Photovoltaic module transport device

By designing a clamping mechanism and a shock-absorbing buffer mechanism adapted to the size of photovoltaic modules, the problems of damage and safety of photovoltaic modules during transportation in mountainous areas were solved, achieving efficient and safe transportation.

CN117944990BActive Publication Date: 2026-01-16HUANENG FUXIN WIND POWER GENERATION CO LTD
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Patent Information

Application Number
CN202311524639.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-11-15
Publication Date
2026-01-16
Estimated Expiration
2043-11-15

AI Technical Summary

Technical Problem

Existing monorail transporters for photovoltaic modules are prone to damage during mountain transport due to the ruggedness and bumpy terrain. Furthermore, the binding methods are unsafe and cumbersome, resulting in low transport efficiency and high costs.

Method used

A photovoltaic module transportation device was designed, which stably clamps the photovoltaic modules through a clamping mechanism and can be adjusted to fit the module size. Combined with a shock absorption and buffering mechanism, it ensures the safety and integrity of the modules during transportation.

Benefits of technology

It achieves stable clamping and shock absorption protection for photovoltaic modules during transportation in mountainous areas, ensuring that the modules arrive at the installation site safely and improving transportation efficiency and safety.

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Abstract

The application discloses a photovoltaic module transportation device, which comprises a base and a supporting plate, and the upper side of the supporting plate is provided with a tightening mechanism, the tightening mechanism comprises a placing plate, a transverse restraint plate, a vertical restraint plate and a restraint angle, a No.1 sliding groove is formed in the outer side of the placing plate, a No.1 sliding rod is fixedly connected to the outer side of the transverse restraint plate, a No.2 sliding groove is formed in the outer side of the transverse restraint plate, a No.2 sliding rod is fixedly connected to the outer side of the restraint angle, a No.3 sliding groove is formed in the outer side of the vertical restraint plate, a No.3 sliding rod is fixedly connected to the other side of the restraint angle, a mounting cylinder is fixedly connected to the outer side of the fixing disc, a connecting rod is fixedly connected to the outer side of the restraint angle, and a No.1 spring is fixedly connected to one side of the sliding plate. The photovoltaic module can be stably clamped, the size of the photovoltaic module can be adjusted and matched for installation and fastening, and good shock absorption and buffering protection effects can be achieved during the transportation of the photovoltaic module, so that the photovoltaic module can be safely transported to the installation site.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of transportation devices, in particular to a photovoltaic module transportation device. BACKGROUND

[0002] Mountain photovoltaic power stations use their special installation terrain to minimize the shading influence factors between each photovoltaic panel array, thereby achieving better light energy conversion effect; however, during installation of the mountain photovoltaic power station, the transportation of materials such as the support and components is limited by the mountain and road, and the material transport vehicle can only be transported to the foot of the mountain, and then manually transported to the top of the mountain, which consumes a large amount of labor cost and has low efficiency. The current method for solving the above problem is to introduce a monorail conveyor for transportation. The monorail conveyor is the most advanced agricultural machinery for transporting materials in mountainous areas in the world, and can be laid according to the terrain, curved horizontally and up and down with the mountain, and is very suitable for transporting materials in steep areas. The monorail conveyor is promoted to replace manual labor to complete the uphill and downhill transportation of photovoltaic panels.

[0003] However, the existing photovoltaic module monorail conveyor has some drawbacks when in use. First, due to the rugged and bumpy mountain road, in order to prevent the photovoltaic module from falling, the existing monorail conveyor mostly uses ropes to bind the photovoltaic module, which is too cumbersome and unsafe. Second, due to the rugged and bumpy mountain road, the bound photovoltaic module will be subjected to severe vibration and will collide with the monorail conveyor, resulting in damage to the photovoltaic panel and making it unusable. Therefore, the present application proposes a photovoltaic module transportation device to solve the above technical problems. SUMMARY

[0004] The present application provides a photovoltaic module transportation device that can stably clamp the photovoltaic module and adjust the size for installation and fastening according to the size of the photovoltaic module. The device can also achieve good shock absorption and buffering protection effect during transportation of the photovoltaic module, ensuring that the photovoltaic module can be safely transported to the installation site.

[0005] The present application is achieved by the following technical solutions:

[0006] The utility model provides a photovoltaic module transportation device, including base and support plate, the upside of support plate is provided with the binding mechanism, the binding mechanism includes the placement board, transverse restraint board, vertical restraint board and restraint angle, and the transverse restraint board of bottom is fixedly connected with support plate, the outside of placement board is provided with one sliding slot, the outside of transverse restraint board is fixedly connected with one sliding rod, and one sliding rod is connected with one sliding slot slidingly, the outside of transverse restraint board is provided with second sliding slot, the outside of restraint angle is fixedly connected with second sliding rod, and second sliding rod is connected with second sliding slot slidingly, the outside of vertical restraint board is provided with third sliding slot, the other side of restraint angle is fixedly connected with third sliding rod, and third sliding rod is connected with third sliding slot slidingly, the number of one sliding slot, one sliding rod, second sliding slot, second sliding rod, third sliding slot and third sliding rod is four groups and is symmetrically arranged, and one sliding slot, one sliding rod, second sliding slot, second sliding rod, third sliding slot and third sliding rod make transverse restraint board, vertical restraint board and restraint angle expand and contract movement, the upside of restraint angle is fixedly connected with handle, the outside of handle is sleeved with grip, and grip is connected with handle slidingly, the outside of placement board is fixedly connected with fixed disc, the outside of fixed disc is fixedly connected with installation cylinder, the outside of restraint angle is fixedly connected with connecting rod, and connecting rod is connected with installation cylinder slidingly, and every group installation cylinder and connecting rod are symmetrically arranged with restraint angle, the end of connecting rod is fixedly connected with sliding plate, one side of sliding plate is fixedly connected with one spring, and one spring is also fixedly connected with installation cylinder, the number of one spring is two groups and is symmetrically arranged, the inside of base is fixedly connected with fixed rod, and the number of fixed rod is several groups and is symmetrically arranged, the outside of fixed rod is connected with sliding block slidingly, the outside of fixed rod is fixedly connected with limiting plate, and limiting plate is used for the limiting of fixed rod.

[0007] The number of binding mechanisms is four groups and is symmetrically arranged, and the binding mechanisms are arranged oppositely.

[0008] The number of transverse restraint boards and vertical restraint boards is two groups and is symmetrically arranged, and the number of restraint angles is four groups.

[0009] One side of sliding block is fixedly connected with second spring and damper, and second spring and damper are fixedly connected with base, the number of second spring and damper is two groups and is symmetrically arranged, second spring is sleeved on the outside of damper, the other side of sliding block is fixedly connected with mounting seat, and the downside of support plate is also fixedly connected with mounting seat, the number of mounting seat is two groups and is symmetrically arranged, the inside of mounting seat is rotatably connected with movable rod.

[0010] A mounting plate is fixedly connected to one side of the base, and a pulley is installed on one side of the mounting plate. The pulleys are arranged in several groups and are vertically arranged. The pulleys are connected by a track.

[0011] The base is externally fixed with a hanging ring.

[0012] The technical solution of the present invention has at least the following beneficial effects:

[0013] This invention, by setting up a first slide rail, a first slide rod, a second slide rail, a third slide rail, and a third slide rod, allows the horizontal constraint plate, the vertical constraint plate, and the constraint angles to expand and contract in a certain direction, thereby matching the photovoltaic panel to be transported. The photovoltaic panel is then placed inside, and the tension of the first spring applies force to the four corners of the photovoltaic panel, stably installing it within the clamping mechanism for transport in mountainous terrain. During transport, the support plate will vibrate violently; at this time, the movable rod drives the mounting base, causing the slider to slide on the fixed rod, compressing the second spring for buffering and shock absorption. This achieves stable clamping of the photovoltaic module and allows for adjustment of the size to fit the photovoltaic module for secure installation. Furthermore, it provides good shock absorption and buffering protection during photovoltaic module transport, ensuring the safe transport of the photovoltaic module to the installation location. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of a photovoltaic module transportation device proposed in this invention;

[0015] Figure 2 for Figure 1 Enlarged view of A in the middle;

[0016] Figure 3 This is a partial structural side sectional view of the present invention;

[0017] Figure 4 for Figure 3 Enlarged view of B in the middle;

[0018] Figure 5 This is a schematic diagram of the second overall structure of the present invention;

[0019] Figure 6 for Figure 5 Enlarged view of C in the middle;

[0020] Figure 7 for Figure 3 Enlarged view of D;

[0021] Figure 8 This is a partial side sectional view of the present invention;

[0022] Figure 9 for Figure 8 Enlarged view of E in the middle;

[0023] Figure 10 For Figure 5 Enlarged view of F in the middle;

[0024] In the figure: 1, base; 2, support plate; 3, placing plate; 4, transverse restraint plate; 5, vertical restraint plate; 6, restraint angle; 7, No. 1 sliding groove; 8, No. 1 sliding rod; 9, No. 2 sliding groove; 10, No. 2 sliding rod; 11, No. 3 sliding groove; 12, No. 3 sliding rod; 13, handle; 14, grip sleeve; 15, fixing disc; 16, mounting cylinder; 17, connecting rod; 18, sliding plate; 19, No. 1 spring; 20, fixed rod; 21, sliding block; 22, limiting plate; 23, No. 2 spring; 24, damper; 25, movable rod; 26, track; 27, mounting plate; 28, pulley; 29, hanging ring; 30, mounting seat. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the scope of protection of the present application.

[0026] Please refer to Figures 1-10The photovoltaic module transportation device disclosed by the application comprises a base 1 and a support plate 2, the upper side of the support plate 2 is provided with a tightening mechanism, the tightening mechanism comprises a placing plate 3, a transverse constraint plate 4, a vertical constraint plate 5 and a constraint angle 6, the transverse constraint plate 4 at the bottom is fixedly connected with the support plate 2, a first sliding groove 7 is formed in the outer part of the placing plate 3, a first sliding rod 8 is fixedly connected with the outer side of the transverse constraint plate 4, and the first sliding rod 8 is slidably connected with the first sliding groove 7, the first sliding groove 7 and the first sliding rod 8 can constrain the transverse constraint plate 4 to move in the vertical direction, a second sliding groove 9 is formed in the outer part of the transverse constraint plate 4, a second sliding rod 10 is fixedly connected with the outer side of the constraint angle 6, and the second sliding rod 10 is slidably connected with the second sliding groove 9, a third sliding groove 11 is formed in the outer part of the vertical constraint plate 5, a third sliding rod 12 is fixedly connected with the other side of the constraint angle 6, and the third sliding rod 12 is slidably connected with the third sliding groove 11, the second sliding groove 9, the second sliding rod 10, the third sliding groove 11 and the third sliding rod 12 can constrain the constraint angle 6 to move in the diagonal direction, a handle 13 is fixedly connected with the upper side of the constraint angle 6, a grip sleeve 14 is sleeved with the outer part of the handle 13, and the grip sleeve 14 is slidably connected with the handle 13, a fixed disc 15 is fixedly connected with the outer part of the placing plate 3, an installation cylinder 16 is fixedly connected with the outer part of the fixed disc 15, a connecting rod 17 is fixedly connected with the outer part of the constraint angle 6, and the connecting rod 17 is slidably connected with the installation cylinder 16, each group of the installation cylinder 16 and the connecting rod 17 is symmetrically arranged in the diagonal direction along with the constraint angle 6, a sliding plate 18 is fixedly connected with the tail end of the connecting rod 17, the sliding plate 18 can be convenient for installing a first spring 19 and can prevent the connecting rod 17 from sliding out of the installation cylinder 16, the first spring 19 is fixedly connected with one side of the sliding plate 18, and the first spring 19 is also fixedly connected with the installation cylinder 16, the number of the first spring 19 is two groups and is symmetrically arranged.

[0027] The number of the tightening mechanism is four groups and is symmetrically arranged, and the two tightening mechanisms are oppositely arranged.

[0028] The number of the transverse constraint plate 4 and the vertical constraint plate 5 is both two groups and is symmetrically arranged, the number of the constraint angle 6 is four groups, and the constraint angle 6 at the bottom can only move in the transverse direction.

[0029] The number of the first sliding groove 7, the first sliding rod 8, the second sliding groove 9, the second sliding rod 10, the third sliding groove 11 and the third sliding rod 12 is all four groups and is symmetrically arranged, the first sliding groove 7, the first sliding rod 8, the second sliding groove 9, the second sliding rod 10, the third sliding groove 11 and the third sliding rod 12 make the transverse constraint plate 4, the vertical constraint plate 5 and the constraint angle 6 expand and contract.

[0030] The base 1 is internally fixedly connected with the fixing rods 20, the number of the fixing rods 20 is several groups and is symmetrically arranged, the fixing rods 20 are externally slidably connected with the sliding blocks 21, the fixing rods 20 are externally fixedly connected with the limiting plates 22, and the limiting plates 22 limit the fixing rods 20.

[0031] The sliding blocks 21 are fixedly connected with the second springs 23 and dampers 24 on one side, the second springs 23 and the dampers 24 are fixedly connected with the base 1, the number of the second springs 23 and the dampers 24 is two groups and is symmetrically arranged, the second springs 23 are sleeved outside the dampers 24, the dampers 24 can prevent the support plate 2 from continuously shaking and being unstable, the sliding blocks 21 are fixedly connected with the mounting seats 30 on the other side, the lower side of the support plate 2 is also fixedly connected with the mounting seats 30, the number of the mounting seats 30 is two groups and is symmetrically arranged, and the mounting seats 30 are rotatably connected with the movable rods 25 on the inner side.

[0032] The base 1 is fixedly connected with the mounting plates 27 on one side, the mounting plates 27 are mounted with the pulleys 28 on one side, the number of the pulleys 28 is several groups and is vertically arranged, the pulleys 28 are rollingly connected with the tracks 26, the pulleys 28 roll on the tracks 26, and the mountain transportation can be realized.

[0033] The base 1 is externally fixedly connected with the hanging rings 29, the device can be connected with a driving device through the hanging rings 29, and transportation can be realized.

[0034] The working principle of the photovoltaic module transportation device based on the embodiment is that when the photovoltaic panel needs to be transported, the handle sleeve 14 is pulled to move the restraint angle 6 upward, due to the restraint of the second slide rod 10, the third slide rod 12 and the connecting rod 17, the restraint angle 6 is moved in the diagonal direction, and the bottom restraint angle 6 is horizontally slid due to the fixed connection of the bottom horizontal restraint plate 4, the vertical restraint plate 5 and the horizontal restraint plate 4 at the top are horizontally moved and vertically moved respectively, and the knob 13 is expanded in the handle sleeve 14, so that the space in the placing plate 3 is expanded, thereby matching the photovoltaic panel to be transported, then the photovoltaic panel is placed in it, and then the handle sleeve 14 is released, at this time, the connecting rod 17 moves with the restraint angle 6, at this time, the first spring 19 in the mounting cylinder 16 is pulled, so that the first spring 19 exerts a pulling force on the four diagonal restraint angles 6, and the photovoltaic panel is stably installed in the tightening mechanism through the pulling force of the first spring 19, and the mountain transportation is carried out, and when the photovoltaic panel is transported, the support plate 2 will vibrate violently, at this time, the mounting seat 30 at the top is pressed downward, the movable rod 25 is rotated, the sliding block 21 is slid on the fixed rod 20, the second spring 23 is compressed, and the damping device 24 can prevent the support plate 2 from continuously shaking, so that the photovoltaic module can be stably clamped and the size can be adjusted according to the size of the photovoltaic module to achieve the effect of stable clamping and size adjustment, and the photovoltaic module can be safely transported to the installation site.

[0035] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A photovoltaic module transport apparatus, characterized by: Including base (1) and support plate (2), the upper side of support plate (2) is provided with tightening mechanism, the tightening mechanism includes placement plate (3), transverse restraint plate (4), vertical restraint plate (5) and restraint angle (6), and the transverse restraint plate (4) at the bottom is fixedly connected with support plate (2), the outside of placement plate (3) is provided with a first sliding slot (7), the outer side of transverse restraint plate (4) is fixedly connected with a first sliding rod (8), and the first sliding rod (8) is slidably connected with the first sliding slot (7), the outside of transverse restraint plate (4) is provided with a second sliding slot (9), the outer side of restraint angle (6) is fixedly connected with a second sliding rod (10), and the second sliding rod (10) is slidably connected with the second sliding slot (9), the outside of vertical restraint plate (5) is provided with a third sliding slot (11), the other side of restraint angle (6) is fixedly connected with a third sliding rod (12), and the third sliding rod (12) is slidably connected with the third sliding slot (11), the number of first sliding slot (7), first sliding rod (8), second sliding slot (9), second sliding rod (10), third sliding slot (11) and third sliding rod (12) is four groups and symmetrically arranged, the transverse restraint plate (4), vertical restraint plate (5) and restraint angle (6) are expanded and contracted by first sliding slot (7), first sliding rod (8), second sliding slot (9), second sliding rod (10), third sliding slot (11) and third sliding rod (12), the upper side of restraint angle (6) is fixedly connected with handle (13), the outside of handle (13) is sleeved with grip sleeve (14), and grip sleeve (14) and handle (13) are slidably connected, the outside of placement plate (3) is fixedly connected with fixed disc (15), the outside of fixed disc (15) is fixedly connected with mounting cylinder (16), the outside of restraint angle (6) is fixedly connected with connecting rod (17), and connecting rod (17) and mounting cylinder (16) are slidably connected, each set of mounting cylinder (16) and connecting rod (17) are symmetrically arranged with restraint angle (6), the end of connecting rod (17) is fixedly connected with sliding plate (18), one side of sliding plate (18) is fixedly connected with a first spring (19), and the first spring (19) is also fixedly connected with mounting cylinder (16), the number of first spring (19) is two groups and symmetrically arranged, the inside of base (1) is fixedly connected with fixed rod (20), and the number of fixed rod (20) is several groups and symmetrically arranged, the outside of fixed rod (20) is slidably connected with sliding block (21), the outside of fixed rod (20) is fixedly connected with limiting plate (22), and the limiting plate (22) is used for limiting fixed rod (20).

2. A photovoltaic module transport apparatus according to claim 1, wherein: The number of tightening mechanisms is four groups and symmetrically arranged, and the tightening mechanisms are arranged oppositely.

3. A photovoltaic module transport apparatus according to claim 2, wherein: The number of transverse restraint plate (4) and vertical restraint plate (5) is two groups and symmetrically arranged, and the number of restraint angle (6) is four groups.

4. A photovoltaic module transport apparatus according to claim 1, wherein: One side of the sliding block (21) is fixedly connected with the No. 2 spring (23) and the damper (24), and the No. 2 spring (23) and the damper (24) are fixedly connected with the base (1), the number of the No. 2 spring (23) and the damper (24) is two groups and is symmetrically arranged, the No. 2 spring (23) is sleeved outside the damper (24), the other side of the sliding block (21) is fixedly connected with the mounting seat (30), and the lower side of the supporting plate (2) is also fixedly connected with the mounting seat (30), the number of the mounting seat (30) is two groups and is symmetrically arranged, and the inner side of the mounting seat (30) is rotatably connected with the movable rod (25).

5. A photovoltaic module transport apparatus according to claim 1, wherein: One side of the base (1) is fixedly connected with the mounting plate (27), one side of the mounting plate (27) is provided with the pulley (28), and the number of the pulley (28) is several groups and is vertically arranged, and the pulley (28) is rotatably connected with the track (26).

6. A photovoltaic module transport apparatus according to claim 1, wherein: The outer side of the base (1) is fixedly connected with the hanging ring (29).

Citation Information

Patent Citations

  • Photovoltaic module stacking anti-tilting electric transportation device

    CN216862281U

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    US20060237338A1