A wool computerized flat knitting machine pulling device
By designing independent bottom-raising plates and movable rakes A and B tension devices, the shortcomings of traditional computerized flat knitting machine tension devices are solved, achieving efficient and low-cost tension control, ensuring the stability of tension density and saving resources.
Patent Information
- Application Number
- CN202410227523.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-29
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2044-02-29
AI Technical Summary
Traditional computerized flat knitting machines cannot meet the tension requirements for full forming and ordinary fabric, resulting in fabric rolling problems, wasted labor and resources, and unstable tension density.
Design a pulling device that includes an independent bottom plate and movable rakes A and B. The rakes work alternately through a lateral movement and lifting mechanism. Combined with movable rake hooks and counterweights, the pulling stability and efficiency are ensured.
It achieves compactness and low cost of tension device, avoids the fabric rolling problem of traditional rollers, reduces labor, saves resources, and improves work efficiency and tension density stability.
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Figure CN117987990B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of textile automation equipment, in particular to a wool computerized flat knitting machine pulling device. BACKGROUND
[0002] The computerized flat knitting machine mainly consists of a computer control system, a mechanical arm, a needle bed, a weaving mechanism and the like. The computer control system is the core of the entire machine, responsible for controlling the movement of the mechanical arm and the needle bed, and realizing automatic weaving.
[0003] The pulling device of the computerized flat knitting machine is an important component of the computerized flat knitting machine, used for pulling down the fabric, and plays a key role in the looping process of the fabric. With the improvement of technology, the machine of the computerized flat knitting machine is upgraded, and the traditional 'roller' method cannot meet the full forming computerized flat knitting machine of the latest technology. Therefore, it is necessary to design a pulling device and control method that can meet the full forming and ordinary pulling device. SUMMARY
[0004] The purpose of the present application is to provide a pulling device with independent pulling-down rakes in front and back needle beds and realizing the no-waste steel wire base function.
[0005] To achieve the above purpose, the present application provides the following technical scheme:
[0006] A wool computerized flat knitting machine pulling device, characterized in that it comprises a base fabric, the base fabric is arranged on a horizontal movement mechanism to make the base fabric move horizontally, and there are rake A or rake B between the base fabrics, the rake A and the rake B are arranged on a lifting mechanism to make the rake A and the rake B move up and down respectively.
[0007] Preferably, the top end of the rake A and the rake B is provided with a movable rake hook, and the hook head side of the rake hook extends to the outside of the base fabric.
[0008] Preferably, the top end of the base fabric is provided with a hole for inserting steel wire during the base process.
[0009] Preferably, the horizontal movement mechanism comprises a horizontal movement rack, a horizontal movement gear cooperating with the horizontal movement rack, and a horizontal movement transmission motor driving the horizontal movement gear to rotate, and the horizontal movement rack is fixedly arranged on the cross beam.
[0010] Preferably, the end side of the cross beam is provided with a dovetail groove, and the base is provided with a dovetail sliding block, and the dovetail sliding block is slidably arranged in the inside of the dovetail groove.
[0011] Preferably, the lifting mechanism comprises a plurality of lifting racks slidingly arranged on the base, the lower end of each lifting rack is fixedly connected with a lifting plate, the lifting racks on the two sides are oppositely arranged, lifting gears are arranged between the upper part and the lower part of the lifting racks on the two sides, and the lifting gears on the upper part are in transmission connection with the lifting transmission motor.
[0012] Preferably, the rake A and the rake B correspond to a lifting plate respectively below, the bottom part of the rake A and the rake B respectively acts on the upper part of different lifting plates when moving upward, and the lifting plate has a certain gap with the rake A and the rake B.
[0013] Preferably, the bottom lifting pieces are overlapped with each other, and spaces are arranged between the bottom lifting pieces.
[0014] Preferably, the hook tail of the rake hook is provided with a counterweight, and the rake hook and the counterweight are in an integrated structure.
[0015] Preferably, the bottom lifting piece is provided with a sliding groove in sliding cooperation with the cross beam, and the position of the bottom lifting piece at the sliding groove is provided with a thickened plate, and the bottom lifting piece and the thickened plate are in an integrated structure.
[0016] Compared with the prior art, the present application has the following beneficial effects:
[0017] The present application has the advantages of compact structure, simple realization and low implementation cost.
[0018] The present application completely avoids the problem of traditional roller winding, reduces unnecessary labor, increases work efficiency and reduces labor intensity of workers.
[0019] The present application solves the problem that the traditional roller cannot be used for weaving less than two rows of interferences, thereby reducing the use of a large amount of starting yarn, saving resources and reducing processing cost.
[0020] The present application completely solves the problem that the same tension of the roller is affected by the size of the fabric needle width, thereby ensuring the stability of the tension density deviation. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 The present application is a structural schematic diagram;
[0022] Figure 2 The present application is a base and cross beam connection structure schematic diagram;
[0023] Figure 3 The present application is a bottom lifting piece structure schematic diagram;
[0024] Figure 4 Figure 1 is a schematic view of the base plate, the rake A, the rake B and the rake hook matching connection structure of the present application;
[0025] Figure 5 Figure 2 is a schematic view of the rake hook and the counterweight block structure of the present application;
[0026] Figure 1 is a schematic view of the base plate, the rake A, the rake B and the rake hook matching connection structure of the present application; Figure 2 is a schematic view of the rake hook and the counterweight block structure of the present application; Figure 3 is a schematic view of the horizontal moving mechanism of the present application; Figure 4 is a schematic view of the lifting mechanism of the present application; Figure 5 is a schematic view of the lifting plate of the present application; Figure 6 is a schematic view of the rake A of the present application; Figure 7 is a schematic view of the rake B of the present application; Figure 8 is a schematic view of the base plate of the present application; Figure 9 is a schematic view of the rake hook of the present application; Figure 10 is a schematic view of the counterweight block of the present application; Figure 11 is a schematic view of the dovetail sliding block of the present application; Figure 21 is a schematic view of the dovetail groove of the present application; Figure 31 is a schematic view of the horizontal moving rack of the present application; Figure 32 is a schematic view of the horizontal moving gear of the present application; Figure 41 is a schematic view of the lifting rack of the present application; Figure 42 is a schematic view of the lifting gear of the present application; Figure 81 is a schematic view of the sliding groove of the present application; Figure 82 is a schematic view of the thickened plate of the present application. DETAILED DESCRIPTION
[0027] The technical solutions in the embodiments of the present application will be apparently and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the present application.
[0028] In order to facilitate the understanding of the present application, the present application will be described more fully below with reference to the related drawings. The drawings show several embodiments of the present application. However, the present application can be realized in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present application more thorough and comprehensive.
[0029] As shown in Figures 1-5
[0030] A wool computerized flat knitting machine pulling device, comprising base plates 8, the base plates 8 are arranged on the horizontal moving mechanism 3 to make the base plates 8 move horizontally, there are rake As 6 or rake Bs 7 between the base plates 8, the rake As 6 and the rake Bs 7 are arranged on the lifting mechanism 4 to make the rake As 6 and the rake Bs 7 move up and down respectively.
[0031] The top end of the rake As 6 and the rake Bs 7 is provided with movable rake hooks 9, the hook head side of the rake hooks 9 extends to the outside of the base plates 8.
[0032] The top end of the base plates 8 is provided with holes for inserting steel wires during the base plate rising process.
[0033] The horizontal moving mechanism 3 comprises a horizontal moving rack 31, further comprises a horizontal moving gear 32 matched with the horizontal moving rack 31 and a horizontal moving transmission motor driving the horizontal moving gear 32 to rotate, the horizontal moving rack 31 is fixedly arranged on the cross beam 2.
[0034] The end side of the crossbeam 2 is provided with a dovetail groove 21, and the base 1 is provided with a dovetail slider 11 which is slidingly arranged in the interior of the dovetail groove 21.
[0035] The lifting mechanism 4 comprises a plurality of lifting racks 41 which are slidingly arranged on the base 1, the lower end of each lifting rack 41 is fixedly connected with a lifting plate 5, the lifting racks 41 located on the two sides are oppositely arranged, lifting gears 42 are symmetrically arranged between the upper part and the lower part of the lifting racks 41 located on the two sides, and the lifting gears 41 of the upper part are drivingly connected with a lifting transmission motor.
[0036] The rakes A and B correspond to a lifting plate 5 respectively below, the bottom of the rakes A 6 and B 7 respectively acts on the upper side of different lifting plates when moving upward, and the lifting plate 5 has a certain gap with the rakes A 6 and B 7. A plurality of bottom lifting pieces are arranged on the crossbeam, and the bottom lifting piece on at least one side of the front and rear needle plate can be translated and moved up and down through the crossbeam and the lifting plate.
[0037] The bottom lifting pieces 8 are overlapped with each other, and spaces are arranged between the bottom lifting pieces 8.
[0038] The hook tail side of the rake hook 9 is provided with a counterweight 10, and the rake hook 9 and the counterweight 10 are an integral structure.
[0039] The bottom lifting piece 8 is provided with a sliding groove 81 which is slidingly matched with the crossbeam, the position of the bottom lifting piece 8 located at the sliding groove 81 is provided with a thickened plate 82, and the bottom lifting piece 8 and the thickened plate 82 are an integral structure.
[0040] 1. The working principle of the rake hook 9: the lifting mechanism 4 lifts the rakes A 6 or B 7, and in the lifting process, the hook needle exits the fabric because the rake hook 9 is a movable structure. After the rake hook 9 exits the fabric, it continues to be lifted to the required height and stops lifting and then descends. During the descending process, the rake hook 9 will hook into the fabric to complete the lifting piece action under the action of the angle. At this time, the hook body of the rake hook 9 is suspended, and the weight of the hook body is the pulling force to complete the function of the rake hook.
[0041] 2. The working principle of the rake: the rake is divided into the rakes A 6 and B 7, which are mainly used for two rakes to be used alternately. When the rake A 6 rakes upward to weave the fabric, the rake B 7 acts as a gravity rake to straighten the fabric to assist the rake A 6 to smoothly complete the action of raking into the fabric. The two rakes A 6 and B 7 alternately act.
[0042] 3. The working method of the bottom lifting piece: the horizontal moving device 3 moves to the middle to misalign the lifting mechanism 4, and the lifting position of the original rake A 6 moves to the position of the rake B 7. At this time, the lifting position of the original rake B 7 is suspended, and the lifting plate 5 at the position of the rake B 7 can act on the bottom lifting piece 8 when it rises. When the bottom lifting piece 8 rises above the position of the knitting needle plate, it can complete the bottom lifting work by penetrating the steel wire.
[0043] The control method is as follows:
[0044] (1) One lifting transmission motor on the left and right of the front needle bed controls, forward and reverse rotation controls rake A and rake B respectively;
[0045] (2) One lifting transmission motor on the left and right of the back needle bed controls, forward and reverse rotation controls rake A and rake B respectively;
[0046] (3) One horizontal movement transmission motor controls the horizontal movement device, so that the starting sheet 8 is located in the function of the stop weaving sheet and the function of the waste yarn-free starting plate
[0047] Although embodiments of the present application have been shown and described, it is to be understood that various modifications, substitutions, replacements and changes can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A tensioning device for a computerized flat knitting machine, characterized in that, It includes multiple bottom-lifting plates (8), which are set on a transverse mechanism to make the bottom-lifting plates (8) translate. Rakes A (6) or rakes B (7) are respectively provided between the bottom-lifting plates (8), and the lifting mechanism makes rakes A (6) and rakes B (7) move up and down respectively. The top of the rakes A (6) and B (7) are provided with movable rake hooks (9), and one side of the hook head of the rake hook (9) extends to the outer side of the bottom plate (8); The transverse mechanism (3) includes a transverse rack (31), a transverse gear (32) that cooperates with the transverse rack (31), and a transverse transmission motor that drives the transverse gear (32) to rotate. The transverse rack (31) is fixedly mounted on the crossbeam (2), and multiple bottom plates (8) are mounted on the crossbeam (2). The lifting mechanism (4) includes multiple lifting racks (41) that slide up and down on the base (1). The lower end of each lifting rack (41) is fixedly connected to a lifting plate (5). The lifting racks (41) on both sides are arranged facing each other. The upper and lower parts of the lifting racks (41) on both sides are symmetrically arranged with lifting gears (42). The upper lifting gear (42) is connected to the lifting drive motor. The rake A and rake B are respectively under a lifting plate (5). When the rake A (6) and rake B (7) move upward, their bottoms act on different lifting plates. There is a certain gap between the lifting plate (5) and the rake A (6) and rake B (7). The base plates (8) are stacked on top of each other, and there is space between the base plates (8).
2. The knitting computer flat knitting machine tensioning device according to claim 1, characterized in that: The bottom sheet (8) has a hole at its top for inserting steel wire during the bottoming process.
3. The knitting computer flat knitting machine tensioning device according to claim 1, characterized in that: The crossbeam (2) is provided with a dovetail groove (21) on its end side, and a dovetail slider (11) is provided on the base (1). The dovetail slider (11) is slidably disposed inside the dovetail groove (21).
4. The knitting computer flat knitting machine tensioning device according to claim 1, characterized in that: The rake hook (9) has a counterweight (10) on one side of its tail, and the rake hook (9) and the counterweight (10) are an integral structure.
5. The knitting computer flat knitting machine tensioning device according to claim 1, characterized in that: The base plate (8) is provided with a sliding groove (81) that slides with the crossbeam, and a thickening plate (82) is provided on the base plate (8) at the position of the sliding groove (81). The base plate (8) and the thickening plate (82) are an integral structure.
Citation Information
Patent Citations
Traction device of wool knitting computerized flat knitting machine
CN221940765U