Multi-process testing equipment for brake piston cylinders for new energy vehicles

By designing automated equipment that integrates multi-process testing, the problem of low quality inspection efficiency of brake piston cylinders for new energy vehicles has been solved, efficient and automated multi-process testing has been achieved, and the testing effect has been improved.

CN117928446BActive Publication Date: 2025-10-03TONGXIANG XINLONG MASCH PARTS CO LTD
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Patent Information

Application Number
CN202410048506.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-01-12
Publication Date
2025-10-03
Estimated Expiration
2044-01-12

AI Technical Summary

Technical Problem

The existing brake piston cylinders used in new energy vehicles lack multi-process inspection equipment after machining, resulting in low quality inspection efficiency, high fault tolerance, and poor overall effect.

Method used

An automated equipment integrating multi-process inspection is designed, including loading and unloading mechanisms, as well as positioning, cleaning, thread inspection, inner diameter measurement, outer diameter measurement, contour measurement and appearance inspection mechanisms. The position switching of the workpiece between the mechanisms is achieved through the grasping mechanism, integrating multi-process inspection into one.

Benefits of technology

It realizes multi-process automated detection of brake piston cylinders, improves quality inspection efficiency, reduces fault tolerance, and has complete functions, easy operation and strong practicality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a multi-process inspection device for brake piston cylinders for new energy vehicles. The device comprises a loading mechanism located at the left end and a unloading mechanism located at the right end. Positioning mechanisms, cleaning mechanisms, thread detection mechanisms, a first waste discharge mechanism, an inner diameter measuring mechanism, a second waste discharge mechanism, an outer diameter measuring mechanism, a third waste discharge mechanism, a first contour measuring mechanism, a fourth waste discharge mechanism, a second contour measuring mechanism, an appearance inspection mechanism, and a fifth waste discharge mechanism are arranged between the loading and unloading mechanisms, from left to right. Furthermore, the device comprises a first gripping mechanism and a second gripping mechanism for enabling the piston cylinder to switch positions between the mechanisms. The device integrates multi-process inspections, has a high degree of automation, and is fully functional and highly practical.
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Description

Technical Field

[0001] The present invention relates to the field of mechanical automation technology, and more specifically, to a multi-process detection device for a brake piston cylinder for a new energy vehicle. Background Art

[0002] like Figure 10 The figure below is a schematic diagram of the structure of a brake piston cylinder for existing new energy vehicles. After machining, the piston cylinder undergoes multiple quality inspections, and only after all meet the required standards can it be used for subsequent assembly. However, there is currently no dedicated equipment that integrates multiple inspection steps. This results in low quality inspection efficiency, high error tolerance, and poor overall quality control for machined piston cylinders. Therefore, the present invention proposes a multi-step inspection device for brake piston cylinders for new energy vehicles. Summary of the Invention

[0003] The purpose of the present invention is to overcome the deficiencies in the above-mentioned prior art and to provide a multi-process detection device for brake piston cylinders for new energy vehicles, which has the characteristics of integrating multi-process detection in one and a high degree of automation.

[0004] To solve the above technical problems, the object of the present invention is achieved as follows: The present invention relates to a multi-process inspection device for a brake piston cylinder for a new energy vehicle, comprising a loading mechanism located at the left end and a unloading mechanism located at the right end, wherein a positioning mechanism, a cleaning mechanism, a thread detection mechanism, a first waste discharge mechanism, an inner diameter measuring mechanism, a second waste discharge mechanism, an outer diameter measuring mechanism, a third waste discharge mechanism, a first contour measuring mechanism, a fourth waste discharge mechanism, a second contour measuring mechanism, an appearance detection mechanism, and a fifth waste discharge mechanism are sequentially arranged between the loading mechanism and the unloading mechanism from left to right, and further comprising a first gripping mechanism and a second gripping mechanism for realizing position switching of the piston cylinder between the mechanisms;

[0005] The positioning mechanism includes a radial positioning seat, a radial positioning hole is formed on the radial positioning seat, a circumferential rotating platform is provided below the radial positioning hole, a first rotating mechanism is provided on the circumferential rotating platform to control its rotation, and a first position sensor is embedded in the wall of the radial positioning hole;

[0006] The cleaning mechanism includes a cleaning positioning seat, a cleaning positioning hole is formed on the cleaning positioning seat, a brush rod is provided below the cleaning positioning hole, a second rotating mechanism for controlling the brush rod to rotate is provided on the brush rod, a first linear reciprocating motion mechanism for controlling the second rotating mechanism to move axially is provided on the second rotating mechanism, a cleaning pressure block is provided above the cleaning positioning hole, and a second linear reciprocating motion mechanism for controlling the cleaning pressure block to move vertically up and down is provided on the cleaning pressure block;

[0007] The thread detection mechanism includes a thread detection positioning seat, a thread detection positioning hole is formed on the thread detection positioning seat, a thread gauge is provided below the thread detection positioning hole, a third rotation mechanism is provided on the thread gauge to control its rotation, the third rotation mechanism is provided with a third linear reciprocating motion mechanism to control its axial movement, a thread detection pressure block is provided above the thread detection positioning hole, and a fourth linear reciprocating motion mechanism is provided on the thread detection pressure block to control its vertical upward and downward movement;

[0008] The inner diameter measuring mechanism includes an inner diameter measuring positioning seat, an inner diameter profiling positioning column is provided on the inner diameter measuring positioning seat, a first air supply channel with an air outlet opened at the top is provided on the inner diameter profiling positioning column, and an air inlet of the first air supply channel is connected to an air source through a pipeline;

[0009] The outer diameter measuring mechanism includes an outer diameter measuring positioning seat, which is provided with an outer diameter measuring positioning groove with the groove opening facing upward and the groove length extending horizontally to the left and right. The outer diameter measuring positioning seat is provided with a second air supply channel with an air outlet opened on the groove wall of the outer diameter measuring positioning groove, and the air inlet of the second air supply channel is connected to the air source through a pipeline.

[0010] The present invention is further configured as follows: the first waste discharge mechanism includes a first defective product belt conveyor and a first good product belt conveyor;

[0011] The second waste discharge mechanism includes a second defective product belt conveyor and a second good product belt conveyor. The feeding end of the second good product belt conveyor is provided with a turning mechanism, which includes a turning table and a rotating cylinder for controlling the turning table to tilt.

[0012] The present invention is further configured as follows: the third waste discharge mechanism includes a third defective product belt conveyor;

[0013] The fourth waste discharge mechanism includes a fourth defective product belt conveyor;

[0014] The fifth waste discharge mechanism includes a fifth defective product belt conveyor.

[0015] The present invention is further configured such that waste trays are provided at the unloading ends of the first defective product belt conveyor, the second defective product belt conveyor, the third defective product belt conveyor, the fourth defective product belt conveyor and the fifth defective product belt conveyor.

[0016] The present invention is further configured as follows: a follow-up height measuring rod is provided on the cleaning pressing block, and a second position sensor located above the cleaning pressing block is provided on the height measuring rod.

[0017] The present invention is further configured as follows: the first contour measurement mechanism includes a first contour measurement seat, the first contour measurement seat is provided with a first contour measurement positioning groove with the groove opening upward and the groove length extending horizontally forward and backward, one end of the first contour measurement positioning groove is provided with an electric light source, and the other end is provided with a first CCD industrial camera.

[0018] The present invention is further configured as follows: the second contour measuring mechanism includes a first roller seat, on which a first flip roller and a second flip roller are rotatably connected with an axis extending horizontally forward and backward, and the second flip roller is transmission-connected to the first flip roller by a first power assembly for controlling rotation; and also includes an electric light source and a second CCD industrial camera located above the first roller seat.

[0019] The present invention is further configured as follows: the appearance detection mechanism includes a second roller seat, on which a third flip roller and a fourth flip roller are rotatably connected with their axes extending horizontally forward and backward, and the fourth flip roller is transmission-connected to the third flip roller with a second power assembly for controlling the rotation; and also includes an electric light source and a third CCD industrial camera located above the second roller seat.

[0020] The present invention is further configured as follows: the feeding mechanism includes a feeding belt conveyor, the feeding end of the feeding belt conveyor is provided with a feeding tray, and the top of the unloading end is provided with an air claw, the air claw is provided with a fifth linear reciprocating motion mechanism for controlling its vertical up and down movement, and the fifth linear reciprocating motion mechanism is provided with a sixth linear reciprocating motion mechanism for controlling its horizontal left and right movement.

[0021] The present invention is further configured as follows: the unloading mechanism includes a unloading belt conveyor, and the unloading end of the unloading belt conveyor is provided with a unloading tray; and a barcode scanning gun is provided on the side of the unloading belt conveyor.

[0022] To sum up, the present invention has the following beneficial effects: the multi-process detection equipment for brake piston cylinders for new energy vehicles involved in the present invention, between realizing automatic loading and automatic unloading operations, realizes circumferential correction of the workpiece to be inspected through the setting of a positioning mechanism; realizes internal cleaning of the workpiece to be inspected through the setting of a cleaning mechanism; realizes thread processing accuracy detection of the workpiece to be inspected through the setting of a thread detection mechanism; realizes inner diameter detection of the workpiece to be inspected through the setting of an inner diameter measuring mechanism; realizes outer diameter detection of the workpiece to be inspected through the setting of an outer diameter measuring mechanism; realizes outer contour processing accuracy detection of the workpiece to be inspected through the setting of a contour measuring mechanism; realizes appearance detection of the workpiece to be inspected through the setting of an appearance detection mechanism, integrates multiple process detections into one, has a high degree of automation, is easy to operate, has complete overall functions, and is highly practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0024] Figure 2 It is a structural diagram of the left half of the present invention;

[0025] Figure 3 It is a structural diagram of the right half of the present invention;

[0026] Figure 4 This is a schematic structural diagram of the present invention for reflecting the feeding mechanism;

[0027] Figure 5 It is a schematic structural diagram of the cleaning mechanism of the present invention;

[0028] Figure 6 It is a structural schematic diagram of the thread detection mechanism of the present invention;

[0029] Figure 7 It is a structural schematic diagram of the inner diameter measuring mechanism of the present invention;

[0030] Figure 8 It is a structural schematic diagram of the outer diameter measuring mechanism of the present invention;

[0031] Figure 9 It is a structural schematic diagram of the second grasping mechanism of the present invention;

[0032] Figure 10 The present invention is a structural diagram of a brake piston cylinder body used in existing new energy vehicles. DETAILED DESCRIPTION

[0033] In order to enable those skilled in the art to better understand the technical solutions of the present invention, the preferred embodiments of the present invention are described below in conjunction with specific examples. However, it should be understood that these descriptions are only for the purpose of further illustrating the features and advantages of the present invention, and are not intended to limit the patent claims of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present invention.

[0034] The present invention will be further described below with reference to the accompanying drawings and preferred embodiments.

[0035] Example 1

[0036] See also Figures 1 to 10As shown, the multi-process inspection equipment for a brake piston cylinder for a new energy vehicle according to this embodiment includes a loading mechanism 100 at the left end and a unloading mechanism 200 at the right end. Disposed between the loading mechanism 100 and the unloading mechanism 200 are, from left to right, a positioning mechanism 300, a cleaning mechanism 400, a thread inspection mechanism 500, a first waste discharge mechanism 600, an inner diameter measuring mechanism 700, a second waste discharge mechanism 800, an outer diameter measuring mechanism 900, a third waste discharge mechanism 1000, a first contour measuring mechanism 1100, a fourth waste discharge mechanism 1200, a second contour measuring mechanism 1300, an appearance inspection mechanism 1400, and a fifth waste discharge mechanism 1500. The equipment also includes a first gripping mechanism 1600 and a second gripping mechanism 1700 for enabling the piston cylinder to achieve position switching between the mechanisms.

[0037] The positioning mechanism 300 includes a radial positioning seat 301, a radial positioning hole 302 is formed on the radial positioning seat 301, a circumferential rotating platform 303 is provided below the radial positioning hole 302, and a first rotating mechanism (not shown) is provided on the circumferential rotating platform 303 to control its rotation. A first position sensor (not shown) is embedded in the wall of the radial positioning hole 302;

[0038] The cleaning mechanism 400 includes a cleaning positioning seat 401, a cleaning positioning hole 402 is formed on the cleaning positioning seat 401, a brush rod 403 is provided below the cleaning positioning hole 402, a second rotating mechanism (not shown) is provided on the brush rod 403 to control its rotation, and a first linear reciprocating motion mechanism (not shown) is provided on the second rotating mechanism to control its axial movement, a cleaning pressure block 404 is provided above the cleaning positioning hole 402, and a second linear reciprocating motion mechanism 405 is provided on the cleaning pressure block 404 to control its vertical movement;

[0039] The thread detection mechanism 500 includes a thread detection positioning seat 501, a thread detection positioning hole 502 is formed on the thread detection positioning seat 501, a thread gauge 503 is provided below the thread detection positioning hole 502, a third rotation mechanism (not shown) is provided on the thread gauge 503 to control its rotation, and a third linear reciprocating motion mechanism (not shown) is provided on the third rotation mechanism to control its axial movement, a thread detection pressing block 504 is provided above the thread detection positioning hole 502, and a fourth linear reciprocating motion mechanism 505 is provided on the thread detection pressing block 504 to control its vertical movement;

[0040] The inner diameter measuring mechanism 700 includes an inner diameter measuring positioning seat 701, on which an inner diameter profiling positioning post 702 is provided. The inner diameter profiling positioning post 702 is provided with a first air supply channel (not shown) with an air outlet opened at the top. The air inlet of the first air supply channel is connected to an air source through a pipeline.

[0041] The outer diameter measuring mechanism 900 includes an outer diameter measuring positioning seat 901, which is provided with an outer diameter measuring positioning groove 902 with the groove opening facing upward and the groove length extending horizontally to the left and right. The outer diameter measuring positioning seat 901 is provided with a second air supply channel 903 with an air outlet opened on the groove wall of the outer diameter measuring positioning groove 902, and the air inlet of the second air supply channel 903 is connected to an air source through a pipeline.

[0042] Furthermore, the first waste discharge mechanism 600 includes a first defective product belt conveyor 601 and a first good product belt conveyor 602;

[0043] The second waste discharge mechanism 800 includes a second defective product belt conveyor 801 and a second good product belt conveyor 802. The feeding end of the second good product belt conveyor 802 is provided with a turning mechanism, which includes a turning table 803 and a rotating cylinder 804 for controlling the turning table to tilt.

[0044] Furthermore, the third waste discharge mechanism 1000 includes a third defective product belt conveyor 1001;

[0045] The fourth waste discharge mechanism 1200 includes a fourth defective product belt conveyor 1201;

[0046] The fifth waste discharge mechanism 1500 includes a fifth defective product belt conveyor 1501 .

[0047] Furthermore, a waste tray 1800 is provided at the unloading end of the first defective product belt conveyor 601 , the second defective product belt conveyor 801 , the third defective product belt conveyor 1001 , the fourth defective product belt conveyor 1201 and the fifth defective product belt conveyor 1501 .

[0048] Furthermore, a follow-up height measuring rod 406 is provided on the cleaning pressing block 404 , and a second position sensor 407 located above the cleaning pressing block 404 is provided on the height measuring rod 406 .

[0049] Furthermore, the first contour measurement mechanism 1100 includes a first contour measurement seat 1101, and the first contour measurement seat 1101 is provided with a first contour measurement positioning groove 1102 with the groove opening facing upward and the groove length extending horizontally forward and backward. One end of the first contour measurement positioning groove 1102 is provided with an electric light source 1103, and the other end is provided with a first CCD industrial camera 1104.

[0050] Furthermore, the second contour measuring mechanism 1300 includes a first roller seat (unmarked), on which a first flip roller 1301 and a second flip roller 1302 with axes extending horizontally forward and backward are rotatably connected, and the second flip roller is transmission-connected to the first flip roller via a first power assembly 1303 for controlling rotation; and further includes an electric light source (not shown) and a second CCD industrial camera (not shown) located above the first roller seat.

[0051] Furthermore, the appearance detection mechanism 1400 includes a second roller seat (unmarked), on which a third flip roller 1401 and a fourth flip roller 1402 with axes extending horizontally forward and backward are rotatably connected, and the fourth flip roller 1402 is transmission-connected to the third flip roller 1401 with a second power assembly 1403 for controlling the rotation; and also includes an electric light source (not shown) and a third CCD industrial camera (not shown) located above the second roller seat.

[0052] Furthermore, the loading mechanism 100 includes a loading belt conveyor 101, the loading end of the loading belt conveyor 101 is provided with a loading tray 102, and the top of the unloading end 102 is provided with an air claw 103, the air claw 103 is provided with a fifth linear reciprocating motion mechanism 104 for controlling its vertical up and down movement, and the fifth linear reciprocating motion mechanism 104 is provided with a sixth linear reciprocating motion mechanism 105 for controlling its horizontal left and right movement.

[0053] Furthermore, the unloading mechanism 200 includes a unloading belt conveyor 201 , and a unloading tray 202 is provided at the unloading end of the unloading belt conveyor 201 ; a barcode scanning gun 203 is provided on the side of the unloading belt conveyor 201 .

[0054] In this embodiment, the piston cylinder to be inspected is as follows Figure 10 The upright state shown is placed in the loading tray 102. Through the rotation of the loading tray 102 and the fixed guide groove on the tray, the workpiece is pushed forward to supply the loading belt conveyor 101. The workpiece is grasped by the air claw 103 and sent to the positioning mechanism 300.

[0055] The circumferential rotating platform 303 on the positioning mechanism 300 rotates with the workpiece, and the first position sensor determines whether the workpiece has rotated into position. The first grasping mechanism is used to grasp the workpiece on the positioning mechanism 300 and move it to the cleaning mechanism 400.

[0056] The brush bar 403 on the cleaning mechanism 400 rotates at high speed before rising to penetrate the workpiece and clean its inner hole. During this process, the cleaning pressure block 404 moves downward from above to press the workpiece, and the workpiece height is detected by the second position sensor 407. The first gripping mechanism grabs the workpiece on the cleaning mechanism 400 and moves it to the thread detection mechanism 500.

[0057] The thread gauge 503 on the thread inspection mechanism 500 rotates at a low speed before ascending and inserting into the workpiece to inspect the internal threads. During this process, the workpiece is held down by a thread inspection pressure block 504 that moves downward from above. The first gripping mechanism grabs the workpiece from the thread inspection mechanism 500 and brings it to the first waste discharge mechanism 600 for determination of its passing status. If qualified, the workpiece is conveyed to the first good product belt conveyor 602, where it is then taken to the second gripping mechanism 1700 and brought to the inner diameter measurement mechanism 700.

[0058] The inner diameter measuring mechanism 700 exhausts air through the outlet on the inner diameter profiling positioning pin 702 inserted into the workpiece. The pressure feedback from the air source is compared with the pressure feedback from the standard part. If the error is within the set range, the workpiece is considered qualified; if the error is outside the set range, the workpiece is considered unqualified. The second gripping mechanism 1700 grabs the workpiece on the inner diameter measuring mechanism 700 and transfers it to the outer diameter measuring mechanism 900. (Unqualified workpieces are sent to the second waste discharge mechanism 800 for discharge.)

[0059] Before being sent to the outer diameter measuring mechanism 900 , the workpiece is turned over and placed in a tilted state. This action is performed by the turning mechanism on the second waste discharge mechanism 800 .

[0060] The outer diameter measuring mechanism 900 detects the workpiece by inserting its side into the outer diameter measuring positioning slot 902. Since the workpiece's outer wall is close to the air outlet, the feedback pressure from the test air source is compared with the feedback pressure from the reference part. If the error is within the set range, the workpiece is considered acceptable; if the error is outside the set range, the workpiece is considered unacceptable. The second gripping mechanism 1700 then grabs the workpiece from the outer diameter measuring mechanism 900 and transfers it to the first contour measuring mechanism 1100. (Unacceptable workpieces are then sent to the third waste discharge mechanism 1000 for removal.)

[0061] The first contour measurement mechanism 1100 uses an industrial camera to capture images of the end face's outer and inner contours. A computer then performs internal measurements and calculations to determine if the workpiece has passed the test. The second gripping mechanism 1700 grabs the workpiece from the first contour measurement mechanism 1100 and transfers it to the second contour measurement mechanism 1300. (Defective workpieces are sent to the fourth waste discharge mechanism 1200 for removal.)

[0062] The second contour measurement mechanism 1300 uses an industrial camera to capture images of the workpiece's side features. A computer performs internal measurements and calculations to determine if the workpiece has passed the test. The second gripping mechanism 1700 grabs the workpiece from the second contour measurement mechanism 1300 and brings it to the appearance inspection mechanism 1400.

[0063] The appearance inspection mechanism 1400 also uses an industrial camera to capture images of the workpiece's side features. A computer then compares these images to determine if the outer wall has machining defects, thereby determining whether the workpiece has passed the standard. The second gripping mechanism 1700 then grabs the workpiece from the appearance inspection mechanism 1400 and transfers it to the unloading mechanism 200 (rejected parts are sent to the fifth waste discharge mechanism 1500 for removal).

[0064] The unloading mechanism 200 realizes automatic unloading via the unloading belt conveyor 201 ; during this period, the barcode scanner 203 collects the information in the QR code on the workpiece.

[0065] Among them, during the detection action of the second contour measurement mechanism 1300 and the appearance detection mechanism 1400, the first turning roller 1301 and the second turning roller 1302 will rotate, and the workpiece will also rotate; the third turning roller 1401 and the fourth turning roller 1402 will rotate, and the workpiece will also rotate.

[0066] The first power assembly 1303 and the second power assembly 1403 both include a gear pair and a motor.

[0067] The rotating mechanism may be a rotating cylinder or an existing mechanism that performs the same function.

[0068] The linear reciprocating motion mechanism may be a push rod cylinder, or an existing mechanism that performs the same function.

[0069] The multi-process detection equipment for brake piston cylinders for new energy vehicles involved in the present invention realizes circumferential correction of the workpiece to be inspected by setting a positioning mechanism between automatic loading and automatic unloading operations; realizes internal cleaning of the workpiece to be inspected by setting a cleaning mechanism; realizes thread processing accuracy detection of the workpiece to be inspected by setting a thread detection mechanism; realizes inner diameter detection of the workpiece to be inspected by setting an inner diameter measuring mechanism; realizes outer diameter detection of the workpiece to be inspected by setting an outer diameter measuring mechanism; realizes outer contour processing accuracy detection of the workpiece to be inspected by setting a contour measuring mechanism; realizes appearance detection of the workpiece to be inspected by setting an appearance detection mechanism, integrating multiple process detections into one, with a high degree of automation, convenient operation, complete overall functions and strong practicality.

[0070] Unless otherwise specified, in the present invention, if there are terms such as "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicating orientation or positional relationship, they are based on the orientation or positional relationship actually shown and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the terms describing the orientation or positional relationship in the present invention are only used for illustrative purposes and cannot be understood as limiting this patent. For those skilled in the art, the specific meanings of the above terms can be understood in combination with the embodiments and according to specific circumstances.

[0071] Unless otherwise specified or limited, the terms "disposed," "connected," and "connected" in this disclosure should be understood broadly. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to direct connections or indirect connections through an intermediary; and they may refer to internal communication between two components. Those skilled in the art will understand the specific meanings of these terms in this disclosure based on the specific circumstances.

[0072] The above describes in detail the preferred embodiments of the present invention. It should be understood that those skilled in the art can make numerous modifications and variations based on the concepts of the present invention without inventive effort. Therefore, any technical solutions that can be derived by those skilled in the art through logical analysis, reasoning, or limited experimentation based on the concepts of the present invention and the prior art should be within the scope of protection defined by the claims.

Claims

1. Multi-process inspection equipment for brake piston cylinders for new energy vehicles, including a loading mechanism located at the left end and a unloading mechanism located at the right end, characterized by: Between the loading mechanism and the unloading mechanism, there are provided, from left to right, a positioning mechanism, a cleaning mechanism, a thread detection mechanism, a first waste discharge mechanism, an inner diameter measuring mechanism, a second waste discharge mechanism, an outer diameter measuring mechanism, a third waste discharge mechanism, a first contour measuring mechanism, a fourth waste discharge mechanism, a second contour measuring mechanism, an appearance detection mechanism, and a fifth waste discharge mechanism, and also a first grasping mechanism and a second grasping mechanism for realizing position switching of the piston cylinder between the mechanisms; The positioning mechanism includes a radial positioning seat, a radial positioning hole is formed on the radial positioning seat, a circumferential rotating platform is provided below the radial positioning hole, a first rotating mechanism is provided on the circumferential rotating platform to control its rotation, and a first position sensor is embedded in the wall of the radial positioning hole; The cleaning mechanism includes a cleaning positioning seat, a cleaning positioning hole is formed on the cleaning positioning seat, a brush rod is provided below the cleaning positioning hole, a second rotating mechanism for controlling the brush rod to rotate is provided on the brush rod, a first linear reciprocating motion mechanism for controlling the second rotating mechanism to move axially is provided on the second rotating mechanism, a cleaning pressure block is provided above the cleaning positioning hole, and a second linear reciprocating motion mechanism for controlling the cleaning pressure block to move vertically up and down is provided on the cleaning pressure block; The thread detection mechanism includes a thread detection positioning seat, a thread detection positioning hole is formed on the thread detection positioning seat, a thread gauge is provided below the thread detection positioning hole, a third rotation mechanism is provided on the thread gauge to control its rotation, the third rotation mechanism is provided with a third linear reciprocating motion mechanism to control its axial movement, a thread detection pressure block is provided above the thread detection positioning hole, and a fourth linear reciprocating motion mechanism is provided on the thread detection pressure block to control its vertical upward and downward movement; The inner diameter measuring mechanism includes an inner diameter measuring positioning seat, an inner diameter profiling positioning column is provided on the inner diameter measuring positioning seat, a first air supply channel with an air outlet opened at the top is provided on the inner diameter profiling positioning column, and an air inlet of the first air supply channel is connected to an air source through a pipeline; The outer diameter measuring mechanism includes an outer diameter measuring positioning seat, which is provided with an outer diameter measuring positioning groove with the groove opening facing upward and the groove length extending horizontally to the left and right. The outer diameter measuring positioning seat is provided with a second air supply channel with an air outlet opened on the groove wall of the outer diameter measuring positioning groove, and the air inlet of the second air supply channel is connected to the air source through a pipeline.

2. The multi-process testing equipment for brake piston and cylinder for new energy vehicles according to claim 1 is characterized in that: The first waste discharge mechanism includes a first defective product belt conveyor and a first good product belt conveyor; The second waste discharge mechanism includes a second defective product belt conveyor and a second good product belt conveyor. The feeding end of the second good product belt conveyor is provided with a turning mechanism, which includes a turning table and a rotating cylinder for controlling the turning table to tilt.

3. The multi-process testing equipment for brake piston cylinders for new energy vehicles according to claim 2 is characterized in that: The third waste discharge mechanism includes a third defective product belt conveyor; The fourth waste discharge mechanism includes a fourth defective product belt conveyor; The fifth waste discharge mechanism includes a fifth defective product belt conveyor.

4. The multi-process testing equipment for brake piston cylinders for new energy vehicles according to claim 3 is characterized in that: The unloading ends of the first defective product belt conveyor, the second defective product belt conveyor, the third defective product belt conveyor, the fourth defective product belt conveyor and the fifth defective product belt conveyor are provided with waste trays.

5. The multi-process testing equipment for brake piston and cylinder for new energy vehicles according to claim 1 is characterized in that: The cleaning pressing block is provided with a follow-up height measuring rod, and the height measuring rod is provided with a second position sensor located above the cleaning pressing block.

6. The multi-process testing equipment for brake piston cylinders for new energy vehicles according to any one of claims 1 to 5, characterized in that: The first contour measurement mechanism includes a first contour measurement seat, which is provided with a first contour measurement positioning groove with the groove opening facing upward and the groove length extending horizontally forward and backward. One end of the first contour measurement positioning groove is provided with an electric light source and the other end is provided with a first CCD industrial camera.

7. The multi-process testing equipment for brake piston and cylinder for new energy vehicles according to claim 6 is characterized in that: The second contour measuring mechanism includes a first roller seat, on which a first flip roller and a second flip roller with axes extending horizontally forward and backward are rotatably connected, and the second flip roller is connected to the first flip roller via a first power assembly for controlling rotation; and also includes an electric light source and a second CCD industrial camera located above the first roller seat.

8. The multi-process testing equipment for brake piston and cylinder for new energy vehicles according to claim 7 is characterized in that: The appearance inspection mechanism includes a second roller seat, on which a third flip roller and a fourth flip roller are rotatably connected, and the axes of the third flip roller extend horizontally forward and backward. The fourth flip roller is connected to the third flip roller via a second power assembly for controlling the rotation. The mechanism also includes an electric light source and a third CCD industrial camera located above the second roller seat.

9. The multi-process testing equipment for brake piston and cylinder for new energy vehicles according to claim 1, characterized in that: The feeding mechanism includes a feeding belt conveyor, the feeding end of the feeding belt conveyor is provided with a feeding tray, and the top of the unloading end is provided with an air claw, the air claw is provided with a fifth linear reciprocating motion mechanism for controlling its vertical up and down movement, and the fifth linear reciprocating motion mechanism is provided with a sixth linear reciprocating motion mechanism for controlling its horizontal left and right movement.

10. The multi-process testing equipment for brake piston and cylinder for new energy vehicles according to claim 1, characterized in that: The unloading mechanism includes a unloading belt conveyor, and a unloading tray is provided at the unloading end of the unloading belt conveyor; a barcode scanning gun is provided on the side of the unloading belt conveyor.

Citation Information

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