Hydroentangled nonwoven fabric hydroentanglement apparatus and process
By designing an adjustable combing bar structure and cleaning device, the problem of insufficient applicability of existing equipment was solved, achieving uniform combing and efficient cleaning of fibers, thus improving the applicability and efficiency of the equipment.
Patent Information
- Application Number
- CN202410197947.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-22
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2044-02-22
AI Technical Summary
Existing combing equipment has limited applicability due to the fixed spacing of the barbs, and cannot meet the needs of different fiber web laying.
A spunlace nonwoven fabric combing device was designed, which adopts an adjustable combing rod structure. The distance between adjacent combing rods is changed by adjusting the connecting component to drive the moving component. The stability of the combing rod is ensured by combining the limiting block and the limiting groove, and the driving component is used to clean the tangled fibers and lint.
It enables flexible adjustment of the spacing between the carding bars to adapt to different carding needs, improves the carding effect of fibers and the applicability of the equipment, while ensuring the stability of the carding bars and the cleaning efficiency.
Smart Images

Figure CN117987970B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the field of water-jet non-woven fabric processing, in particular to a water-jet non-woven fabric water-jet carding device and process. BACKGROUND
[0002] When non-woven fabric is processed, the non-woven fabric needs to be carded, the main purpose of carding is to card the disordered fiber bundle into single fibers, form a web on the conveying belt, and ensure the uniformity of the web, and the carding effect determines the forming quality of the non-woven fabric, and a carding device is usually used.
[0003] However, the existing carding device is realized by using multiple carding rollers to card the fibers, but since the distance between the spikes on the carding roller is fixed, only a single-pitch web can be carded, the applicability is small, and thus needs to be improved. SUMMARY
[0004] In order to improve the problem that the distance between adjacent spikes cannot be adjusted, resulting in poor applicability, the application provides a water-jet non-woven fabric water-jet carding device and process.
[0005] In a first aspect, the water-jet non-woven fabric water-jet carding device provided by the application adopts the following technical scheme:
[0006] A water-jet non-woven fabric water-jet carding device comprises:
[0007] a workbench;
[0008] a conveying belt arranged on the workbench and used for conveying fibers;
[0009] a carding roller arranged on the workbench, the carding roller being located above the conveying belt, the carding roller being provided with a cavity, and a plurality of moving grooves being arranged on the side wall of the carding roller and in communication with the cavity, the moving grooves being arranged along the length direction of the carding roller and being arranged at intervals in the circumferential direction of the carding roller;
[0010] a plurality of carding rods arranged in the moving grooves, the carding rods being perpendicular to the central axis of the carding roller, and the carding rods being connected with the carding roller through a connecting assembly;
[0011] an adjusting assembly arranged in the cavity, the adjusting assembly being connected with the connecting assembly, the adjusting assembly driving the connecting assembly to move, and the adjusting assembly being used for adjusting the distance between the carding rods.
[0012] By adopting the technical scheme, when in use, the adjusting assembly is started according to the requirement, the connecting assembly is driven to move, the distance between the adjacent combing rods is increased or decreased by the same distance, that is, the combing rods are always arranged at equal intervals, so that the distance between the adjacent combing rods is changed until the combing requirement is met, and the applicability is good. Then, it is ensured that one row of combing rods faces the conveying belt, then the fibers in a messy state are placed on the conveying belt, the conveying belt is started, the fibers are driven to move, the fibers pass through the combing rods, and the fibers are divided by the combing rods, so that the fibers are combed neatly.
[0013] Optionally, the connecting assembly comprises:
[0014] The connecting rods are crossed two by two, and the connecting blocks are arranged at the intersection points of the two connecting rods. The middle portions of the connecting rods are rotationally connected to the connecting blocks. The bottom ends and the top ends of the adjacent connecting rods are hingedly connected. The connecting blocks are in one-to-one correspondence with the combing rods, and the connecting blocks are fixed to the end portions of the combing rods.
[0015] The mounting rod is inserted into the cavity and arranged along the length direction of the combing roller. The end portion of the mounting rod is arranged on the inner wall of the cavity. The connecting blocks are sleeved on the connecting rods. The adjusting assembly is connected to the mounting rod and used to drive one of the connecting blocks to move along the length direction of the mounting rod.
[0016] By adopting the technical scheme, when the adjusting assembly drives one of the connecting blocks to move, the distance between the adjacent two connecting blocks is changed, the connecting rod is rotated, the included angle between the two connecting rods connected to the connecting block is changed, the end portion of the connecting rod drives the next connecting rod to rotate, the connecting rods are all rotated by the same angle, the distance between the adjacent connecting blocks is moved by the same distance, the combing rods are synchronously moved in the moving groove, and the distance between the adjacent combing rods can be adjusted to adapt to different combing requirements, so that the applicability is large.
[0017] Optionally, the adjusting assembly comprises:
[0018] The adjusting rod is coaxially fixed to the mounting rod, and the end portion of the mounting rod is rotationally connected to the inner wall of the cavity.
[0019] The adjusting block is inserted into one of the connecting blocks, the adjusting block is sleeved on the adjusting rod, and the adjusting block is threadedly connected to the adjusting rod.
[0020] By adopting the technical scheme, the adjusting rod is driven to rotate with the central axis of the mounting rod as the axis, the adjusting block is screwed with the adjusting rod, and the combing rod is limited by the moving groove, so that the combing rod cannot drive the connecting block to rotate on the mounting rod, the adjusting block cannot rotate, the adjusting block drives the connecting block connected therewith to move along the length direction of the connecting rod, and the distance between the adjacent combing rods is adjusted.
[0021] Optionally, a limiting block is fixed on the side wall of the combing rod, a limiting groove is formed in the inner wall of the moving groove along the length direction of the moving groove, and the limiting block is inserted into the limiting groove and can move in the limiting groove.
[0022] By adopting the technical scheme, the inner wall of the limiting groove and the side wall of the limiting block abut, so that the combing rod cannot move along the length direction of the combing rod, that is, the lengths of the several combing rods extending out of the combing roller are consistent, so that the distances of the several combing needles extending into the fibers are equal, and uniform combing of the fibers is realized. Meanwhile, the cooperation of the limiting block and the inner wall of the limiting groove can also limit the deflection of the combing rod, increase the stability of the combing rod structure, and facilitate the combing of the fibers by the combing needles.
[0023] Optionally, the combing rod comprises:
[0024] a fixed tube, one end of the fixed tube is fixed with the connecting block, the other end of the fixed tube extends out of the moving groove, and the limiting block is arranged on the side wall of the fixed tube;
[0025] a combing needle, the combing needle is provided with a rotating shaft, the rotating shaft is arranged along the length direction of the moving groove, a torsional spring is sleeved on the rotating shaft, one end of the torsional spring is fixed with the combing needle, the other end of the torsional spring is fixed with a mounting block, the mounting block is inserted into the end of the fixed tube away from the connecting block, and the outer side wall of the mounting block is screwed with the inner wall of the fixed tube.
[0026] By adopting the technical scheme, when the fibers are wound together, the fibers are moved to the combing needle under the driving of the conveying belt, at this time, the combing needle is inserted into the wound fibers, the conveying belt still drives the fibers to move, so that the fibers exert a pushing force on the combing needle. When the winding of the fibers is not serious, the fibers can pass through the combing needle, that is, the pushing force of the wound fibers on the combing needle is insufficient to overcome the elastic force of the torsional spring, so that the combing needle maintains the coaxial state with the fixed tube. In this process, the combing needle combs the wound fibers, when the winding of the fibers is serious, the fibers cannot pass through the combing needle, at this time, the pushing force of the fibers on the combing needle can overcome the elastic force of the torsional spring, so that the torsional spring is deformed, and the combing needle rotates around the rotating shaft, that is, the combing needle is tilted away from the conveying belt, the combing needle is separated from the overlapped fibers, and the possibility of the combing needle being hooked by the fibers is reduced.
[0027] Optionally, the working frame is provided with a brush, the brush is located above the carding roller, the brush is vertically arranged and is arranged along the length direction of the carding roller, the carding needle can pass through the brush, and an end wall of the carding roller is provided with a driving assembly for driving the carding roller to rotate about the central axis of the carding roller.
[0028] By adopting the above technical scheme, when the fiber passes through the carding needle, part of the lint is wound on the carding needle, at this time, the driving assembly is started to drive the carding roller to rotate, the carding needle wound with the lint is driven to the brush, and the carding needle slides on the brush, so that the brush relatively passes through the carding needle, the carding needle is cleaned, and the carding needle is ready for the next fiber carding.
[0029] Optionally, the driving assembly comprises:
[0030] A driving gear is fixed on the end wall of the carding roller, and the driving gear is coaxial with the carding roller.
[0031] An incomplete gear is rotatably connected to the end wall of the carding roller and is located in the driving gear, and the incomplete gear can be engaged with the driving gear.
[0032] By adopting the above technical scheme, the incomplete gear is driven to rotate, when the teeth on the incomplete gear rotate to be engaged with the driving gear, the driving gear is driven to rotate, so that the carding roller rotates, the carding needle rotates about the central axis of the carding roller to make a circular motion, and the carding needle can pass through the brush and slide on the brush.
[0033] Optionally, the carding roller is provided with a plurality of abutting plates, the plurality of abutting plates are arranged along the circumferential direction of the carding roller, the abutting plates are arranged along the length direction of the carding roller, abutting grooves are formed through the abutting plates, the abutting grooves are communicated with the moving grooves, the carding rods pass through the abutting grooves and abut against the inner walls of the abutting grooves, one end of each abutting plate is fixed with a guide rod, and the guide rod is connected to the other side end wall of the carding roller through a spring.
[0034] By adopting the above technical scheme, the abutting plate is moved away from the carding roller, the guide block pulls the spring, the spring is deformed, the abutting plate is separated from the carding roller, the inner wall of the abutting groove slides on the side wall of the carding needle in the length direction of the carding roller, so that the lint on the side wall of the carding needle in the length direction of the carding roller is scraped off, the incomplete gear is started to drive the carding roller to rotate, the abutting plate after the lint is scraped off is moved to the brush, the brush relatively slides on the abutting plate, the abutting plate is cleaned, the brush also passes through the adjacent carding rods, the lint on the side wall of the carding rod in the width direction of the carding roller is scraped off, and the cleaning effect of the carding needle is improved.
[0035] Optionally, the incomplete gear is coaxially fixed with a cam, the cam is capable of abutting against the side of the adhering plate close to the carding roller, and the cam rotates to push the adhering plate away from the carding roller.
[0036] By adopting the above technical scheme, when the incomplete gear rotates to engage with the driving gear, the carding needle is driven to pass through the brush, at the same time, the tip of the cam is rotated to the top of the carding roller, and the adhering plate at the top of the carding roller is pushed away from the carding roller, so that the adhering plate slides on the carding needle, that is, the adhering plate and the brush clean the carding needle synchronously.
[0037] In a second aspect, the application further provides a hydroentangled non-woven fabric carding process, comprising the following steps:
[0038] S1, first, rotate the mounting rod according to the carding requirement, drive the adjusting rod to move, drive the connecting rod to rotate, change the included angle between the adjacent connecting rods, thereby drive the connecting blocks to move, so as to adjust the distance between the adjacent carding rods;
[0039] S2, then place the fiber in a messy state on the conveying belt, and drive the fiber to move by the conveying belt, so that the limiting position passes through the carding rod, thereby the carding rod combs the fiber passing below to be neat;
[0040] S3, drive the carding roller to rotate by the driving assembly, so that the carding rod contacts with the brush, thereby the brush passes between the adjacent carding rods, and the lint on the carding rod is cleaned.
[0041] In summary, the application has at least one of the following beneficial effects:
[0042] 1, in use, first, start the adjusting assembly according to the requirement, drive the connecting assembly to move, so that the distance between the adjacent carding rods increases or decreases by the same distance, that is, the carding rods are always equidistantly arranged, thereby the distance between the adjacent carding rods is changed until the carding requirement is met, and the applicability is good. Then ensure that one row of carding rods faces the conveying belt, then place the fiber in a messy state on the conveying belt, start the conveying belt, drive the fiber to move, so that the fiber passes through the carding rod, and the fiber is combed neat by the plurality of carding rods;
[0043] 2, when the adjusting assembly drives one of the connecting blocks to move, the distance between the adjacent two connecting blocks is changed, so that the connecting rod rotates, the included angle between the two connecting rods connected with the connecting block is changed, and the end of the connecting rod drives the next connecting rod to rotate, so that the plurality of connecting rods rotate by the same angle, thereby the distance between the adjacent connecting blocks moves by the same distance, the plurality of carding rods are synchronously moved in the moving groove, so that the distance between the adjacent carding rods can be adjusted to adapt to different carding requirements, and the applicability is large. BRIEF DESCRIPTION OF DRAWINGS
[0044] Figure 1 It is a structure diagram of the water-jet non-woven fabric water-jet carding equipment of the embodiment of the present application;
[0045] Figure 2 It is a sectional view of the carding roller;
[0046] Figure 3 It is a structure diagram of the connecting assembly and the adjusting assembly;
[0047] Figure 4 It is Figure 2 It is an enlarged view at A in the middle;
[0048] Figure 5 It is a structure diagram of the end wall of the carding roller;
[0049] Figure 6 It is a structure sectional view of the water-jet non-woven fabric water-jet carding equipment.
[0050] In the figure: 10, work stand; 20, conveying belt; 21, driving wheel; 22, driven wheel; 23, belt; 30, carding roller; 31, cavity; 32, moving groove; 321, limiting groove; 33, guide groove; 40, carding rod; 41, fixed tube; 411, limiting block; 42, mounting block; 43, carding needle; 44, rotating shaft; 45, torsional spring; 50, connecting assembly; 51, mounting rod; 52, connecting rod; 53, connecting block; 60, adjusting assembly; 61, adjusting rod; 62, adjusting block; 70, brush; 80, driving assembly; 81, driving gear; 82, incomplete gear; 90, fitting plate; 91, abutting groove; 92, guide rod; 110, spring; 120, cam. DETAILED DESCRIPTION
[0051] The following will be described in detail in combination with the accompanying Figures 1-6 The present application will be further described in detail.
[0052] The embodiment of the present application discloses a water-jet non-woven fabric water-jet carding equipment. Referring to Figure 1 and Figure 2 The water-jet non-woven fabric water-jet carding equipment comprises a work stand 10, the work stand 10 is provided with a horizontally placed conveying belt 20, the conveying belt 20 comprises a driving wheel 21, a driven wheel 22 and a belt 23, the driving wheel 21 and the driven wheel 22 are both rotationally connected on the work stand 10, and the driving wheel 21 and the driven wheel 22 are on the same horizontal line, the belt 23 is sleeved on the driving wheel 21 and the driven wheel 22, at this time, the belt 23 is in a horizontal state, a motor can be coaxially fixed on the driving wheel 21 to drive the driving wheel 21 to rotate, thereby driving the belt 23 to move, so that the driven wheel 22 rotates synchronously.
[0053] Referring to Figure 1 andFigure 2 The working frame 10 is provided with a carding roller 30. The carding roller 30 is horizontally arranged and is arranged along the width direction of the belt 23. The end of the carding roller 30 is rotationally connected to the working frame 10, that is, the carding roller 30 can rotate on the working frame 10 with the central axis of the carding roller 30 as the axis. The carding roller 30 is located above the belt 23. A plurality of moving grooves 32 are arranged on the side wall of the carding roller 30 along the length direction of the carding roller 30. The plurality of moving grooves 32 are uniformly arranged along the circumferential direction of the carding roller 30. A plurality of carding rods 40 are inserted into each moving groove 32. The plurality of carding rods 40 are uniformly and spacedly arranged in the moving groove 32 along the length direction of the carding roller 30. Specifically, the carding rod 40 is perpendicular to the central axis of the carding roller 30. A cavity 31 is arranged in the carding roller 30. One end of the carding rod 40 extending into the cavity 31 is connected to the carding roller 30 through a connecting assembly 50. An adjusting assembly 60 is arranged in the cavity 31. The adjusting assembly 60 is connected to the connecting assembly 50 and is used to drive the connecting assembly 50 to move, so as to drive the plurality of carding rods 40 to simultaneously move close to or away from each other, so as to change the distance between adjacent carding rods 40, meet the carding requirement, and have wider applicability.
[0054] With reference to Figure 2 and Figure 3 The connecting assembly 50 includes a mounting rod 51 and a plurality of connecting rods 52. The mounting rod 51 is horizontally inserted into the cavity 31 and is arranged along the length direction of the carding roller 30. One end of the mounting rod 51 penetrates out of the carding roller 30, and the other end is rotationally connected to the inner wall of the cavity 31, that is, the mounting rod 51 can rotate on the carding roller 30 with the central axis of the mounting rod 51 as the axis. A plurality of connecting blocks 53 are sleeved on the mounting rod 51. The plurality of connecting blocks 53 are uniformly distributed along the length direction of the mounting rod 51. The connecting block 53 can move along the length direction of the mounting rod 51 on the mounting rod 51. The plurality of connecting rods 52 are crossed two by two. The middle part of the connecting rod 52 is rotationally connected to the connecting block 53. The bottom end and the top end of the adjacent connecting rods 52 are hingedly connected. The plurality of connecting blocks 53 correspond to the plurality of carding rods 40 one by one. The connecting block 53 is fixed to the end of the carding rod 40.
[0055] With reference to Figure 2 and Figure 3 The adjusting assembly 60 includes an adjusting rod 61 and an adjusting block 62. The adjusting rod 61 is coaxially fixed to the mounting rod 51. The adjusting block 62 is inserted into one of the connecting blocks 53. The adjusting block 62 is sleeved on the adjusting rod 61 and is threadedly connected to the adjusting rod 61.
[0056] The manual driving mounting rod 51 rotates the end of the carding roller 30 to drive the adjusting rod 61 to rotate around the central axis of the mounting rod 51, and the carding rod 40 is limited by the moving groove 32, so that the carding rod 40 cannot drive the connecting block 53 to rotate on the mounting rod 51, so that the adjusting block 62 cannot rotate, and then the adjusting block 62 drives the connecting block 53 connected thereto to move along the length direction of the connecting rod 52, changes the distance between the adjacent connecting blocks 53, so that the end of the connecting rod 52 drives the next connecting rod 52 to rotate, so that the plurality of connecting rods 52 rotate by the same angle, so that the distance between the adjacent connecting blocks 53 moves by the same distance, drives the plurality of carding rods 40 to move synchronously in the moving groove 32, so that the distance between the adjacent carding rods 40 can be adjusted to adapt to different carding requirements, and the applicability is larger.
[0057] With reference to Figure 2 and Figure 4 , in order to increase the stability of the structure of the carding rod 40, a limiting block 411 is fixed on the side wall of the carding rod 40, and a limiting groove 321 is formed in the inner wall of the moving groove 32 along the length direction of the moving groove 32, and the limiting block 411 is inserted into the limiting groove 321 and can move in the limiting groove 321.
[0058] The inner wall of the limiting groove 321 abuts against the side wall of the limiting block 411, so that the carding rod 40 cannot move along the length direction of the carding rod 40, that is, the lengths of the plurality of carding rods 40 extending out of the carding roller 30 are consistent, so that the distances of the plurality of carding needles 43 extending into the fibers are equal, and uniform carding of the fibers is realized. At the same time, the limiting block 411 and the inner wall of the limiting groove 321 cooperate to limit the deflection of the carding rod 40, increase the stability of the structure of the carding rod 40, and facilitate the carding of the fibers by the carding needles 43.
[0059] With reference to Figure 2 and Figure 4 , wherein the carding rod 40 comprises a fixed tube 41 and a carding needle 43, one end of the fixed tube 41 is fixed with the connecting block 53, the other end extends out of the moving groove 32, the limiting block 411 is arranged on the side wall of the fixed tube 41, the carding needle 43 is provided with a rotating shaft 44, the rotating shaft 44 is arranged along the length direction of the moving groove 32, the torsional spring 45 is sleeved on the rotating shaft 44, one end of the torsional spring 45 is fixed with the carding needle 43, the other end is fixed with the mounting block 42, the mounting block 42 is inserted into the end of the fixed tube 41 away from the connecting block 53, and the outer side wall of the mounting block 42 is threadedly connected with the inner wall of the fixed tube 41.
[0060] When the fibers are wound together and move to the carding needle 43 under the drive of the conveying belt 20, at this time the carding needle 43 is inserted in the wound fibers, the conveying belt 20 still drives the fibers to move, so that the fibers exert a pushing force on the carding needle 43. When the winding of the fibers is not serious, the fibers can pass through the carding needle 43, that is, the pushing force of the wound fibers on the carding needle 43 is not enough to overcome the elastic force of the torsion spring 45, so that the carding needle 43 maintains the coaxial state with the fixed tube 41. In this process, the carding needle 43 carding the wound fibers, when the winding of the fibers is more serious, the fibers cannot pass through the carding needle 43, at this time the pushing force of the fibers on the carding needle 43 can overcome the elastic force of the torsion spring 45, so that the torsion spring 45 deforms, thereby making the carding needle 43 rotate around the rotating shaft 44, that is, the carding needle 43 is tilted away from the conveying belt 20, realizing that the carding needle 43 is separated from the overlapped fibers, reducing the possibility that the carding needle 43 is hooked by the pushing force of the fibers.
[0061] With reference to Figure 1 And Figure 5 When the carding needle 43 is carding the fibers, some lint will be wound on the carding needle 43, in order to prevent these lint from affecting the normal use of the carding needle 43, a brush 70 is fixed on the working frame 10, the brush 70 is vertically downward, a driving assembly 80 is arranged on the end wall of the carding roller 30, the driving assembly 80 is used to drive the water pipe to rotate around the central axis of the water roll, so that the carding needle 43 can pass through the brush 70 and slide on the brush 70,
[0062] With reference to Figure 5 The driving assembly 80 includes a driving gear 81 and an incomplete gear 82, the driving gear 81 is coaxially fixed on one side end wall of the carding roller 30, the incomplete gear 82 is rotatably connected to the end wall of the carding roller 30, the incomplete gear 82 is driven by a motor, wherein the motor is mounted on the working frame 10 by bolts, the incomplete gear 82 is located in the driving gear 81, and the incomplete gear 82 can be engaged with the driving gear 81.
[0063] When the motor is started, the incomplete gear 82 is driven to rotate, when the teeth on the incomplete gear 82 are engaged with the driving gear 81, the driving gear 81 is driven to rotate, so that the carding roller 30 rotates, the carding needle 43 rotates around the central axis of the carding roller 30, so that the carding needle 43 wound with lint moves to the brush 70 and slides on the brush 70, the brush 70 passes through the carding needle 43, so as to clean the carding needle 43, so that the carding needle 43 can card the fibers next time.
[0064] With reference to Figure 1 And Figure 4In order to improve the cleaning effect of the carding needle 43, a plurality of abutting plates 90 are arranged on the carding roller 30, the plurality of abutting plates 90 are arranged along the circumferential direction of the carding roller 30, the abutting plates 90 are arranged along the length direction of the carding roller 30, the abutting plates 90 are provided with abutting grooves 91 penetratingly arranged thereon, the abutting grooves 91 are communicated with the moving grooves 32, when the abutting plates 90 are abutted on the carding roller 30, the part of the fixed tube 41 penetrating out of the moving grooves 32 extends to the abutting grooves 91, the mounting block 42 connected with the end of the fixed tube 41 penetrates out of the abutting grooves 91, and the inner wall of the abutting grooves 91 abuts with the side wall of the mounting block 42.
[0065] Referring to Figure 3 and Figure 6 , one end of the abutting plate 90 is fixed with a guide rod 92, a plurality of guide holes are arranged on the circumferential side wall of the carding roller 30, the plurality of guide holes are radially arranged with the axis of the carding roller 30 as the center, the guide holes correspond to the guide rods 92 one by one, the guide rods 92 are inserted in the guide holes and can move in the guide holes. A spring 110 is arranged in the guide hole, one end of the spring 110 is fixed with the inner wall of the guide hole, the other end is fixed with the guide block, for moving the guide block to the direction close to the central axis of the carding roller 30, so that the abutting plate 90 can be abutted on the circumferential side wall of the carding roller 30.
[0066] The abutting plate 90 is moved to the direction away from the carding roller 30, so that the guide block pulls the spring 110, and the spring 110 deforms, and the abutting plate 90 is separated from the carding roller 30, in this process, the inner wall of the abutting groove 91 slides on the side wall of the carding needle 43, so that the lint on the side wall of the carding needle 43 in the length direction of the carding roller 30 is scraped off, at the same time, the incomplete gear 82 is started to drive the carding roller 30 to rotate, so that the abutting plate 90 of the carding needle 43 after cleaning moves to the place of the brush 70, and the brush 70 relatively slides on the abutting plate 90 to clean the abutting plate 90, at the same time, the abutting plate 90 also passes through the adjacent carding rods 40 to realize the scraping of the lint on the side wall of the carding rod 40 in the width direction of the carding roller 30, and improve the cleaning effect of the carding needle 43.
[0067] Referring to Figure 5 , in order to facilitate the driving of the abutting plate 90 to move to the direction away from the carding roller 30, a cam 120 is fixed coaxially on the incomplete gear 82, and one end of the abutting plate 90 away from the guide rod 92 extends along the length direction of the carding roller 30, and the end of the abutting plate 90 extends out of the plane where the end wall of the carding roller 30 is located, that is, the tip of the cam 120 can abut with the abutting plate 90.
[0068] When the incomplete gear 82 rotates to mesh with the driving gear 81, the carding needle 43 is driven to pass through the brush 70, at the same time, the tip of the cam 120 is driven to rotate to the top of the carding roller 30 by the incomplete gear 82, and the top of the carding roller 30 is pushed away from the carding roller 30, so that the lamination plate 90 on the carding roller 30 slides on the carding needle 43, that is, the lamination plate 90 and the brush 70 clean the carding needle 43 synchronously.
[0069] The implementation principle of the water-jet non-woven fabric water-jet carding equipment and process according to the embodiment of the application is as follows: in use, first, the adjusting assembly 60 is started according to the demand, the connecting assembly 50 is driven to move, the distance between the adjacent carding rods 40 is increased or decreased by the same distance, that is, the carding rods 40 are always arranged equidistantly, so that the distance between the adjacent carding rods 40 is changed until the carding demand is met, and the applicability is good. Then, it is ensured that one row of carding rods 40 faces the conveyor belt 20, then the fibers in a messy state are placed on the conveyor belt 20, the conveyor belt 20 is started, the fibers are driven to move, so that the fibers pass through the carding rods 40, and the fibers are divided by the carding rods 40, so that the fibers are carded neatly.
[0070] The above are preferred embodiments of the application, and do not limit the protection scope of the application, so: equivalent changes made according to the structure, shape, principle of the application should be covered in the protection scope of the application.
Claims
1. A hydroentangled carding device for spunlace nonwoven fabric, characterized in that, include: Work rack (10); A conveyor belt (20) is provided on the work frame (10) for conveying fibers; A carding roller (30) is provided on the work frame (10). The carding roller (30) is located above the conveyor belt (20). A cavity (31) is provided inside the carding roller (30). A plurality of movable grooves (32) communicating with the cavity (31) are provided on the side wall of the carding roller (30). The movable grooves (32) are arranged along the length direction of the carding roller (30). The plurality of movable grooves (32) are arranged at intervals along the circumference of the carding roller (30). A plurality of combing rods (40) are inserted through the moving groove (32), the combing rods (40) are perpendicular to the central axis of the combing roller (30), and the combing rods (40) are connected to the combing roller (30) through a connecting assembly (50); An adjustment component (60) is disposed in the cavity (31). The adjustment component (60) is connected to the connecting component (50). The adjustment component (60) drives the connecting component (50) to move, and is used to adjust the spacing of the combing rods (40). The connection component (50) includes: A plurality of connecting rods (52) are provided, which intersect in pairs. A connecting block (53) is provided at the intersection of two connecting rods (52). The middle part of the connecting rod (52) is rotatably connected to the connecting block (53). The bottom and top ends of adjacent connecting rods (52) are hinged together. The plurality of connecting blocks (53) correspond one-to-one with the combing rod (40). The connecting blocks (53) are fixed to the ends of the combing rod (40). An installation rod (51) is inserted into the cavity (31). The installation rod (51) is arranged along the length direction of the combing roller (30). The end of the installation rod (51) is located on the inner wall of the cavity (31). The connecting block (53) is sleeved on the connecting rod (52). The adjusting component (60) is connected to the installation rod (51) and is used to drive one of the connecting blocks (53) to move along the length direction of the installation rod (51). A limiting block (411) is fixed on the side wall of the combing rod (40), and a limiting groove (321) is opened on the inner wall of the moving groove (32) along the length direction of the moving groove (32). The limiting block (411) is inserted in the limiting groove (321) and can move in the limiting groove (321). The combing bar (40) includes: A fixed tube (41) is fixed at one end to a connecting block (53) and extends out of the moving groove (32) at the other end. The limiting block (411) is located on the side wall of the fixed tube (41). A combing needle (43) is provided with a rotating shaft (44), which is arranged along the length of the moving groove (32). A torsion spring (45) is sleeved on the rotating shaft (44). One end of the torsion spring (45) is fixed to the combing needle (43), and the other end is fixed to a mounting block (42). The mounting block (42) is inserted into the end of the fixed tube (41) away from the connecting block (53). The outer wall of the mounting block (42) is threadedly connected to the inner wall of the fixed tube (41). The work frame (10) is provided with a brush (70), which is located above the carding roller (30). The brush (70) is vertically arranged and arranged along the length of the carding roller (30). The carding rod (40) can pass through the brush (70). The end wall of the carding roller (30) is provided with a drive assembly (80) for driving the carding roller (30) to rotate around the central axis of the carding roller (30). The driving component (80) includes: A drive gear (81) is fixed on the end wall of the carding roller (30), and the drive gear (81) is coaxial with the carding roller (30); An incomplete gear (82) is rotatably connected to the end wall of the combing roller (30) and located inside the drive gear (81). The incomplete gear (82) can mesh with the drive gear (81). The carding roller (30) is provided with a plurality of bonding plates (90), which are arranged around the circumference of the carding roller (30) and along the length of the carding roller (30). A through groove (91) is provided on the bonding plate (90), which is connected to the moving groove (32). The carding rod (40) passes through the through groove (91) and abuts against the inner wall of the through groove (91). A guide rod (92) is fixed to one end of the bonding plate (90), which is connected to the other end wall of the carding roller (30) by a spring (110). The spring (110) is used to press the bonding plate (90) against the carding roller (30). The incomplete gear (82) is coaxially fixed with a cam (120), which can abut against the side of the bonding plate (90) near the carding roller (30). The cam (120) rotates to push the bonding plate (90) away from the carding roller (30).
2. The spunlace nonwoven fabric carding equipment according to claim 1, characterized in that, The adjustment component (60) includes: An adjusting rod (61) is coaxially fixed on the mounting rod (51), and the end of the mounting rod (51) is rotatably connected to the inner wall of the cavity (31). An adjusting block (62) is inserted into one of the connecting blocks (53), the adjusting block (62) is sleeved on the adjusting rod (61) and threadedly connected to the adjusting rod (61).
3. A hydroentangled carding process for spunlace nonwoven fabric, employing the hydroentangled carding equipment for spunlace nonwoven fabric as described in any one of claims 1-2, characterized in that, Includes the following steps: S1. First, rotate the mounting rod (51) according to the combing requirements, so that the adjusting rod (61) rotates, drives the adjusting block (62) to move, so that the connecting rod (52) rotates, changes the included angle between adjacent connecting rods (52), thereby driving several connecting blocks (53) to move, so as to adjust the distance between adjacent combing rods (40). S2. Next, the messy fibers are placed on the conveyor belt (20) and conveyed by the conveyor belt (20) to move the limit position so that the limit position passes through the combing bar (40), thereby making the combing bar (40) comb the fibers passing directly below it neatly. S3. Using the drive assembly (80), drive the combing roller (30) to rotate, so that the combing rod (40) contacts the brush (70), thereby allowing the brush (70) to pass between adjacent combing rods (40) to clean the lint on the combing rod (40).
Citation Information
Patent Citations
Fast carding device for functional polyester blended yarn
CN111607857A
Spunlace carding equipment and process for spunlace non-woven fabric
CN116657293A