second motor 6 disposed on the side wall of the first support plate 2 and a cleaning cylinder 7 disposed at the output end of the second motor 6, the outer wall of the cleaning cylinder 7 being provided with scraping grooves.
[0038] Furthermore, the top of the first support plate 2 is provided with a mounting bracket 18, and the side wall of the mounting bracket 18 is connected to a collection box 19 through a first connecting plate 1801. One end of the collection box 19 abuts against the surface of the cleaning cylinder 7, and a gap is left between the other end of the collection box 19 and the surface of the cleaning cylinder 7. A lid is snapped onto the top of the collection box 19.
[0039] Furthermore, the top of the mounting bracket 18 is equipped with an exhaust fan 20, the outer wall of the collection box 19 is equipped with a filter box 22 that communicates with its interior, and an air duct 21 is provided between the input end of the exhaust fan 20 and the filter box 22.
[0040] During the fabric winding process, the second motor 6 can be started to drive the cleaning cylinder 7 to rotate against the fabric surface, scraping the lint, thread ends and other debris adhering to the fabric surface into the collection box 19. At this time, the exhaust fan 20 is started to exhaust the collection box 19 through the air duct 21, thereby sucking the collected lint, thread ends and other debris into the inner wall of the collection box 19, preventing the lint, thread ends and other debris from falling out of the collection box 19. The filter box 22 can also block the debris, preventing the debris from being sucked into the air duct 21. Finally, the cover of the collection box 19 can be opened to clean away the collected lint, thread ends and other debris.
[0041] Among them, the mounting frame 18 is connected to the fixing plate 23 on the side away from the collection box 19 via the second connecting plate 1802. The bottom of the fixing plate 23 is provided with several lighting lamps 2301. The lighting lamps 2301 can illuminate the fabric surface, making it easier for workers to observe whether there are other defects on the fabric surface.
[0042] like Figure 1 , Figure 2 and Figure 3 As shown, in a preferred embodiment, based on the above method, the base 1 is further provided with two sets of symmetrical third supports 24 on the top, a third motor 25 is provided on the side wall of one set of third supports 24, a first extrusion cylinder 26 is provided at the output end of the third motor 25, and a second extrusion cylinder 27 is rotatably connected between the two sets of third supports 24.
[0043] Furthermore, the third support 24 has a sliding groove on its side wall, and a slider 2701 is slidably connected inside the sliding groove. A second spring 2401 is provided between the slider 2701 and the bottom wall of the sliding groove. The second extrusion cylinder 27 is rotatably connected between the two sets of sliders 2701.
[0044] Specifically, the produced textile fabric is first passed through the first extrusion cylinder 26 and the second extrusion cylinder 27. Then, the third motor 25 is started to drive the first extrusion cylinder 26 to rotate, which facilitates the extrusion and conveying of the fabric. The second spring 2401 can drive the second extrusion cylinder 27 on the slider 2701 to abut against the lower surface of the first extrusion cylinder 26, thereby slightly clamping the fabric. This allows the fabric to be kept taut when it is pulled and rolled up, making it easier to tightly roll the fabric onto the drive drum 5. This not only prevents the fabric from loosening and collapsing during rolling, but also avoids wrinkles caused by loose fabric.
[0045] The working principle of this invention is as follows: The produced textile fabric is passed through the first support plate 2, the second support plate 3, and the support assembly on both sides, and then around the drive drum 5. The drive drum 5 rotates to wind up the fabric. At this time, the first motor 8 drives the blade 11 to cut along the cutting gap between the first support plate 2 and the second support plate 3 to cut the edges of the fabric on both sides, making the edges of the fabric flat, thus facilitating the neat winding of the fabric. At the same time, the first motor 8 also drives the slide rod 13 to move back and forth, which in turn causes the correction sleeve 12 to move back and forth on the rotating shaft 1021, pounding and squeezing the sides of the fabric wound on the drive drum 5, preventing unevenness or even collapse on both sides when the fabric is wound too much, thereby further improving the neatness of the fabric collection. Furthermore, during the fabric winding process, the second motor 6 can be activated to drive the cleaning cylinder 7 to rotate against the fabric surface, which can scrape the lint, thread ends and other debris adhering to the fabric surface into the collection box 19 for collection, thereby cleaning the fabric surface and improving the quality of the wound fabric.
Claims
1. A device for collecting the production of a fabric on an air-jet loom, comprising a base (1), characterized in that: The base (1) top two sides are equipped with first support (101), first support (101) top is equipped with first support plate (2) and second support plate (3), the first support plate (2) and second support plate (3) between leave cutting gap, the second support plate (3) bottom is equipped with the support component for cloth transmission, the first support (101) is equipped with cutting mechanism for cutting the edge of cloth, the base (1) top is also equipped with second support (102), the second support (102) side wall is equipped with rotating shaft (1021), the rotating shaft (1021) is equipped with drive reel (5), the rotating shaft (1021) rod wall is slidably connected with the correction sleeve (12), the correction sleeve (12) side wall is equipped with the slide rod (13) that passes through the second support (102) side wall and extends outward, the second support (102) side wall is also equipped with the propulsion assembly for driving the slide rod (13) reciprocating movement, the first support plate (2) is also equipped with cleaning mechanism for cleaning the surface of cloth; The cutting mechanism includes first motor (8) arranged on the side wall of first support (101), screw rod (801) arranged on the output end of first motor (8), moving block (9) threadedly arranged on the rod wall of screw rod (801), gear (10) rotatably arranged on the side wall of moving block (9), toothed plate (301) arranged on the bottom of second support plate (3) and engaged with gear (10), connecting rod (1101) fixedly arranged on the end face of gear (10) away from moving block (9), and blade (11) arranged on the rod wall of connecting rod (1101), the blade (11) is located in the cutting gap between first support plate (2) and second support plate (3), the second support plate (3) top is equipped with the limit plate (302) that is slidably connected with the connecting rod (1101); The propulsion assembly includes box body (103) arranged on the side wall of second support (102), rotating shaft (1402) rotatably arranged on the side wall of box body (103), belt pulley (16) arranged between rotating shaft (1402) and screw rod (801), rotating disc (14) arranged on one end of rotating shaft (1402) inside box body (103), crank (1401) arranged on the side wall of rotating disc (14), moving frame (15) slidably arranged on the inner wall of box body (103), push rod (1501) arranged on the side wall of moving frame (15) and extending outwardly through box body (103), and push block (1502) arranged on one end of push rod (1501) outside box body (103), the slide rod (13) is equipped with the pressure block (1301) that is in contact with the push block (1502) at one end away from the correction sleeve (12), the rotating shaft (1021) rod wall is equipped with the first spring (1201), the crank (1401) is equipped with the shaft pin that is slidably connected with the inner wall of moving frame (15) at one end away from rotating disc (14). The support assembly comprises a mounting plate (4) arranged at the bottom of the second support plate (3), a plurality of rotating rollers (401) arranged at the side wall of the mounting plate (4), a roller (402) arranged outside the rollers (401) and extending below the first support plate (2), and an electric heating plate (17) arranged at the bottom of the first support plate (2).
2. A device for collecting the fabric produced by a gas jet loom according to claim 1, characterized in that: The cleaning mechanism comprises a second motor (6) arranged at the side wall of the first support plate (2) and a cleaning cylinder (7) arranged at the output end of the second motor (6), and the outer wall of the cleaning cylinder (7) is provided with a scraping groove.
3. A device for collecting the fabric produced by a gas jet loom according to claim 2, characterized in that: The top of the first support plate (2) is provided with a mounting frame (18), the side wall of the mounting frame (18) is connected with a collection box (19) through a first connecting plate (1801), one end of the collection box (19) abuts against the surface of the cleaning cylinder (7), the other end of the collection box (19) leaves a gap with the surface of the cleaning cylinder (7), and the top of the collection box (19) is connected with a box cover.
4. A device for collecting the fabric produced by a gas jet loom according to claim 3, characterized in that: The top of the mounting frame (18) is provided with an air extractor (20), the outer wall of the collection box (19) is provided with a filter box (22) in communication with the inside of the collection box (19), and the input end of the air extractor (20) is provided with an air pipe (21) in communication with the filter box (22).
5. A device for collecting the fabric produced by a gas jet loom according to claim 3, characterized in that: The side of the mounting frame (18) away from the collection box (19) is connected with a fixing plate (23) through a second connecting plate (1802), and the bottom of the fixing plate (23) is provided with a plurality of illuminating lamps (2301).
6. A device for collecting the fabric produced by a gas jet loom according to claim 1, characterized in that: The top of the base (1) is provided with two groups of symmetrical third supports (24), the side wall of one group of the third supports (24) is provided with a third motor (25), the output end of the third motor (25) is provided with a first extrusion cylinder (26), and the second extrusion cylinder (27) is rotatably connected between the two groups of third supports (24).
7. A fabric production collection device for a gas jet loom according to claim 6, characterized in that: The side wall of the third support (24) is provided with a sliding groove, and the sliding groove is slidably connected with a sliding block (2701), the second spring (2401) is arranged between the sliding block (2701) and the inner bottom wall of the sliding groove, and the second extrusion cylinder (27) is rotatably connected between the two groups of sliding blocks (2701).
Citation Information
Patent Citations
Efficient tailoring device for costume design
CN114634047A
Winding and collecting equipment for antistatic cloth
CN215827992U