Double-layer stenter, double-layer tenter frame, system and application
By independently controlling the air supply unit to drive the turbine rotation through a split double-layer setting device, the problem of inaccurate air volume adjustment in the existing technology is solved, and precise air volume adjustment for different textiles in different setting processes is achieved, ensuring the drying and setting effect of textiles.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- WUXI XINYI MASCH CO LTD
- Filing Date
- 2024-01-17
- Publication Date
- 2026-04-21
AI Technical Summary
Existing double-layer tenter frame setting devices have difficulty in accurately adjusting the air volume of the upper and lower air outlet pipe groups, resulting in poor drying and setting effects for different types of fabrics in different setting processes.
The device employs a split-type double-layer shaping device. By independently controlling the rotational speed of the turbine driven by the first and second air supply units, the hot gas volume of the upper and lower air outlet pipe groups is adjusted. The air chamber is divided into independent partitioned air chambers by a partitioning mechanism, and precise air volume adjustment is achieved through the staggered setting of the air supply units and turbines.
It enables precise adjustment of the hot gas flow rate of the upper and lower air outlet pipe groups according to the needs of different types of textiles in different setting processes, ensuring the drying and setting effect of textiles.
Smart Images

Figure CN117947590B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of stenter technology, and in particular to a partitioned double-layer stenter device, a double-layer tenter setter, system, and application. Background Technology
[0002] Tensoring, drying, and setting technology is the most widely used finishing technique in textile printing and dyeing. It is applicable to various types of fabrics, including woven fabrics, knitted fabrics, nonwovens, fur and leather, and composite fabrics. During chemical or physical processing methods such as dyeing and printing, fabrics are affected by various external forces, leading to problems such as radial elongation, weft shrinkage, uneven width, and weft skew, resulting in dimensional instability. These issues require stretching, drying, and setting to correct. Tensoring, drying, and setting involve controlling the width of cotton, silk, wool fabrics, and certain hygroscopic synthetic fibers containing a certain level of moisture in a tenter frame, drying them, eliminating internal stress, and adjusting the fabric's condition to ensure uniform width and dimensional stability.
[0003] Chinese invention patent CN110725090A discloses a double-layer stretching and setting device and system. In this prior art, it consists of two sets of setting machines arranged vertically and separated by a partition plate. Each set of setting machines generates heat through combustion by a burner. Under the action of a fan, the heat is transferred from the combustion chamber through the air chamber and the fixed shell to the upper and lower air outlet pipe groups. The upper and lower air outlet pipe groups spray hot air to stretch and set the textiles. The two sets of setting machines are stacked together to achieve the purpose of stretching and setting the two sets of textiles separately.
[0004] However, in order to adjust the amount of gas ejected from the air outlets of the upper and lower air outlet pipe groups in the aforementioned double-layer stretching and setting device, the operator needs to manually control the rotation angle of the adjusting air valve to control the amount of gas ejected from the air outlets of the upper and lower air outlet pipe groups. However, different types of fabrics require different air volumes in different setting processes (e.g., pre-setting, post-dyeing setting, finished product setting, etc.). The operator's manual control of the rotation angle of the adjusting air valve has low precision, making it difficult to accurately distribute the amount of hot gas ejected from the air outlets of the upper and lower air outlet pipe groups, thus affecting the drying and setting effect of the fabric.
[0005] In view of this, it is necessary to improve the existing double-layer tenter frame device and system to solve the above problems. Summary of the Invention
[0006] The purpose of this invention is to disclose a segmented double-layer setting device, a double-layer tenter frame setting equipment, a system and its application, which is used to solve many defects of the existing double-layer tenter frame setting devices, especially to achieve precise adjustment and distribution of air volume to the upper air outlet pipe group and the lower air outlet pipe group, so as to meet the air volume requirements of different types of fabrics in different setting processes.
[0007] To achieve the above objectives, the present invention provides a partitioned double-layer shaping device, comprising: a housing having a wind chamber, an air supply mechanism axially disposed in the housing, a first air outlet mechanism and a second air outlet mechanism symmetrically disposed along the axis of the housing and communicating with the wind chamber, and a partition mechanism disposed inside the housing;
[0008] The first air outlet mechanism includes: a first air outlet pipe group and a second air outlet pipe group arranged vertically upwards and downwards; the second air outlet mechanism includes: a third air outlet pipe group and a fourth air outlet pipe group arranged vertically upwards and downwards.
[0009] The separation mechanism divides the air chamber into a first separation air chamber and a second separation air chamber that are isolated from each other, and connects the first separation air chamber to the upper air outlet pipe group formed by the first air outlet pipe group and the third air outlet pipe group, and connects the second separation air chamber to the lower air outlet pipe group formed by the second air outlet pipe group and the fourth air outlet pipe group.
[0010] The air supply mechanism includes a plurality of first air supply units and second air supply units arranged laterally in the first partition air chamber and the second partition air chamber, respectively. The first turbine included in the first air supply unit and the second turbine included in the second air supply unit are axially offset. The first air supply unit and the second air supply unit drive the first turbine and the second turbine to rotate respectively to deliver hot gas to the first partition air chamber and the second partition air chamber respectively, and independently adjust the air volume of the upper air outlet pipe group and the lower air outlet pipe group.
[0011] As a further improvement of the present invention, the partitioned double-layer shaping device further includes: a control system for controlling the rotational speeds of the first air supply unit and the second air supply unit respectively driving the first turbine and the second turbine.
[0012] As a further improvement of the present invention, the hot gas volume ejected from the upper vent pipe group is greater than the hot gas volume ejected from the lower vent pipe group, or the hot gas volume ejected from the upper vent pipe group is equal to the hot gas volume ejected from the lower vent pipe group, or the hot gas volume ejected from the upper vent pipe group is less than the hot gas volume ejected from the lower vent pipe group.
[0013] As a further improvement of the present invention, the housing is constructed with: a first sub-pipe group and a third sub-pipe group respectively connecting the first vent pipe group and the third vent pipe group, a second sub-pipe group and a fourth sub-pipe group respectively connecting the second vent pipe group and the fourth vent pipe group, a first bend separating the first sub-pipe group and the second sub-pipe group, a second bend separating the third sub-pipe group and the fourth sub-pipe group, and a third bend separating the second sub-pipe group and the third sub-pipe group.
[0014] As a further improvement of the present invention, the separating mechanism includes: a first partition disposed between the first bend and the second bend to separate the air chamber into an inner air chamber and an outer air chamber, wherein the outer air chamber is connected to the first sub-pipe group and the fourth sub-pipe group;
[0015] A second partition plate is disposed at one end of the third bend near the third sub-pipe group and abuts against the first partition plate to isolate the inner air chamber from the third sub-pipe group, wherein the inner air chamber is connected to the second sub-pipe group;
[0016] A plurality of first partitions and second partitions formed in the outer air chamber and alternately arranged in the first bend and the second bend in the transverse direction, and a connecting partition that connects adjacent first partitions and second partitions, is formed in the outer air chamber and abuts against the first partition.
[0017] Several groups of adjacent first partitions and second partitions are connected by the connecting partition to separate the outer air chambers and form at least two outer sub-air chambers, and to isolate adjacent outer sub-air chambers. The adjacent outer sub-air chambers are respectively connected to the first sub-pipe group and the fourth sub-pipe group.
[0018] The first partition is constructed with a gap that is offset from the connecting partition and formed in the adjacent outer sub-chamber, and the adjacent outer sub-chambers are connected to the inner chamber and the third sub-tube group through the gap.
[0019] As a further improvement of the present invention, a plurality of outer sub-air chambers connecting the first sub-pipe group and the third sub-pipe group form the first partition air chamber, and a plurality of outer sub-air chambers connecting the inner air chamber and the fourth sub-pipe group form the second partition air chamber.
[0020] As a further improvement of the present invention, the first partition and the second partition are offset laterally and spaced apart.
[0021] As a further improvement of the present invention, the first partition and the second partition are staggered along the transverse portion.
[0022] As a further improvement of the present invention, the separating mechanism includes: at least one first separating part and at least one second separating part, and a connecting partition connecting the first separating part and the second separating part;
[0023] The first partition and the second partition are connected by the connecting partition to separate the outer air chamber and form a first outer sub-air chamber and a second outer sub-air chamber that are isolated from each other. The first outer sub-air chamber and the second outer sub-air chamber are respectively connected to the first sub-pipe group and the fourth sub-pipe group.
[0024] The first partition is configured with a first gap for the first outer sub-air chamber to connect to the third sub-pipe group, and a second gap for the second outer sub-air chamber to connect to the inner air chamber, the first gap and the second gap being offset relative to the connecting partition.
[0025] The first outer sub-air chamber, which connects the first sub-pipe group and the third sub-pipe group, forms the first partition air chamber, and the second outer sub-air chamber, which connects the inner air chamber and the fourth sub-pipe group, forms the second partition air chamber.
[0026] As a further improvement of the present invention, the first air supply unit includes: a first sealing plate disposed on the side wall of the housing, a first drive unit disposed on the first sealing plate, and a first turbine formed in the first outer sub-air chamber, wherein the drive shaft of the first drive unit passes through the first sealing plate and extends into the inner air chamber to connect to the first turbine.
[0027] The second air supply unit includes: a spacer ring that is axially clamped between the housing and the first partition and formed in the second outer sub-air chamber, the spacer ring penetrating the side wall of the housing and surrounding an assembly groove that isolates the second outer sub-air chamber; a second sealing plate disposed on the first partition and formed in the assembly groove; a second drive unit disposed on the second sealing plate; and a second turbine formed in the inner air chamber, the drive shaft of the second drive unit penetrating the second sealing plate and extending into the inner air chamber to connect to the second turbine.
[0028] The first turbine and the second turbine are offset along the axial direction.
[0029] As a further improvement of the present invention, the partitioned double-layer shaping device further includes: a hot air mechanism formed axially between the first air outlet mechanism and the second air outlet mechanism and communicating with the air chamber;
[0030] The hot air mechanism includes: a combustion chamber, a heating source for generating hot gas in the combustion chamber, and a hot air duct connecting the combustion chamber and the housing.
[0031] As a further improvement of the present invention, the hot air duct is configured to have multiple hot air distribution pipes communicating with the air chamber, or the hot air duct is configured to have multiple hot air distribution ports communicating with the air chamber.
[0032] As a further improvement of the present invention, the housing is provided with a first air duct formed in the inner air chamber and isolated from the inner air chamber and penetrating the first partition. The first air duct is connected to the hot air distribution pipe or the hot air distribution port to guide hot gas to the first turbine.
[0033] The housing is provided with a second air duct formed in the inner air chamber. The second air duct is connected to the hot air distribution pipe or the hot air distribution port to guide hot gas to the second turbine.
[0034] As a further improvement of the present invention, the second partitioned air chamber includes: a second air duct for hot gas in the inner air chamber to flow to the second sub-pipe group, and a fourth air duct for hot gas in the second outer sub-air chamber to flow to the fourth sub-pipe group;
[0035] The first partitioned air chamber includes: a first air duct for hot gas in the first outer sub-air chamber to flow to the first sub-pipe group, and a third air duct for hot gas in the first outer sub-air chamber to flow to the third sub-pipe group.
[0036] As a further improvement of the present invention, the first air outlet pipe group, the second air outlet pipe group, the third air outlet pipe group and the fourth air outlet pipe group each include a plurality of air outlet pipes arranged in a horizontal direction, and a plurality of air outlet holes are constructed on the inner sidewalls of the vertically opposite air outlet pipes.
[0037] The first sub-pipe group, the second sub-pipe group, the third sub-pipe group, and the fourth sub-pipe group each include multiple air guides that are connected to the air outlet pipe, and the air outlet pipe and the air guides are detachably connected.
[0038] As a further improvement of the present invention, the first air supply unit further includes: a guide member symmetrically arranged in the first outer sub-air chamber along the center of the first turbine axis and formed on the periphery of the first turbine, the guide member dividing the first outer sub-air chamber to form an air duct, the air duct forming two air outlets with opposite outlet directions in the vertical direction.
[0039] The first drive unit drives the first turbine to rotate to draw hot gas into the first outer sub-air chamber, and causes the hot gas to flow in a swirling direction in the air duct and be delivered to the first sub-pipe group and the third sub-pipe group respectively through two air outlets with opposite outlet directions.
[0040] As a further improvement of the present invention, the guide includes: a guide plate extending obliquely relative to the housing axis, and a side plate constructed at the extended end of the guide plate and extending away from the housing axis.
[0041] The extension direction of the air guide plate and the extension direction of the side plate form an angle α that is tangent to the swirling flow direction of the hot gas in the air guide duct, and the angle α is greater than 0° and less than 180°.
[0042] Based on the same inventive concept, the present invention also discloses a double-layer stretching and setting device, comprising: a housing, at least one axially disposed within the housing as disclosed in any of the foregoing inventions, a first stretching mechanism disposed within the housing and formed between the first air outlet group and the second air outlet group for stretching the fabric, and a second stretching mechanism formed between the third air outlet group and the fourth air outlet group for stretching the fabric.
[0043] As a further improvement of the present invention, the double-layer stretching and setting equipment includes at least two partitioned double-layer setting devices, and adjacent partitioned double-layer setting devices are spliced along the longitudinal sidewall of the shell.
[0044] As a further improvement of the present invention, the double-layer stretching and setting device further includes: a fixed bracket arranged longitudinally on both sides of the air outlet mechanism, the first amplitude adjustment mechanism includes: two first amplitude adjustment components arranged laterally on the fixed bracket, and the second amplitude adjustment mechanism includes: two second amplitude adjustment components arranged laterally on the fixed bracket;
[0045] The two first amplitude adjustment elements are used to stretch the fabric when they are close to each other, and the two second amplitude adjustment elements are used to stretch the fabric when they are close to each other.
[0046] Based on the same inventive concept, the present invention also discloses a double-layer tenter frame system, comprising: a fabric feeding unit, at least one double-layer tenter frame device as disclosed in any of the above inventions, and a fabric output unit.
[0047] The double-layer stretching and setting device is configured between the fabric feeding unit and the fabric output unit.
[0048] As a further improvement of the present invention, the double-layer tenter frame system includes at least two double-layer tenter frame devices, and two adjacent double-layer tenter frame devices are spliced along the longitudinal sidewall of the box body.
[0049] Based on the same inventive concept, this invention also discloses the application of a double-layer stretching and setting system, which is used to stretch and set fabrics, including woven fabrics, knitted fabrics, nonwovens, non-woven fabrics, fur and leather, and composite fabrics.
[0050] Compared with the prior art, the beneficial effects of the present invention are:
[0051] In this application, by controlling the rotational speed of the first turbine and the second turbine respectively through several first air supply units and second air supply units, the volume of hot gas delivered to the first and second partition air chambers can be adjusted individually. This allows for the individual adjustment of the volume of hot gas delivered to the upper and lower air outlet pipe groups, enabling precise adjustment and distribution of the volume of hot gas ejected from the upper air outlet pipe group downwards in a vertical or near-vertical direction and from the lower air outlet pipe group upwards in a vertical or near-vertical direction. This allows for adaptive adjustment based on the required volume of hot gas for different types of textiles in different setting processes, ensuring the drying and setting effect of the textiles. Attached Figure Description
[0052] Figure 1 This is an overall view of the partitioned double-layer shaping device disclosed in this invention;
[0053] Figure 2 This is a schematic diagram of the inner and outer air chambers of a split double-layer shaping device, in which the hot air mechanism and the housing are omitted as they are opposite to the side wall of the hot air mechanism.
[0054] Figure 3 This is a schematic diagram showing the connection between the first partition and the connecting partition, and also illustrates the flow direction of hot gas in the air chamber;
[0055] Figure 4 A schematic diagram showing the axial misalignment of the first and second turbines by cutting through the casing;
[0056] Figure 5 A schematic diagram showing the flow of hot gas in the first partitioned air chamber by cutting through the shell;
[0057] Figure 6 A schematic diagram showing the flow of hot gas in the second partitioned air chamber by cutting through the shell;
[0058] Figure 7 This is a schematic diagram showing the connection between the first partition and the spacer ring;
[0059] Figure 8 This is a schematic diagram showing the connection between the housing and the air vent.
[0060] Figure 9 A schematic diagram showing multiple outer sub-chambers formed inside the shell;
[0061] Figure 10 This is a schematic diagram showing the connection between the partition and the shell;
[0062] Figure 11 This is a schematic diagram showing the connection between the first partition, the second partition, and the connecting partition in another embodiment;
[0063] Figure 12 This is a schematic diagram showing the connection between the first partition, the second partition, and the connecting partition in another embodiment;
[0064] Figure 13 This is a schematic diagram of the hot air mechanism.
[0065] Figure 14 This is a schematic diagram of the cutting hot air mechanism in another embodiment;
[0066] Figure 15 An overall diagram of the double-layer tenter frame device including a partitioned double-layer setting device disclosed in this invention;
[0067] Figure 16 This is an overall view of the double-layer tenter frame device including a partitioned double-layer setting device disclosed in this invention, which includes a dehumidification pipe in one embodiment;
[0068] Figure 17 A schematic diagram of multiple double-layer tenter frames spliced together to form a double-layer tenter system;
[0069] Figure 18 for Figure 17 A schematic diagram from another perspective of a double-layer tenter frame system formed by splicing together multiple double-layer tenter frame devices;
[0070] Figure 19 This is a schematic diagram of a double-layer tenter frame formed by at least two partitioned double-layer tenter frames disclosed in this invention;
[0071] Figure 20 A schematic diagram of multiple double-layer tenter frames spliced together to form a double-layer tenter system, including a dehumidification pipe in another embodiment;
[0072] Figure 21 for Figure 20 A schematic diagram from another perspective of a double-layer tenter frame system formed by splicing together multiple double-layer tenter frame devices;
[0073] Figure 22 This is a schematic diagram showing the splicing of multiple double-layer tenter frame devices included in the double-layer tenter frame system disclosed in this invention in one embodiment;
[0074] Figure 23 for Figure 22 A schematic diagram from another perspective of the multiple double-layer tenter frame devices included in the double-layer tenter frame system. Detailed implementation manners
[0075] The present invention will be described in detail below in conjunction with the implementation manners shown in the accompanying drawings. However, it should be noted that these implementation manners do not limit the present invention, and any equivalent transformation or substitution in terms of function, method, or structure made by those of ordinary skill in the art based on these implementation manners shall fall within the protection scope of the present invention.
[0076] It should be noted that in the following embodiments, the term "vertical" refers to Figure 1 the Figure 2 direction shown by the Z-axis in Figure 1 the Figure 2 direction shown by the Y-axis in Figure 1 the direction shown by the axis P of the housing 10 in
[0077] Please refer to Figures 1 to 23 a specific implementation manner of the disclosed split double-layer shaping device, double-layer stenter setting equipment, system and application.
[0078] It should be noted that the objects processed by the hot gas conveyed by the split double-layer shaping device, double-layer stenter setting equipment, system and application disclosed in this embodiment include, but are not limited to, various fabrics such as warp knitting, weft knitting, chemical fiber fabrics, coatings, wool, cotton, polyester and cloth, and are particularly suitable for woven fabrics or knitted fabrics. In each embodiment of this application, the textile fabric prepared from woven fabrics is taken as an example for illustrative description and is applicable to other types of fabrics. Those skilled in the art can reasonably select the hot gas (for example, the hot gas generated by a burner) conveyed by the air supply mechanism, determine specific parameters such as the air pressure, temperature, flow rate of the hot gas, and the mixing ratio of the hot gas and air according to the different objects processed by the double-layer stenter setting equipment. At the same time, the heat sources for generating the aforementioned hot gas include, but are not limited to, burners using natural gas as an energy source, or heat exchangers using heat-conducting oil or steam as a heat exchange medium.
[0079] Refer to Figures 1 to 9As shown, in this embodiment, the split double-layer shaping device 100 includes: a housing 10 having an air chamber 11, a blowing mechanism 20 axially disposed in the housing 10, a first air outlet mechanism 30a and a second air outlet mechanism 30b symmetrically arranged along the axis of the housing 10 and connected to the air chamber 11, and a partitioning mechanism 40 disposed inside the housing 10; the first air outlet mechanism 30a includes: a first air outlet pipe group 301 and a second air outlet pipe group 302 arranged vertically up and down; the second air outlet mechanism 30b includes: a third air outlet pipe group 303 and a fourth air outlet pipe group 304 arranged vertically up and down; the partitioning mechanism 40 partitions the air chamber 11 to form a first partition air chamber 111 and a second partition air chamber 112 that are isolated from each other, and makes the first partition air chamber 111 communicate with an upper air outlet pipe group 31 formed by the first air outlet pipe group 301 and the third air outlet pipe group 303, and the second partition air chamber 112 communicate with a lower air outlet pipe group 32 formed by the second air outlet pipe group 302 and the fourth air outlet pipe group 304;
[0080] Specifically, the blowing mechanism 20 is axially disposed in the housing 10 along the axis P of the housing 10, the first air outlet mechanism 30a and the second air outlet mechanism 30b are symmetrically arranged along the axis P of the housing 10 and disposed in the housing 10, and both the first air outlet mechanism 30a and the second air outlet mechanism 30b are connected to the air chamber 11. The first air outlet pipe group 301 and the third air outlet pipe group 303 form an upper air outlet pipe group 31, the second air outlet pipe group 302 and the fourth air outlet pipe group 304 form a lower air outlet pipe group 32, and the upper air outlet pipe group 31 ejects hot gas downward in a vertical or approximately vertical direction (i.e., Figure 7 the direction shown by arrow C in the figure), and the lower air outlet pipe group 32 ejects hot gas upward in a vertical or approximately vertical direction (i.e., Figure 7 the direction shown by arrow C' in the figure), and the hot gas is uniformly ejected onto the fabric downward in the direction shown by arrow C and upward in the direction shown by arrow C' through the upper air outlet pipe group 31 and the lower air outlet pipe group 32 respectively to convectively heat the fabric. The partitioning mechanism 40 is disposed in the air chamber 11, and the partitioning mechanism 40 is used to form a first partition air chamber 111 and a second partition air chamber 112 that are isolated from each other in the air chamber 11, and makes the first partition air chamber 111 and the second partition air chamber 112 that are isolated from each other communicate with the upper air outlet pipe group 31 and the lower air outlet pipe group 32 respectively.
[0081] Refer Figures 1 to 9 As shown, the air supply mechanism 20 includes a plurality of first air supply units 21 and second air supply units 22 arranged laterally in the first partition air chamber 111 and the second partition air chamber 112, respectively. The first turbine 211 included in the first air supply unit 21 and the second turbine 221 included in the second air supply unit 22 are axially offset. The first air supply unit 21 and the second air supply unit 22 respectively drive the first turbine 211 and the second turbine 221 to rotate to deliver hot gas to the first partition air chamber 111 and the second partition air chamber 112, respectively, and deliver it to the upper air outlet pipe group 31 and the lower air outlet pipe group 32, respectively, and independently adjust the air volume of the upper air outlet pipe group 31 and the lower air outlet pipe group 32. The first partition air chamber 111 is provided with a plurality of first air supply units 21, and the second partition air chamber 112 is provided with a plurality of second air supply units 22, and the first turbine 211 arranged in the first partition air chamber 111 and the second turbine 221 arranged in the second partition air chamber 112 are axially offset.
[0082] For example, the reference Figures 1 to 3 and Figure 9 As shown, the first air supply unit 21 drives the first turbine 211 to rotate, thereby delivering hot gas to the first partition air chamber 111 and further delivering the hot gas to the upper exhaust pipe group 31 connected to the first partition air chamber 111. By controlling the rotational speed of the first turbine 21 driven by the several first air supply units 21 in the first partition air chamber 111, the airflow of the hot gas delivered to the first partition air chamber 111 is adjusted, thereby achieving individual adjustment of the airflow of the hot gas delivered to the upper exhaust pipe group 31. The second air supply unit 22 drives the second turbine 221 to rotate, thereby delivering hot gas to the second partition air chamber 112 and further delivering the hot gas to the lower exhaust pipe group 32 connected to the second partition air chamber 112. By controlling the rotational speed of the second turbine 221 driven by the several second air supply units 22, the airflow of the hot gas delivered to the second partition air chamber 112 is adjusted, thereby achieving individual adjustment of the airflow of the hot gas delivered to the lower exhaust pipe group 32, so as to precisely adjust and distribute the airflow along the upper exhaust pipe group 31. Figure 7 The direction indicated by the middle arrow C is downward and parallel to the lower exhaust pipe assembly 32. Figure 7 The upward flow of hot gas, indicated by the middle arrow C'.
[0083] For example, different types of textiles require different air volumes in different finishing processes (e.g., pre-setting, post-dyeing finishing, finished product finishing, etc.). For instance, different types of wet fabrics (i.e., fabrics with excess moisture) have different degrees of droop. During the drying process of different types of wet fabrics, the partitioned double-layer finishing device 100 needs to increase the rotational speed of the second turbine 221 driven by several second air supply units 22 for delivering hot gas to the lower air outlet assembly 32, thereby increasing the air volume of hot gas delivered to the lower air outlet assembly 32 and increasing the air volume along the lower air outlet assembly 32. Figure 7 The upward ejection of hot gas in the direction indicated by the middle arrow C', or the reduction of the rotational speed of the first turbine 211 driven by several first air supply units 21 used to deliver hot gas to the upward exhaust pipe assembly 31, in order to reduce the upward air outlet assembly 31 along the direction indicated by the middle arrow C'. Figure 7 The hot gas flow rate ejected downwards in the direction indicated by the middle arrow C is such that the lower exhaust pipe assembly 32 is directed along... Figure 7 The upward-spraying hot gas volume, indicated by the middle arrow C', is greater than that of the upper exhaust pipe assembly 31 along... Figure 7 The hot gas flow rate ejected downwards in the direction indicated by the middle arrow C prevents the upper exhaust pipe assembly 31 from flowing downwards. Figure 7 Excessive downward airflow, as indicated by the middle arrow C, causes the wet fabric to sag excessively, which could negatively impact the drying effect.
[0084] Compared to existing double-layer stretching and setting devices where the operator manually controls the rotation angle of the air valve to regulate the hot gas flow, this segmented double-layer setting device 100 controls the rotation speed of the first turbine 211 and the second turbine 221 by separately controlling the rotation speed of several first air supply units 21 and second air supply units 22. This allows for individual regulation of the hot gas flow delivered to the first segmented air chamber 111 and the second segmented air chamber 112, thereby enabling individual regulation of the hot gas flow delivered to the upper air outlet assembly 31 and the lower air outlet assembly 32. This allows for precise adjustment and distribution of the hot gas flow along the upper air outlet assembly 31. Figure 7 The direction indicated by the middle arrow C is downward and parallel to the lower exhaust pipe assembly 32. Figure 7 The upward-spraying hot gas volume, indicated by the middle arrow C', is adjusted to adapt to the hot gas volume required by different types of textiles in different setting processes, ensuring the drying and setting effect of the textiles.
[0085] Preferably, the reference Figures 1 to 9As shown, the split double-layer shaping device 100 further includes a control system (not shown) for controlling the rotation speeds of the first air supply unit 21 and the second air supply unit 22 to drive the first turbine 211 and the second turbine 221 respectively. By controlling the rotation speeds of the first air supply unit 21 and the second air supply unit 22 to drive the first turbine 211 and the second turbine 221 respectively through the control system, the hot gas flow rates delivered by the first turbine 211 and the second turbine 221 to the first partition air chamber 111 and the second partition air chamber 112 are adjusted, so as to separately adjust the hot gas flow rates delivered to the upper outlet pipe group 31 and the lower outlet pipe group 32, and to accurately adjust and distribute the hot gas flow rate of the upper outlet pipe group 31 along Figure 7 the direction of the arrow C shown in Figure 7 downward and the hot gas flow rate of the lower outlet pipe group 32 ejected upward along the direction of the arrow C' shown in
[0086] are adaptively adjusted according to the hot gas flow rates required by different types of textiles in different shaping processes, so as to ensure the drying and shaping effect of the textiles. Optionally, the aforementioned control system is an inverter for controlling the rotation of the first air supply unit 21 and the second air supply unit 22 and a main control unit for controlling the inverter. The main control unit can be a PLC, an industrial control computer or a single-chip microcomputer, so as to control the rotation speeds of the first air supply unit 21 and the second air supply unit 22 to drive the first turbine 211 and the second turbine 221 respectively through the control system.
[0087] Refer to Figures 2 to 6As shown, the housing 10 is configured with: a first sub-tube group 121 and a third sub-tube group 123 that respectively connect the first exhaust gas pipe group 301 and the third exhaust gas pipe group 303, a second sub-tube group 122 and a fourth sub-tube group 124 that respectively connect the second exhaust gas pipe group 302 and the fourth exhaust gas pipe group 304, a first bending portion 131 that separates the first sub-tube group 121 and the second sub-tube group 122, a second bending portion 132 that separates the third sub-tube group 123 and the fourth sub-tube group 124, and a third bending portion 133 that separates the second sub-tube group 122 and the third sub-tube group 123. The first separation air chamber 111 communicates with the first sub-tube group 121 and the third sub-tube group 123, and respectively communicates with the first exhaust gas pipe group 301 and the third exhaust gas pipe group 303 through the first sub-tube group 121 and the third sub-tube group 123, so that the hot gas transported by the first turbine 211 into the first separation air chamber 111 is respectively transported to the first exhaust gas pipe group 301 and the third exhaust gas pipe group 303 through the first sub-tube group 121 and the third sub-tube group 123. The second separation air chamber 112 communicates with the second sub-tube group 122 and the fourth sub-tube group 124, and respectively communicates with the second exhaust gas pipe group 302 and the fourth exhaust gas pipe group 304 through the second sub-tube group 122 and the fourth sub-tube group 124, so that the hot gas transported by the second turbine 221 into the second separation air chamber 112 is respectively transported to the second exhaust gas pipe group 302 and the fourth exhaust gas pipe group 304 through the second sub-tube group 122 and the fourth sub-tube group 124, thereby achieving the transportation of hot gas to the upper exhaust gas pipe group 31 and the lower exhaust gas pipe group 32 respectively.
[0088] See Figures 2 to 9As shown, the separation mechanism 40 includes: a first partition plate 41 disposed between the first bending portion 131 and the second bending portion 132 to separate the air chamber 11 into an inner air chamber 113 and an outer air chamber 114, and the outer air chamber 114 communicates with the first sub-tube group 121 and the fourth sub-tube group 124; a second partition plate 42 disposed at one end of the third bending portion 133 close to the third sub-tube group 123 and abutting against the first partition plate 41 to isolate the inner air chamber 113 from the third sub-tube group 123, and the inner air chamber 113 communicates with the second sub-tube group 122; a plurality of first separation portions 43 and second separation portions 44 formed in the outer air chamber 114 and alternately arranged in the transverse direction between the first bending portion 131 and the second bending portion 132, and an衔接隔部45 connecting adjacent first separation portions 43 and second separation portions 44 and formed in the outer air chamber 114 and abutting against the first partition plate 41; a plurality of groups of adjacent first separation portions 43 and second separation portions 44 are connected by the衔接隔部45 to separate the outer air chamber 114 and form at least two outer sub-air chambers 1140, and isolate adjacent outer sub-air chambers 1140, and adjacent outer sub-air chambers 1140 communicate with the first sub-tube group 121 and the fourth sub-tube group 124 respectively; the first partition plate 41 is configured to be offset in a direction opposite to the衔接隔部45 and form a notch 410 in adjacent outer sub-air chambers 1140, and adjacent outer sub-air chambers 1140 communicate with the inner air chamber 113 and the third sub-tube group 123 respectively through the notch 410.
[0089] As shown in Figures 2 to 9 As shown, a plurality of outer sub-air chambers 1140 connecting the first sub-tube group 121 and the third sub-tube group 123 form a first separation air chamber 111, and a plurality of outer sub-air chambers 1140 connecting the inner air chamber 113 and the fourth sub-tube group 124 form a second separation air chamber 112. The first separation air chamber 111 is composed of a plurality of outer sub-air chambers 1140 connecting the first sub-tube group 121 and the third sub-tube group 123, and the second separation air chamber 112 is composed of a plurality of outer sub-air chambers 1140 connecting the inner air chamber 113 and the fourth sub-tube group 124.
[0090] It should be noted that there is an unclear term "衔接隔部45" in the original text. It may need to be further clarified according to the specific context to ensure the accuracy of the translation.Each of the several outer sub-air chambers 1140 contained in the first partition air chamber 111 is provided with a first air supply unit 21, and the first turbine 211 included in the first air supply unit 21 is formed within the outer sub-air chamber 1140. Each of the several outer sub-air chambers 1140 contained in the second partition air chamber 112 is provided with a second air supply unit 22, and the second turbine 221 included in the second air supply unit 22 is formed within the outer sub-air chamber 1140. Moreover, the first turbines 211 within the several outer sub-air chambers 1140 contained in the first partition air chamber 111 and the second turbines 221 within the several outer sub-air chambers 1140 contained in the second partition air chamber 112 are arranged in an axial offset manner. The control system controls the rotational speed of the first turbines 211 driven by the several first air supply units 21 within the several outer sub-air chambers 1140 contained in the first partition air chamber 111 to adjust the amount of hot gas delivered into the several outer sub-air chambers 1140, thereby achieving the individual adjustment of the amount of hot gas delivered to the upper outlet pipe group 31. The control system controls the rotational speed of the second turbines 221 driven by the second air supply units 2 within the several outer sub-air chambers 1140 contained in the second partition air chamber 112 to adjust the amount of hot gas delivered into the several outer sub-air chambers 1140, thereby achieving the individual adjustment of the amount of hot gas delivered to the lower outlet pipe group 32, so as to precisely adjust and distribute the hot gas volume flowing downward along the arrow C shown in Figure 7 the upper outlet pipe group 31 and the hot gas volume flowing upward along the arrow C' shown in Figure 7 the lower outlet pipe group 32, so as to perform adaptive adjustment according to the hot gas volume required for different types of textiles in different setting processes, and ensure the drying and setting effect of the textiles.
[0091] As shown in Figures 2 to 7 , the partitioning mechanism 40 includes: at least one first partitioning portion 43, at least one second partitioning portion 44, and a connecting partition portion 45 connecting the first partitioning portion 43 and the second partitioning portion 44; the first partitioning portion 43 and the second partitioning portion 44 are connected by the connecting partition portion 45 to partition the outer air chamber 114 and form the mutually isolated first outer sub-air chamber 1141 and second outer sub-air chamber 1142, and the first outer sub-air chamber 1141 and the second outer sub-air chamber 1142 are respectively connected to the first sub-pipe group 121 and the fourth sub-pipe group 124; the first partition plate 41 is configured with a first notch 411 for the first outer sub-air chamber 1141 to communicate with the third sub-pipe group 123 and a second notch 412 for the second outer sub-air chamber 1142 to communicate with the inner air chamber 113, and the first notch 411 and the second notch 412 are distributed in an offset manner relative to the connecting partition portion 45; the first outer sub-air chamber 1141 connecting the first sub-pipe group 121 and the third sub-pipe group 123 forms the first partition air chamber 111, and the second outer sub-air chamber 1142 connecting the inner air chamber 113 and the fourth sub-pipe group 124 forms the second partition air chamber 112.
[0092] Specifically, the air chamber 11 is separated by a first partition plate 41 to form an inner air chamber 113 and an outer air chamber 114, so that the outer air chamber 114 connects the first sub-tube group 121 and the fourth sub-tube group 124. The inner air chamber 113 is isolated from the third sub-tube group 123 by a second partition plate 42, so that the inner air chamber 113 connects the second sub-tube group 122. The first partition portion 43 and the second partition portion 44 are connected by a connecting partition portion 45 to partition the outer air chamber 114 and form a first outer sub-air chamber 1141 and a second outer sub-air chamber 1142 that are isolated from each other. The first outer sub-air chamber 1141 and the second outer sub-air chamber 1142 are respectively connected to the first sub-tube group 121 and the fourth sub-tube group 124. The first partition plate 41 is configured with a first notch 411 for the first outer sub-air chamber 1141 to connect to the third sub-tube group 123, and a second notch 412 for the second outer sub-air chamber 1142 to connect to the inner air chamber 113. Thus, the first outer sub-air chamber 1141 that connects the first sub-tube group 121 and the third sub-tube group 123 forms a first partition air chamber 111, and the second outer sub-air chamber 1142 that connects the inner air chamber 113 and the fourth sub-tube group 124 forms a second partition air chamber 112.
[0093] As shown in Figures 2 to 7 Figure 5, the first air supply unit 21 includes: a first sealing plate 213 disposed on the side wall of the housing 10, a first driving unit 212 disposed on the first sealing plate 213, and a first turbine 211 formed in the first outer sub-air chamber 1141. The driving shaft of the first driving unit 212 penetrates through the first sealing plate 213 and extends into the inner air chamber 113 to connect the first turbine 211. The first sealing plate 213 is used to support and fix the first driving unit 212 and seal the connection between the first driving unit 212 and the housing 10, preventing the hot gas in the first outer sub-air chamber 1141 from leaking. The first driving unit 212 drives the first turbine 211 to rotate in the first outer sub-air chamber 1141 to suck the hot gas into the first outer sub-air chamber 1141, and further convey the hot gas along Figure 5 the directions indicated by the arrows D1 and D3 in Figure 5 to the first sub-tube group 121 and the third sub-tube group 123 respectively, so as to further convey the hot gas along Figure 7 the directions indicated by the arrows D11 and D31 in Figure 5 to the first air outlet tube group 301 and the third air outlet tube group 303 respectively.
[0094] The first air supply unit 21 includes: a spacer ring 223 axially clamped between the housing 10 and the first partition plate 41 and formed in the second outer sub-air chamber 1142. The spacer ring 223 penetrates through the side wall of the housing 10 and encloses an assembly groove 224 isolated from the second outer sub-air chamber 1142. A second sealing plate 225 disposed on the first partition plate 41 and formed in the assembly groove 224, a second driving unit 222 disposed on the second sealing plate 225, and a second turbine 221 formed in the inner air chamber 113. The driving shaft of the second driving unit 222 penetrates through the second sealing plate 225 and extends into the inner air chamber 113 to connect with the second turbine 221. The second sealing plate 2253 and the second driving unit 222 are isolated from the second outer sub-air chamber 1142 by the spacer ring 223, so that the second driving unit 222 is formed in the assembly groove 224 to reduce space occupation, and the second sealing plate 2253 is used to support and fix the second driving unit 222 and seal the connection between the second driving unit 222 and the first partition plate 41 to prevent the hot gas in the inner air chamber 113 from leaking. The second driving unit 222 drives the second turbine 221 to rotate in the inner air chamber 113 to suck the hot gas into the inner air chamber 113, and further conveys the hot gas along the Figure 6 directions indicated by the arrows D2 and D24 in the figure to the second sub-tube group 122 and the second outer sub-air chamber 1142 respectively, and then conveys the hot gas along the Figure 6 direction indicated by the arrow D4 in the figure to the fourth sub-tube group 124 through the second outer sub-air chamber 1(1)42, so as to convey the hot gas along the Figure 7 directions indicated by the arrows D21 and D41 in the figure to the second air outlet tube group 302 and the fourth air outlet tube group 304 respectively through the second sub-tube group(1)22 and the fourth sub-tube group 124.
[0095] Optionally, the first air supply unit 21 and the second air supply unit 22 can be configured as centrifugal fans, and the first driving unit 212 and the second driving unit 222 can be configured as three-phase AC motors. The three-phase AC motors are independently regulated in speed by a control system (not shown) to respectively control the rotation speeds of the first turbine 211 and the second turbine 221, so as to respectively control the air volume of the hot gas conveyed to the first outer sub-air chamber 1141 and the inner air chamber 113. It should be noted that the first turbine 211 and the second turbine 221 can be components such as impellers and blades, as long as they can suck the hot gas into the first partition air chamber 111 and the second partition air chamber 112.
[0096] Refer to Figure 4As shown, the first turbine 211 and the second turbine 221 are axially offset. The first driving unit 212 and the second driving unit 222 respectively drive the first turbine 211 and the second turbine 221 to rotate to respectively deliver hot gas to the first outer sub-air chamber 1141 and the inner air chamber 113. By controlling the rotation speed of the first driving unit 212 driving the first turbine 211, the air volume of the hot gas delivered to the first outer sub-air chamber 1141 is separately adjusted, so as to separately adjust the air volume of the hot gas delivered to the upper air outlet pipe group 31, and accurately adjust and distribute the air volume of the hot gas ejected downward along the Figure 7 direction indicated by the arrow C in the figure. By controlling the rotation speed of the second driving unit 222 driving the second turbine 221, the air volume of the hot gas delivered to the inner air chamber 113 is separately adjusted, so as to separately adjust the air volume of the hot gas delivered to the lower air outlet pipe group 32, and accurately adjust and distribute the air volume of the hot gas ejected downward along the Figure 7 direction indicated by the arrow C in the figure, and adaptively adjust according to the air volume of the hot gas required by different types of textiles in different shaping processes, so as to ensure the drying and shaping effect of the textiles.
[0097] Refer Figure 1 to Figures 13 to 15 As shown, the separated double-layer shaping device 100 further includes: a hot air mechanism 50 formed axially between the first air outlet mechanism 30a and the second air outlet mechanism 30b and connecting the air chamber 11; the hot air mechanism 50 includes: a combustion chamber 51, a heating source 54 for forming hot gas in the combustion chamber 51, and a hot air pipe 52 connecting the combustion chamber 51 and the housing 10. The combustion chamber 51 is provided with a ventilation hole (not marked) for laterally sucking air, and the ventilation hole (not marked) is covered with a filter screen 53. Preferably, the heating source is configured as a burner 54 detachably disposed on the side wall of the combustion chamber 51, and the nozzle (not shown) of the burner 54 extends into the combustion chamber 51. The burner 54 forms hot gas in the combustion chamber 51 by burning gas (for example, natural gas). Under the action of a number of first air supply units 21 and second air supply units 22, the hot gas is respectively delivered from the combustion chamber 51 to the first separated air chamber 111 and the second separated air chamber 112 through the hot air pipe 52, and further delivered to the upper air outlet pipe group 31 and the lower air outlet pipe group 32, so that the upper air outlet pipe group 31 and the lower air outlet pipe group 32 eject hot gas to dry and shape the textiles.
[0098] The hot air pipe 52 is configured with a plurality of hot air distribution pipes 521 connecting the air chamber 11, or the hot air pipe 52 is configured with a plurality of hot air distribution ports 522 connecting the air chamber 11. As Figure 13As shown, the hot air duct 52 can be configured with a hot air distribution duct 521 for delivering hot gas to the sub-air chamber 110. The number of hot air distribution ducts 521 is the same as the total number of the first air supply units 21 and the second air supply units 22. The first air supply units 21 and the second air supply units 22 suck the hot gas in the hot air duct 52 and deliver it to the first outer sub-air chamber 1141 and the inner air chamber 113 respectively. As Figure 14 As shown, the hot air duct 52 can also be configured with a hot air distribution port 1422 for delivering hot gas to the sub-air chamber 110. The number of hot air distribution ports 1422 is the same as the total number of the first air supply units 21 and the second air supply units 22. The first air supply units 21 and the second air supply units 22 suck the hot gas in the hot air duct 52 and deliver it to the first outer sub-air chamber 1141 and the inner air chamber 113 respectively. A set of hot air mechanisms 50 generates hot gas and delivers the hot gas to the first partition air chamber 111 and the second partition air chamber 112 simultaneously through the hot air duct 52, and then several first air supply units 21 and second air supply units 22 respectively deliver the hot gas in the hot air duct 52 to the upper air outlet pipe group 31 and the lower air outlet pipe group 32, so that the upper air outlet pipe group 31 and the lower air outlet pipe group 32 can simultaneously perform double-layer drying and shaping on two layers of textiles respectively. Compared with the double-layer stenter setting device composed of two sets of stenters arranged up and down and separated by partition plates in the prior art, the overall vertical height of the partitioned double-layer setting device 100 is reduced, so that the structure of the partitioned double-layer setting device 100 is more compact, reducing the occupation of space resources. Moreover, the partitioned double-layer setting device 100 provides hot gas to the first partition air chamber 111 and the second partition air chamber 112 simultaneously through a set of hot air mechanisms 50, further reducing energy consumption and the cost of double-layer drying and shaping of textiles, and overcoming the problems of large space occupation and high energy consumption existing in the double-layer stenter setting device composed of two sets of stenters arranged up and down and separated by partition plates in the prior art.
[0099] Refer to Figures 2 to 6As shown, the housing 10 has a first air duct 101 formed in the inner air chamber 113 and isolated from the inner air chamber 113, and passing through the first partition 41. The first air duct 101 is connected to the hot air distribution pipe 521 or the hot air distribution port 522 to guide hot gas to the first turbine 211. The first drive unit 212 drives the first turbine 211 to rotate, which can guide the hot gas in the hot air pipe 52 through the first air duct 101 to the first turbine 211, so that the hot gas can be further drawn into the first outer air chamber 1141 by the second turbine 221. The first air duct 101 is isolated from the inner air chamber 113 to prevent hot gas from mixing into the inner air chamber 113. The housing 10 also has a second air duct 102 formed in the inner air chamber 113. The second air duct 102 is connected to the hot air distribution pipe 521 or the hot air distribution port 522 to guide hot gas to the second turbine 221. The second drive unit 222 drives the second turbine 221 to rotate, which can guide the hot gas in the hot air pipe 52 through the second air duct 102 to the second turbine 221, so that the hot gas can be further drawn into the inner wind chamber 113 by the second turbine 221.
[0100] The second partitioned air chamber 112 includes: a second air duct 1132 for hot gas in the inner air chamber 113 to flow to the second sub-pipe group 122, and a fourth air duct 1134 for hot gas in the second outer sub-air chamber 1142 to flow to the fourth sub-pipe group 124. The second turbine 221 is driven by the second drive unit 222 to rotate within the inner air chamber 113, thereby drawing hot gas into the inner air chamber 113 and further dispersing the hot gas along the inner air chamber 113. Figure 6 The air is conveyed in the directions indicated by the middle arrows D2 and D24 to the second air duct 1132 and the second outer sub-air chamber 1142, respectively. Then, through the second air duct 1132 and the second outer sub-air chamber 1142, the hot gas is conveyed to the second sub-pipe group 122 and the fourth air duct 1134, respectively. Finally, through the fourth air duct 1134, the hot gas is further conveyed along... Figure 6 The gas is conveyed in the direction indicated by the middle arrow D4 to the fourth sub-tube group 124, so that the hot gas is conveyed along the path indicated by the second sub-tube group 122 and the fourth sub-tube group 124. Figure 7 The air is delivered to the second exhaust pipe group 302 and the fourth exhaust pipe group 304 in the directions indicated by the middle arrows D21 and D41, respectively.
[0101] The first partitioned air chamber 111 includes: a first air duct 1131 for hot gas to flow from the first outer sub-air chamber 1141 to the first sub-pipe group 121, and a third air duct 1133 for hot gas to flow from the first outer sub-air chamber 1141 to the third sub-pipe group 123. The first turbine 211 is driven by the first drive unit 212 to rotate within the first outer sub-air chamber 1141, thereby drawing hot gas into the first outer sub-air chamber 1141 and further dispersing the hot gas along... Figure 5The arrows D1 and D3 respectively convey the hot gas to the first air duct 1131 and the third air duct 1133, and then the first air duct 1131 and the third air duct 1133 respectively convey the hot gas to the first sub-tube group 121 and the third sub-tube group 123, so as to further convey the hot gas along the Figure 7 directions shown by the arrows D11 and D31 in the figure to the first air outlet pipe group 301 and the third air outlet pipe group 303 respectively.
[0102] Refer to Figures 2 to 6 and Figure 10 As shown, exemplarily, in some embodiments, the first air supply unit 21 further includes: a guiding member 23 symmetrically arranged along the axis center of the first turbine 211 in the first outer sub-air chamber 1141 and formed around the first turbine 211. The guiding member 23 divides the first outer sub-air chamber 1141 to form a guiding air duct 231, and the guiding air duct 231 forms two air supply openings 2311 with opposite outlet directions along the vertical direction; the first driving unit 212 drives the first turbine 211 to rotate to suck the hot gas into the first outer sub-air chamber 1141, and makes the hot gas flow in a swirling direction in the guiding air duct 231 and be respectively conveyed to the first sub-tube group 121 and the third sub-tube group 123 through the two air supply openings 2311 with opposite outlet directions. The first driving unit 212 drives the first turbine 211 to rotate to suck the hot gas into the first outer sub-air chamber 1141, and makes the hot gas flow in a swirling direction in the guiding air duct 231. The guiding member 23 divides the hot gas flowing in a swirling direction in the guiding air duct 231 into two hot gas flows. The guiding member 23 guides the two hot gas flows to be respectively sent into the first air duct 1131 and the third air duct 1133 through the two air supply openings 2311 along the vertical direction and with opposite outlet directions (along the Figure 10 directions shown by the arrow D1 and the arrow D3 in the figure), and then the first air duct 1131 and the third air duct 1133 respectively convey the hot gas to the first sub-tube group 121 and the third sub-tube group 123.
[0103] Specifically, the guiding member 23 includes: a guiding air plate 232 extending obliquely relative to the axis of the housing 10, and a side plate 233 constructed at the extending end of the guiding air plate 232 and extending away from the axis of the housing 10; during the process of the hot gas flowing in a swirling direction in the guiding air duct 231, the two sets of side plates 233 can divide the hot gas flowing in a swirling direction in the guiding air duct 231 into two hot gas flows, and cooperate with the guiding air plate 232 to guide the two hot gas flows to be respectively sent into the first air duct 1131 and the third air duct 1133 along two opposite directions (along the Figure 10 directions shown by the arrow D1 and the arrow D3 in the figure) and through the air supply openings 2311, and then the first air duct 1131 and the third air duct 1133 respectively convey the hot gas to the first sub-tube group 121 and the third sub-tube group 123.
[0104] It should be noted that in this embodiment, preferably, refer to Figure 2 and Figure 9 As shown, the first dividing portion 43 is laterally disposed on the first bending portion 131, and the second dividing portion 44 is laterally disposed on the second bending portion 132. In some embodiments, the first dividing portion 43 may also be obliquely disposed on the first bending portion 131. Figure 11 The first dividing portion 43', shown by the dashed line, is inclined. The second dividing portion 44 can also be inclinedly arranged on the second bent portion 132. (Refer to...) Figure 11 The inclined second partition 44' shown by the dashed line can be used as long as it can isolate the adjacent outer sub-air chamber 1140 and allow the hot gas in the adjacent outer sub-air chamber 1140 to be transported to the corresponding connected upper air outlet group 31 and lower air outlet group 32.
[0105] It should be noted that in some embodiments, the references Figure 11 As shown, the first partition 43 and the second partition 44 are offset laterally and spaced apart, or, see... Figure 12 As shown, the first partition 43 and the second partition 44 are staggered along the transverse portion. Both of the aforementioned distribution methods of the first partition 43 and the second partition 44 within the housing 10 (i.e., the first partition 43 and the second partition 44 are staggered and spaced apart along the transverse portion, and the first partition 43 and the second partition 44 are staggered along the transverse portion) cause the connecting partition 45 to tilt. The position of the guide 23 disposed on the connecting partition 45 will change as the connecting partition 45 tilts, thereby increasing the space occupied by the connecting partition 45 and the guide 23 within the housing 10. Therefore, in this embodiment, it is preferable that the connecting partition 45 is vertically arranged and connects the adjacent ends of the first partition 43 and the second partition 44 that are close to each other, to reduce the space occupied by the connecting partition 45 and the guide 23 within the housing 10.
[0106] The extension direction of the air guide plate 232 and the extension direction of the side plate 233 form an angle α that is tangent to the swirling flow direction of the hot gas inside the air guide duct 231. The angle α is greater than 0° and less than 180°. It should be noted that the side plate 233 can also be configured as a linear plate (not shown) or... Figure 10 The arc-shaped plate shown, the air guide plate 232 can also be configured as follows: Figure 10 The linear or arc-shaped plate shown (not shown) can be used as long as it can guide the two streams of hot gas out in two opposite vertical directions. In this embodiment, the air guide plate 232 is preferably as shown. Figure 10 The linear plate shown, wherein the side plate 233 is preferably as follows: Figure 10The arcuate plate body shown in the figure, the included angle α is formed by the extending direction of the air guide plate 232 configured as a linear plate body and the tangent Q of the side plate 233 configured as an arcuate plate body. When the position of the side plate 233 remains unchanged and the included angle α is smaller, the distance between the air guide plate 232 and the first turbine 211 is larger, and the space of the air guide duct 231 formed by the air guide plate 232 is also larger, resulting in an increase in the air flow rate of the hot gas that the air guide duct 231 can accommodate, thereby increasing the air flow rate of the hot gas sent into the first air outlet mechanism 30a and the second air outlet mechanism 30b, so as to improve the drying and shaping effect and drying efficiency of the fabric. In actual use, the air flow rate of the hot gas that the air guide duct 231 can accommodate and the air flow rate of the separated hot gas can be adjusted by setting the angle of the included angle α.
[0107] Refer Figure 2 to Figure 8 As shown, the first air outlet pipe group 301, the second air outlet pipe group 302, the third air outlet pipe group 303 and the fourth air outlet pipe group 304 all include a plurality of air outlet pipes arranged horizontally, and a plurality of air outlet holes 3001 are formed on the inner side walls of the air outlet pipes opposite to each other vertically; the air outlet pipes include: a plurality of first air outlet pipes 3011 constituting the first air outlet pipe group 301, a plurality of second air outlet pipes 3021 constituting the second air outlet pipe group 302, a plurality of third air outlet pipes 3031 constituting the third air outlet pipe group 303, and a plurality of fourth air outlet pipes 3041 constituting the fourth air outlet pipe group 304; a plurality of air outlet holes 3001 for jetting hot gas are formed on the inner side walls of the first air outlet pipe 3011 and the second air outlet pipe 3021 opposite to each other vertically, and a plurality of air outlet holes 3001 for jetting hot gas are formed on the inner side walls of the third air outlet pipe 3031 and the fourth air outlet pipe 3041 opposite to each other vertically.
[0108] Specifically, the first sub-tube group 121, the second sub-tube group 122, the third sub-tube group 123 and the fourth sub-tube group 124 all include a plurality of air guiding openings 1201 corresponding to and communicating with the air outlet pipe, and the air outlet pipe and the air guiding openings 1201 form a detachable connection. Specifically, the first sub-tube group 121 and the second sub-tube group 122 are respectively detachably connected to the first air outlet pipe group 301 and the second air outlet pipe group 302 in a snap-fit manner, and the third sub-tube group 123 and the fourth sub-tube group 124 are respectively detachably connected to the third air outlet pipe group 303 and the fourth air outlet pipe group 304 in a snap-fit manner, or can also be detachably connected by other means (such as the connection means of a bolt assembly), and examples are not given one by one here. It can be understood that by detachably connecting the first sub-tube group 121 and the second sub-tube group 122 to the first air outlet pipe group 301 and the second air outlet pipe group 302 respectively, and the third sub-tube group 123 and the fourth sub-tube group 124 to the third air outlet pipe group 303 and the fourth air outlet pipe group 304 respectively, it is convenient to disassemble, install, replace and clean the first air outlet mechanism 30a and the second air outlet mechanism 30b respectively, so as to facilitate the maintenance personnel to detect or repair the first air outlet mechanism 30a and the second air outlet mechanism 30b.
[0109] Based on the technical solution of a partitioned double-layer shaping device 100 disclosed in the foregoing embodiments, the present embodiment also discloses a double-layer stenter 200.
[0110] See Figure 15As shown, in this embodiment, the double-layer stenter 200 includes: a box body 201, at least one axially arranged split double-layer shaping device 100 as disclosed in the above embodiment, a first amplitude adjustment mechanism 202 disposed inside the box body 201 and formed between the first air outlet pipe group 301 and the second air outlet pipe group 302 for stretching the fabric, and a second amplitude adjustment mechanism 203 formed between the third air outlet pipe group 303 and the fourth air outlet pipe group 304 for stretching the fabric. The first amplitude adjustment mechanism 202 and the second amplitude adjustment mechanism 203 stretch the two layers of fabric arranged up and down respectively. It should be noted that the box body 201 can be a support structure such as a frame or a plate, as long as it can support the first amplitude adjustment mechanism 202, the second amplitude adjustment mechanism 203 and the split double-layer shaping device 100. The double-layer stenter 200 equipped with the split double-layer shaping device 100 can perform compound drying and shaping on the two layers of fabric arranged up and down, and reduces the vertical height of the double-layer stenter 200, thereby making the structure of the double-layer stenter 200 more compact, reducing the occupation of space resources, and the double-layer stenter 200 can provide hot gas for the inner air chamber 113 and several first outer sub-air chambers 1141 through a set of hot air mechanism 50, further reducing energy consumption, reducing the production cost and manufacturing cost of compound drying and shaping of the fabric, and overcoming the problems of large space occupation, high energy consumption and uneven heat distribution in the single double-layer stenter due to the heat distribution caused by the partition plate in the existing double-layer stenter device in the prior art. And, by controlling the rotational speeds of the first turbine 211 and the second turbine 221 driven by a number of first air supply units 21 and second air supply units 22 in the first partition air chamber 111 and the second partition air chamber 112 respectively, the air volume of the hot gas delivered to the first partition air chamber 111 and the second partition air chamber 112 is adjusted separately, so as to realize the separate adjustment of the air volume of the hot gas delivered to the upper air outlet pipe group 31 and the lower air outlet pipe group 32, so as to accurately adjust and distribute the hot gas volume of the upper air outlet pipe group 31 along Figure 7 the direction of the arrow C shown in Figure 7 downward and the hot gas volume of the lower air outlet pipe group 32 ejected upward along the direction of the arrow C' shown in
[0111] For reference Figure 19 As shown, the double-layer stenter 200 includes at least two split double-layer shaping devices 100, and the adjacent split double-layer shaping devices 100 are arranged longitudinally along the shell 10 ( Figure 1Side wall splicing in the direction shown by the X-axis in the figure. The casings 10 included in the two double-layer shaping devices 100 are isolated from each other, so that when the hot gas sucked by the air supply mechanism 20 into the air chamber 11 is sent into the first air outlet mechanism 30a and the second air outlet mechanism 30b, the hot gas in the two casings 10 will not interfere with each other, avoiding affecting the uniformity of the hot gas sent into the first air outlet mechanism 30a and the second air outlet mechanism 30b, and being beneficial to the heat being concentratedly radiated to the textile being subjected to stentering and shaping.
[0112] Refer Figure 15 As shown, the double-layer stentering and shaping equipment 200 further includes: fixed brackets 204 arranged on both sides of the air outlet mechanism along the longitudinal direction ( Figure 1 the direction shown by the X-axis in the figure). The first amplitude adjustment mechanism 202 includes: two first amplitude adjustment members 2021 arranged horizontally on the fixed brackets 204. The second amplitude adjustment mechanism 203 includes: two second amplitude adjustment members 2031 arranged horizontally on the fixed brackets 204; the two first amplitude adjustment members 2021 are used for stentering the textile when approaching each other, and the two second amplitude adjustment members 2031 are used for stentering the textile when approaching each other. By the two first amplitude adjustment members 2021 stentering the textile during the process of approaching and separating from each other, and cooperating with the hot gas ejected from the air holes 3001 in the first air pipe group 301 and the second air pipe group 302 to heat the upper-layer textile, and by the two second amplitude adjustment members 2031 stentering the textile during the process of approaching and separating from each other, and cooperating with the hot gas ejected from the air holes 3001 in the third air pipe group 303 and the fourth air pipe group 304 to heat the lower-layer textile, so as to realize continuous and efficient stentering and shaping treatment of the textile.
[0113] Refer Figure 16 As shown, the double-layer stentering and shaping equipment 200 further includes: a moisture discharge hole 2011 formed at the top of the box body 201, and a dehumidifying pipe 205 connected to the moisture discharge hole 2011 and arranged at the top of the box body of 201. Since the double-layer shaping device 100 will cause the temperature inside the box body of 201 to continuously rise during operation, the moisture generated inside the box body of 201 carries high heat. Therefore, it is necessary to discharge the moisture with high heat and mixed with oil fume and lint to the external air through the dehumidifying pipe 205, and it is necessary to always keep the inside of the box body of 201 in a negative pressure state to avoid the fire and explosion accidents caused by the accumulation of too much flammable gas in the box body of 201. The aforementioned flammable gas refers to the gaseous mixture composed of organic vapor formed by benzene, biphenyl, methane, and aromatic hydrocarbon compounds generated by the textile during the stentering and shaping process at high temperature. The dehumidifying pipe 205 can be configured as shown in Figure 16 at the outer top of the box body of 201. Multiple double-layer stentering and shaping equipment 200 form a double-layer stentering and shaping system 1000, and all the dehumidifying pipes 205 are spliced into an integral pipe 205' along the transverse direction ( Figure 17 the direction shown by the Y-axis in the figure), as shown in Figure 17 As shown in Figure 18 , the centrifugal fan 206 is arranged at the end of the overall pipeline 205', and under the action of the centrifugal fan 206, the moisture in the box body 201 is pumped out into the external air; alternatively, the dehumidification pipeline 205 on the outer top of the box body 201 can be independently connected to a centrifugal fan 206, so that under the action of the centrifugal fan 206, the moisture in the box body 201 is pumped out into the external air; in order to always keep the inside of the box body 201 in a negative pressure state.
[0114] Based on the technical solutions of any one of the double-width stenter devices 200 disclosed in the foregoing embodiments and their reasonable combinations, this embodiment also discloses a double-width stenter system 1000.
[0115] Refer Figures 15 to 23 As shown in Figure 15 , in this embodiment, the double-width stenter system 100 includes: a fabric feeding unit 300, at least one double-width stenter device 200 as disclosed in the embodiment, and a fabric discharging unit 500; the double-width stenter device 200 is arranged between the fabric feeding unit 300 and the fabric discharging unit 500. The fabric is fed into the double-width stenter device 200 through the fabric feeding unit 300 for drying, and during the drying process, the first amplitude adjustment mechanism 202 and the second amplitude adjustment mechanism 203 respectively perform width setting on the two layers of fabrics arranged up and down. Finally, the fabric transmitted from the double-width stenter device 200 is arranged neatly by the fabric discharging unit 400 to complete the whole process. The fabric feeding unit 300 and the fabric discharging unit 400 are both prior arts, so they will not be elaborated here. The double-width stenter system 1000 includes at least two double-width stenter devices 200, and two adjacent double-width stenter devices 200 are spliced along the side wall of the box body 201 in the longitudinal direction ( Figure 15 the direction shown by the X-axis in Figure 15 ). The number of double-width stenter devices 200 can be 6 to 14 or even more.
[0116] When the fabric enters the double-layer stenter 200, it can be stentered and shaped through the double-layer stenter 200 in sequence, thereby improving the stenter and shaping efficiency of the fabric. The gradually increasing temperature inside the box body 201 will be transferred to the adjacent box body 201 due to the heat transfer performance of the steel plate (the box body 201 is preferably made of steel plate material), so as to preheat the adjacent box body 201 to improve the heat utilization rate. Moreover, the double-layer stenter 200 included in the double-layer stenter system 1000 of this embodiment reduces the vertical height and the volume, so as to reduce heat dispersion, enabling the heat of the hot gas generated by the burner to be concentrated in a relatively small space, further reducing energy consumption, and overcoming the problem in the prior art that the large energy consumption of the stenter leads to a large processing cost of the fabric. And the double-layer stenter 200 included in the double-layer stenter system 1000 of this embodiment controls the rotation speeds of a number of first air supply units 21 and second air supply units 22 in the first partition air chamber 111 and the second partition air chamber 112 respectively to drive the first turbine 211 and the second turbine 221, so as to separately adjust the air volume of the hot gas delivered into the first partition air chamber 111 and the second partition air chamber 112, thereby realizing separately adjusting the air volume of the hot gas delivered to the upper gas outlet pipe group 31 and the lower gas outlet pipe group 32, so as to precisely adjust and distribute the hot gas volume along Figure 7 the direction shown by the arrow C downward in the middle and the lower gas outlet pipe group 32 along Figure 7 the direction shown by the arrow C' upward in the middle, so as to adaptively adjust according to the hot gas volume required by different types of fabrics in different shaping processes, and ensure the drying and shaping effect of the fabric.
[0117] Refer Figure 17 to Figure 20 , exemplarily, in some embodiments, the hot air mechanisms 50 of the double-layer shaping devices 100 in each double-layer stenter 200 are all on the same side and have the same air supply direction. The hot air mechanisms 50 all supply air along Figure 17 and Figure 20 the direction shown by the arrow X1 in the middle. The dehumidification pipes 205 in different double-layer stenters 200 are all located on the same side of the top of the box body 201. Refer Figure 17 to Figure 18 , the dehumidification pipe 205 can be configured as the outer top of the box body 201 as Figure 16 shown. The dehumidification pipes 205 of multiple double-layer stenters 200 can be connected end to end to form an integral pipe 205'. A centrifugal fan 206 is configured at the end of the integral pipe 205' to exhaust the moisture in the box body 201 under the action of the centrifugal fan 206; or, refer Figure 20 to Figure 21As shown, the dehumidifying pipelines 205 of multiple double-layer stenter setting devices 200 are all connected to a collecting and discharging pipeline 207. A centrifugal fan 206 is arranged at the end of the collecting and discharging pipeline 207, so as to draw the moisture in the box body 201 into the collecting and discharging pipeline 207 through the dehumidifying pipeline 205 under the action of the centrifugal fan 206, and then discharge the moisture in the box body 201 into the external air through the collecting and discharging pipeline 207.
[0118] Refer Figure 22 to Figure 23 As shown, exemplarily, in some embodiments, the air supply directions of the hot air mechanisms 50 in adjacent double-layer stenter setting devices 200 can also be configured to be periodically staggered. The air supply directions of the hot air mechanisms 50 in adjacent double-layer stenter setting devices 200 are staggered along the Figure 22 directions shown by the arrow X1 and the arrow X2 in the figure. The dehumidifying pipelines 205 of multiple double-layer stenter setting devices 200 are all connected to a collecting and discharging pipeline 207, so as to improve the uniformity of the temperature distribution in the double-layer stenter setting system 1000.
[0119] Based on a double-layer stenter setting system 1000 disclosed in the foregoing embodiments, this embodiment also discloses the application of the double-layer stenter setting system 1000. The double-layer stenter setting system 1000 disclosed in the above embodiments is used to perform stenter setting on fabrics. The fabrics include woven fabrics, knitted fabrics, non-woven fabrics, non-woven cloth, fur and leather, and composite fabrics. The foregoing embodiments are exemplarily described by taking the textile prepared from woven fabrics as an example, and are applicable to other types of fabrics. For details, refer to the foregoing description, and will not be elaborated herein again.
[0120] The series of detailed descriptions listed above are only specific descriptions of the feasible implementation manners of the present invention, and they are not used to limit the protection scope of the present invention. Any equivalent implementation manners or changes made without departing from the technical spirit of the present invention should be included in the protection scope of the present invention.
[0121] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present invention. Any reference signs in the claims should not be regarded as limiting the claimed rights.
[0122] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A partitioned double-layer shaping device, characterized in that, include: A housing with a wind chamber, an air supply mechanism axially arranged in the housing, a first air outlet mechanism and a second air outlet mechanism symmetrically arranged along the axis of the housing and connected to the wind chamber, and a partition mechanism disposed inside the housing; And a hot air mechanism formed axially between the first air outlet mechanism and the second air outlet mechanism and communicating with the air chamber, the hot air mechanism comprising: a combustion chamber, a heating source for generating hot gas in the combustion chamber, and a hot air duct communicating with the combustion chamber and the housing; The first air outlet mechanism includes: a first air outlet pipe group and a second air outlet pipe group arranged vertically upwards and downwards; the second air outlet mechanism includes: a third air outlet pipe group and a fourth air outlet pipe group arranged vertically upwards and downwards. The separating mechanism divides the air chamber into a first separating air chamber and a second separating air chamber that are isolated from each other, and connects the first separating air chamber to the upper air outlet group formed by the first air outlet group and the third air outlet group, and connects the second separating air chamber to the lower air outlet group formed by the second air outlet group and the fourth air outlet group. The air supply mechanism includes a plurality of first air supply units and second air supply units arranged laterally in the first partition air chamber and the second partition air chamber, respectively. The first turbine included in the first air supply unit and the second turbine included in the second air supply unit are axially offset. The first air supply unit and the second air supply unit drive the first turbine and the second turbine to rotate respectively to deliver hot gas to the first partition air chamber and the second partition air chamber respectively, and independently adjust the air volume of the upper air outlet pipe group and the lower air outlet pipe group.
2. The partitioned double-layer shaping device according to claim 1, characterized in that, The split-type double-layer shaping device further includes a control system for controlling the rotational speeds of the first air supply unit and the second air supply unit to drive the first turbine and the second turbine respectively.
3. The partitioned double-layer shaping device according to claim 2, characterized in that, The hot gas volume ejected from the upper vent pipe group is greater than the hot gas volume ejected from the lower vent pipe group, or the hot gas volume ejected from the upper vent pipe group is equal to the hot gas volume ejected from the lower vent pipe group, or the hot gas volume ejected from the upper vent pipe group is less than the hot gas volume ejected from the lower vent pipe group.
4. The partitioned double-layer shaping device according to claim 1, characterized in that, The housing is constructed with: a first sub-pipe group and a third sub-pipe group respectively connecting the first vent pipe group and the third vent pipe group; a second sub-pipe group and a fourth sub-pipe group respectively connecting the second vent pipe group and the fourth vent pipe group; a first bend separating the first sub-pipe group and the second sub-pipe group; a second bend separating the third sub-pipe group and the fourth sub-pipe group; and a third bend separating the second sub-pipe group and the third sub-pipe group.
5. The partitioned double-layer shaping device according to claim 4, characterized in that, The separation mechanism includes: a first partition disposed between the first bend and the second bend to separate the air chamber into an inner air chamber and an outer air chamber, wherein the outer air chamber is connected to the first sub-pipe group and the fourth sub-pipe group; A second partition plate is disposed at one end of the third bend near the third sub-pipe group and abuts against the first partition plate to isolate the inner air chamber from the third sub-pipe group, wherein the inner air chamber is connected to the second sub-pipe group; A plurality of first partitions and second partitions formed in the outer air chamber and alternately arranged in the first bend and the second bend in the transverse direction, and a connecting partition that connects adjacent first partitions and second partitions, is formed in the outer air chamber and abuts against the first partition. Several groups of adjacent first partitions and second partitions are connected by the connecting partition to separate the outer air chambers and form at least two outer sub-air chambers, and to isolate adjacent outer sub-air chambers. The adjacent outer sub-air chambers are respectively connected to the first sub-pipe group and the fourth sub-pipe group. The first partition is constructed with a gap that is offset from the connecting partition and formed in the adjacent outer sub-chamber, and the adjacent outer sub-chambers are connected to the inner chamber and the third sub-tube group through the gap.
6. The partitioned double-layer shaping device according to claim 5, characterized in that, A first partitioned air chamber is formed by connecting several outer sub-air chambers of the first sub-pipe group and the third sub-pipe group, and a second partitioned air chamber is formed by connecting several outer sub-air chambers of the inner air chamber and the fourth sub-pipe group.
7. The partitioned double-layer shaping device according to claim 5, characterized in that, The first partition and the second partition are offset laterally and spaced apart.
8. The partitioned double-layer shaping device according to claim 5, characterized in that, The first partition and the second partition are staggered along the transverse portion.
9. The partitioned double-layer shaping device according to claim 7 or 8, characterized in that, The separating mechanism includes: at least one first separating part and at least one second separating part, and a connecting partition connecting the first separating part and the second separating part; The first partition and the second partition are connected by the connecting partition to separate the outer air chamber and form a first outer sub-air chamber and a second outer sub-air chamber that are isolated from each other. The first outer sub-air chamber and the second outer sub-air chamber are respectively connected to the first sub-pipe group and the fourth sub-pipe group. The first partition is configured with a first gap for the first outer sub-air chamber to connect to the third sub-pipe group, and a second gap for the second outer sub-air chamber to connect to the inner air chamber, the first gap and the second gap being offset relative to the connecting partition. The first outer sub-air chamber of the first sub-pipe group and the third sub-pipe group form the first partitioned air chamber, and the second outer sub-air chamber of the fourth sub-pipe group forms the second partitioned air chamber.
10. The partitioned double-layer shaping device according to claim 9, characterized in that, The first air supply unit includes: a first sealing plate disposed on the side wall of the housing, a first drive unit disposed on the first sealing plate, and a first turbine formed in the first outer sub-air chamber, wherein the drive shaft of the first drive unit passes through the first sealing plate and extends into the inner air chamber to connect to the first turbine. The second air supply unit includes: a spacer ring that is axially clamped between the housing and the first partition and formed in the second outer sub-air chamber, the spacer ring penetrating the side wall of the housing and surrounding an assembly groove that isolates the second outer sub-air chamber; a second sealing plate disposed on the first partition and formed in the assembly groove; a second drive unit disposed on the second sealing plate; and a second turbine formed in the inner air chamber, the drive shaft of the second drive unit penetrating the second sealing plate and extending into the inner air chamber to connect to the second turbine. The first turbine and the second turbine are offset along the axial direction.
11. The partitioned double-layer shaping device according to claim 10, characterized in that, The hot air duct is configured to have multiple hot air distribution pipes connecting to the air chamber, or the hot air duct is configured to have multiple hot air distribution ports connecting to the air chamber.
12. The partitioned double-layer shaping device according to claim 11, characterized in that, The housing is provided with a first air duct formed in the inner air chamber and isolated from the inner air chamber and passing through the first partition. The first air duct is connected to the hot air distribution pipe or the hot air distribution port to guide hot gas to the first turbine. The housing is provided with a second air duct formed in the inner air chamber. The second air duct is connected to the hot air distribution pipe or the hot air distribution port to guide hot gas to the second turbine.
13. The partitioned double-layer shaping device according to claim 12, characterized in that, The second partitioned air chamber includes: a second air duct for hot gas in the inner air chamber to flow to the second sub-pipe group, and a fourth air duct for hot gas in the second outer sub-air chamber to flow to the fourth sub-pipe group; The first partitioned air chamber includes: a first air duct for hot gas in the first outer sub-air chamber to flow to the first sub-pipe group, and a third air duct for hot gas in the first outer sub-air chamber to flow to the third sub-pipe group.
14. The partitioned double-layer shaping device according to claim 13, characterized in that, The first vent pipe group, the second vent pipe group, the third vent pipe group and the fourth vent pipe group each include multiple vent pipes arranged in a horizontal direction, and multiple vent holes are constructed on the inner sidewalls of the vertically opposite vent pipes. The first sub-pipe group, the second sub-pipe group, the third sub-pipe group, and the fourth sub-pipe group each include multiple air guides that are connected to the air outlet pipe, and the air outlet pipe and the air guides are detachably connected.
15. The partitioned double-layer shaping device according to claim 10, characterized in that, The first air supply unit further includes: a guide member symmetrically arranged in the first outer sub-air chamber along the center of the first turbine axis and formed on the periphery of the first turbine, the guide member dividing the first outer sub-air chamber to form an air duct, the air duct forming two air outlets with opposite outlet directions in the vertical direction; The first drive unit drives the first turbine to rotate to draw hot gas into the first outer sub-air chamber, and causes the hot gas to flow in a swirling direction in the air duct and be delivered to the first sub-pipe group and the third sub-pipe group respectively through two air outlets with opposite outlet directions.
16. The partitioned double-layer shaping device according to claim 15, characterized in that, The guide includes: an air guide plate extending obliquely relative to the housing axis, and a side plate constructed at the extended end of the air guide plate and extending away from the housing axis; The extension direction of the air guide plate and the extension direction of the side plate form an angle α that is tangent to the swirling flow direction of the hot gas in the air guide duct, and the angle α is greater than 0° and less than 180°.
17. A double-layer tenter frame setting device, characterized in that, include: The box body includes at least one axially disposed within the box body, a partitioned double-layer shaping device as described in any one of claims 1 to 16, a first stretching mechanism disposed within the box body and formed between the first air outlet group and the second air outlet group for stretching the fabric, and a second stretching mechanism formed between the third air outlet group and the fourth air outlet group for stretching the fabric.
18. The double-layer tenter frame erecting device according to claim 17, characterized in that, The double-layer tenter frame includes at least two separate double-layer tenter units, and adjacent separate double-layer tenter units are spliced along the longitudinal sidewall of the shell.
19. The double-layer tenter frame erecting device according to claim 17, characterized in that, The double-layer stretching and setting equipment further includes: a fixed bracket arranged longitudinally on both sides of the first air outlet mechanism and the second air outlet mechanism; the first amplitude adjustment mechanism includes: two first amplitude adjustment components arranged laterally on the fixed bracket; the second amplitude adjustment mechanism includes: two second amplitude adjustment components arranged laterally on the fixed bracket. The two first amplitude adjustment elements are used to stretch the fabric when they are close to each other, and the two second amplitude adjustment elements are used to stretch the fabric when they are close to each other.
20. A double-layer tenter frame system, characterized in that, include: The fabric feeding unit includes at least one double-layer tenter frame as described in any one of claims 17 to 19, and the fabric output unit. The double-layer stretching and setting device is configured between the fabric feeding unit and the fabric output unit.
21. The double-layer tenter frame system according to claim 20, characterized in that, The double-layer tenter frame system includes at least two double-layer tenter frame devices, and two adjacent double-layer tenter frame devices are spliced along the longitudinal sidewall of the box body.
22. The application of a double-layer tenter frame system, characterized in that, The fabric is stretched and set using the double-layer stretching and setting system as described in claim 20 or 21, wherein the fabric is selected from woven fabrics, knitted fabrics, nonwovens, fur and leather, and composite fabrics.
Citation Information
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