Level gauge cleaning device and slurry tank apparatus
By combining the water and air pipelines of the level gauge cleaning device, the level gauge probe is automatically cleaned, solving the problem of level gauge malfunction and improving the quality and efficiency of lithium battery material production.
Patent Information
- Application Number
- CN202410268862.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-08
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2044-03-08
AI Technical Summary
During the production of lithium battery materials, the level gauge probe is easily adhered to by yellow slurry, which can cause the level gauge to malfunction or the level data to be inaccurate, affecting production quality and efficiency. Existing manual cleaning methods are time-consuming, labor-intensive, and ineffective.
Design a liquid level gauge cleaning device that uses a combination of water and gas pipelines to automatically clean the liquid level gauge probe by rinsing with pure water and impacting with gas pressure. The cleaning pipeline is designed to cover multiple angles, and the cleaning mode is controlled by a control module.
The system enables automated and efficient cleaning of level gauges, reducing cleaning costs, improving the accuracy of level gauge measurements, and ensuring the quality of lithium battery slurry production.
Smart Images

Figure CN117920642B_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of lithium battery material production technology, and more specifically, to a level gauge cleaning device and a slurry tank equipment. Background Technology
[0002] In the grinding and production process of lithium battery materials, the slurry from tank A and tank B needs to be transferred a certain number of times to ensure the particle size quality requirements of the lithium battery materials. The emptying and filling of the slurry tanks are determined by the liquid level signal from a level gauge. If the level gauge malfunctions or its data is inaccurate, the lithium battery material production system will be unable to accurately measure the number of transfer cycles between tank A and tank B, ultimately compromising product quality.
[0003] However, in the precursor production process of lithium battery materials, the slurry from tank A and tank B is reverse-flowed to form a yellow slurry. This yellow slurry contains sugar and is viscous. Since the level gauge probe is always located in the slurry tank, it is easily adhered to by the yellow slurry during the reflow process. If the level gauge probe is not cleaned regularly, the yellow slurry adhering to it will harden and clump, causing the level gauge to malfunction or reduce the accuracy of the level data.
[0004] Currently, cleaning the probe of a level gauge requires manually disassembling the level gauge and manually cleaning the probe. However, cleaning the level gauge probe using existing technology is time-consuming and labor-intensive, and the cleaning effect cannot be guaranteed, thus affecting the working efficiency and production quality of the lithium battery material production system. Summary of the Invention
[0005] The purpose of this application is to provide a liquid level gauge cleaning device and a slurry tank equipment, which can reduce the cost of the liquid level gauge cleaning device and improve the accuracy of the liquid level gauge measurement results in the slurry tank.
[0006] The embodiments of this application are implemented as follows:
[0007] A first aspect of this application provides a level gauge cleaning device, comprising: a water pipe, an air pipe, a water circuit connection device, an air circuit connection device, a cleaning pipe, and a control module;
[0008] The first end of the water pipe is used to connect to pure water, and the second end of the water pipe is connected to the input end of the cleaning pipe. The water pipe connecting device is set on the water pipe and is located near the second end of the water pipe.
[0009] The first end of the gas pipeline is used to connect to the gas, and the second end of the gas pipeline is connected to the input end of the cleaning pipeline. The gas connection device is set on the gas pipeline and is located near the second end of the gas pipeline.
[0010] The cleaning pipeline comprises at least one output end, and each output end of the cleaning pipeline is used for being connected to a part to be cleaned of the liquid level meter to be cleaned;
[0011] The water path conduction device and the gas path conduction device are connected with the control module, and the control module is used for controlling the on-off of the water path conduction device and the on-off of the gas path conduction device.
[0012] As a possible implementation manner, the cleaning pipeline comprises a main pipeline and a plurality of branch pipelines;
[0013] The first end of the main pipeline is connected with the second end of the water path pipeline and the second end of the gas path pipeline, the second end of the main pipeline is closed, the input end of each branch pipeline is connected with a third end of the main pipeline respectively, and the output end of each branch pipeline is used for being connected to the part to be cleaned of the liquid level meter to be cleaned.
[0014] As a possible implementation manner, the plurality of branch pipelines comprises a first branch pipeline, a second branch pipeline and a third branch pipeline;
[0015] The second branch pipeline is located between the first branch pipeline and the third branch pipeline.
[0016] As a possible implementation manner, the second branch pipeline is a vertical pipeline, and the first branch pipeline and the third branch pipeline are curved pipelines.
[0017] As a possible implementation manner, the control module comprises a mode switching control, a water path operation control, a gas path operation control, a holding unit, a water path control unit, a gas path control unit and a counting unit;
[0018] The first output end of the mode switching control is connected with the input end of the water path operation control and the input end of the gas path operation control, and the second output end of the mode switching control is connected with the first end of the holding unit;
[0019] The output end of the water path operation control is connected with the first input end of the water path control unit, and the output end of the gas path operation control is connected with the first input end of the gas path control unit;
[0020] The first end of the holding unit is also connected with the second input end of the water path control unit, the second end of the holding unit is connected with the liquid level meter, the third end of the holding unit is connected with the counting unit, the fourth end of the holding unit and the counting unit are connected with the second input end of the gas path control unit, and the holding unit is used for controlling the on-off of the gas path control unit and the water path control unit in response to a liquid level signal of the liquid level meter;
[0021] The first output end of the air path control unit is connected with the third input end of the water path control unit, the second output end of the air path control unit is connected with the air path conduction device, and the air path control unit is used for controlling the on-off of the air path conduction device in response to the control signal of the air path operation control.
[0022] The first output end of the water path control unit is connected with the counting unit, the second output end of the water path control unit is connected with the water path conduction device, and the water path control unit is used for controlling the on-off of the water path conduction device in response to the control signal of the water path operation control.
[0023] As a possible implementation manner, the air path control unit comprises a first intermediate relay and a first time relay.
[0024] The first intermediate relay comprises a first intermediate relay coil, a first normally open contact and a first normally closed contact, and the first time relay comprises a first time relay coil, a first time delay opening contact and a first time delay closing contact.
[0025] The first intermediate relay coil is connected with the output end of the air path operation control, and the first normally open contact and the first normally closed contact are both connected with the air path conduction device.
[0026] The first time relay coil is connected with the third input end of the water path control unit, one end of the first time delay opening contact is connected with the counting unit, the other end of the first time delay opening contact is connected with the air path conduction device through the first normally closed contact, and the first end of the holding unit is connected with the second input end of the water path control unit through the first time delay closing contact.
[0027] As a possible implementation manner, the water path control unit comprises a second intermediate relay and a second time relay.
[0028] The second intermediate relay comprises a second intermediate relay coil, a second normally open contact and a second normally closed contact, and the second time relay comprises a second time relay coil, a second time delay opening contact and a second time delay closing contact.
[0029] The second intermediate relay coil is connected with the output end of the water path operation control, and the second normally open contact and the second normally closed contact are both connected with the water path conduction device.
[0030] The second time relay coil is connected with one end of the first time delay closing contact and one end of the second time delay opening contact respectively, the other end of the second time delay opening contact is connected with the water path conduction device through the second normally closed contact, the second time delay opening contact is also connected with the first time relay coil and the counting unit, one end of the second time delay closing contact is connected with the first end of the holding unit, and the other end of the second time delay closing contact is connected with the counting unit.
[0031] As a possible implementation manner, the holding unit comprises a third intermediate relay;
[0032] The third intermediate relay comprises a third intermediate relay coil, a third normally open contact and a third normally closed contact.
[0033] One end of the third normally open contact and one end of the third normally closed contact are connected with the second output end of the mode switching control and one end of the second time-delay closed contact, the control end of the third normally open contact is connected with the liquid level meter, the other end of the third normally open contact and the other end of the third normally closed contact are connected with the counting unit, and the third intermediate relay coil is connected with one end of the second time-delay open contact and one end of the first time-delay open contact.
[0034] In a second aspect, the application provides a slurry tank device, which comprises a tank body, a gas main pipeline, a water main pipeline, a liquid level meter and the liquid level meter cleaning device of the first aspect.
[0035] The gas main pipeline and the water main pipeline are both in communication with the tank body, and the gas main pipeline is in communication with the gas pipeline in the liquid level meter cleaning device, and the water main pipeline is in communication with the water pipeline in the liquid level meter cleaning device.
[0036] The liquid level meter is fixedly arranged at the bottom of the tank body, and the output end of each cleaning pipeline in the liquid level meter cleaning device is in communication with the part to be cleaned of the liquid level meter.
[0037] As a possible implementation manner, the liquid level meter comprises a liquid level meter body and a liquid level meter probe arranged in the liquid level meter body.
[0038] The output end of each cleaning pipeline in the liquid level meter cleaning device penetrates through the liquid level meter body and is close to the liquid level meter probe.
[0039] The beneficial effects of the application include:
[0040] The liquid level meter cleaning device and the slurry tank equipment provided by the embodiment of the present application can ensure the cleaning efficiency of the liquid level meter cleaning device. In addition, the cleaning pipe is provided with a plurality of output ends, and the cleaning pipe can clean the to-be-cleaned part of the liquid level meter at multiple angles, so that the cleaning effect of the liquid level meter cleaning device can be further ensured, and the production quality of the lithium battery slurry can be ensured. In this way, the cost of the liquid level meter cleaning device can be reduced, and the accuracy of the measurement result of the slurry tank liquid level meter can be improved. BRIEF DESCRIPTION OF DRAWINGS
[0041] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments. It should be understood that the following drawings only show some of the embodiments of the present application, and therefore should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can also be obtained without creative labor on the basis of these drawings.
[0042] Figure 1 The structure diagram of the first liquid level meter cleaning device provided by the embodiment of the present application is shown in the figure.
[0043] Figure 2 The structure diagram of the first cleaning pipe provided by the embodiment of the present application is shown in the figure.
[0044] Figure 3 The structure diagram of the second cleaning pipe provided by the embodiment of the present application is shown in the figure.
[0045] Figure 4 The structure diagram of the control module provided by the embodiment of the present application is shown in the figure.
[0046] Figure 5 The circuit diagram of the liquid level meter cleaning device provided by the embodiment of the present application is shown in the figure.
[0047] Figure 6 The structure diagram of the slurry tank equipment provided by the embodiment of the present application is shown in the figure.
[0048] Figure Descriptions: 10: Main water pipe; 100: Water pipe; 101: Water circuit connection device; 20: Main gas pipe; 200: Gas pipe; 201: Gas circuit connection device; 300: Cleaning pipe; 301: Main pipe; 302: Branch pipe; 3021: First branch pipe; 3022: Second branch pipe; 3023: Third branch pipe; 400: Control module; 401: Mode switching control; 402: Water circuit operation control; 403: Gas circuit operation control; 404: Holding unit; 4041: Third intermediate relay; 405: Water circuit control unit; 4051: Second intermediate relay; 4052: Second time relay; 406: Gas circuit control unit; 4061: First intermediate relay; 4062: First time relay; 407: Counting unit; 500: Level gauge; 501: Part to be cleaned; 600: Tank. Detailed Implementation
[0049] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. The components of the embodiments of this application described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0050] Therefore, the following detailed description of the embodiments of this application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely to illustrate selected embodiments of the application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.
[0051] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0052] In the description of this application, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of the invention is in use. They are used only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application. In addition, the terms "first," "second," and "third," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0053] In addition, the terms "horizontal", "vertical", and the like do not mean that the components must be absolutely horizontal or vertical, but can be slightly inclined. For example, "horizontal" only means that it is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly inclined.
[0054] In the description of the present application, it should be further pointed out that unless otherwise explicitly specified and limited, the terms "arrangement", "installation", "connection", "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0055] At present, the AB slurry of lithium battery slurry often causes the liquid level meter probe of the slurry tank to be covered with slurry during the reverse flow of the slurry in the precursor process. If the residual slurry on the liquid level meter probe is not cleaned for a long time, the residual slurry on the liquid level meter probe will harden and form a lump, which will cause the sensitivity of the liquid level meter to decrease, and then cause false reporting or failure. The cleaning of the liquid level meter probe needs to be manually disassembled and then manually washed.
[0056] Therefore, the embodiment of the present application provides a liquid level meter cleaning device. The cleaning pipe is connected to the to-be-cleaned part of the liquid level meter, the water channel pipe and the gas channel pipe are connected to the input end of the cleaning pipe, the water channel conduction device of the water channel pipe is controlled to be turned on or off by the control module, or the gas channel conduction device of the gas channel pipe is controlled to be turned on or off by the control module to realize pure water flushing or pressure impact, the cleaning pipe is used for transmitting the pure water flowing out of the water channel pipe and the gas flowing through the gas channel pipe to the to-be-cleaned part of the liquid level meter, the to-be-cleaned part of the liquid level meter is cleaned in the combination mode of pure water flushing and gas pressure impact, the liquid level meter does not need to be manually disassembled, and therefore the cost of the liquid level meter cleaning device can be reduced, and the accuracy of the measurement result of the slurry tank liquid level meter can be improved.
[0057] The liquid level meter cleaning device provided by the embodiment of the present application will be explained and described in detail below.
[0058] Figure 1 A structure diagram of the liquid level meter cleaning device provided by the present application is shown in FIG. 1. Figure 1The liquid level meter cleaning device provided by the embodiment of the application comprises a water channel pipeline 100, an air channel pipeline 200, a water channel conduction device 101, an air channel conduction device 201, a cleaning pipeline 300 and a control module 400.
[0059] The first end of the water channel pipeline 100 is used for connecting pure water, the second end of the water channel pipeline 100 is communicated with the input end of the cleaning pipeline 300, and the water channel conduction device 101 is arranged on the water channel pipeline 100 and located close to the second end of the water channel pipeline 100.
[0060] Optionally, the water channel pipeline 100 is used for connecting pure water, the first end of the water channel pipeline 100 is used as the input end of the water channel pipeline 100, the second end of the water channel pipeline 100 is connected with the input end of the cleaning pipeline 300, the second end of the water channel pipeline 100 can be regarded as the output end of the water channel pipeline 100, and when the water channel pipeline 100 is conducted, the pure water flows from the first end of the water channel pipeline 100 to the second end of the water channel pipeline 100 and then flows into the cleaning pipeline 300. It should be noted that the pure water flowing through the water channel pipeline 100 is pure water, which can effectively avoid the pollution of the slurry in the slurry tank when the liquid level meter 500 is cleaned, thereby ensuring the measurement sensitivity of the part to be cleaned of the liquid level meter 500.
[0061] Optionally, the water channel pipeline 100 can be a rubber water pipe or a stainless steel pipeline, and the application does not make specific limitation on this.
[0062] Optionally, the water channel conduction device 101 is used for controlling the on-off of the water channel pipeline 100, and the water channel conduction device 101 can be realized by an electromagnetic valve or other controllable valve elements, and the application does not make specific limitation on this.
[0063] Optionally, the water channel conduction device 101 is arranged on the water channel pipeline 100 and located close to the output end of the water channel pipeline 100, which can ensure that the pure water in the water channel pipeline 100 quickly flows into the cleaning pipeline 300 when the water channel conduction device 101 is conducted, so as to ensure the cleaning efficiency of the liquid level meter cleaning device.
[0064] The first end of the air channel pipeline 200 is used for connecting gas, the second end of the air channel pipeline 200 is communicated with the input end of the cleaning pipeline 300, and the air channel conduction device 201 is arranged on the air channel pipeline 200 and located close to the second end of the air channel pipeline 200.
[0065] Optionally, the gas channel 200 is connected to a gas source to change the pressure of the to-be-cleaned part 501 of the liquid level meter 500. The first end of the gas channel 200 is the input end of the gas channel 200, the second end of the gas channel 200 is connected to the input end of the cleaning channel 300, and the second end of the gas channel 200 can be the output end of the gas channel 200. When the gas channel conducting device 201 is conducting, the gas in the gas channel 200 flows from the first end of the gas channel 200 to the second end of the gas channel 200, and then flows into the cleaning channel 300. It should be noted that the gas connected to the gas channel 200 can be any gas. The gas connected to the gas channel 200 is mainly used to change the gas pressure around the to-be-cleaned part 501 of the liquid level meter 500, and the residual slurry on the to-be-cleaned part 501 of the liquid level meter 500 is cleaned by the pressure difference.
[0066] Optionally, the gas channel 200 can be any kind of pipeline with good airtightness. The first end of the gas channel 200 can be connected to a gas storage device, an air bag, etc. The present application does not make specific limitations hereon.
[0067] Optionally, the gas channel conducting device 201 is used to control the on-off of the gas channel 200. The gas channel conducting device 201 can be realized by an electromagnetic valve or other controllable valve elements. The present application does not make specific limitations hereon.
[0068] Optionally, the gas channel conducting device 201 is arranged on the gas channel 200 close to the output end of the gas channel 200. When the gas channel conducting device 201 is conducting, the gas in the gas channel 200 can quickly flow into the cleaning channel 300, so as to ensure the rate of change of the gas pressure of the liquid level meter cleaning device, and further improve the cleaning efficiency of the liquid level meter cleaning device.
[0069] The cleaning channel 300 comprises at least one output end. Each output end of the cleaning channel 300 is used to be connected to the to-be-cleaned part 501 of the liquid level meter 500.
[0070] Optionally, the cleaning channel 300 is provided with a plurality of output ends, and each output end of the cleaning channel 300 is connected to the to-be-cleaned part 501 of the liquid level meter 500. This can ensure that the cleaning channel 300 cleans the to-be-cleaned part 501 of the liquid level meter from multiple angles and directions, and further ensures the cleaning effect of the liquid level meter cleaning device.
[0071] Optionally, the liquid level meter 500 is a liquid level meter installed on the slurry tank of the liquid level meter cleaning device, the liquid level meter to be cleaned 500 is a liquid level meter whose signal is an empty tank signal, and the part to be cleaned 501 of the liquid level meter to be cleaned 500 is a liquid level probe of the liquid level meter to be cleaned 500. The part to be cleaned 501 of the liquid level meter to be cleaned 500 is mostly a diaphragm probe. The application takes the part to be cleaned 501 of the liquid level meter to be cleaned 500 as a diaphragm probe as an example, but it does not mean that the liquid level meter cleaning device of the application can only clean the liquid level meter whose probe is a diaphragm probe. The application does not make specific limitations in this regard.
[0072] The water path conduction device 101 and the gas path conduction device 201 are connected with the control module 400, and the control module 400 is used to control the on-off of the water path conduction device 101 and the on-off of the gas path conduction device 201.
[0073] Optionally, the water path conduction device 101 and the gas path conduction device 201 are electrically connected with the control module 400, and the control module 400 can control the on-off of the water path conduction device 101 and the on-off of the gas path conduction device 201, respectively, so as to control the on-off of the water path pipeline 100 and the on-off of the gas path pipeline 200.
[0074] It is worth noting that the control module 400 can not only control the on-off of the water path conduction device 101 and the gas path conduction device 201, but also control the number of times of on-off of the water path conduction device 101 and the gas path conduction device 201, so as to ensure the cleanliness of the part to be cleaned 501 of the liquid level meter to be cleaned 500.
[0075] It is worth noting that, Figure 1 The ordinal number ① is used to represent the first end of the water path pipeline 100 and the first end of the gas path pipeline 200, and the ordinal number ② is used to represent the second end of the water path pipeline 100 and the second end of the gas path pipeline 200.
[0076] In the embodiment of the present application, the output end of the cleaning pipeline is connected to the part to be cleaned of the liquid level meter to be cleaned, and the input end of the cleaning pipeline is used to connect the water pipeline and the gas pipeline, wherein the water pipeline is used to connect pure water, and the gas pipeline is used to connect gas, the water pipeline is provided with a water conduction device, the gas pipeline is provided with a gas conduction device, and the water conduction device and the gas conduction device are controlled by the control module; if the control module controls the water conduction device to be conducted, the water pipeline inputs pure water into the cleaning pipeline, and the part to be cleaned of the liquid level meter to be cleaned is cleaned by pure water; if the control module controls the gas conduction device to be conducted, the gas pipeline inputs gas into the cleaning pipeline, the gas output by the cleaning pipeline changes the gas pressure around the part to be cleaned of the liquid level meter to be cleaned, and the residual on the part to be cleaned is removed; the cleaning pipeline combines the two cleaning modes of pure water flushing and pressure impact, so that the cleaning efficiency of the liquid level meter cleaning device can be ensured. In addition, the cleaning pipeline is provided with a plurality of output ends, and the cleaning pipeline can clean the part to be cleaned of the liquid level meter at multiple angles, so that the cleaning effect of the liquid level meter cleaning device can be further ensured, and the production quality of the lithium slurry can be ensured. In this way, the cost of the liquid level meter cleaning device can be reduced, and the accuracy of the measurement result of the slurry tank liquid level meter can be improved.
[0077] Figure 2 The first cleaning pipeline structure provided in the present application is shown in Figure 2 The cleaning pipeline 300 provided in the embodiment of the present application comprises a main pipeline 301 and a plurality of branch pipelines 302.
[0078] The first end of the main pipeline 301 is in communication with the second end of the water pipeline 100 and the second end of the gas pipeline 200, the second end of the main pipeline 301 is closed, the input end of each branch pipeline 302 is connected to one third end of the main pipeline 301, and the output end of each branch pipeline 302 is used to communicate to the part to be cleaned 501 of the liquid level meter 500 to be cleaned.
[0079] It is worth noting that Figure 2 The number 1 is used to represent the first end of the main pipeline 301, the number 2 is used to represent the second end of the main pipeline 301, and the number 3 is used to represent the third end of the main pipeline 301.
[0080] Optionally, the main pipeline 301 serves as the main pipeline of the cleaning pipeline 300, the first end of the main pipeline 301 is the input end of the main pipeline 301 and also serves as the input end of the cleaning pipeline 300. The input end of the main pipeline 301 is connected to the output end of the water pipeline 100 and the output end of the gas pipeline 200, the second end of the main pipeline 301 is closed, and the closed nature of the cleaning pipeline 300 is ensured, so that the pure water flowing out of the water pipeline 100 and the gas flowing out of the gas pipeline 200 can only flow from the first end of the main pipeline 301 to each third end of the main pipeline 301.
[0081] Optionally, the input end of each branch pipe 302 of the cleaning pipe 300 is connected with a third end of the main pipe 301 of the cleaning pipe 300 respectively, each third end of the main pipe 301 is an output end of the main pipe, each branch pipe 302 of the cleaning pipe 300 obtains pure water or gas from each output end of the main pipe 301, and the output end of each branch pipe 302 of the cleaning pipe 300 is connected to the to-be-cleaned part 501 of the liquid level meter 500 to be cleaned, and each branch pipe 302 of the cleaning pipe 300 cleans the to-be-cleaned part 501 of the liquid level meter 500 to be cleaned from multiple angles and directions.
[0082] Figure 3 The second cleaning pipe structure provided in the application is shown in the following structure diagram. Figure 3 The multiple branch pipes 302 of the cleaning pipe 300 provided in the application embodiment include a first branch pipe 3021, a second branch pipe 3022 and a third branch pipe 3023.
[0083] The second branch pipe 3022 is located between the first branch pipe 3021 and the third branch pipe 3023.
[0084] It is worth noting that, Figure 3 The number 2 is used to represent the second end of the main pipe 301, and the number 3 is used to represent each third end of the main pipe 301.
[0085] Optionally, the second branch pipe 3022 cleans the to-be-cleaned part 501 of the liquid level meter 500 to be cleaned from the middle position, and the first branch pipe 3021 and the third branch pipe 3023 clean the to-be-cleaned part 501 of the liquid level meter 500 to be cleaned from the left and right positions respectively.
[0086] As an optional implementation, the second branch pipe 3022 of the second cleaning pipe provided in the application is a vertical pipe, and the first branch pipe 3021 and the third branch pipe 3023 are both curved pipes. Figure 3 The second branch pipe 3022 of the second cleaning pipe provided in the application is a vertical pipe, and the first branch pipe 3021 and the third branch pipe 3023 are both curved pipes.
[0087] Optionally, the curved pipe of the first branch pipe 3021 is bent to the right, the curved pipe of the third branch pipe 3023 is bent to the left, the first branch pipe 3021 and the third branch pipe 3023 are distributed at equal intervals with the second branch pipe 3022, the second branch pipe 3022 is a vertical pipe, the second branch pipe 3022 can vertically flush the to-be-cleaned part 501 of the liquid level meter 500 to be cleaned, and the first branch pipe 3021 and the third branch pipe 3023 clean the to-be-cleaned part 501 of the liquid level meter 500 to be cleaned from the left and right angles respectively.
[0088] Figure 4A structural schematic diagram of a control module provided in the present application is shown in FIG. 1. Figure 4 The control module 400 provided in the embodiments of the present application comprises a mode switching control 401, a water circuit operation control 402, an air circuit operation control 403, a holding unit 404, a water circuit control unit 405, an air circuit control unit 406, and a counting unit 407.
[0089] The first output end of the mode switching control 401 is connected with the input end of the water circuit operation control 402 and the input end of the air circuit operation control 403, and the second output end of the mode switching control 401 is connected with the first end of the holding unit 404.
[0090] It is worth mentioning that, Figure 4 The serial number ① is used to represent the first end of the holding unit 404, the serial number ② is used to represent the second end of the holding unit 404, the serial number ③ is used to represent the third end of the holding unit 404, and the serial number ④ is used to represent the fourth end of the holding unit 404.
[0091] Optionally, the user can switch the cleaning mode of the liquid level meter cleaning device to be the automatic cleaning mode or the manual cleaning mode through the mode switching control 401. The present application takes the mode switching control 401 as a knob switch as an example, but it does not mean that the mode switching control 401 can only be a knob switch, which is not limited in the present application. If the mode switching control 401 is a knob switch, the mode switching control 401 is switched to the manual cleaning mode by rotating to the left, the mode switching control 401 is switched to the automatic cleaning mode by rotating to the right, and the liquid level meter cleaning device is in the stop mode when the mode switching control 401 is rotated to the middle.
[0092] It is worth mentioning that when the mode switching control 401 is switched to the manual cleaning mode, the liquid level meter does not need to be disassembled for manual cleaning, and only the on-off of the water circuit pipeline 100 and the air circuit pipeline 200 needs to be manually controlled to clean the cleaning part of the liquid level meter 500 to be cleaned.
[0093] Optionally, the first output end of the mode switching control 401 is connected with the input end of the water circuit operation control 402 and the input end of the air circuit operation control 403. When the first output end of the mode switching control 401 is turned on, the mode switching control 401 controls the action of the water circuit operation control 402 or the air circuit operation control 403 through the first output end. The second output end of the mode switching control 401 is connected with the first end of the holding unit 404, and the holding unit 404 determines the state of the water circuit or the air circuit through the second output end of the mode switching control 401.
[0094] The output end of the water circuit operation control 402 is connected with the first input end of the water circuit control unit 405, and the output end of the air circuit operation control 403 is connected with the first input end of the air circuit control unit 406.
[0095] Optionally, an output end of the water path operation control 402 is connected with a first input end of the water path control unit 405, and if the water path operation control 402 is triggered, the water path control unit 405 responds to the water path operation control 402, such as the water path control unit 405 controlling the water path pipeline 100 to be conducted.
[0096] Optionally, an output end of the gas path operation control 403 is connected with a first input end of the gas path control unit 406, and if the gas path operation control 403 is triggered, the gas path control unit 406 responds to the gas path operation control 403, such as the gas path control unit 406 controlling the gas path pipeline 200 to be conducted.
[0097] The first end of the holding unit 404 is further connected with a second input end of the water path control unit 405, the second end of the holding unit 404 is connected with the liquid level meter 500, the third end of the holding unit 404 is connected with the counting unit 407, the fourth end of the holding unit 404 and the counting unit 407 are connected with a second input end of the gas path control unit 406, and the holding unit 404 is used to respond to the liquid level signal of the liquid level meter 500 to control the on-off of the gas path control unit 406 and the water path control unit 405.
[0098] Optionally, the second end of the holding unit 404 is connected with the liquid level meter 500, the holding unit 404 acquires the liquid level signal of the liquid level meter 500, the liquid level signal of the liquid level meter 500 is used to indicate whether the slurry tank is empty, the liquid level signal of the liquid level meter 500 includes an empty tank signal or a non-empty tank signal, and the holding unit 404 controls the on-off of the water path control unit 405 and the gas path control unit 406 based on the liquid level signal of the liquid level meter 500. If the holding unit 404 acquires the liquid level signal of the liquid level meter 500 as the empty tank signal, the holding unit controls the water path control unit 405 and the gas path control unit 406 to be conducted.
[0099] Optionally, the third end of the holding unit 404 is connected with the counting unit 407, and the counting unit 407 acquires the number of times of the water path control unit 405 being conducted and the number of times of the gas path control unit 406 being conducted via the third end of the holding unit 404.
[0100] Optionally, the counting unit 407 can be used to set the number of cycles of the water path being conducted and the gas path being conducted, and the number of cycles can be artificially set or set by the system of the liquid level meter cleaning device, which is not limited in the present application.
[0101] The first output end of the gas path control unit 406 is connected with the third input end of the water path control unit 405, the second output end of the gas path control unit 406 is connected with the gas path conducting device 201, and the gas path control unit 406 is used to respond to the control signal of the gas path operation control 403 to control the on-off of the gas path conducting device 201.
[0102] Optionally, the first output end of the gas circuit control unit 406 is connected with the third input end of the water circuit control unit 405, and the water circuit control unit 405 enters the conducting state after receiving the signal of the gas circuit control unit 406 being disconnected.
[0103] Optionally, the second output end of the gas circuit control unit 406 is connected with the gas circuit conducting device 201, and the gas circuit control unit 406 controls the on-off of the gas circuit conducting device 201 in response to the control signal of the gas circuit operation control 403, the control signal of the gas circuit operation control 403 is determined by whether the gas circuit operation control 403 is triggered, if the gas circuit operation control 403 is triggered, the gas circuit operation control 403 is turned on, and the corresponding control signal of the gas circuit operation control 403 is the gas circuit conducting; if the gas circuit operation control 403 is not triggered, the gas circuit operation control 403 is turned off, and the corresponding control signal of the gas circuit operation control 403 is the gas circuit shutting down.
[0104] The first output end of the water circuit control unit 405 is connected with the counting unit 407, and the second output end of the water circuit control unit 405 is connected with the water circuit conducting device 101, and the water circuit control unit 405 is used for controlling the on-off of the water circuit conducting device 101 in response to the control signal of the water circuit operation control 402.
[0105] Optionally, the first output end of the water circuit control unit 405 is connected with the counting unit 407, the counting unit 407 obtains the number of times of the water circuit conducting through the first output end of the water circuit control unit 405, the second output end of the water circuit control unit 405 is connected with the water circuit conducting device 101, and the water circuit control unit 405 controls the on-off of the water circuit conducting device 101 in response to the control signal of the water circuit operation control 402, the control signal of the water circuit operation control 402 is determined by whether the water circuit operation control 402 is triggered, if the water circuit operation control 402 is triggered, the water circuit operation control 402 is turned on, and the corresponding control signal of the water circuit operation control 402 is the water circuit conducting; if the water circuit operation control 402 is not triggered, the water circuit operation control 402 is turned off, and the corresponding control signal of the water circuit operation control 402 is the water circuit shutting down.
[0106] Figure 5 A circuit diagram of a liquid level meter cleaning device is provided in the application, see Figure 5 The gas circuit control unit 406 in the liquid level meter cleaning device provided by the embodiment of the application comprises a first intermediate relay 4061 and a first time relay 4062.
[0107] The first intermediate relay 4061 comprises a first intermediate relay coil, a first normally open contact and a first normally closed contact, and the first time relay 4062 comprises a first time relay coil, a first time delay open contact and a first time delay closed contact.
[0108] Optionally, the first intermediate relay 4061 is combined with the first time relay 4062 to realize the delay control of the gas circuit pipeline 200, and the combination of the first intermediate relay 4061 and the first time relay 4062 can improve the efficiency of the gas circuit conduction device 201.
[0109] The first intermediate relay coil is connected with the output end of the gas circuit operation control 403, and the first normally open contact and the first normally closed contact are both connected with the gas circuit conduction device 201.
[0110] Optionally, the first intermediate relay coil of the first intermediate relay 4061 is connected with the output end of the gas circuit operation control 403, and the first normally open contact and the first normally closed contact of the first intermediate relay 4061 are both connected with the gas circuit conduction device 201, and the first intermediate relay 4061 controls the on-off of the gas circuit conduction device 201 in response to the action of the gas circuit operation control 403.
[0111] The first time relay coil is connected with the third input end of the water circuit control unit 405, one end of the first delay open contact is connected with the counting unit 407, the other end of the first delay open contact is connected with the gas circuit conduction device 201 via the first normally closed contact, and the first end of the holding unit 404 is connected with the second input end of the water circuit control unit 405 via the first delay closed contact.
[0112] Optionally, the first time relay coil of the first time relay 4062 is connected with the third input end of the water circuit control unit 405, one end of the first delay open contact is connected with the counting unit 407, the counting unit 407 is used to record the number of gas circuit conduction cycles, the first time relay 4062 is used to trigger the water circuit control unit 405 when the gas circuit pipeline 200 is disconnected, and the first end of the holding unit 404 is connected with the second input end of the water circuit control unit 405 via the first delay closed contact, and the holding unit 404 is used to reduce the electrical signal fluctuation generated by the conversion of the gas circuit conduction to the water circuit conduction.
[0113] As an optional embodiment, referring to Figure 5 The water circuit control unit 405 in the liquid level meter cleaning device provided by the embodiment of the present application comprises a second intermediate relay 4051 and a second time relay 4052.
[0114] The second intermediate relay 4051 comprises a second intermediate relay coil, a second normally open contact and a second normally closed contact, and the second time relay 4052 comprises a second time relay coil, a second delay open contact and a second delay closed contact.
[0115] Optionally, the first time relay 4062 and the second time relay 4052 realize the interlocking function, so that the water circuit pipeline 100 and the gas circuit pipeline 200 are combined.
[0116] Optionally, the second intermediate relay 4051 is combined with the second time relay 4052 to realize the delay control of the water circuit pipeline 100, and the combination of the second intermediate relay 4051 and the second time relay 4052 can improve the efficiency of the water circuit conduction device 101.
[0117] The second intermediate relay coil is connected with the output end of the water circuit operation control 402, and the second normally open contact and the second normally closed contact are both connected with the water circuit conduction device 101.
[0118] Optionally, the second intermediate relay coil of the second intermediate relay 4051 is connected with the output end of the water circuit operation control 402, and the second normally open contact and the second normally closed contact of the second intermediate relay 4051 are both connected with the water circuit conduction device 101, and the second intermediate relay 4051 controls the on-off of the water circuit conduction device 101 in response to the action of the water circuit operation control 402.
[0119] The second time relay coil is connected with one end of the first delay closing contact and the second delay opening contact, respectively, the other end of the second delay opening contact is connected with the water circuit conduction device 101 through the second normally closed contact, the second delay opening contact is also connected with the first time relay coil and the counting unit 407, and one end of the second delay closing contact is connected with the first end of the holding unit 404, and the other end of the second delay closing contact is connected with the counting unit 407.
[0120] Optionally, the second time relay coil of the second time relay 4052 is connected with one end of the first delay closing contact of the first time relay 4062 and the second delay opening contact of the second time relay 4052, and the first time relay 4062 and the second time relay 4052 form an interlocking action, thereby ensuring the circulation of the water circuit conduction and the air circuit conduction.
[0121] Optionally, the second delay opening contact of the second time relay 4052 is connected with the water circuit conduction device 101, and the second delay opening contact is also connected with the counting unit 407, and the counting unit 407 is used to record the circulation frequency of the water circuit conduction.
[0122] As an optional embodiment, referring to Figure 5 The holding unit 404 in the liquid level meter cleaning device provided by the embodiment of the application comprises a third intermediate relay 4041.
[0123] The third intermediate relay 4041 comprises a third intermediate relay coil, a third normally open contact and a third normally closed contact.
[0124] Optionally, the third intermediate relay 4041 is used to maintain the current working state of the liquid level gauge cleaning device, which can effectively reduce the electrical signal fluctuation in the liquid level gauge cleaning device, and can improve the reliability and stability of the liquid level gauge cleaning device.
[0125] One end of the third normally open contact and one end of the third normally closed contact are connected with the second output end of the mode switching control and one end of the second time delay closing contact, the control end of the third normally open contact is connected with the liquid level gauge 500, the other end of the third normally open contact and the other end of the third normally closed contact are connected with the counting unit 407, and the third intermediate relay coil is connected with one end of the second time delay opening contact and one end of the first time delay opening contact.
[0126] As an optional embodiment, the complete working principle of the control module in the liquid level gauge cleaning device provided by the embodiment of the application is as follows: (1) in the automatic cleaning mode: when the liquid level signal of the liquid level gauge cleaning device is the empty tank signal, the liquid level gauge is closed, the gas path pipeline enters the conduction state, the third intermediate relay, the first time relay and the gas path conduction device are powered on, the first normally open contact of the first intermediate relay is closed, the first time relay starts timing, the gas path pipeline starts to ventilate, the cleaning pipeline is connected with the gas in the gas path pipeline, after the first time relay reaches the preset time, the first time delay opening contact of the first time relay is disconnected, the gas path conduction device is disconnected, and the gas path pipeline is closed; the first time delay closing contact of the first time relay is connected, the second time relay is powered on, the second time relay starts timing, the water path conduction device is connected, the cleaning pipeline is connected with the pure water in the water path pipeline, after the second time relay reaches the preset time, the second time delay opening contact of the second time relay is disconnected, the water path pipeline is closed; the first time relay coil of the first time relay is powered off and reset, the second time delay closing contact of the second time relay is closed, the counting unit counts the cycle number as 1, the first time relay starts timing again, and the cycle is repeated until the counting number of the counting unit in the liquid level gauge cleaning device reaches the preset cycle number, the counting unit is disconnected, the liquid level gauge cleaning device is reset, and the liquid level gauge cleaning device stops.
[0127] The slurry tank equipment provided by the embodiment of the application is explained as follows, and the working principle of the liquid level gauge cleaning device arranged on the slurry tank is consistent with the working principle of the above embodiment, which will not be repeated here.
[0128] Figure 6 The structure schematic diagram of the slurry tank equipment provided by the application is shown in FIG. 1. Figure 6The pulp tank device provided by the embodiment of the application comprises a tank body 600, a gas path main pipeline 20, a water path main pipeline 10, a liquid level meter 500 and the liquid level meter cleaning device of the first aspect.
[0129] The gas path main pipeline 20 and the water path main pipeline 10 are both in communication with the tank body 600, and the gas path main pipeline 20 is in communication with the gas path pipeline 200 in the liquid level meter cleaning device, and the water path main pipeline 10 is in communication with the water path pipeline 100 in the liquid level meter cleaning device.
[0130] Optionally, the gas path main pipeline 20 and the water path main pipeline 10 are both in communication with the tank body 600, and the water path main pipeline 10 can supply water for pulp stirring of the pulp tank device, and the gas path main pipeline 20 can change the gas pressure in the pulp tank device.
[0131] Optionally, the gas path main pipeline 20 is in communication with the gas path pipeline 200, and the water path main pipeline 10 is in communication with the water path pipeline 100, the water path main pipeline 10 can supply water for the water path pipeline 100 in the liquid level meter cleaning device, and the gas path main pipeline 20 can provide gas for the gas path pipeline 200 in the liquid level meter cleaning device, so that the production cost of the liquid level meter cleaning device can be reduced.
[0132] The liquid level meter 500 is fixedly arranged at the bottom of the tank body 600, and the output end of each cleaning pipeline 300 in the liquid level meter cleaning device is in communication with the cleaning part 501 of the liquid level meter.
[0133] Optionally, the liquid level meter 500 is fixedly arranged at the bottom of the tank body 600 of the pulp tank device, the liquid level meter 500 is used for detecting the liquid level signal of the pulp in the tank body of the pulp tank device, and each cleaning pipeline 300 in the liquid level meter cleaning device is used for cleaning the cleaning part 501 of the liquid level meter.
[0134] As an optional implementation manner, the liquid level meter 500 comprises a liquid level meter body and a liquid level meter probe arranged in the liquid level meter body.
[0135] The output end of each cleaning pipeline in the liquid level meter cleaning device penetrates through the liquid level meter body and is close to the liquid level meter probe.
[0136] The above merely describes the specific implementation manners of the application, but the protection scope of the application is not limited to this, any person skilled in the art can easily think of the changes or replacements within the technical range disclosed by the application, which should be covered in the protection scope of the application. Therefore, the protection scope of the application should be subject to the protection scope of the claims.
[0137] The above descriptions are only the preferred embodiments of the present application, and are not intended to limit the present application. The present application can have various modifications and changes for those skilled in the art. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A liquid level gauge cleaning device, characterized in that, include: Water pipes, gas pipes, water circuit connection devices, gas circuit connection devices, cleaning pipes, and control modules; The first end of the water pipe is used to connect to pure water, the second end of the water pipe is connected to the input end of the cleaning pipe, and the water pipe connecting device is disposed on the water pipe and near the second end of the water pipe. The first end of the gas pipeline is used to connect to gas, the second end of the gas pipeline is connected to the input end of the cleaning pipeline, and the gas connection device is disposed on the gas pipeline and near the second end of the gas pipeline. The cleaning pipe includes at least one output end, and each output end of the cleaning pipe is used to connect to the part of the level gauge to be cleaned. Both the water circuit connection device and the air circuit connection device are connected to the control module, and the control module is used to control the on / off state of the water circuit connection device and the air circuit connection device. The control module includes: a mode switching control, a water circuit operation control, a gas circuit operation control, a holding unit, a water circuit control unit, a gas circuit control unit, and a counting unit; The first output terminal of the mode switching control is connected to the input terminal of the water circuit operation control and the input terminal of the air circuit operation control, and the second output terminal of the mode switching control is connected to the first terminal of the holding unit. The output terminal of the water circuit operation control is connected to the first input terminal of the water circuit control unit, and the output terminal of the air circuit operation control is connected to the first input terminal of the air circuit control unit. The first end of the holding unit is also connected to the second input end of the water circuit control unit, the second end of the holding unit is connected to the liquid level gauge, the third end of the holding unit is connected to the counting unit, and the fourth end of the holding unit and the counting unit are connected to the second input end of the gas circuit control unit. The holding unit is used to control the on / off state of the gas circuit control unit and the water circuit control unit in response to the liquid level signal of the liquid level gauge. The first output terminal of the gas circuit control unit is connected to the third input terminal of the water circuit control unit, and the second output terminal of the gas circuit control unit is connected to the gas circuit conduction device. The gas circuit control unit is used to control the on / off state of the gas circuit conduction device in response to the control signal of the gas circuit operation control. The first output terminal of the water circuit control unit is connected to the counting unit, and the second output terminal of the water circuit control unit is connected to the water circuit conduction device. The water circuit control unit is used to control the on / off state of the water circuit conduction device in response to the control signal of the water circuit operation control.
2. The liquid level gauge cleaning device according to claim 1, characterized in that, The cleaning pipeline includes: a main pipeline and multiple branch pipelines; The first end of the main pipeline is connected to the second end of the water pipeline and the second end of the gas pipeline. The second end of the main pipeline is closed. The input end of each branch pipeline is connected to a third end of the main pipeline. The output end of each branch pipeline is used to connect to the part of the level gauge to be cleaned.
3. The liquid level gauge cleaning device according to claim 2, characterized in that, The plurality of branch pipelines include: a first branch pipeline, a second branch pipeline, and a third branch pipeline; The second branch pipeline is located between the first branch pipeline and the third branch pipeline.
4. The level gauge cleaning device according to claim 3, characterized in that, The second branch pipeline is a vertical pipeline, while the first branch pipeline and the third branch pipeline are both curved pipelines.
5. The liquid level gauge cleaning device according to claim 1, characterized in that, The gas circuit control unit includes: a first intermediate relay and a first time relay; The first intermediate relay includes: a first intermediate relay coil, a first normally open contact, and a first normally closed contact; the first time relay includes: a first time relay coil, a first time-delayed disconnect contact, and a first time-delayed close contact. The first intermediate relay coil is connected to the output terminal of the pneumatic operation control, and the first normally open contact and the first normally closed contact are both connected to the pneumatic conduction device. The first time relay coil is connected to the third input terminal of the water circuit control unit, one end of the first delayed disconnect contact is connected to the counting unit, the other end of the first delayed disconnect contact is connected to the air circuit conduction device via the first normally closed contact, and the first end of the holding unit is connected to the second input terminal of the water circuit control unit via the first delayed closed contact.
6. The liquid level gauge cleaning device according to claim 5, characterized in that, The water circuit control unit includes: a second intermediate relay and a second time relay; The second intermediate relay includes: a second intermediate relay coil, a second normally open contact, and a second normally closed contact; the second time relay includes: a second time relay coil, a second time-delayed disconnect contact, and a second time-delayed close contact. The second intermediate relay coil is connected to the output terminal of the water circuit operation control, and the second normally open contact and the second normally closed contact are both connected to the water circuit conduction device. The second time relay coil is connected to one end of the first delayed closing contact and one end of the second delayed opening contact. The other end of the second delayed opening contact is connected to the water circuit conducting device via the second normally closed contact. The second delayed opening contact is also connected to the first time relay coil and the counting unit. One end of the second delayed closing contact is connected to the first end of the holding unit, and the other end of the second delayed closing contact is connected to the counting unit.
7. The liquid level gauge cleaning device according to claim 6, characterized in that, The holding unit includes: a third intermediate relay; The third intermediate relay includes: a third intermediate relay coil, a third normally open contact, and a third normally closed contact; One end of the third normally open contact and one end of the third normally closed contact are both connected to the second output terminal of the mode switching control and one end of the second delayed closing contact. The control terminal of the third normally open contact is connected to the level gauge. The other end of the third normally open contact and the other end of the third normally closed contact are both connected to the counting unit. The coil of the third intermediate relay is connected to one end of the second delayed disconnect contact and one end of the first delayed disconnect contact.
8. A slurry tank device, characterized in that, include: The tank, the main gas pipeline, the main water pipeline, the level gauge, and the level gauge cleaning device according to any one of claims 1-7; Both the main gas pipeline and the main water pipeline are connected to the tank body, and the main gas pipeline is connected to the gas pipeline in the level gauge cleaning device, and the main water pipeline is connected to the water pipeline in the level gauge cleaning device. The level gauge is fixedly installed at the bottom of the tank, and the output ends of each cleaning pipe in the level gauge cleaning device are connected to the part of the level gauge to be cleaned.
9. The slurry tank equipment according to claim 8, characterized in that, The level gauge includes: a level gauge body and a level gauge probe disposed within the level gauge body; The output ends of each cleaning pipe in the level gauge cleaning device pass through the level gauge body and are close to the level gauge probe.
Citation Information
Patent Citations
Self - cleaning of level gauge and sweep device
CN204735504U
Automatic flushing and foam preventing device for radar liquid level meter
CN219357152U