Construction tool for facilitating installation of ALC board wall

By designing construction tools that facilitate the installation of ALC panel walls, and utilizing transmission and translation mechanisms to achieve automated installation, the problems of manual installation errors and time-consuming and labor-intensive processes are solved, thereby improving construction quality and efficiency.

CN117988569BActive Publication Date: 2026-06-12CHINA CONSTR EIGHT ENG DIV CORP LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
CHINA CONSTR EIGHT ENG DIV CORP LTD
Filing Date
2024-01-22
Publication Date
2026-06-12

AI Technical Summary

Technical Problem

The existing technology for manually installing ALC panel walls is prone to errors and is time-consuming and labor-intensive, affecting construction quality and efficiency.

Method used

A construction tool including a tool frame, adjustment components, moving rollers, and panel wall forks was designed. It utilizes a transmission mechanism and a translation mechanism to achieve automated installation of ALC panel walls. The moving rollers facilitate tool movement on the construction site, and the adjustment components and panel wall forks enable precise splicing.

Benefits of technology

It improves the installation accuracy and quality of ALC panel walls, reduces labor consumption, saves construction costs, increases construction efficiency, and avoids accidental damage.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN117988569B_ABST
    Figure CN117988569B_ABST
Patent Text Reader

Abstract

The application discloses a construction tool convenient for installation of an ALC batten wall, and belongs to the technical field of building construction equipment, which can solve the problems of error and time and labor consuming in manual installation of the ALC batten wall in the prior art.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This invention relates to the field of building construction equipment technology, and in particular to a construction tool that facilitates the installation of ALC panel walls. Background Technology

[0002] With the development of prefabricated building construction, wall forms such as exterior walls and partition walls formed by splicing panel walls are increasingly used in building structures. This can improve construction efficiency and reduce construction costs while ensuring construction quality. ALC (Autoclaved Lightweight Concrete) panel walls are one of the more commonly used panel wall materials. They have high strength but are relatively heavier than lightweight panels.

[0003] In actual construction, due to the lack of specialized tools for installing ALC panel walls, workers must manually assemble and install them, inevitably leading to installation errors that affect construction quality and are time-consuming and labor-intensive. Therefore, there is a need for a construction tool that facilitates ALC panel wall installation and solves the problems of error and time-consuming manual installation in existing technologies. Summary of the Invention

[0004] The purpose of this invention is to provide a construction tool that facilitates the installation of ALC panel walls, which can solve the problems of error and time-consuming and labor-intensive manual installation of ALC panel walls in the prior art.

[0005] This invention is implemented as follows:

[0006] A construction tool for facilitating the installation of ALC panel walls includes a tool frame, an adjustment component, a panel wall fork, and movable rollers. Several movable rollers are spaced apart at the bottom of the tool frame, allowing the tool frame to be vertically movable. The panel wall fork is horizontally positioned on the bottom side of the tool frame facing the installation surface via the adjustment component, allowing the ALC panel wall to rest on the panel wall fork and move synchronously with it.

[0007] The adjustment assembly includes an adjustment handle, a transmission mechanism, and a translation mechanism; the transmission mechanism is vertically positioned on the side of the tool frame facing the installation position, and the translation mechanism is horizontally positioned on the side of the tool frame facing the installation position; one end of the transmission mechanism is connected to the translation mechanism, and the other end of the transmission mechanism is connected to the adjustment handle, which is positioned on the side of the tool frame away from the installation position.

[0008] The transmission structure includes a first transmission wheel and a first transmission chain; a pair of first transmission wheels are rotatably disposed on the side of the tool frame facing the installation position, and the first transmission chain is sleeved on the pair of first transmission wheels and meshes with the pair of first transmission wheels for transmission; the adjusting handle is coaxially fixed to one of the first transmission wheels, and the translation mechanism is connected to the other first transmission wheel for transmission.

[0009] The translation mechanism includes a second transmission wheel, a third transmission wheel, and a second transmission chain; a pair of third transmission wheels are rotatably mounted on the side of the tool frame facing the installation position, and the second transmission wheel is coaxially connected to another first transmission wheel and located between the pair of third transmission wheels; the second transmission wheel and the pair of third transmission wheels are located on the same horizontal line, so that the second transmission chain meshes and drives between the second transmission wheel and the pair of third transmission wheels; the strip wall fork is movably mounted at the bottom of the tool frame via the second transmission chain.

[0010] The aforementioned strip wall fork includes a connecting plate and forks. The connecting plate has a long strip structure. One end of the connecting plate is movably set at the bottom of the tool frame via a second transmission chain. Several forks are spaced apart at the other end of the connecting plate. The several forks are located in the same horizontal plane, so that the ALC strip wall can be placed on the several forks.

[0011] The tool frame is an isosceles triangle frame structure. A pair of first transmission wheels are respectively located at the apex and center of the base of the isosceles triangle, a second transmission wheel is located at the center of the base of the isosceles triangle, and a pair of third transmission wheels are respectively located at the two base angles of the isosceles triangle.

[0012] The tool frame is equipped with several reinforcing rods.

[0013] Compared with the prior art, the present invention has the following advantages:

[0014] 1. This invention features a tool frame and movable rollers. The movable rollers can move the tool frame on the construction site, facilitating the flexible use of construction tools between ALC panel wall installation locations. This assists in the installation of ALC panel walls, reduces manpower and physical exertion, improves construction efficiency while ensuring construction quality, saves project construction costs, and also avoids accidental damage to ALC panel walls.

[0015] 2. This invention, by incorporating an adjustment component and a strip wall fork, sequentially drives the first transmission wheel, first transmission chain, second transmission wheel, second transmission chain, and third transmission wheel through the rotation of the adjustment handle. This, in turn, causes the strip wall fork and the ALC strip wall on it to move horizontally, allowing them to be spliced ​​with the previously installed ALC strip wall. The splice meets construction requirements, improving the construction process of the ALC strip wall and enhancing the installation accuracy and quality. No manual adjustment is required, saving time and effort in operation. Attached Figure Description

[0016] Figure 1 This is a perspective view of the construction tool for facilitating the installation of ALC panel walls according to the present invention.

[0017] Figure 2 This is a rear-view perspective view of the construction tool for facilitating the installation of ALC panel walls according to the present invention;

[0018] Figure 3 This is a front view of the construction tool for facilitating the installation of ALC panel walls according to the present invention;

[0019] Figure 4 This is a rear view of the construction tool for facilitating the installation of ALC panel walls according to the present invention;

[0020] Figure 5 This is a side view of the construction tool for facilitating the installation of ALC panel walls according to the present invention;

[0021] Figure 6 This is a top view of the construction tool for facilitating the installation of ALC panel walls according to the present invention.

[0022] In the diagram, 1 is the tool frame, 101 is the reinforcing rod, 201 is the connecting plate, 202 is the fork, 3 is the moving roller, 401 is the adjusting handle, 402 is the first transmission wheel, 403 is the first transmission chain, 404 is the second transmission wheel, 405 is the third transmission wheel, and 406 is the second transmission chain. Detailed Implementation

[0023] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.

[0024] Please see the appendix Figure 1 To be continued Figure 6 A construction tool for facilitating the installation of ALC panel walls includes a tool frame 1, an adjustment component, a panel wall fork, and movable rollers 3. Several movable rollers 3 are spaced apart at the bottom of the tool frame 1, allowing the tool frame 1 to be vertically movable. The panel wall fork is horizontally positioned on the bottom side of the tool frame 1 facing the installation position (i.e., the installation position of the ALC panel wall) via the adjustment component. The panel wall fork is horizontally positioned so that the ALC panel wall can rest on the panel wall fork and move synchronously with the panel wall fork.

[0025] Preferably, the movable roller 3 can be a universal wheel with a brake plate, which is available in the prior art. This makes it easy for the tool frame 1 to move the ALC panel wall flexibly on the construction site, so that the ALC panel wall can be moved to the installation position, which is conducive to improving construction efficiency and the turnover rate of construction tools.

[0026] The panel wall forks can be made of high-strength materials such as steel, and are used to lift and support the ALC panel wall. The adjustment components can be used to move the position of the panel wall forks, thereby adjusting the horizontal position of the ALC panel wall and ensuring that it is spliced ​​and fixed with the previous ALC panel wall, which helps to ensure a neat and aesthetically pleasing joint.

[0027] The adjustment assembly includes an adjustment handle 401, a transmission mechanism, and a translation mechanism. The transmission mechanism is vertically positioned on the side of the tool frame 1 facing the installation position, and the translation mechanism is horizontally positioned on the side of the tool frame 1 facing the installation position. One end of the transmission mechanism is connected to the translation mechanism, and the strip wall fork is movably mounted on the tool frame 1 via the translation mechanism. The other end of the transmission mechanism is connected to the adjustment handle 401, which is positioned on the side of the tool frame 1 away from the installation position.

[0028] By adjusting the handle 401, the transmission mechanism is driven to move, and then the translation mechanism is driven to move through the transmission structure, thereby causing the strip wall fork to translate relative to the tool frame 1, and then causing the ALC strip wall on the strip wall fork to translate, so as to achieve fine adjustment of the installation position, so as to ensure that the splicing and installation of the ALC strip wall is neat and beautiful.

[0029] Please see the appendix Figure 1 To be continued Figure 4 The transmission structure includes a first transmission wheel 402 and a first transmission chain 403; a pair of first transmission wheels 402 are rotatably mounted on the side of the tool frame 1 facing the installation position via rotating wheel shafts, and the first transmission chain 403 is sleeved on the pair of first transmission wheels 402 and meshes with the pair of first transmission wheels 402 for transmission; the adjusting handle 401 is coaxially fixed to one of the first transmission wheels 402, and the translation mechanism is transmissionally connected to the other first transmission wheel 402.

[0030] Preferably, the first transmission wheel 402 can be a steel gear, and the first transmission chain 403 can be a steel toothed chain, achieving stable transmission through the meshing of the teeth. The adjusting handle 401 can adopt a Z-shaped structure, with one end of the adjusting handle 401 passing through the tool frame 1 and coaxially fixed to one of the first transmission wheels 402, used to drive the first transmission wheel 402 to rotate; the adjusting handle 401 has a long lever arm, making operation time-saving and labor-saving.

[0031] Please see the appendix Figure 1 and attached Figure 6The translation mechanism includes a second transmission wheel 404, a third transmission wheel 405, and a second transmission chain 406. A pair of third transmission wheels 405 are rotatably mounted on the side of the tool frame 1 facing the installation position via rotating wheel shafts. The second transmission wheel 404 is coaxially connected to another first transmission wheel 402 and located between the pair of third transmission wheels 405. The second transmission wheel 404 and the pair of third transmission wheels 405 are located on the same horizontal line, so that the second transmission chain 406 meshes and drives between the second transmission wheel 404 and the pair of third transmission wheels 405. The strip wall fork is movably mounted at the bottom of the tool frame 1 via the second transmission chain 406.

[0032] Preferably, the second transmission wheel 404 and the third transmission wheel 405 can be steel gears, and the second transmission chain 406 can be a steel toothed chain, so that stable transmission can be achieved through the meshing of the meshing teeth.

[0033] The first transmission wheel 402 drives the second transmission wheel 404 to rotate synchronously, thereby engaging the first transmission wheel 402 to drive the second transmission chain 406. The second transmission chain 406 then synchronously drives a pair of third transmission wheels 405. Thus, the transmission stability of the second transmission chain 406 is ensured by the three gears, thereby stably driving the strip wall fork to move horizontally, realizing the horizontal fine adjustment of the installation position of the ALC strip wall.

[0034] Please see the appendix Figure 1 Appendix Figure 2 Appendix Figure 4 To be continued Figure 6 The aforementioned strip wall fork includes a connecting plate 201 and fork bars 202. The connecting plate 201 has a long strip structure. One end of the connecting plate 201 is movably mounted at the bottom of the tool frame 1 via a second transmission chain 406. Several fork bars 202 are respectively spaced apart at the other end of the connecting plate 201. The several fork bars 202 are located in the same horizontal plane, so that the ALC strip wall can be placed on the several fork bars 202.

[0035] The middle two sides of the connecting plate 201 are connected to the bottom surface of the second transmission chain 406, so that the connecting plate 201 is moved horizontally by the left or right transmission of the second transmission chain 406, thereby finely adjusting the left and right installation position of the ALC panel wall so that it can be spliced ​​with the previously installed ALC panel wall.

[0036] Preferably, a translation groove can be provided on the tool frame 1, and a translation slider can be provided on the connecting plate 201. The stable translation of the connecting plate 201 relative to the tool frame 1 is achieved by the stable translation of the translation slider in the translation groove, and the stable support of the ALC strip wall is ensured.

[0037] The length of the connecting plate 201 can be adjusted according to the bottom width of the ALC panel wall, the length of the fork 202 can be adjusted according to the thickness of the ALC panel wall, and the number of forks 202 can be adjusted according to the weight of the ALC panel wall to ensure the stable installation of the ALC panel wall on several forks 202.

[0038] Please see the appendix Figure 1 To be continued Figure 4 The tool frame 1 has an isosceles triangular frame structure. A pair of first transmission wheels 402 are respectively located at the apex and the center of the base of the isosceles triangle, a second transmission wheel 404 is located at the center of the base of the isosceles triangle, and a pair of third transmission wheels 405 are respectively located at the two base angles of the isosceles triangle.

[0039] The tool frame 1 has an axisymmetric structure, with a pair of third transmission wheels 405 arranged symmetrically about the first transmission wheel 402 and the second transmission wheel 404. When in use, the overall force is uniform, the stability is high, and it is not easy to tilt or even overturn.

[0040] The tool frame 1 is a flat plate structure that can rotate and tilt at a certain angle, allowing the fork 202 to be tilted downwards for easy lifting of the ALC panel wall. The fork 202 is perpendicular to the tool frame 1, providing support for the bottom and sides of the ALC panel wall and ensuring its stability. During installation, simply hold the tool frame 1 to ensure the ALC panel wall is at a convenient angle for installation.

[0041] Please see the appendix Figure 1 To be continued Figure 4 The tool frame 1 is provided with several reinforcing rods 101, which can improve the structural strength of the tool frame 1 and prevent it from deforming and being damaged under stress.

[0042] Please see the appendix Figure 1 To be continued Figure 6 The method of using this invention in the installation process of ALC panel walls is as follows:

[0043] 1. The construction tools of this invention are in place:

[0044] After measuring and marking out the installation position of the ALC panel wall, the construction tool of this invention is moved to the installation position of the ALC panel wall via the moving roller 3, and the preparation work for the installation of the ALC panel wall is completed.

[0045] 2. Placement of ALC panel walls:

[0046] The ALC panel wall is transported to the installation and positioning position, and placed on several forks 202 of the construction tool of the present invention, or the ALC panel wall is lifted by rotating the tool frame 1.

[0047] 3. ALC panel wall movement and adjustment:

[0048] By rotating the adjusting handle 401, the first transmission wheel 402 at the vertex of the isosceles triangle rotates synchronously. This, in turn, drives the first transmission wheel 402 at the center of the base of the isosceles triangle and its coaxial second transmission wheel 404 to rotate synchronously via the first transmission chain 403. The second transmission wheel 404 engages with the second transmission chain 406, which in turn engages with a pair of third transmission wheels 405, ensuring stable transmission and causing the slat wall fork to move horizontally.

[0049] Several fork bars 202 of the panel wall fork drive the ALC panel wall to move synchronously to splice with the previous ALC panel wall, and the splicing gap meets the construction requirements.

[0050] 4. Installation and fixing of ALC panel walls:

[0051] After the ALC panel wall is spliced ​​with the previously installed ALC panel wall, the bottom of the ALC panel wall is fixed with wooden wedges, and the construction tool of this invention can be removed and moved to the next process.

[0052] 5. Install the next ALC panel wall:

[0053] Repeat the above steps until all ALC panel wall construction and installation are completed.

[0054] The above are merely preferred embodiments of the present invention and are not intended to limit the scope of protection of the invention. Therefore, any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the scope of protection of the present invention.

Claims

1. A construction tool for facilitating the installation of ALC panel walls, characterized by: Includes a tool frame (1), an adjustment component, a strip wall fork, and moving rollers (3); several moving rollers (3) are respectively spaced at the bottom of the tool frame (1), so that the tool frame (1) can be vertically movable; the strip wall fork is slidably set at the bottom of the side of the tool frame (1) facing the mounting surface through the adjustment component, and the strip wall fork is set horizontally so that the ALC strip wall can be placed on the strip wall fork and move synchronously with the strip wall fork; The adjustment assembly includes an adjustment handle (401), a transmission mechanism, and a translation mechanism; the transmission mechanism is vertically arranged on the side of the tool frame (1) facing the installation position, and the translation mechanism is horizontally arranged on the side of the tool frame (1) facing the installation position; one end of the transmission mechanism is connected to the translation mechanism, and the other end of the transmission mechanism is connected to the adjustment handle (401); the adjustment handle (401) is arranged on the side of the tool frame (1) away from the installation position. The transmission mechanism includes a first transmission wheel (402) and a first transmission chain (403); a pair of first transmission wheels (402) are rotatably disposed on the side of the tool frame (1) facing the installation position, and the first transmission chain (403) is sleeved on the pair of first transmission wheels (402) and meshes with the pair of first transmission wheels (402) for transmission; the adjusting handle (401) is coaxially fixed to one of the first transmission wheels (402), and the translation mechanism is connected to the other first transmission wheel (402) for transmission.

2. The construction tool for facilitating the installation of ALC panel walls according to claim 1, characterized in that: The translation mechanism includes a second transmission wheel (404), a third transmission wheel (405), and a second transmission chain (406); a pair of third transmission wheels (405) are rotatably disposed on the side of the tool frame (1) facing the installation position; the second transmission wheel (404) is coaxially connected with another first transmission wheel (402) and located between the pair of third transmission wheels (405); the second transmission wheel (404) and the pair of third transmission wheels (405) are located on the same horizontal line, so that the second transmission chain (406) meshes and drives between the second transmission wheel (404) and the pair of third transmission wheels (405); the strip wall fork is movably disposed at the bottom of the tool frame (1) through the second transmission chain (406).

3. The construction tool for facilitating the installation of ALC panel walls according to claim 2, characterized in that: The aforementioned strip wall fork includes a connecting plate (201) and fork bars (202). The connecting plate (201) has a long strip structure. One end of the connecting plate (201) is movably set at the bottom of the tool frame (1) via a second transmission chain (406). Several fork bars (202) are respectively spaced at the other end of the connecting plate (201). The several fork bars (202) are located in the same horizontal plane, so that the ALC strip wall can be placed on the several fork bars (202).

4. The construction tool for facilitating the installation of ALC panel walls according to claim 2, characterized in that: The tool frame (1) is an isosceles triangle frame structure. A pair of first transmission wheels (402) are respectively located at the apex and the center of the base of the isosceles triangle, a second transmission wheel (404) is located at the center of the base of the isosceles triangle, and a pair of third transmission wheels (405) are respectively located at the two base angles of the isosceles triangle.

5. The construction tool for facilitating the installation of ALC panel walls according to claim 4, characterized in that: The tool frame (1) is provided with several reinforcing rods (101).