Machine tool cooling water treatment device
By combining bubble curtain adsorption and centrifugal rotation, the problem of difficult removal of tiny particle impurities in machine tool cooling water is solved, efficient cooling water treatment is achieved, and rapid recycling of cooling water is ensured.
Patent Information
- Application Number
- CN202410268490.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-11
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2044-03-11
AI Technical Summary
Existing machine tool cooling water treatment equipment is difficult to effectively remove tiny particle impurities, and traditional filter screens are prone to clogging, affecting the recycling efficiency of cooling water.
It adopts the combination of bubble curtain adsorption and centrifugal rotation, forms tiny bubbles through the air dispersion ring, uses the flotation principle to adsorb impurities, and combines centrifugal motion to concentrate impurities near the inner wall of the water tank to avoid blockage.
It achieves efficient filtration of tiny particle impurities, ensures the rapid recycling of cooling water, avoids the clogging problem of traditional filtration methods, and improves the cooling water treatment effect.
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Figure CN117945494B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of water treatment equipment, in particular to a machine tool cooling water treatment equipment. BACKGROUND
[0002] When the machine tool processes the parts, the temperature of the parts and the tool will rise due to long-time work, in order to avoid the influence of high temperature on the hardness and precision of the parts and the tool, the cooling water needs to be used for cooling treatment, the cooling water is directly sprayed on the parts and the tool, and then flows to the machine tool, the cooling water on the machine tool returns to the water tank through the drain port for recycling, when the cooling water returns to the water tank, a large amount of impurities such as debris and oil stains will be carried, in order to avoid the impurities entering the water circulation system and damaging the equipment in the system, the cooling water needs to be treated, the common treatment method is to directly intercept the impurities in the cooling water through the filter screen, but this treatment method can only filter and intercept the large-particle impurities, the treatment effect is poor, and the impurities are easy to block the filter holes, which affects the normal circulation of the cooling water, and the filter screen affects the water flowability and the water circulation efficiency. SUMMARY
[0003] In order to solve the above technical problems, the present application provides a machine tool cooling water treatment equipment.
[0004] In order to achieve the above purpose, the technical scheme adopted by the present application is:
[0005] A machine tool cooling water treatment equipment, comprising a water tank, an air inlet pipe installed at the bottom of the water tank and a rotating drum installed at the lower side inside the water tank, a gas diffusion mechanism is arranged around the rotating drum, the air inlet pipe is communicated with the gas diffusion mechanism, the gas diffusion mechanism can diffuse the air discharged from the air inlet pipe into water and form micro-bubbles, the rotating drum rotates in the water tank, a plurality of water outlets are formed on the outer wall of the rotating drum, and a fan plate is arranged on the outer wall of the rotating drum, a power mechanism and an overflow pipe are arranged at the bottom of the water tank, the power mechanism is used to drive the rotating drum to rotate, the overflow pipe is communicated with the inside of the rotating drum, and the water tank and the overflow pipe are fixedly connected through a support arm.
[0006] More preferably, the gas diffusion mechanism comprises a gas diffusion ring sleeved outside the rotating drum, the cross-sectional shape of the gas diffusion ring is U-shaped, the opening of the U-shaped is downward, one end of the U-shaped is connected with the inner wall bottom of the water tank, the other end of the U-shaped and the inner wall bottom of the water tank form an air exhaust gap, and a plurality of cutter teeth are densely arranged on the end of the U-shaped, and the output end of the air inlet pipe extends into the gas diffusion ring.
[0007] More preferably, the gas diffusion ring rotates in the water tank, and the gas diffusion ring and the rotating drum are connected through a connecting rod.
[0008] More preferably, the water tank is composed of a first cone barrel on the upper side and a second cone barrel on the lower side, the first cone barrel and the second cone barrel are in communication with each other, and the cone directions of the first cone barrel and the second cone barrel are opposite, the rotating drum and the air diffuser ring are both located in the second cone barrel, the bottom of the second cone barrel is provided with an upward groove, so that the lower side of the inner side wall of the second cone barrel forms an annular groove, to facilitate the storage of impurities, the lower side of the inner part of the second cone barrel is in the shape of a boss, and the air diffuser ring and the rotating drum are both arranged on the boss.
[0009] The bottom of the second cone barrel is provided with a first motor, the output end of the first motor extends into the rotating drum, and a transmission wheel is arranged on the output end of the first motor, the transmission wheel is in transmission connection with the inner wall of the rotating drum.
[0010] More preferably, the water gap is inclined, and the inclination direction is away from the axis of the rotating drum and inclined upward.
[0011] More preferably, the shape of the fan plate is composed of a vertical plate on the upper side and a spiral plate on the lower side, and the spiral plate is fixed on the rotating drum, the top of the rotating drum is provided with a support column, and the vertical plate is fixed on the support column.
[0012] More preferably, a channel for removing impurities is horizontally arranged on the side wall of the first cone barrel, a triangular platform is arranged in the channel for removing impurities, the surface of the triangular platform facing the first cone barrel is arranged as an arc surface, the surface of the triangular platform away from the first cone barrel is arranged as an inclined surface, a rotating shaft is rotatably arranged in the channel for removing impurities, a plurality of push plates are arranged on the outer wall of the rotating shaft, a second motor is arranged on the outer wall of the channel for removing impurities, and the output end of the second motor is in transmission connection with the rotating shaft.
[0013] More preferably, a fence is arranged in the annular groove on the lower side of the second cone barrel, and the cross section of the fence is inclined.
[0014] Compared with the prior art, the beneficial effects of the present application are that: the impurities in the water are adsorbed and floated by means of the bubble curtain formed by the bubbles, so as to realize the pneumatic filtering effect of the impurities, avoid the phenomenon of blockage in the traditional filtering mode, and because the bubbles can also have adsorption effect on the tiny particle impurities, the filtering effect is strong, the treatment effect of the cooling water is improved, and at the same time, the mode will not affect the flow of the water, and the rapid and recycling use of the cooling water is ensured.
[0015] Because the cooling water performs synchronous centrifugal rotation in the water tank, the bubbles can be kept at a distance around the rotating drum, so as to avoid the large-area diffusion of the bubbles and affect the filtering effect of the water, and the combination of the air floating effect of the bubbles and the centrifugal effect of the water can keep the impurities in the water at a distance near the inner wall of the water tank, so as to facilitate the impurities to be far away from the rotating drum. BRIEF DESCRIPTION OF DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings described below only constitute some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained from these drawings without creative labor.
[0017] Figure 1 is a structural schematic diagram of the present application;
[0018] Figure 2 is Figure 1 a bottom view structural schematic diagram;
[0019] Figure 3 is Figure 1 a schematic diagram of the internal structure of the water tank;
[0020] Figure 4 is Figure 3 an enlarged structural schematic diagram of the rotating drum, support column and air diffuser ring;
[0021] Figure 5 is Figure 4 a local enlarged structural schematic diagram of the air diffuser ring;
[0022] Markings in the drawings: 1, water tank; 2, air inlet pipe; 3, rotating drum; 4, fan plate; 5, water inlet; 6, overflow pipe; 7, air diffuser ring; 8, connecting rod; 9, first motor; 10, transmission wheel; 11, support column; 12, impurity removal channel; 13, triangular table; 14, rotating shaft; 15, push plate; 16, second motor; 17, fence; 18, first conical barrel; 19, second conical barrel; 20, support arm. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present application will be described clearly and completely below in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments only constitute some embodiments of the present application, rather than all the embodiments.
[0024] In the description of the present application, it should be noted that the orientation or position relationship indicated by "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like is based on the orientation or position relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.
[0025] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connection" should be understood in a broad sense, for example, can be fixed connection, can also be detachable connection, or integral connection; can be mechanical connection, can also be electrical connection; can be direct connection, can also be indirect connection through intermediate medium, can be internal communication of two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances. The embodiments are written in a progressive manner.
[0026] As shown in Figures 1 to 5 A machine tool cooling water treatment equipment of the present application, comprising a water tank 1, an air inlet pipe 2 mounted at the bottom of the water tank 1 and a rotating drum 3 mounted at the lower side inside the water tank 1, a gas diffusion mechanism is arranged around the rotating drum 3, the air inlet pipe 2 communicates with the gas diffusion mechanism, the gas diffusion mechanism can diffuse the air discharged from the air inlet pipe 2 into water and form micro bubbles, the rotating drum 3 rotates in the water tank 1, a plurality of water outlets 5 are arranged on the outer wall of the rotating drum 3, and fan plates 4 are arranged on the outer wall of the rotating drum 3, a power mechanism and an overflow pipe 6 are arranged at the bottom of the water tank 1, the power mechanism is used to drive the rotating drum 3 to rotate, the overflow pipe 6 communicates with the inside of the rotating drum 3, and the water tank 1 and the overflow pipe 6 are fixedly connected through a supporting arm 20.
[0027] Specifically, the cooling water is discharged into the water tank 1 through the water inlet pipe on the back side of the water tank 1, and the cooling water in the water tank 1 flows into the rotating drum 3 through the water inlet 5 and overflows through the overflow pipe 6. This is the fluid process of water through the inside of the water tank 1. At the same time, the overflow pipe 6 can limit the water level of the cooling water in the water tank 1. In use, the rotating drum 3 is driven to rotate by the power mechanism, and the rotating drum 3 drives the multiple fan plates 4 on it to rotate. The fan plates 4 can stir the water in the water tank 1 to rotate and centrifugally move. At the same time, external air can be pumped into the air diffuser mechanism through the air inlet pipe 2. The air diffuser mechanism can discharge air into the water in the water tank 1 and make the air in the form of tiny bubbles. The bubbles float up to the water surface from the inside of the water tank 1. In the process of floating up, the bubbles can adsorb and float the impurities in the water. At the same time, due to the centrifugal movement of the water, the water pressure can push the bubbles towards the rotating drum 3, thereby forming a bubble layer in the vicinity of the rotating drum 3. The bubble layer can adsorb and treat the impurities in the water, thereby achieving the purpose of bubble filtration. This filtration method will not cause water flow blockage and affect the water flow property. At the same time, the centrifugally rotating water can push the larger impurities away from the rotating drum 3, thereby achieving the purification effect of the cooling water around the rotating drum 3. The water near the rotating drum 3 can enter the rotating drum 3 through the water inlet 5 and be discharged through the overflow pipe 6. The bubbles in the water tank 1 float to the water surface with impurities. Due to the centrifugal movement of the water, the impurities on the water surface can flow outward, thereby making the impurities on the water surface near the inner wall of the water tank 1 below the water surface. The smaller impurities are on the water surface near the inner wall of the water tank 1, so that the impurities are away from the rotating drum 3.
[0028] The impurities in the water are adsorbed and floated by the bubble curtain formed by the bubbles, thereby achieving the pneumatic filtration effect of the impurities. This avoids the blockage phenomenon in the traditional filtration method. Since the bubbles can also adsorb the tiny impurities, the filtration effect is strong, the treatment effect of the cooling water is improved, and the water flow property is not affected. The cooling water in the water tank 1 is simultaneously subjected to centrifugal rotation, so that the bubbles are in the vicinity of the rotating drum 3, avoiding the large-area diffusion of the bubbles and affecting the filtration effect of the water. The combination of the air floating effect of the bubbles and the centrifugal effect of the water can make the impurities in the water near the inner wall of the water tank 1, thereby making the impurities away from the rotating drum 3.
[0029] More preferably, the air diffuser mechanism comprises an air diffuser ring 7 sleeved outside the rotating drum 3. The cross-sectional shape of the air diffuser ring 7 is U-shaped, and the opening of the U-shaped is downward. One end of the U-shaped is connected with the inner wall bottom of the water tank 1, and the other end of the U-shaped forms an air exhaust gap with the inner wall bottom of the water tank 1. The end of the U-shaped is densely covered with teeth. The output end of the air inlet pipe 2 extends into the air diffuser ring 7.
[0030] Specifically, the air in the air inlet pipe 2 is discharged upward into the air diffuser ring 7, and since the opening of the air diffuser ring 7 faces downward, the air diffuser ring 7 can store air inside, and the water exerts pressure on the air in the air diffuser ring 7, and as the air inside the air diffuser ring 7 increases, the air pushes the liquid surface in the air diffuser ring 7 to gradually move down to the height position of the air exhaust gap, at which time the air can enter the water through the gap between the teeth and form bubbles, and since the water pressure near the air exhaust gap exerts pressure on the air, it can squeeze the large bubbles, and combined with the damage of the teeth to the bubbles, the air discharged into the water is formed into small bubbles, which can improve the air flotation area of the bubbles, thereby improving the filtering effect.
[0031] The air diffuser ring 7 has a simple structure, low manufacturing cost, and strong functionality.
[0032] More preferably, the air diffuser ring 7 rotates in the water tank 1, and the air diffuser ring 7 is connected to the rotating drum 3 through the connecting rod 8.
[0033] Specifically, due to the shape characteristics of the air diffuser ring 7, when the rotating drum 3 drives the air diffuser ring 7 to rotate through the connecting rod 8, the air inlet pipe 2 can always communicate with the inside of the air diffuser ring 7, and the rotating state of the air diffuser ring 7 can quickly diffuse the discharged bubbles, and the rotation of the air diffuser ring 7 can also cut the bubbles through the teeth, thereby reducing the volume of the bubbles.
[0034] More preferably, the water tank 1 is composed of a first conical barrel 18 located on the upper side and a second conical barrel 19 located on the lower side, the first conical barrel 18 and the second conical barrel 19 are in communication with each other, and the conical directions of the first conical barrel 18 and the second conical barrel 19 are opposite, the rotating drum 3 and the air diffuser ring 7 are located in the second conical barrel 19, and the bottom of the second conical barrel 19 is provided with an upward groove, thereby forming an annular groove on the lower side of the inner wall of the second conical barrel 19 to facilitate the storage of impurities, the lower side of the inner part of the second conical barrel 19 is in the form of a boss, and the air diffuser ring 7 and the rotating drum 3 are both arranged on the boss.
[0035] The bottom of the second conical barrel 19 is provided with a first motor 9, the output end of the first motor 9 extends into the rotating drum 3, and a transmission wheel 10 is arranged on the output end of the first motor 9, and the transmission wheel 10 is in transmission connection with the inner wall of the rotating drum 3.
[0036] Specifically, by adopting the structure of the combined water tank 1 of the first conical barrel 18 and the second conical barrel 19, the impurities floating on the water surface in the water tank 1 can be centrifuged in the first conical barrel 18 and gathered towards the inner conical surface of the first conical barrel 18, and the impurities in the water can be centrifuged to the vicinity of the inner wall of the second conical barrel 19 and moved to the annular groove-shaped inner part on the lower side of the inner wall of the second conical barrel 19, thereby gathering the impurities, thereby realizing the classification of the impurities.
[0037] The first motor 9 can drive the rotating drum 3 to rotate through the transmission wheel 10, thereby providing power for the rotating drum 3.
[0038] More preferably, the water gap 5 is inclined, and the inclination direction thereof is towards the direction away from the axis of the rotating drum 3 and inclined upwards.
[0039] Specifically, by inclining the water gap 5 and limiting the inclination direction thereof, the air bubbles in the water cannot enter the water gap 5 due to the buoyancy when the water in the water tank 1 enters the water gap 5, thereby realizing the separation effect of air bubbles and water and avoiding the air bubbles carrying impurities into the rotating drum 3.
[0040] More preferably, the shape of the fan plate 4 is composed of a vertical plate on the upper side and a spiral plate on the lower side, and the spiral plate is fixed on the rotating drum 3, the rotating drum 3 is provided with a support column 11 on the top, and the vertical plate is fixed on the support column 11.
[0041] Specifically, the rotating drum 3 can drive the support column 11, the spiral plate and the vertical plate to rotate, the spiral plate can push the water and air bubbles near the rotating drum 3 to flow upwards, and the vertical plate can push the water below the water surface to perform centrifugal motion, so as to make the water form a rotating flow state in the vertical plane, which facilitates carrying the air bubbles to the water surface, and facilitates carrying the larger impurities in the water to the annular groove at the bottom of the second conical barrel 19, and also can gather the floating air bubbles near the rotating drum 3.
[0042] More preferably, the first conical barrel 18 is provided with a debris removal channel 12 horizontally communicated on the side wall, the debris removal channel 12 is provided with a triangular platform 13, the surface of the triangular platform 13 facing the first conical barrel 18 is provided as an arc surface, the surface of the triangular platform 13 away from the first conical barrel 18 is provided as an inclined surface, a rotating shaft 14 is rotatably arranged in the debris removal channel 12, a plurality of push plates 15 are arranged on the outer wall of the rotating shaft 14, a second motor 16 is arranged on the outer wall of the debris removal channel 12, and the output end of the second motor 16 is in transmission connection with the rotating shaft 14.
[0043] Specifically, the impurities floating on the liquid surface in the first conical barrel 18 can enter the debris removal channel 12 due to the centrifugal motion, the triangular platform 13 blocks the water in the debris removal channel 12, the second motor 16 can drive the rotating shaft 14 and the plurality of push plates 15 to rotate, the push plates 15 can push the floating impurities in the debris removal channel 12 to move to the inclined surface on the triangular platform 13 through the arc surface on the triangular platform 13, so as to make the impurities discharged along the inclined surface of the triangular platform 13.
[0044] More preferably, the annular groove on the lower side of the second conical barrel 19 is provided with a surrounding fence 17, and the cross section of the surrounding fence 17 is inclined.
[0045] Specifically, by arranging the surrounding fence 17, the impurities collected in the annular groove on the lower side of the second conical barrel 19 can be blocked to avoid the impurities flowing randomly with the water flow.
[0046] The above merely describes the preferred embodiments of the present application, and it should be pointed out that, for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present application, and these improvements and modifications should also be considered as the protection scope of the present application.
Claims
1. A machine tool cooling water treatment equipment, characterized in that, The invention comprises a water tank (1), an air inlet pipe (2) installed at the bottom of the water tank (1), and a rotating drum (3) installed at the lower side of the interior of the water tank (1); an air dispersion mechanism is arranged around the rotating drum (3); the air inlet pipe (2) is connected to the air dispersion mechanism; the air dispersion mechanism can diffuse the air discharged from the air inlet pipe (2) into the water and form tiny bubbles; the rotating drum (3) rotates in the water tank (1); a plurality of water inlets (5) are opened on the outer wall of the rotating drum (3); and a fan plate (4) is arranged on the outer wall of the rotating drum (3); a power mechanism and an overflow pipe (6) are arranged at the bottom of the water tank (1); the power mechanism is used to drive the rotating drum (3) to rotate; the overflow pipe (6) is connected to the interior of the rotating drum (3); and the water tank (1) and the overflow pipe (6) are fixedly connected via a support arm (20); The fan plate (4) is formed of a vertical plate located on the upper side and a spiral plate located on the lower side, and the spiral plate is fixed on the rotating drum (3). A support column (11) is provided on the top of the rotating drum (3), and the vertical plate is fixed on the support column (11).
2. The machine tool cooling water treatment equipment according to claim 1, characterized in that: The air dispersion mechanism comprises an air dispersion ring (7) sleeved on the outside of the rotating drum (3); the cross-sectional shape of the air dispersion ring (7) is U-shaped, and the opening of the U-shape faces downward; one end of the U-shape is connected to the bottom of the inner wall of the water tank (1); an exhaust gap is formed between the other end of the U-shape and the bottom of the inner wall of the water tank (1); and the end of the U-shape is densely covered with knife teeth, and the output end of the air inlet pipe (2) extends into the air dispersion ring (7).
3. The machine tool cooling water treatment equipment according to claim 2, characterized in that: The air dispersion ring (7) rotates in the water tank (1), and the air dispersion ring (7) and the rotating drum (3) are connected via a connecting rod (8).
4. A machine tool cooling water treatment equipment according to claim 3, characterized in that: The water tank (1) is composed of a first conical barrel (18) located on the upper side and a second conical barrel (19) located on the lower side. The first conical barrel (18) and the second conical barrel (19) are connected to each other, and the conical directions of the first conical barrel (18) and the second conical barrel (19) are opposite. The rotating drum (3) and the air dispersion ring (7) are both located in the second conical barrel (19). The bottom of the second conical barrel (19) is provided with an upward groove, thereby forming an annular groove on the lower side of the inner wall of the second conical barrel (19) to facilitate the storage of impurities. The lower side of the interior of the second conical barrel (19) is in the shape of a boss, and the air dispersion ring (7) and the rotating drum (3) are both provided on the boss. A first motor (9) is provided at the bottom of the second conical barrel (19), the output end of the first motor (9) extends into the rotating drum (3), and a transmission wheel (10) is provided on the output end of the first motor (9), and the transmission wheel (10) is in transmission connection with the inner wall of the rotating drum (3).
5. The machine tool cooling water treatment equipment according to claim 4, characterized in that: The water inlet (5) is inclined, and its inclination direction is in a direction away from the axis of the drum (3) and is inclined upward.
6. The machine tool cooling water treatment equipment according to claim 5, characterized in that: A debris removal channel (12) is horizontally connected to the side wall of the first cone barrel (18), a triangular platform (13) is provided in the debris removal channel (12), the surface of the triangular platform (13) facing the first cone barrel (18) is set as an arc surface, and the surface of the triangular platform (13) away from the first cone barrel (18) is set as an inclined surface, a rotating shaft (14) is rotatably provided in the debris removal channel (12), and a plurality of push plates (15) are provided on the outer wall of the rotating shaft (14), and a second motor (16) is provided on the outer wall of the debris removal channel (12), and the output end of the second motor (16) is transmission-connected to the rotating shaft (14).
7. The machine tool cooling water treatment equipment according to claim 6, characterized in that: A baffle (17) is provided in the annular groove on the lower side of the second conical barrel (19), and the cross section of the baffle (17) is inclined.
Citation Information
Patent Citations
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CN107857360A
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