A winding wheel for lead-quenched galvanized wire and a winding method thereof

Abstract

The present invention discloses a winding wheel for lead-quenched galvanized wire and a winding method thereof, which relates to the technical field of galvanized wire processing. The winding wheel comprises a winding support platform, a galvanized wire winding frame, and a galvanized wire winding wheel body. The galvanized wire winding wheel body is mounted on the inner side of the galvanized wire winding frame via a rotating shaft. The translation connecting frame is movably mounted on the inner side of a horizontal equalization groove. The intermediate air-conditioning equalization frame is movably mounted on the outer side of the galvanized wire winding wheel body. The present invention provides a winding adjustment assembly on the outer side of the galvanized wire winding wheel body. The rotation of the galvanized wire winding wheel body causes two sets of synchronously driven hand levers to work synchronously during the winding process of the lead-quenched galvanized wire. The two sets of translation connecting frames respectively drive two sets of intermediate air-conditioning equalization frames to move in the same direction. The quenched galvanized wire is sequentially adjusted in the horizontal direction of the winding position under the limiting action of the intermediate air-conditioning equalization frame. The galvanized wire winding wheel body winds the lead-quenched galvanized wire more evenly, thereby improving the winding quality of the lead-quenched galvanized wire.

Description

Technical Field

[0001] The invention relates to the technical field of galvanized wire processing, in particular to a winding wheel for lead-quenched galvanized wire and a winding method thereof. Background Art

[0002] Lead-quenched galvanized wire is a specially treated metal wire with excellent corrosion resistance, strength and ductility. During the winding process, a winding wheel that can withstand these characteristics is required. The winding wheel needs to have a specific structure and characteristics to adapt to the characteristics and usage requirements of lead-quenched galvanized wire. The material of the winding wheel needs to have good wear resistance, corrosion resistance and strength to ensure that it is not easily damaged during long-term use. Commonly used materials include stainless steel, carbon steel, etc. The surface of the winding wheel should be smooth to reduce friction and damage to the galvanized wire.

[0003] The defects of the winding wheel in the prior art are:

[0004] 1. Patent document EP2644548A3 discloses a winding device and a winding apparatus. The winding device cannot assist in adjusting the winding position of the yarn on the godet roller, which may easily lead to uneven winding of the yarn on the godet roller and poor winding quality.

[0005] 2. Patent document CN213976437U discloses a winding wheel for steel wire processing. The winding wheel cannot initially limit the front end of the steel wire when winding the steel wire. The steel wire is prone to slipping during the early winding process, thereby reducing the winding efficiency.

[0006] 3. Patent document CN213622673U discloses a winding wheel for processing phosphated steel wire. The winding diameter of the winding wheel in the winding wheel is fixed, resulting in a low winding capacity of the phosphated steel wire. It cannot meet the winding capacity of steel wires of different specifications, and the frequent replacement of the winding wheel increases the labor intensity of the staff.

[0007] 4. Patent document CN219585549U discloses a high-efficiency galvanized wire reel. After use, the galvanized wire reel cannot automatically clean the wire residue attached to its reeling surface. After long-term use, the reeling surface is easily worn, shortening its service life. Summary of the Invention

[0008] The object of the present invention is to provide a winding wheel for lead-quenched galvanized wire and a winding method thereof, so as to solve the problems raised in the above-mentioned background technology.

[0009] To achieve the above-mentioned object, the present invention provides the following technical solution: a winding wheel for lead-quenched galvanized wire, comprising a winding support platform, a galvanized wire winding frame, and a galvanized wire winding wheel body, wherein the galvanized wire winding frame is installed on the top of the winding support platform, and the galvanized wire winding wheel body is installed on the inner side of the galvanized wire winding frame via a rotating shaft;

[0010] A winding adjustment component is provided on the outer side of the galvanized wire winding wheel body, and the winding adjustment component includes a horizontal balancing groove, a translation connecting frame and a central air-conditioning balancing frame. The horizontal balancing groove is symmetrically opened on the outer side of the galvanized wire winding wheel body, and the translation connecting frame is movably installed on the inner side of the horizontal balancing groove. The central air-conditioning balancing frame is movably installed on the outer side of the galvanized wire winding wheel body, and the inner side of the central air-conditioning balancing frame is connected to the outer side of the translation connecting frame.

[0011] Preferably, a synchronous driving hand rod is installed on the inner wall of the horizontal balancing groove, and the telescopic end of the synchronous driving hand rod is connected to the outer end of the translation frame, a translation slide groove is opened on the inner wall of the horizontal balancing groove, and the outer end of the translation frame slides inside the translation slide groove, and a collision energy absorption pad is installed on the inner wall of the horizontal balancing groove away from the synchronous driving hand rod.

[0012] Preferably, a wire head primary limit groove is provided on the outer side of the galvanized wire winding wheel body, and a wire fixing assembly is provided on the inner side of the wire head primary limit groove, and the wire fixing assembly includes a rectangular groove, a compression splint and a sensing groove, and the rectangular groove is symmetrically provided on the inner wall of the wire head primary limit groove, and the compression splint is movably installed on the inner side of the rectangular groove, and a primary limit hand rod is installed on the inner wall of the rectangular groove, and the telescopic end of the primary limit hand rod is connected to the outer side of the compression splint, and a non-slip inner pad is installed on the opposite side of the compression splint, and the sensing groove is provided on the bottom wall of the wire head primary limit groove, and an embedded frame is installed on the inner side of the sensing groove, and a contact sensor is installed on the inner side of the embedded frame.

[0013] Preferably, a winding and adding component is provided on the outer side of the central air-conditioning balancing frame, and the winding and adding component includes a deep groove, a distance-adjusting hand rod and an expansion arc plate. The deep groove is axially opened on the outer side of the central air-conditioning balancing frame, and the distance-adjusting hand rod is installed on the inner side of the deep groove. The telescopic end of the distance-adjusting hand rod is installed with an expansion arc plate, and a connecting shock-absorbing seat is installed on the outer side of the central air-conditioning balancing frame. A tension spring is installed on the outer side of the connecting shock-absorbing seat, and the outer end of the tension spring is connected to the inner side of the expansion arc plate.

[0014] Preferably, a winding drive motor is installed on the outside of the galvanized wire winding rack, and the output end of the winding drive motor drives the galvanized wire winding wheel through a rotating shaft. A speed sensor is installed on the top of the winding support platform, and the output end of the speed sensor is electrically connected to the winding drive motor.

[0015] Preferably, a cleaning auxiliary component is provided on the inner side of the central air-conditioning balancing frame, and the cleaning auxiliary component includes a drip head, a penetrating wiping pad and a long dropper. An oil and rust cleaner liquid inlet cylinder is installed on the outer side of the central air-conditioning balancing frame, and a cleaning downflow port is opened through the inner side of the central air-conditioning balancing frame. The drip head is installed at the output end of the cleaning downflow port, and the penetrating wiping pad is installed on the inner side of the central air-conditioning balancing frame. The penetrating wiping pad surrounds the drip head, and a long dropper is installed inside the penetrating wiping pad, and a detergent dripping hole is opened through the bottom of the long dropper.

[0016] Preferably, a central channel is opened through the center position of the outer end of the galvanized wire winding wheel body, a smooth slag removal suction hole is opened on the outside of the galvanized wire winding wheel body, and the smooth slag removal suction hole is connected to the central channel, a slag collection bottom box is installed on the top of the winding support platform, a negative pressure fan is installed on the top of the slag collection bottom box, and the output end of the negative pressure fan is connected to the central channel through a pipeline.

[0017] Preferably, a winding processor is installed on the top of the winding support platform, and the winding processor consists of a winding operation module and a reading module. The winding operation module drives and controls the winding process of the lead-quenched galvanized wire. The winding operation module is electrically connected to the winding drive motor, the winding adjustment component, the wire head initial limit component, the winding addition component and the negative pressure fan. The reading module receives the output signals of the contact sensor and the speed sensor, and the output end of the reading module is connected to the speed preset comparison unit.

[0018] Preferably, the winding steps of the winding wheel are as follows:

[0019] S1. First, during the movement of the lead-quenched galvanized wire, its front end is inserted into the inner side of the wire head primary limit groove. The front end of the lead-quenched galvanized wire moves toward the inner side of the wire head primary limit groove. After the front end of the lead-quenched galvanized wire contacts the contact sensor, the primary limit lever is activated. The primary limit lever pushes the compression clamp plate so that the anti-slip inner pad clamps the front end of the lead-quenched galvanized wire inserted into the wire head primary limit groove to limit the position.

[0020] S2. The winding processor controls the operation of the winding drive motor. The winding drive motor rotates through the transmission shaft to drive the galvanized wire winding wheel to rotate to realize the winding of the lead-quenched galvanized wire. During the winding process, one group of hand levers is synchronously driven to extend and retract, and the other group of hand levers is synchronously driven to retract. The two groups of hand levers are synchronously driven to move in the same direction. The translation frame slides inside the horizontal equalizing groove under the driving action of the synchronously driven hand levers. The two groups of translation frames respectively drive the two groups of middle air-conditioning equalizing frames to move in the same direction and change continuously. The winding position of the lead-quenched galvanized wire is located in the middle of the two groups of middle air-conditioning equalizing frames.

[0021] S3. As the amount of lead-quenched galvanized wire wound increases, the diameter of the wire wound gradually becomes larger than the diameter of the central air conditioning balancing frame. The distance adjustment lever pushes the expansion arc plate outward to increase the limit diameter of the central air conditioning balancing frame. This increases the winding amount of the lead-quenched galvanized wire and makes the winding process more stable. The connection shock absorber and the tension spring cooperate to ensure the stability of the expansion arc plate when moving.

[0022] S4. After the lead-quenched galvanized wire is wound and unwound, the negative pressure fan is operated to perform negative pressure suction on the central channel. The quenched galvanized wire residue remaining on the winding surface of the galvanized wire winding wheel is sucked from the central channel to the slag collection bottom box through the smooth slag removal suction hole, and the oil and rust cleaner is added through the oil and rust cleaner inlet cylinder. The oil and rust cleaner flows from the drip head to the long dropper through the cleaned downflow port, and the oil and rust cleaner flows out evenly through the cleaner drip hole and penetrates into the penetrating wiping pad.

[0023] Preferably, the step S2 further includes the following steps:

[0024] S21. The quenched galvanized wire is sequentially adjusted in the horizontal direction of its winding position under the limiting action of the central air conditioning balancing frame, so that the galvanized wire winding wheel can wind the lead quenched galvanized wire more evenly. The speed sensor measures the number of revolutions of the winding drive motor. When the specified number of revolutions is reached, the winding processor controls the synchronous operation of the hand lever to operate again to adjust the winding position.

[0025] In the step S4, the following steps are also included:

[0026] S41. Synchronously drive the hand lever to drive the center air conditioning equalizing frame to move back and forth again, and the penetrating wiping pad contacts the winding surface of the galvanized wire winding wheel body and scrapes off the stains on its surface with the oil and rust cleaner.

[0027] Compared with the prior art, the present invention has the following beneficial effects:

[0028] 1. The present invention provides a winding adjustment component on the outer side of the galvanized wire winding wheel body. When the galvanized wire winding wheel body rotates, the two groups of synchronously drive the hand rods to work synchronously and move in the same direction during the winding of the lead quenched galvanized wire. The translation connecting frame slides inside the horizontal balancing groove under the driving action of the synchronously driven hand rod, and the two groups of translation connecting frames respectively drive the two groups of middle air-conditioning balancing frames to move in the same direction and change continuously. The winding position of the lead quenched galvanized wire is located in the middle of the two groups of middle air-conditioning balancing frames. The quenched galvanized wire is adjusted to the winding position in the horizontal direction in turn under the limiting action of the middle air-conditioning balancing frame, and the winding position of the lead quenched galvanized wire on the galvanized wire winding wheel body is auxiliary adjusted so that the galvanized wire winding wheel body can wind the lead quenched galvanized wire more evenly, thereby preventing the bulge of a single winding position and improving the winding quality of the lead quenched galvanized wire.

[0029] 2. The present invention provides a wire fixing component on the inner side of the wire head primary limit groove. During the movement of the lead-quenched galvanized wire, its front end is inserted into the inner side of the wire head primary limit groove. The front end of the quenched galvanized wire moves toward the inner side of the wire head primary limit groove. After the front end of the lead-quenched galvanized wire contacts the contact sensor, the primary limit hand lever works. The primary limit hand lever pushes the compression splint so that the anti-slip inner pad clamps and limits the front end of the lead-quenched galvanized wire inserted into the wire head primary limit groove. When the steel wire is wound, the preliminary limitation of the front end of the lead-quenched galvanized wire prevents the lead-quenched galvanized wire from slipping during the early winding process, thereby improving the winding efficiency and ensuring the good use effect of the winding wheel.

[0030] 3. The present invention provides a winding and increasing component on the outer side of the central air-conditioning equalizing frame. As the winding amount of the lead-quenched galvanized wire increases, the winding diameter of the lead-quenched galvanized wire gradually becomes larger than the diameter of the central air-conditioning equalizing frame. The distance-adjusting hand lever pushes the expansion arc plate to move it outward to increase the limiting diameter of the central air-conditioning equalizing frame. The connection of the shock-absorbing seat and the tension spring ensures the stability of the expansion arc plate during movement, increases the winding amount of the lead-quenched galvanized wire, and makes the winding process more stable. While meeting the winding amount of steel wires of different specifications, it avoids the frequent replacement of the galvanized wire winding wheel body, and reduces the labor intensity of the staff.

[0031] 4. The present invention is provided with a cleaning auxiliary component on the inner side of the central air conditioning balancing frame. When the negative pressure fan is running, the quenched galvanized wire residue remaining on the winding surface of the galvanized wire winding wheel body is sucked from the central channel to the slag collection bottom box through the smooth slag removal suction hole. The oil and rust cleaner flows from the drip head to the long dropper through the cleaning downflow port. The oil and rust cleaner flows out evenly through the cleaner drip hole and penetrates into the penetrating wiping pad, synchronously driving the hand lever to drive the central air conditioning balancing frame to move back and forth again. The penetrating wiping pad contacts the winding surface of the galvanized wire winding wheel body and scrapes and cleans the stains on its surface with the oil and rust cleaner. After the galvanized wire winding wheel body is used, the wire residue attached to its winding surface is automatically cleaned and maintained, which reduces the wear of the winding surface and extends the service life of the winding wheel. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0033] Figure 2 This is a schematic diagram of the three-dimensional structure of the galvanized wire winding rack of the present invention;

[0034] Figure 3 This is a schematic diagram of the three-dimensional structure of the galvanized wire winding wheel of the present invention;

[0035] Figure 4 This is a schematic diagram of the internal structure of the galvanized wire winding wheel body of the present invention;

[0036] Figure 5 This is an enlarged structural diagram of point A of the present invention;

[0037] Figure 6 This is a schematic diagram of the three-dimensional structure of the central air conditioning balancing frame of the present invention;

[0038] Figure 7 This is a schematic diagram of the internal structure of the central air conditioning balancing frame of the present invention;

[0039] Figure 8 A schematic diagram of the internal structure of the penetrating wiper pad of the present invention is shown on the side;

[0040] Figure 9 A diagram of a winding processor system of the present invention;

[0041] Figure 10 It is the workflow diagram of the present invention.

[0042] Figure: 1. Winding support platform; 2. Galvanized wire winding frame; 3. Galvanized wire winding wheel; 4. Horizontal adjustment slot; 5. Center air conditioning block; 6. Wire head initial limit slot; 7. Drip head; 8. Winding processor; 9. Speed ​​sensor; 10. Slag collection bottom box; 11. Negative pressure fan; 12. Winding drive motor; 13. Center channel; 14. Smooth slag removal suction hole; 15. Synchronous drive hand lever; 16. Translation frame; 17. Translation slide; 1 8. Collision energy absorption pad; 19. Deep groove; 20. Distance adjustment lever; 21. Expanding arc plate; 22. Connecting shock absorber seat; 23. Tension spring; 24. Rectangular groove; 25. Primary limit lever; 26. Compression splint; 27. Anti-slip inner pad; 28. Sensing groove; 29. ​​Embedded frame; 30. Contact sensor; 31. Oil and rust cleaner liquid inlet cylinder; 32. Penetrating wiping pad; 33. Long dropper; 34. Detergent drip hole; 35. Clean the downflow port. DETAILED DESCRIPTION

[0043] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0044] In the description of the present invention, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," "the other end," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate and simplify the description of the present invention. They are not intended to indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation, and therefore should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0045] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "connected," etc., should be understood in a broad sense. For example, "connected" may refer to a fixed connection, a movable connection, a detachable connection, or an integral connection; it may refer to a mechanical connection or an electrical connection; it may refer to a direct connection or an indirect connection through an intermediate medium; it may refer to internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in the present invention based on the specific circumstances.

[0046] See also Figure 1 、 Figure 2 and Figure 3 , an embodiment provided by the present invention: a winding wheel for lead-quenched galvanized wire and a winding method thereof;

[0047] It includes a galvanized wire winding rack 2, a galvanized wire winding wheel 3 and a horizontal adjustment groove 4. The galvanized wire winding rack 2 is installed on the top of the winding support platform 1. The galvanized wire winding wheel body 3 is installed on the inner side of the galvanized wire winding rack 2 through a rotating shaft. The outer side of the galvanized wire winding wheel body 3 is provided with a winding adjustment component. The winding adjustment component includes a horizontal adjustment groove 4, a translation frame 16 and a central air conditioning balancing frame 5. The horizontal adjustment groove 4 is symmetrically opened on the outer side of the galvanized wire winding wheel body 3. The translation frame 16 is movably installed on the inner side of the horizontal adjustment groove 4. The balancing frame 5 is movably mounted on the outside of the galvanized wire winding wheel body 3, and the inner side of the central air-conditioning balancing frame 5 is connected to the outer side of the translation frame 16. A synchronous driving hand lever 15 is installed on the inner wall of the horizontal balancing groove 4, and the telescopic end of the synchronous driving hand lever 15 is connected to the outer end of the translation frame 16. A translation slide 17 is provided on the inner wall of the horizontal balancing groove 4, and the outer end of the translation frame 16 slides inside the translation slide 17. A collision energy absorbing pad 18 is installed on the inner wall of the horizontal balancing groove 4 away from the synchronous driving hand lever 15.

[0048] The winding support platform 1 supports the galvanized wire winding frame 2 to ensure the stability of the winding process. During the winding process of the lead-quenched galvanized wire, the galvanized wire winding wheel body 3 rotates to synchronously drive the hand rod 15 to work and retract, and the other group of synchronously drives the hand rod 15 to work and retract. The two groups of synchronously drive the hand rods 15 to move synchronously in the same direction. The translation frame 16 slides inside the horizontal balancing groove 4 under the driving action of the synchronously driven hand rod 15. The translation frame 16 is welded to the connection of the central air conditioning balancing frame 5. The two groups of horizontal The transfer frame 16 drives the two groups of central air-conditioning equalizing frames 5 to move in the same direction and change continuously. When the translation frame 16 collides with the collision energy-absorbing pad 18 during movement, the collision energy-absorbing pad 18 absorbs and buffers the collision force. The lead-quenched galvanized wire winding position is located in the middle of the two groups of central air-conditioning equalizing frames 5. Under the limiting action of the central air-conditioning equalizing frames 5, the quenched galvanized wire is adjusted in the horizontal winding position in turn, so that the winding of the lead-quenched galvanized wire is more uniform, and the bulge of a single winding position is prevented.

[0049] See also Figure 1 、 Figure 3 、 Figure 4 and Figure 5 , a winding wheel for lead-quenched galvanized wire and a winding method thereof;

[0050] It includes a galvanized wire winding wheel body 3, a wire head primary limit groove 6 and a compression splint 26. The outer side of the galvanized wire winding wheel body 3 is provided with a wire head primary limit groove 6, and the inner side of the wire head primary limit groove 6 is provided with a wire fixing component. The wire fixing component includes a rectangular groove 24, a compression splint 26 and a sensing groove 28. The rectangular groove 24 is symmetrically opened on the inner wall of the wire head primary limit groove 6, and the compression splint 26 is movably installed on the inner side of the rectangular groove 24. A primary limit hand lever 25 is installed on the inner wall of the rectangular groove 24, and the telescopic end of the primary limit hand lever 25 is connected to the outer side of the compression splint 26. An anti-slip inner pad 27 is installed on the opposite side of the compression splint 26. The sensing groove 28 is opened on the bottom wall of the wire head primary limit groove 6, and an embedded frame 29 is installed on the inner side of the embedded frame 29. A contact sensor 30 is installed on the inner side of the embedded frame 29;

[0051] The wire head primary limit groove 6 is provided on the outer side of the galvanized wire winding wheel body 3. During the movement of the lead-quenched galvanized wire, its front end is inserted into the inner side of the wire head primary limit groove 6. The rectangular groove 24 provides an installation position for the primary limit hand lever 25 and provides a movable space for the compression splint 26. The sensing groove 28 provides an installation position for the embedded frame 29. The front end of the quenched galvanized wire moves toward the inner side of the wire head primary limit groove 6. After the front end of the lead-quenched galvanized wire contacts the contact sensor 30, the primary limit hand lever 25 works. The primary limit hand lever 25 pushes the compression splint 26 to enable the anti-slip inner pad 27 to clamp and limit the front end of the lead-quenched galvanized wire inserted into the wire head primary limit groove 6, thereby preventing the lead-quenched galvanized wire from slipping during the early winding process.

[0052] See also Figure 2 、 Figure 6 and Figure 7 , a winding wheel for lead-quenched galvanized wire and a winding method thereof;

[0053] It includes a central air-conditioning balancing frame 5, a deep groove 19 and an expansion arc plate 21. The central air-conditioning balancing frame 5 is movably installed on the outside of the galvanized wire winding wheel body 3, and the inner side of the central air-conditioning balancing frame 5 is connected to the outer side of the translation frame 16. The outer side of the central air-conditioning balancing frame 5 is provided with a winding amount adding component, and the winding amount adding component includes a deep groove 19, a distance adjusting hand rod 20 and an expansion arc plate 21. The deep groove 19 is axially opened on the outer side of the central air-conditioning balancing frame 5, the distance adjusting hand rod 20 is installed on the inner side of the deep groove 19, and the telescopic end of the distance adjusting hand rod 20 is installed with an expansion arc plate 21. The outer side of the central air-conditioning balancing frame 5 is installed with a connecting shock-absorbing seat 22, and the outer side of the connecting shock-absorbing seat 22 is installed with a tension spring 23, and the outer end of the tension spring 23 is connected to the inner side of the expansion arc plate 21.

[0054] The deep groove 19 provides an installation position for the distance-adjusting hand rod 20. As the amount of lead-quenched galvanized wire wound increases, the diameter of the lead-quenched galvanized wire wound gradually becomes larger than the diameter of the middle air-conditioning equalizing frame 5. The distance-adjusting hand rod 20 pushes the expansion arc plate 21 to move it outward to increase the limit diameter of the middle air-conditioning equalizing frame 5. The connection shock-absorbing seat 22 cooperates with the tension spring 23 to ensure the stability of the expansion arc plate 21 during movement, increasing the winding amount of the lead-quenched galvanized wire while making the winding process more stable, meeting the winding amount of steel wires of different specifications.

[0055] See also Figure 1 、 Figure 6 、 Figure 7 and Figure 8 , a winding wheel for lead-quenched galvanized wire and a winding method thereof;

[0056] The central air conditioner includes a drip head 7, a penetrating wiping pad 32 and a central channel 13. A cleaning auxiliary component is provided on the inner side of the central air conditioner equalizing frame 5. The cleaning auxiliary component includes a drip head 7, a penetrating wiping pad 32 and a long dropper 33. An oil and rust cleaner liquid inlet cylinder 31 is installed on the outer side of the central air conditioner equalizing frame 5. A cleaning downflow port 35 is opened through the inner side of the central air conditioner equalizing frame 5. The drip head 7 is installed at the output end of the cleaning downflow port 35. The penetrating wiping pad 32 is installed on the inner side of the central air conditioner equalizing frame 5. The penetrating wiping pad 32 surrounds the drip head 7. A long dropper 33 is installed inside the penetrating wiping pad 32. A detergent dripping hole 34 is opened through the bottom of the long dropper 33.

[0057] A central channel 13 is provided through the center of the outer end of the galvanized wire winding wheel body 3, and a smooth slag removal suction hole 14 is provided on the outer side of the galvanized wire winding wheel body 3, and the smooth slag removal suction hole 14 is connected to the central channel 13. A slag collection bottom box 10 is installed on the top of the winding support platform 1, and a negative pressure fan 11 is installed on the top of the slag collection bottom box 10, and the output end of the negative pressure fan 11 is connected to the central channel 13 through a pipeline;

[0058] The slag collection bottom box 10 supports the negative pressure fan 11. The negative pressure fan 11 is running to absorb the quenched galvanized wire residue remaining on the winding surface of the galvanized wire winding wheel from the central channel 13 through the smooth slag suction hole 14 to the slag collection bottom box 10. After the slag is cleaned, the rust cleaner is added through the rust cleaner inlet cylinder 31. The rust cleaner flows from the drip head 7 to the long dropper 33 through the cleaning downflow port 35. The rust cleaner flows out evenly through the cleaner drip hole 34 and penetrates To the penetration wiping pad 32, synchronously drive the hand lever 15 to drive the center air conditioning balancing frame 5 to move back and forth again, the penetration wiping pad 32 contacts the winding surface of the galvanized wire winding wheel body 3 and uses the oil rust cleaner to scrape off the stains on its surface. If the scratches on the winding surface are deep, you can use metal filler or welding method to repair it, apply the filler evenly on the scratches, and then smooth it with a scraper or fingers. After the filler dries, polish it to make it smoothly transition with the surrounding surface.

[0059] See also Figure 1 、 Figure 2 and Figure 9 , a winding wheel for lead-quenched galvanized wire and a winding method thereof;

[0060] It includes a winding drive motor 12, a winding processor 8 and a speed sensor 9. The winding drive motor 12 is installed on the outside of the galvanized wire winding frame 2, and the output end of the winding drive motor 12 drives the galvanized wire winding wheel body 3 through the rotating shaft. The speed sensor 9 is installed on the top of the winding support platform 1, and the output end of the speed sensor 9 is electrically connected to the winding drive motor 12;

[0061] A winding processor 8 is installed on the top of the winding support platform 1. The winding processor 8 consists of a winding operation module and a reading module. The winding operation module drives and controls the winding process of the lead-quenched galvanized wire. The winding operation module is electrically connected to the winding drive motor 12, the winding adjustment component, the wire head initial limit component, the winding amount adding component and the negative pressure fan 11. The reading module receives the output signals of the contact sensor 30 and the speed sensor 9. The output end of the reading module is connected to the speed preset comparison unit;

[0062] The winding processor 8 controls the operation of the winding drive motor 12. The winding drive motor 12 rotates through the transmission shaft to drive the galvanized wire winding wheel body 3 to rotate to realize the winding of the lead-quenched galvanized wire. The speed sensor 9 measures the number of rotations of the winding drive motor 12. After reaching the specified number of rotations, the speed sensor 9 transmits the signal to the reading module. The speed preset comparison unit compares the monitored value with the preset value. After reaching the preset value, the winding processor 8 will control the synchronous driving hand lever 15 to work again to adjust the winding position, so as to achieve uniform winding of the middle and both sides of the galvanized wire winding wheel body 3.

[0063] The winding steps of the winding wheel are as follows:

[0064] S1. First, during the movement of the lead-quenched galvanized wire, its front end is inserted into the inner side of the wire head primary limit groove 6. The front end of the lead-quenched galvanized wire moves toward the inner side of the wire head primary limit groove 6. After the front end of the lead-quenched galvanized wire contacts the contact sensor 30, the primary limit lever 25 operates. The primary limit lever 25 pushes the compression clamp 26 so that the anti-slip inner pad 27 clamps and limits the front end of the lead-quenched galvanized wire inserted into the wire head primary limit groove 6.

[0065] S2, the winding processor 8 controls the winding drive motor 12 to operate, and the winding drive motor 12 rotates through the transmission shaft to drive the galvanized wire winding wheel body 3 to rotate to realize the winding of the lead-quenched galvanized wire. During the winding process, one group synchronously drives the hand rod 15 to work and retract, and the other group synchronously drives the hand rod 15 to work and retract. The two groups of synchronously driven hand rods 15 work synchronously and move in the same direction. The translation frame 16 slides inside the horizontal balancing groove 4 under the driving action of the synchronously driven hand rod 15. The two groups of translation frames 16 respectively drive the two groups of air-conditioning balancing frames 5 to move in the same direction and change continuously. The lead-quenched galvanized wire winding position is located in the middle of the two groups of air-conditioning balancing frames 5;

[0066] S3. As the amount of lead-quenched galvanized wire wound increases, the diameter of the wound lead-quenched galvanized wire gradually becomes larger than the diameter of the middle air-conditioning equalizing frame 5. The distance adjustment lever 20 works to push the expansion arc plate 21 to move it outward to increase the limit diameter of the middle air-conditioning equalizing frame 5, thereby increasing the winding amount of the lead-quenched galvanized wire and making the winding process more stable. The connection shock absorber 22 cooperates with the tension spring 23 to ensure the stability of the expansion arc plate 21 when it moves;

[0067] S4. After the lead-quenched galvanized wire is wound and unwound, the negative pressure fan 11 is operated to perform negative pressure suction on the central channel 13. The quenched galvanized wire residue remaining on the winding surface of the galvanized wire winding wheel body 3 is sucked from the central channel 13 to the slag collection bottom box 10 through the smooth slag removal suction hole 14. The oil and rust cleaner is added through the oil and rust cleaner inlet cylinder 31. The oil and rust cleaner flows from the drip head 7 to the long dropper 33 through the cleaning downstream port 35. The oil and rust cleaner flows out evenly through the cleaner drip hole 34 and penetrates into the penetrating wiping pad 32.

[0068] In step S2, the following steps are also included:

[0069] S21, the quenched galvanized wire is sequentially adjusted in the horizontal direction of the winding position under the limiting action of the central air conditioning and balancing stop 5, so that the galvanized wire winding wheel 3 can wind the lead quenched galvanized wire more evenly, and the speed sensor 9 measures the number of rotations of the winding drive motor 12. When the specified number of rotations is reached, the winding processor 8 will control the synchronous driving hand lever 15 to work again to adjust the winding position;

[0070] In step S4, the following steps are also included:

[0071] S41, synchronously drive the hand lever 15 to drive the central air conditioning equalizing frame 5 to move back and forth again, and the penetrating wiping pad 32 contacts the winding surface of the galvanized wire winding wheel body 3 and scrapes off the stains on its surface with the oil and rust cleaner.

[0072] Working Principle: When using this device, first, the front end of the lead-quenched galvanized wire is inserted into the inner side of the wire head primary limit groove 6 during its movement. The front end of the quenched galvanized wire moves toward the inner side of the wire head primary limit groove 6. After the front end of the lead-quenched galvanized wire contacts the contact sensor 30, the primary limit lever 25 operates. The primary limit lever 25 pushes the compression clamp 26, causing the anti-slip inner pad 27 to clamp and limit the front end of the lead-quenched galvanized wire inserted into the wire head primary limit groove 6.

[0073] The winding processor 8 controls the operation of the winding drive motor 12. The winding drive motor 12 rotates through the transmission shaft to drive the galvanized wire winding wheel body 3 to rotate to realize the winding of the lead-quenched galvanized wire. During the winding process, one group of synchronously drives the hand rod 15 to work and retract, and the other group of synchronously drives the hand rod 15 to work and retract. The two groups of synchronously driven hand rods 15 work synchronously and move in the same direction. The translation frame 16 slides inside the horizontal balancing groove 4 under the driving action of the synchronously driven hand rod 15. The two groups of translation frames 16 respectively drive the two groups of central air conditioners The equalizing frame 5 moves in the same direction and changes continuously. The winding position of the lead-quenched galvanized wire is located between the two groups of middle air-conditioning equalizing frames 5. The quenched galvanized wire is adjusted in the horizontal direction in sequence under the limiting action of the middle air-conditioning equalizing frame 5, so that the galvanized wire winding wheel body 3 can wind the lead-quenched galvanized wire more evenly. The speed sensor 9 measures the number of rotations of the winding drive motor 12. After reaching the specified number of rotations, the winding processor 8 will control the synchronous driving hand lever 15 to work again to adjust the winding position.

[0074] As the amount of lead-quenched galvanized wire wound increases, the diameter of the lead-quenched galvanized wire wound gradually becomes larger than the diameter of the middle air-conditioning equalizing frame 5. The distance-adjusting hand lever 20 works to push the expansion arc plate 21 to move it outward to increase the limit diameter of the middle air-conditioning equalizing frame 5, thereby increasing the winding amount of the lead-quenched galvanized wire and making the winding process more stable. The connection shock absorber seat 22 cooperates with the tension spring 23 to ensure the stability of the expansion arc plate 21 when it moves;

[0075] After the lead quenched galvanized wire is wound and unloaded, the negative pressure fan 11 runs to perform negative pressure suction on the central channel 13, and the quenched galvanized wire residue remaining on the winding surface of the galvanized wire winding wheel body 3 is sucked from the central channel 13 to the slag collection bottom box 10 through the smooth slag removal suction hole 14, and the oil and rust cleaner is added through the oil and rust cleaner liquid inlet cylinder 31. The oil and rust cleaner flows from the drip head 7 to the long dropper 33 through the cleaned downflow port 35, and the oil and rust cleaner flows out evenly through the cleaner drip hole 34 and penetrates into the penetration wiping pad 32, synchronously driving the hand lever 15 to drive the central air conditioning balancing frame 5 to move back and forth again, and the penetration wiping pad 32 contacts the winding surface of the galvanized wire winding wheel body 3 and scrapes off the stains on its surface with the oil and rust cleaner.

[0076] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be included therein. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. A winding wheel for lead-quenched galvanized wire, comprising a winding support platform (1), a galvanized wire winding frame (2) and a galvanized wire winding wheel body (3), characterized in that: A galvanized wire winding frame (2) is installed on the top of the winding support platform (1), and a galvanized wire winding wheel body (3) is installed on the inner side of the galvanized wire winding frame (2) via a rotating shaft; The outer side of the galvanized wire winding wheel body (3) is provided with a winding adjustment component, and the winding adjustment component includes a horizontal balancing groove (4), a translation frame (16) and a central air-conditioning balancing frame (5), the horizontal balancing groove (4) is symmetrically opened on the outer side of the galvanized wire winding wheel body (3), the translation frame (16) is movably installed on the inner side of the horizontal balancing groove (4), the central air-conditioning balancing frame (5) is movably installed on the outer side of the galvanized wire winding wheel body (3), and the inner side of the central air-conditioning balancing frame (5) is connected to the outer side of the translation frame (16); A synchronous driving hand lever (15) is installed on the inner wall of the horizontal balancing groove (4), and the telescopic end of the synchronous driving hand lever (15) is connected to the outer end of the translation frame (16), a translation slide groove (17) is opened on the inner wall of the horizontal balancing groove (4), and the outer end of the translation frame (16) slides inside the translation slide groove (17), and a collision energy absorbing pad (18) is installed on the inner wall of the horizontal balancing groove (4) away from the synchronous driving hand lever (15); A cleaning auxiliary component is provided on the inner side of the central air conditioning balancing frame (5), and the cleaning auxiliary component includes a drip head (7), a penetrating wiping pad (32) and a long dropper (33). An oil and rust cleaner liquid inlet cylinder (31) is installed on the outer side of the central air conditioning balancing frame (5). A cleaning downflow port (35) is provided through the inner side of the central air conditioning balancing frame (5). The drip head (7) is installed at the output end of the cleaning downflow port (35). The penetrating wiping pad (32) is installed on the inner side of the central air conditioning balancing frame (5). The penetrating wiping pad (32) surrounds the drip head (7). A long dropper (33) is installed inside the penetrating wiping pad (32), and a detergent dripping hole (34) is provided through the bottom of the long dropper (33).

2. The winding wheel for lead-quenched galvanized wire according to claim 1, characterized in that: The outer side of the galvanized wire reel body (3) is provided with a wire head primary limit groove (6), and the inner side of the wire head primary limit groove (6) is provided with a wire fixing assembly, and the wire fixing assembly includes a rectangular groove (24), a compression splint (26) and a sensing groove (28). The rectangular groove (24) is symmetrically provided on the inner wall of the wire head primary limit groove (6), and the compression splint (26) is movably installed on the inner side of the rectangular groove (24). A primary limit hand lever (25) is installed on the inner wall of the rectangular groove (24), and the telescopic end of the primary limit hand lever (25) is connected to the outer side of the compression splint (26). An anti-slip inner pad (27) is installed on the opposite side of the compression splint (26). The sensing groove (28) is provided on the bottom wall of the wire head primary limit groove (6), and an embedded frame (29) is installed on the inner side of the sensing groove (28). A contact sensor (30) is installed on the inner side of the embedded frame (29).

3. The reel for lead-quenched galvanized wire according to claim 2, characterized in that: The outer side of the central air conditioning equalizing frame (5) is provided with a winding and adding component, and the winding and adding component includes a deep groove (19), a distance adjustment hand lever (20) and an expansion arc plate (21). The deep groove (19) is axially opened on the outer side of the central air conditioning equalizing frame (5), the distance adjustment hand lever (20) is installed on the inner side of the deep groove (19), and the telescopic end of the distance adjustment hand lever (20) is installed with an expansion arc plate (21). The outer side of the central air conditioning equalizing frame (5) is provided with a connecting shock-absorbing seat (22), and the outer side of the connecting shock-absorbing seat (22) is provided with a tension spring (23), and the outer end of the tension spring (23) is connected to the inner side of the expansion arc plate (21).

4. The reel for lead-quenched galvanized wire according to claim 3, characterized in that: A winding drive motor (12) is installed on the outer side of the galvanized wire winding frame (2), and the output end of the winding drive motor (12) drives the galvanized wire winding wheel (3) through a rotating shaft. A speed sensor (9) is installed on the top of the winding support platform (1), and the output end of the speed sensor (9) is electrically connected to the winding drive motor (12).

5. The reel for lead-quenched galvanized wire according to claim 4, characterized in that: A central channel (13) is provided through the center of the outer end of the galvanized wire winding wheel body (3), a smooth slag removal suction hole (14) is provided on the outer side of the galvanized wire winding wheel body (3), and the smooth slag removal suction hole (14) is connected to the central channel (13), a slag collection bottom box (10) is installed on the top of the winding support platform (1), a negative pressure fan (11) is installed on the top of the slag collection bottom box (10), and an output end of the negative pressure fan (11) is connected to the central channel (13) through a pipeline.

6. The reel for lead-quenched galvanized wire according to claim 5, characterized in that: A winding processor (8) is installed on the top of the winding support platform (1). The winding processor (8) consists of a winding operation module and a reading module. The winding operation module drives and controls the winding process of the lead-quenched galvanized wire. The winding operation module is electrically connected to the winding drive motor (12), the winding adjustment component, the wire head initial limit component, the winding amount adding component and the negative pressure fan (11). The reading module receives the output signals of the contact sensor (30) and the speed sensor (9). The output end of the reading module is connected to the speed preset comparison unit.

7. The method for winding a lead-quenched galvanized wire using a winding wheel according to claim 6, characterized in that: The winding steps of the winding wheel are as follows: S1. First, during the movement of the lead-quenched galvanized wire, its front end is inserted into the inner side of the wire head primary limit groove (6). The front end of the quenched galvanized wire moves toward the inner side of the wire head primary limit groove (6). After the front end of the lead-quenched galvanized wire contacts the contact sensor (30), the primary limit hand lever (25) works. The primary limit hand lever (25) pushes the compression clamp (26) so that the anti-slip inner pad (27) clamps and limits the front end of the lead-quenched galvanized wire inserted into the wire head primary limit groove (6); S2, the winding processor (8) controls the winding drive motor (12) to operate, and the winding drive motor (12) rotates through the transmission shaft to drive the galvanized wire winding wheel body (3) to rotate to realize the winding of the lead-quenched galvanized wire. During the winding process, one group of synchronously drives the hand rod (15) to work and extend, and the other group of synchronously drives the hand rod (15) to work and retract. The two groups of synchronously driven hand rods (15) work synchronously and move in the same direction. The translation frame (16) slides inside the horizontal equalizing groove (4) under the driving action of the synchronously driven hand rod (15). The two groups of translation frames (16) respectively drive the two groups of air-conditioning equalizing frames (5) to move in the same direction and change continuously. The lead-quenched galvanized wire winding position is located in the middle of the two groups of air-conditioning equalizing frames (5); S3. As the amount of lead-quenched galvanized wire winding increases, the diameter of the lead-quenched galvanized wire winding gradually becomes larger than the diameter of the middle air conditioning equalizing frame (5). The distance adjustment hand lever (20) works to push the expansion arc plate (21) to move it outward to increase the limit diameter of the middle air conditioning equalizing frame (5). The winding amount of the lead-quenched galvanized wire is increased while making the winding process more stable. The connection shock absorber seat (22) cooperates with the tension spring (23) to ensure the stability of the expansion arc plate (21) when it moves; S4. After the lead quenched galvanized wire is wound and unwound, the negative pressure fan (11) is operated to perform negative pressure suction on the central channel (13). The quenched galvanized wire residue remaining on the winding surface of the galvanized wire winding wheel (3) is sucked from the central channel (13) to the slag collection bottom box (10) through the smooth slag removal suction hole (14). The rust cleaner is added through the rust cleaner inlet cylinder (31). The rust cleaner flows from the drip head (7) to the long drip tube (33) through the cleaning downflow port (35). The rust cleaner flows out evenly through the cleaner drip hole (34) and penetrates into the penetrating wiping pad (32).

8. The method for winding a lead-quenched galvanized wire using a winding wheel according to claim 7, characterized in that: In step S2, the following steps are also included: S21, the quenched galvanized wire is adjusted in the horizontal direction under the limiting action of the central air conditioning balancing frame (5), so that the galvanized wire reel body (3) can rewind the lead quenched galvanized wire more evenly, and the speed sensor (9) measures the number of rotations of the rewinding drive motor (12). After reaching the specified number of rotations, the rewinding processor (8) will control the synchronous drive hand lever (15) to work again to adjust the rewinding position; In the step S4, the following steps are also included: S41, synchronously driving the hand lever (15) to drive the central air conditioning equalizing frame (5) to move back and forth again, penetrating the wiping pad (32) and contacting the winding surface of the galvanized wire winding wheel body (3) and scraping off the surface stains through the oil rust cleaner.

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