Automatic boxing production line for essential oil bottles
By using the structural layout of bottle turntables and box turntables, combined with snap-fit devices and detection modules, the automated circulation and detection of essential oil bottles are realized, solving the problems of high difficulty and low efficiency of manual operation, and meeting the production needs of automated production lines in factories.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-30
- Publication Date
- 2026-03-24
AI Technical Summary
The current process of bottling essential oils involves manual operation, which is difficult and inefficient. It is impossible to accurately detect the production date and identify defective products, resulting in low production capacity and low finished product yield, which cannot meet the production needs of automated production lines in factories.
An automated cartoning production line including bottle turntables and box turntables was designed. The automatic transfer and cartoning of essential oil bottles are realized through snap-fit devices and box fixtures. Combined with the detection module, the essential oil bottles are inspected in all directions to ensure product quality and efficiency.
It improves product flow and boxing efficiency, reduces the burden of manual operation, realizes automated docking and boxing, meets the needs of mass production, and improves detection accuracy and efficiency.
Smart Images

Figure CN117922946B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of box packaging production line, and particularly relates to an automatic box packaging production line for essential oil bottles. BACKGROUND
[0002] At present, after the essential oil is bottled, the essential oil bottles need to be detected for packaging box date, and the qualified and unqualified products are screened out, the qualified products are packaged in boxes, and the unqualified products are boxed and wait for rework or subsequent scrap processing. At present, the screening and box packaging of essential oil bottles are mainly manual. Since the batch of essential oil bottles is large and the volume is small, manual operation not only has high operation difficulty and low efficiency, but also is prone to visual fatigue, and cannot accurately check the production date and identify unqualified products. In addition, the product screening standard and box packaging quality are different for different people, and manual operation has many uncontrollable factors, which can cause product quality problems, reduce production capacity and good product rate, and reduce production speed. At the same time, manual operation cannot meet the production demand of factory automatic production line. Therefore, a new technical scheme is needed to solve the above problems. SUMMARY
[0003] The technical problem to be solved by the present application is to overcome the shortcomings of the prior art, and to provide an essential oil bottle automatic box packaging production line which has simple structure, ensures the consistency of product detection standard, reduces the operation burden of workers, improves production efficiency, meets the production demand of factory and is used for automatic detection and box packaging.
[0004] The technical scheme adopted by the present application is: the present application comprises a base, a plurality of essential oil bottles, a plurality of drawer paper boxes, a bottle feeding conveying line, an NG line, a box feeding conveying line and a box discharging conveying line, the base is provided with a bottle turntable and a box turntable side by side at the upper end, a plurality of buckle devices adapted to the essential oil bottles are uniformly distributed and arranged on the circumference of the bottle turntable, a plurality of box jigs adapted to the drawer paper boxes are uniformly distributed and arranged on the circumference of the box turntable, the tangent position of the bottle turntable and the box turntable is a box packaging station, a detection module is arranged beside the bottle turntable, the detection module comprises a plurality of rotation modules for driving the essential oil bottles to rotate along the axis, one end of the bottle feeding conveying line is provided with a pressing feeding module corresponding to the buckle device, an NG discharging module corresponding to the NG line and a box packaging assembly module corresponding to the box packaging station are fixedly arranged above the bottle turntable, one end of the box feeding conveying line is provided with a box feeding module corresponding to the box jigs, an inner box opening mechanism is arranged beside the box turntable, and a pressing and turning module corresponding to the box discharging conveying line is arranged.
[0005] Further, the buckle device comprises a rectangular base, two pre-tightening clamps and two spring plungers, the two ends of the rectangular base are provided with fixed blocks, the inner sides of the two fixed blocks are provided with bottle neck limiting curved surfaces matched with the size of the essential oil bottle, the inner sides of the two fixed blocks form an inlet end and an outlet end, the width of the inlet end is greater than that of the outlet end, a horizontal rotating table is arranged on the base between the two fixed blocks, the two fixed blocks are provided with flat grooves matched with the pre-tightening clamps, the pre-tightening clamps are arranged in the flat grooves through rotating shafts, the outer sides of the two pre-tightening clamps are movably connected with the two spring plungers, and the inner sides of the two pre-tightening clamps clamp the essential oil bottle.
[0006] Further, the pre-tightening clamps are V-shaped, the contact ends of the inner sides of the pre-tightening clamps with the essential oil bottle are smooth curved surfaces, two cylindrical surface grooves matched with the ball heads of the spring plungers are arranged at the corners of the outer sides of the two pre-tightening clamps, and circular holes matched with the rotating shafts are arranged at the corners of the two pre-tightening clamps.
[0007] Further, the detection module comprises a detection camera, a light source and three rotating modules, the detection camera, the light source and the rotating modules are arranged on the upper end of the base and beside the bottle rotating disc, the rotating module comprises a rotating motor, a speed reducer, a bottle cap rotor and a cylindrical pressing seat, the output end of the rotating motor is connected with the input end of the speed reducer, the output end of the speed reducer is connected with the cylindrical pressing seat, the bottle cap rotor is coaxial with the cylindrical pressing seat and is detachably connected with the cylindrical pressing seat.
[0008] Further, the end of the cylindrical pressing seat extends a rectangular protrusion, the bottle cap rotor comprises a circular rotating table, the circular rotating table extends upwardly a circular boss, the circular boss is provided with a rectangular groove matched with the rectangular protrusion, the top of the circular boss and the top of the circular boss are provided with outer conical surfaces, the inner side of the circular rotating table is provided with an inner conical surface and a stepped shaft hole, and the inner conical surface is coaxial with the stepped shaft hole.
[0009] Further, the box jig comprises box positioning blocks fixed on the circumference of the box rotating disc, the box positioning blocks are provided with rectangular positioning grooves matched with the size of the outer box of the drawer paper box, the corners of the bottom walls of the rectangular positioning grooves are provided with cylindrical avoiding grooves, the two side walls of the rectangular positioning grooves are provided with two separation blocks at the lower ends, the distance between the two separation blocks is matched with the size of the inner box of the drawer paper box, the top ends of the two separation blocks comprise outer box stopping edges matched with the outer box of the drawer paper box, the bottom of the two separation blocks is provided with inner box stopping edges matched with the inner box of the drawer paper box, the side walls of the two separation blocks are provided with inner box guide edges, the middle parts of the two separation blocks are provided with elliptical holes, and the opening end of the rectangular positioning groove is provided with a feeding guide edge.
[0010] Further, the pressing feeding module comprises a first supporting column, an adjustable height pressing feeding cylinder and a bottle feeding plate are arranged on the first supporting column, the bottle feeding plate is connected with the bottle feeding conveying line, a bottle baffle is arranged at the end of the bottle feeding plate, bottle guide blocks are extended upwards on both sides of the bottle feeding plate, a blocking cylinder is arranged below the bottle feeding plate, a flow limiting baffle is arranged at the movable end of the blocking cylinder, a flow limiting hole corresponding to the flow limiting baffle is arranged on the bottle feeding plate, a conical surface pushing block matching the outer contour of the essential oil bottle is arranged at the movable end of the pressing feeding cylinder, and a bottle pressing plate is arranged at the top of the conical surface pushing block.
[0011] Further, the NG discharging module and the box assembling module are fixedly arranged above the bottle turntable through a bottle turntable upper cover, the bottle turntable upper cover is coaxial with the bottle turntable, the NG discharging module comprises an NG cylinder mounting plate and an NG cylinder, the NG cylinder is arranged on the side wall of the NG cylinder mounting plate, the box assembling module comprises a box assembling cylinder mounting plate and a box assembling cylinder, the box assembling cylinder is arranged on the side wall of the box assembling cylinder mounting plate, the movable end of the NG cylinder and the box assembling cylinder is provided with a discharging pushing block, and the end of the discharging pushing block is provided with a curved surface matching the outer contour of the essential oil bottle.
[0012] Further, the box feeding module comprises a second supporting column, an adjustable box feeding cylinder and a box feeding plate are arranged on the second supporting column, the box feeding plate is connected with the box feeding conveying line, a box baffle is arranged at the end of the box feeding plate, box guide plates are extended upwards on both sides of the box feeding plate, a first box pushing block matching the size of the drawer paper box is arranged at the movable end of the box feeding cylinder, a box detection sensor is arranged above the box feeding plate, and a work station detection sensor is arranged below the box feeding plate; the inner box opening mechanism comprises a third supporting column and a pressing column, an adjustable pressing cylinder is arranged on the third supporting column, and the pressing column is arranged at the movable end of the pressing cylinder through a pressing plate.
[0013] Furthermore, the pressing and flipping module includes an outer box pressing assembly and an output assembly. The pressing assembly is located beside the output assembly. The outer box pressing assembly includes a fourth support column. An outer box pressing cylinder is vertically mounted on the fourth support column via an adjustable block. The movable end of the outer box pressing cylinder is provided with a rectangular pressing block adapted to the size of the outer box of the drawer cardboard box. The output assembly includes a U-shaped positioning box, an output cylinder, and a transfer plate located at the end of the box output conveyor line. A pulling cylinder is provided at the lower end of the transfer plate. An output plate is provided at the movable end of the pulling cylinder. The U-shaped positioning box is mounted on the transfer plate via an adjustable column. The output cylinder is located at the upper end of the transfer plate and corresponds to the box output conveyor line. A second box pusher is provided at the movable end of the output cylinder. A baffle plate is provided on the side wall of the second box pusher.
[0014] The beneficial effects of this invention are as follows: Compared with the prior art, this invention greatly improves the efficiency of product turnover and boxing through the structural layout of the bottle turntable and the box turntable. Furthermore, through the structural design of the buckle device and the box fixture, it meets the needs of large-scale production, reduces the burden of manual operation, realizes automated docking and boxing, meets the production needs of automated production lines in factories, and through the detection module, it sequentially detects various parts of the essential oil bottle, which not only reduces the difficulty of manual detection and improves detection efficiency, but also ensures the accuracy and quality of product detection. Attached Figure Description
[0015] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;
[0016] Figure 2 This is a schematic diagram of the buckle device provided by the present invention;
[0017] Figure 3 This is a schematic diagram of the pre-tightening jaws provided by the present invention;
[0018] Figure 4 This is a schematic diagram of the structure of the rotating module provided by the present invention;
[0019] Figure 5 This is a schematic diagram of the structure of the circular turntable provided by the present invention;
[0020] Figure 6 This is a schematic diagram of the box fixture provided by the present invention;
[0021] Figure 7 This is a schematic diagram of the pressing and feeding module provided by the present invention;
[0022] Figure 8 This is a schematic diagram of the NG discharge module provided by the present invention;
[0023] Figure 9This is a schematic diagram of the structure of the box feeding module provided by the present invention;
[0024] Figure 10 This is a schematic diagram of the inner box opening mechanism provided by the present invention;
[0025] Figure 11 This is a schematic diagram of the structure of the outer box pressing assembly provided by the present invention;
[0026] Figure 12 This is a schematic diagram of the material discharge assembly provided by the present invention. Detailed Implementation
[0027] like Figures 1 to 12 As shown, in this embodiment, the present invention includes a base 1, a plurality of essential oil bottles 16, a plurality of drawer cartons 15, a bottle feeding conveyor line 11, an NG line 12, a box feeding conveyor line 14, and a box discharging conveyor line 17. A bottle turntable 3 and a box turntable 4 are arranged side-by-side on the upper end of the base 1. A plurality of snap-fit devices 5, adapted to the essential oil bottles, are evenly distributed around the circumference of the bottle turntable 3. A plurality of box fixtures 6, adapted to the drawer cartons, are evenly distributed around the circumference of the box turntable 4. The tangent point between the bottle turntable 3 and the box turntable 4 is the boxing station. A detection module is arranged beside the bottle turntable 3. The testing module includes several rotating modules 120 for driving the essential oil bottle to rotate along the axis. One end of the bottle feeding conveyor line 11 is provided with a pressing feeding module 2 corresponding to the buckling device 5. Above the bottle turntable 3, an NG discharge module 9 corresponding to the NG line 12 and a box assembly module 100 corresponding to the boxing station are fixedly provided. One end of the box feeding conveyor line 14 is provided with a box feeding module 110 corresponding to the box fixture 6. The side of the box turntable 4 is provided with an inner box opening mechanism 7 and a pressing and flipping module 8 corresponding to the box discharge conveyor line 17.
[0028] As can be seen from the above scheme, the bottle feeding conveyor line 11 is used to convey a number of essential oil bottles 16 that have been packaged and marked with production dates, and the box feeding conveyor line 14 is used to convey a number of drawer cartons 15 to be boxed. Stepper motors are installed at the bottom of both the bottle turntable 3 and the box turntable 4. As the stepper motors drive the bottle turntable 3 and the box turntable 4 to rotate in opposite directions, the pressing feeding module 2 pushes the number of essential oil bottles 16 into the number of latching devices 5 on the bottle turntable 3. The latching devices 5 pre-tighten the essential oil bottles 16 to ensure their stability. The box feeding module 110 pushes the number of drawer cartons 15 into the number of box fixtures 6. The box fixtures 6 are used to support and position the inner and outer boxes of the drawer cartons 15. The inner box opening mechanism 7 is used to push the drawer cartons 15 that have entered the box fixtures 6 downwards. This allows the inner and outer boxes of the drawer box 15 to be in a semi-separated state. Several rotating modules 120 are used to adjust the rotation angle and detection position of the essential oil bottle 16, and the detection module sequentially detects the detection position of the essential oil bottle. Products that fail the test are pushed into the NG line 12 by the NG discharge module 9. The NG line 12 is used to collect unqualified products. When qualified products enter the boxing station, the boxing assembly module 100 pushes the qualified essential oil bottle 16 into the inner box of the drawer box 15. The unloaded buckling device 5 returns to the starting point and is reloaded as the bottle turntable 3 rotates. The drawer box 15 containing the essential oil bottle 16 enters the unloading station as the box turntable 4 rotates. The pressing and flipping module 8 is used to pull out the drawer box 15 and press the inner and outer boxes together, and push it out to the box discharge conveyor line 17 to be transported to the next station for boxing. Therefore, compared with the prior art, the present invention greatly improves the efficiency of product transfer and boxing through the structural layout of the bottle turntable 3 and the box turntable 4. Furthermore, through the structural design of the buckle device 5 and the box fixture 6, it meets the needs of large-scale production, reduces the burden of manual operation, realizes automated docking and boxing, meets the production needs of automated production lines in factories, and through the detection module, it sequentially detects various parts of the essential oil bottle, which not only reduces the difficulty of manual detection and improves detection efficiency, but also ensures the accuracy and quality of product detection.
[0029] like Figure 2As shown, in this embodiment, the plurality of the latching devices 5 include a rectangular base 51, two pre-tightening claws 54 and two spring plungers. The rectangular base 51 is provided with fixing blocks 52 at both ends. The inner sides of the two fixing blocks 52 are provided with bottleneck limiting arc surfaces 53 adapted to the size of the essential oil bottle 16. An inlet end 531 and an outlet end 532 are formed between the inner sides of the two fixing blocks 52. The width of the inlet end 531 is greater than the width of the outlet end 532. A horizontal rotating platform 55 is provided on the base 51 between the two fixing blocks 52. Each of the two fixing blocks 52 is provided with a flat groove 57 adapted to the pre-tightening claws 54. The pre-tightening claws 54 are all set in the flat grooves 57 through a rotating shaft 56. The outer sides of the two pre-tightening claws 54 are movably connected to the two spring plungers respectively. The inner sides of the two pre-tightening claws 54 clamp the essential oil bottle 16.
[0030] As can be seen from the above scheme, the rectangular base 51 is embedded on the circumference of the bottle turntable 3, the two pre-tightening claws 54 are respectively set in the flat groove 57 by the two spring plungers, the rotating shaft 56 is used to support the rotation of the pre-tightening claws 54, and the spring plungers are used to provide a pre-tightening force to the pre-tightening claws 54, so that the two pre-tightening claws 54 play a certain role in fixing the essential oil bottle 16, and the two fixing blocks 52 form a hollow neck limiting arc surface 53. When the essential oil bottle 16 is pushed in by the pressing and feeding module 2, it enters from the inlet end 531. The bottleneck limiting arc surface 53 is matched with the essential oil bottle 16 for limiting. When the essential oil bottle 16 needs to be pushed out, the NG discharge module 9 or the box feeding module 110 pushes the essential oil bottle 16 out from the outlet end 532. The horizontal rotating table 55 is a rotating bearing, which is used to cooperate with the rotating module 120 to drive the essential oil bottle 16 to rotate, so that the essential oil bottle 16 can rotate more flexibly.
[0031] like Figure 3 As shown, in this embodiment, the pre-tightening claw 54 is V-shaped, and the inner side of the pre-tightening claw 54 and the contact end with the essential oil bottle 16 are both smooth curved surfaces. Two cylindrical grooves 58 adapted to the ball head of the spring plunger are arranged side by side at the outer corners of the two pre-tightening claws 54. A round hole 59 adapted to the rotating shaft 56 is provided at the corners of the two pre-tightening claws 54.
[0032] As can be seen from the above scheme, the pre-tightening claw 54 has a V-shaped structure for engaging the essential oil bottle 16. The inner side of the pre-tightening claw 54 and the contact end with the essential oil bottle 16 are both smooth curved surfaces, thereby preventing scratches on the product and ensuring the precision and quality of the outer surface of the essential oil bottle 16. The two cylindrical grooves 58 include a first cylindrical groove and a second cylindrical groove arranged side by side. When the pre-tightening claw 54 rotates along the rotating shaft 56, the first cylindrical groove and the second cylindrical groove alternately engage with the ball head of the spring plunger. The ball head is telescopically disposed at the end of the spring plunger. When the first cylindrical groove engages with the ball head of the spring plunger, the pre-tightening claw 54 is in an open state. When the second cylindrical groove engages with the ball head of the spring plunger, the pre-tightening claw 54 is in a closed state, thereby achieving pre-tightening of the product.
[0033] like Figure 1 and Figure 4 As shown, in this embodiment, the detection module includes a detection camera 18, a light source 19, and three rotating modules 120. The detection camera 18, the light source 19, and the rotating modules 120 are all disposed on the upper end of the base 1 and located beside the bottle turntable 3. The rotating module 120 includes a rotary motor 121, a reducer 122, a bottle cap rotor 123, and a cylindrical pressing seat 124. The output end of the rotary motor 121 is connected to the input end of the reducer 122, and the output end of the reducer 122 is connected to the cylindrical pressing seat 124. The bottle cap rotor 123 is coaxial with the cylindrical pressing seat 124 and is detachably connected to the cylindrical pressing seat 124.
[0034] As can be seen from the above scheme, the bottle cap rotor 123 is coaxial with the cylindrical lower pressure seat 124 and the bottle cap rotor 123 is fixed on the base 1 through the central shaft. The light source 19 is used to provide supplementary lighting for the detection camera 18. The three rotating modules 120 are used to adjust the rotation angle of the essential oil bottle 16. The rotating module 120 also includes an L-shaped pressure plate disposed on the side of the bottle cap rotor 123. The L-shaped pressure plate is used to press the essential oil bottle 16 when the bottle turntable 3 rotates itself to ensure its correct height position. The rotating motor 121 drives the cylindrical lower pressure seat 124 to rotate through the reducer 122, thereby driving the bottle cap rotor 123 to rotate. After the bottle cap rotor 123 contacts the essential oil bottle 16, it controls the rotation of the essential oil bottle 16.
[0035] like Figure 4 and Figure 5As shown, in this embodiment, the cylindrical pressing seat 124 has a rectangular protrusion extending from its end. The bottle cap rotor 123 includes a circular turntable 125. The circular turntable 125 has a circular boss 126 extending upward. The circular boss 126 has a rectangular groove 127 that is adapted to the rectangular protrusion. The top of the circular boss 126 and the top of the circular boss 126 are both provided with an outer conical surface 128. The inner side of the circular turntable 125 is provided with an inner conical surface 129 and a stepped shaft hole 130. The inner conical surface 129 is coaxial with the stepped shaft hole 130.
[0036] As can be seen from the above scheme, the cylindrical pressing seat 124 and the rectangular protrusion are integrally formed. The bottle cap rotor 123 is detachably fixed to the end of the cylindrical pressing seat 124 by screws. The rectangular protrusion and the rectangular groove 127 are matched for limiting. The inner conical surface 129 guides the essential oil bottle 16, so that the circular turntable 125 fits and covers the essential oil bottle 16. The stepped shaft hole 130 cooperates with the essential oil bottle 16 to position the essential oil bottle 16 and ensure the axial positioning accuracy of the essential oil bottle 16 when rotating.
[0037] like Figure 6 As shown, in this embodiment, several box fixtures 6 include box positioning blocks 61 fixed on the circumference of the box turntable 4. The box positioning blocks 61 are provided with rectangular positioning grooves 62 that are adapted to the size of the outer box of the drawer cardboard box 15. The corners of the bottom wall of the rectangular positioning grooves 62 are provided with columnar clearance grooves 63. The lower ends of the two side walls of the rectangular positioning grooves 62 are provided with two separation blocks 64. The distance between the two separation blocks 64 is adapted to the size of the inner box of the drawer cardboard box 15. The top of the two separation blocks 64 includes an outer box retaining edge 65 that cooperates with the outer box of the drawer cardboard box 15. The bottom of the two separation blocks 64 is provided with an inner box retaining edge 66 that is adapted to the inner box of the drawer cardboard box 15. The side walls of the two separation blocks 64 are provided with inner box guide edges 67. The middle of the two separation blocks 64 is provided with an elliptical hole 68. The opening end of the rectangular positioning groove 62 is provided with a feeding guide edge 69.
[0038] As can be seen from the above scheme, the box positioning block 61 is embedded on the circumference of the box turntable 4, the rectangular positioning groove 62 positions the drawer cardboard box 15, the cylindrical clearance groove 63 provides clearance for the drawer cardboard box 15, and the outer box stop 65 is located at the lower end of the rectangular positioning groove 62. When the inner box of the drawer cardboard box 15 is pushed downward by the inner box opening mechanism 7, the outer box stop 65 is used to block the outer box of the drawer cardboard box 15, and the inner box stop 66 is used to block the inner box of the drawer cardboard box 15, limiting the maximum movement position of the inner box, so that the inner box is in a semi-open state. The inner box guide edge 67 guides the movement of the inner box, thereby realizing the opening of the drawer cardboard box 15.
[0039] like Figure 7 As shown, in this embodiment, the pressing and feeding module 2 includes a first support column 21. The first support column 21 is provided with a pressing and feeding cylinder 22 with adjustable height and a bottle feeding plate 23. The bottle feeding plate 23 is connected to the bottle feeding conveyor line 11. The end of the bottle feeding plate 23 is provided with a bottle baffle 24. Bottle guide blocks 25 extend upward from both sides of the bottle feeding plate 23. A blocking cylinder 26 is provided below the bottle feeding plate 23. A flow limiting baffle 27 is provided at the movable end of the blocking cylinder 26. A flow limiting hole 28 corresponding to the flow limiting baffle 27 is provided on the bottle feeding plate 23. A conical push block 29 adapted to the outer contour of the essential oil bottle 16 is provided at the movable end of the pressing and feeding cylinder 22. A bottle lower pressure plate 20 is provided at the top of the conical push block 29.
[0040] As can be seen from the above scheme, the pressing and feeding cylinder 22 and the bottle feeding plate 23 are both adjustablely mounted on the first support column 21 via mounting plates. The feeding conveyor line 11 transports the essential oil bottle 16 to the bottle feeding plate 23. The bottle guide block 25 guides the essential oil bottle 16. The bottle baffle 24 is used to block the essential oil bottle 16. The pressing and feeding cylinder 22 is used to drive the conical push block 29. The side wall of the conical push block 29 is provided with a connection to the essential oil bottle 16. The curved surface of the 6th outer contour adapts to increase the contact area between the conical pusher 29 and the essential oil bottle 16. The bottle pressure plate 20 is flush with the height of the essential oil bottle 16, thereby ensuring the stability of the essential oil bottle 16 when it moves. The flow baffle 27 is adapted to the size of the flow limiting hole 28. The blocking cylinder 26 drives the flow limiting baffle 27 to move within the flow limiting hole 28. The flow limiting baffle 27 is used to ensure that the essential oil bottle 16 is pushed into the latching device 5 each time.
[0041] like Figure 8 As shown, in this embodiment, the NG dispensing module 9 and the boxing assembly module 100 are both fixedly mounted above the bottle turntable 3 via the bottle turntable cover 91. The bottle turntable cover 91 is coaxial with the bottle turntable 3. The NG dispensing module 9 includes an NG cylinder mounting plate 92 and an NG cylinder 93. The NG cylinder 93 is disposed on the side wall of the NG cylinder mounting plate 92. The boxing assembly module 100 includes a boxing cylinder mounting plate 101 and a boxing cylinder 102. The boxing cylinder 102 is disposed on the side wall of the boxing cylinder mounting plate 101. The movable ends of the NG cylinder 93 and the boxing cylinder 102 are each provided with a dispensing pusher 94. The end of the dispensing pusher 94 is provided with a curved surface 95 that matches the outer contour of the essential oil bottle 16.
[0042] As can be seen from the above scheme, the NG cylinder 93 is used to drive the discharge pusher to push the unqualified essential oil bottle 16 into the NG line 12, and the boxing cylinder 102 is used to drive the discharge pusher at the movable end to push the qualified essential oil bottle 16 into the drawer box 15 of the boxing station. The curved surface 95 makes the contact area between the discharge pusher and the essential oil bottle 16 larger, making the essential oil bottle 16 more stable when pushed. The bottle turntable cover 91 is coaxial with the bottle turntable 3 and is used to install and fix the NG discharge module 9 and the boxing assembly module 100. The included angle between the NG discharge module 9 and the boxing assembly module 100 is 60°.
[0043] like Figure 9 and Figure 10 As shown, in this embodiment, the box feeding module 110 includes a second support column 111, on which an adjustable box feeding cylinder 112 and a box feeding plate 113 are provided. The box feeding plate 113 is connected to the box feeding conveyor line 14. A box baffle 114 is provided at the end of the box feeding plate 113. Box guide plates 115 extend upward on both sides of the box feeding plate 113. A first box push block 116 adapted to the size of the drawer box 15 is provided at the movable end of the box feeding cylinder 112. A box detection sensor 117 is provided above the box feeding plate 113, and a station detection sensor 118 is provided below the box feeding plate 113. The inner box opening mechanism 7 includes a third support column 71 and a pressing column 73. An adjustable pressing cylinder 72 is provided on the third support column 71, and the pressing column 73 is provided at the movable end of the pressing cylinder 72 through a pressing plate 74.
[0044] As can be seen from the above scheme, both the box feeding cylinder 112 and the box feeding plate 113 are adjustablely mounted on the second support column 111 via a mounting plate. The box feeding conveyor line 14 transports the drawer cardboard box 15 to the box feeding plate 113. The box guide plate 115 guides the drawer cardboard box 15, and the box baffle 114 blocks the drawer cardboard box 15. The box feeding cylinder 112 drives the first box pusher 116 to push the drawer cardboard box 15 from the feeding station. 5. Push it into the rectangular positioning groove 62. The box detection sensor 117 is used to detect whether there is material at the feeding station. The station detection sensor 118 is used to detect whether the box fixture 6 has reached the docking position, thereby improving the automation level of the present invention. The adjustable mounting plate of the pressing cylinder 72 is set on the third support column 71. The pressing cylinder 72 is used to drive the pressing plate 74, thereby driving the pressing column 73 to move downward, so that the inner box and outer box of the drawer paper box 15 are separated.
[0045] like Figure 11 andFigure 12 As shown, in this embodiment, the pressing and flipping module 8 includes an outer box pressing assembly 80 and a discharging assembly 81. The pressing assembly 80 is located beside the discharging assembly 81. The outer box pressing assembly 80 includes a fourth support column 82. An outer box pressing cylinder 84 is vertically arranged on the fourth support column 82 via an adjustable block 83. The movable end of the outer box pressing cylinder 84 is provided with a rectangular pressing block 85 adapted to the size of the outer box of the drawer cardboard box 15. The discharging assembly 81 includes a U-shaped positioning box 89, a discharging cylinder 95, and a transfer plate 86 located at the end of the box discharging conveyor line 17. A pulling cylinder 87 is provided at the lower end of the transfer plate 86. The movable end of the material pulling cylinder 87 is provided with a push plate 88. The U-shaped positioning box 89 is set on the transfer plate 86 through an adjusting column 90. The discharge cylinder 95 is set on the upper end of the transfer plate 86 and corresponds to the box discharge conveyor line 17. The movable end of the discharge cylinder 95 is provided with a second box push block 96. A baffle plate 97 is provided on the side wall of the second box push block 96. The base 1 is also provided with an outer box push cylinder 140 coaxial with the box turntable 4. The outer box push cylinder 140 is used to cooperate with the material pulling cylinder 87 to push the drawer cardboard box 15 after the bottle is filled in the box fixture 6 to the U-shaped positioning box 89.
[0046] As can be seen from the above scheme, the outer box pressing cylinder 84 is vertically arranged at the end of the adjustable block 83. The outer box pressing cylinder 84 is used to drive the rectangular pressing block 85 to press the outer box of the drawer cardboard box 15 downwards and press it against the inner box, so that the inner and outer boxes of the drawer cardboard box 15 are combined. The material pulling cylinder 87 is used to drive the push plate 88 to move linearly back and forth, so that the push plate 88 pushes the combined drawer cardboard box 15 onto the U-shaped positioning box 89. The previous drawer cardboard box 15 The paper box 15 is squeezed out by the next drawer box 15. The adjusting column 90 is used to adjust the distance between the U-shaped positioning box 89 and the transfer plate 86. Due to the height difference between the U-shaped positioning box 89 and the transfer plate 86, the squeezed-out drawer box 15 falls down in the extrusion direction due to inertia. The baffle plate 97 is used to block the drawer box 15 that is about to be squeezed out. The discharge cylinder 95 drives the second box pusher 96 to push the fallen drawer box 15 to the box discharge conveyor line 17.
[0047] In this embodiment, the workflow of the present invention is as follows:
[0048] The bottle feeding conveyor 11 transports several essential oil bottles 16 to the bottle loading station, and the box feeding conveyor 14 transports several drawer cartons 15 to the box loading station. As the stepper motor drives the bottle turntable 3 and the box turntable 4 to rotate in opposite directions, the pressing feeding module 2 pushes several essential oil bottles 16 into several latching devices 5 on the bottle turntable 3, and the box feeding module 110 pushes several drawer cartons 15 into several box fixtures 6. The inner box opening mechanism 7 pushes the drawer cartons 15 into the box fixtures 6 downwards, so that the inner and outer boxes of the drawer cartons 15 are in a semi-separated state. The rotating module 120 adjusts the rotation of the essential oil bottles 16. The angle and detection points are checked sequentially by the detection module. Products that fail the inspection are pushed into the NG line 12 by the NG discharge module 9. When qualified products enter the boxing station, the boxing assembly module 100 pushes the qualified essential oil bottle 16 into the inner box of the drawer carton 15. The unloaded buckle device 5 returns to the bottle loading station for reloading as the bottle turntable 3 rotates. The drawer carton 15 containing the essential oil bottle 16 enters the box unloading station as the box turntable 4 rotates. The pressing and flipping module 8 pulls out the drawer carton 15 and presses the inner and outer boxes together, and pushes it to the box discharge conveyor line 17 for conveying to the next station for boxing.
[0049] Although the embodiments of the present invention are described with reference to actual solutions, they do not constitute a limitation on the meaning of the present invention. Modifications to the embodiments and combinations with other solutions based on this specification will be obvious to those skilled in the art.
Claims
1. An automated cartoning production line for essential oil bottles, comprising a base (1), a plurality of essential oil bottles (16), a plurality of drawer cartons (15), a bottle feeding conveyor line (11), an NG line (12), a box feeding conveyor line (14), and a box discharging conveyor line (17), characterized in that: The base (1) is provided with a bottle turntable (3) and a box turntable (4) arranged side by side. The bottle turntable (3) is provided with a number of snap-fit devices (5) that are adapted to the essential oil bottle evenly distributed on its circumference. The box turntable (4) is provided with a number of box fixtures (6) that are adapted to the drawer box evenly distributed on its circumference. The tangent point between the bottle turntable (3) and the box turntable (4) is the boxing station. A detection module is provided on the side of the bottle turntable (3). The detection module includes a number of rotating modules (12) for driving the essential oil bottle to rotate along the axis. 0), one end of the bottle feeding conveyor (11) is provided with a pressing feeding module (2) corresponding to the buckling device (5), the bottle turntable (3) is fixedly provided with an NG discharge module (9) corresponding to the NG line (12) and a box assembly module (100) corresponding to the boxing station, one end of the box feeding conveyor (14) is provided with a box feeding module (110) corresponding to the box fixture (6), the box turntable (4) is provided with an inner box opening mechanism (7) and a box discharge mechanism (7) corresponding to the box opening mechanism (6) on its side. The pressing and flipping module (8) corresponding to the material conveying line (17); several box fixtures (6) include box positioning blocks (61) fixed on the circumference of the box turntable (4), the box positioning blocks (61) are provided with rectangular positioning grooves (62) adapted to the size of the outer box of the drawer cardboard box (15), and columnar clearance grooves (63) are provided at the corners of the bottom wall of the rectangular positioning groove (62), and two separation blocks (64) are provided at the lower ends of the two side walls of the rectangular positioning groove (62), the distance between the two separation blocks (64) and the drawer The inner box of the paper box (15) is adapted to the size. The top of the two separation blocks (64) includes an outer box stop edge (65) that is matched with the outer box of the drawer paper box (15). The bottom of the two separation blocks (64) is provided with an inner box stop edge (66) that is adapted to the inner box of the drawer paper box (15). The side walls of the two separation blocks (64) are provided with an inner box guide edge (67). The middle of the two separation blocks (64) is provided with an elliptical hole (68). The opening end of the rectangular positioning groove (62) is provided with a feeding guide edge (69).
2. The automated essential oil bottle packaging production line according to claim 1, characterized in that: The latching device (5) includes a rectangular base (51), two pre-tightening claws (54) and two spring plungers. The rectangular base (51) has fixing blocks (52) at both ends. The inner sides of the two fixing blocks (52) are provided with neck limiting arc surfaces (53) adapted to the size of the essential oil bottle (16). An inlet end (531) and an outlet end (532) are formed between the inner sides of the two fixing blocks (52). The width of the inlet end (531) is greater than that of the outlet end (532). The base (51) is provided with a horizontal rotating platform (55) located between the two fixed blocks (52). The two fixed blocks (52) are each provided with a flat groove (57) adapted to the pre-tightening claw (54). The pre-tightening claw (54) is set in the flat groove (57) through a rotating shaft (56). The outer sides of the two pre-tightening claws (54) are respectively movably connected to the two spring plungers. The inner sides of the two pre-tightening claws (54) clamp the essential oil bottle (16).
3. The automated essential oil bottle packaging production line according to claim 2, characterized in that: The pre-tightening claw (54) is V-shaped. The inner side of the pre-tightening claw (54) and the contact end with the essential oil bottle (16) are both smooth curved surfaces. Two cylindrical grooves (58) that are adapted to the ball head of the spring plunger are arranged side by side at the corners of the two pre-tightening claws (54). A round hole (59) that is adapted to the rotating shaft (56) is provided at the corners of the two pre-tightening claws (54).
4. The automated essential oil bottle packaging production line according to claim 1, characterized in that: The detection module includes a detection camera (18), a light source (19), and three rotating modules (120). The detection camera (18), the light source (19), and the rotating modules (120) are all located on the upper end of the base (1) and on the side of the bottle turntable (3). The rotating module (120) includes a rotary motor (121), a reducer (122), a bottle cap rotor (123), and a cylindrical pressing seat (124). The output end of the rotary motor (121) is connected to the input end of the reducer (122), and the output end of the reducer (122) is connected to the cylindrical pressing seat (124). The bottle cap rotor (123) is coaxial with the cylindrical pressing seat (124) and is detachably connected to the cylindrical pressing seat (124).
5. The automated essential oil bottle packaging production line according to claim 4, characterized in that: The cylindrical pressing seat (124) has a rectangular protrusion extending from its end. The bottle cap rotor (123) includes a circular turntable (125). The circular turntable (125) has a circular boss (126) extending upward. The circular boss (126) has a rectangular groove (127) that is adapted to the rectangular protrusion. The top of the circular boss (126) and the top of the circular boss (126) are both provided with an outer conical surface (128). The inner side of the circular turntable (125) is provided with an inner conical surface (129) and a stepped shaft hole (130). The inner conical surface (129) is coaxial with the stepped shaft hole (130).
6. The automated essential oil bottle packaging production line according to claim 1, characterized in that: The pressing and feeding module (2) includes a first support column (21), on which an adjustable-height pressing and feeding cylinder (22) and a bottle feeding plate (23) are provided. The bottle feeding plate (23) is connected to the bottle feeding conveyor line (11). The end of the bottle feeding plate (23) is provided with a bottle baffle (24). Bottle guide blocks (25) extend upward on both sides of the bottle feeding plate (23). A blocking cylinder (26) is provided below the bottle feeding plate (23). A flow-limiting baffle (27) is provided at the movable end of the blocking cylinder (26). A flow-limiting hole (28) corresponding to the flow-limiting baffle (27) is provided on the bottle feeding plate (23). A conical push block (29) adapted to the outer contour of the essential oil bottle (16) is provided at the movable end of the pressing and feeding cylinder (22). A bottle lower pressure plate (20) is provided at the top of the conical push block (29).
7. The automated essential oil bottle packaging production line according to claim 1, characterized in that: The NG discharge module (9) and the box assembly module (100) are both fixedly mounted above the bottle turntable (3) by the bottle turntable cover (91). The bottle turntable cover (91) is coaxial with the bottle turntable (3). The NG discharge module (9) includes an NG cylinder mounting plate (92) and an NG cylinder (93). The NG cylinder (93) is mounted on the side wall of the NG cylinder mounting plate (92). The box assembly module (100) includes a box cylinder mounting plate (101) and a box cylinder (102). The box cylinder (102) is mounted on the side wall of the box cylinder mounting plate (101). The movable ends of the NG cylinder (93) and the box cylinder (102) are both provided with discharge push blocks (94). The end of the discharge push block (94) is provided with a curved surface that matches the outer contour of the essential oil bottle (16).
8. The automated essential oil bottle packaging production line according to claim 1, characterized in that: The box feeding module (110) includes a second support column (111), on which an adjustable box feeding cylinder (112) and a box feeding plate (113) are provided. The box feeding plate (113) is connected to the box feeding conveyor line (14). A box baffle (114) is provided at the end of the box feeding plate (113). Box guide plates (115) extend upward on both sides of the box feeding plate (113). The movable end of the box feeding cylinder (112) is provided with a connection to the drawer box. (15) A first box pusher (116) of suitable size, a box detection sensor (117) is provided above the box feed plate (113), and a station detection sensor (118) is provided below the box feed plate (113); the inner box opening mechanism (7) includes a third support column (71) and a pressing column (73), an adjustable pressing cylinder (72) is provided on the third support column (71), and the pressing column (73) is provided at the movable end of the pressing cylinder (72) through the pressing plate (74).
9. The automated essential oil bottle packaging production line according to claim 1, characterized in that: The pressing and flipping module (8) includes an outer box pressing assembly (80) and a discharging assembly (81). The pressing assembly (80) is located next to the discharging assembly (81). The outer box pressing assembly (80) includes a fourth support column (82). An outer box pressing cylinder (84) is vertically arranged on the fourth support column (82) via an adjustable block (83). The movable end of the outer box pressing cylinder (84) is provided with a rectangular pressing block (85) adapted to the size of the outer box of the drawer cardboard box (15). The discharging assembly (81) includes a U-shaped positioning box (89), a discharging cylinder (95), and a [missing information - likely a component or component]. The transfer plate (86) at the end of the box discharge conveyor line (17) is provided with a material pulling cylinder (87) at the lower end of the transfer plate (86), and a push plate (88) is provided at the movable end of the material pulling cylinder (87). The U-shaped positioning box (89) is set on the transfer plate (86) through the adjusting column (90). The discharge cylinder (95) is set on the upper end of the transfer plate (86) and corresponds to the box discharge conveyor line (17). The movable end of the discharge cylinder (95) is provided with a second box push block (96), and a baffle plate (97) is provided on the side wall of the second box push block (96).
Citation Information
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