Automated hydraulic truck bed rail cutting device
By designing an automated hydraulic cutting device for truck cargo side panels, the problem of needing additional grinding of the side panels after hydraulic shearing was solved, realizing automated grinding of the cut surface and improving efficiency and cutting surface quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- 扬州江淮宏运客车有限公司
- Filing Date
- 2024-02-26
- Publication Date
- 2026-04-17
AI Technical Summary
In existing technologies, the cross-section of the side panels of a truck bed is sharp after hydraulic shearing, making them unusable directly and requiring additional grinding, which affects efficiency.
An automated hydraulic cutting device for automobile cargo box side panels was designed, comprising a clamping device, a grinding device, and a rotating mechanism. Through clamping and fixing, contact of the grinding block, and rotational grinding, automated grinding of the cut surface is achieved.
It enables automated grinding of hydraulically cut surfaces, improves work efficiency, ensures smooth cut surfaces, and adapts to the grinding needs of edge plates of different thicknesses.
Smart Images

Figure CN118023934B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of machining technology, specifically to an automated hydraulic cutting device for the side panels of automobile cargo boxes. Background Technology
[0002] Box trucks offer advantages such as maneuverability, ease of operation, high efficiency, large transport capacity, efficient use of space, safety, and reliability. They can be used on various intercity highways as well as within urban areas. One type features an independent enclosed cargo box, or an integrated enclosed cargo box connected to the driver's cab, and is primarily used for commercial cargo transport.
[0003] Automation refers to the process by which machines, systems, or processes (production and management processes) achieve expected goals through automatic detection, information processing, analysis, judgment, and control, without the direct intervention of people or with minimal human involvement, according to human requirements. Hydraulic shears can be used to cut various metal materials, including steel, aluminum alloys, and copper. They have very high cutting efficiency, greatly improving work efficiency. Furthermore, hydraulic shears offer advantages such as high cutting precision and smooth cut surfaces, thus they are widely used in various industrial fields. The principle of hydraulic shears is to use the pressure of a hydraulic system to drive the blades for cutting; therefore, automation is an important condition and significant indicator of the modernization of industry, agriculture, national defense, and science and technology.
[0004] Patent application number 202122091406.3 discloses a hydraulic guillotine shearing machine. When the hydraulic shearing mechanism cuts the plate, the cross-section of the car side plate is often very sharp and cannot be used directly. It needs to be ground before it can be used.
[0005] Therefore, we propose an automated hydraulic cutting device for the side panels of automobile cargo boxes. Summary of the Invention
[0006] To solve the above-mentioned technical problems, the present invention provides the following technical solution: an automated hydraulic cutting device for truck cargo box side panels, comprising a base, with four support legs fixedly connected to the bottom of the base, the four support legs being symmetrically arranged about the central axis of the base, a drive wheel being rotatably connected to the inner wall of the base via a rotating shaft, a first through hole being provided on the right side of the base, and a sliding groove being provided on the inner wall of the first through hole, and further comprising:
[0007] The clamping device includes a second fixing block that is rotatably connected to the drive wheel. A first fixing block is fixedly connected to the right side of the second fixing block. There are two second fixing blocks, which are symmetrically arranged about the central axis of the first fixing block. A first elastic component is fixedly connected to the left outer wall of the second fixing block, and a protrusion is fixedly connected to the top surface of the second fixing block.
[0008] The grinding device includes a third sliding block that is slidably connected to the inner wall of the sliding groove. A second motor is fixedly connected to the inner wall of the third sliding block. A rotating shaft is fixedly connected to the output end of the second motor. A grinding block is fixedly connected to the side of the rotating shaft away from the second motor.
[0009] According to the above technical solution, the inner wall of the protrusion is rotatably connected to a first arc-shaped rod via a rotating shaft. A second through hole is opened on the right inner wall of the first arc-shaped rod. A second elastic component is fixedly connected to the bottom left side of the first arc-shaped rod. A first rotating rod is provided on the outer wall of the first arc-shaped rod. The number of protrusions is four, and the four first protrusions are evenly distributed on the top surface of the second fixed block.
[0010] According to the above technical solution, the bottom of the first rotating rod is rotatably connected to the second fixed block, a third fixed block is fixedly connected to the inner wall of the central axis of the first rotating rod, a first spring is fixedly connected to the right side of the third fixed block, the end of the first spring away from the third fixed block is fixedly connected to the second fixed block, the top of the first rotating rod is slidably connected to the first arc-shaped rod through a rotating shaft, and there are two first rotating rods, which are symmetrically arranged about the central axis of the first arc-shaped rod.
[0011] According to the above technical solution, a third groove is provided on the inner left side of the second fixing block. A first fixing shaft is fixedly connected to the inner wall of the third groove. A second sliding block is provided on the outer side of the third groove. A second arc-shaped rod is rotatably connected to the back of the second sliding block through a rotating shaft. The central axis of the second arc-shaped rod is slidably connected to the first fixing shaft. A second spring is fixedly connected to the back of the second sliding block. The end of the second spring away from the second sliding block is fixedly connected to the groove. There are two second arc-shaped rods, and the two second arc-shaped rods are symmetrically arranged about the central axis of the second sliding block.
[0012] According to the above technical solution, a second fixed shaft is fixedly connected to the inner wall of the grinding block, a fourth sliding block is movably sleeved on the outer wall of the second fixed shaft, a third spring is fixedly connected to the bottom of the fourth sliding block, the bottom of the third spring is fixedly connected to the grinding block, a third arc-shaped rod is rotatably connected to the outer wall of the fourth sliding block via a rotating shaft, a second rotating rod is rotatably connected to the end of the third arc-shaped rod away from the fourth sliding block via a rotating shaft, the right side of the second rotating rod is rotatably connected to the grinding block via a rotating shaft, and there are two second rotating rods, which are symmetrically arranged about the central axis of the grinding block.
[0013] According to the above technical solution, a first groove is provided at the central axis of the base, and a second groove is provided on the top surface of the base. A hydraulic rod is provided at the bottom of the first groove, and a first motor is fixedly connected to the top of the hydraulic rod. The output end of the first motor passes through the first groove and is fixedly connected to a turntable. There are four second grooves, and the four second grooves are symmetrically arranged about the central axis of the first groove.
[0014] According to the above technical solution, a support rod is fixedly connected to the outer wall of the hydraulic rod, a support column is fixedly connected to the top surface of the support rod, a first sliding block is rotatably connected to the top surface of the support column through a rotating shaft, and a universal wheel is fixedly connected to the top surface of the first sliding block through the second groove. The number of universal wheels is three, and the three universal wheels are symmetrically arranged about the central axis of the first sliding block.
[0015] This invention provides an automated hydraulic cutting device for the side panels of automobile cargo boxes, which has the following advantages:
[0016] (1) The present invention is equipped with an automated hydraulic cutting device for the side panel of a car cargo box. When it is necessary to grind the hydraulically cut surface, the second fixing block plays a role in fixing and clamping the side panel. The second fixing block slides towards one side of the grinding device through the drive wheel. The third sliding block slides in the sliding groove. The grinding block contacts the cut surface of the side panel, thereby grinding the side panel.
[0017] (2) The present invention is equipped with a turntable and casters. After the side plate on one side is polished, the side plate is slid to the left by the second fixing block. When the hydraulic rod lifts the side plate, the turntable is rotated by the first motor. The bottom of the side plate is supported by the casters. The turntable drives the side plate to rotate, so that the side plate can rotate to the next cutting surface for polishing.
[0018] (3) By providing a clamping device, when the side plate is placed on the left side of the first arc rod, the second sliding block moves to the right by pressing down the first arc rod. The extension of the second arc rod supports the bottom of the side plate. The pressing down of the left side of the first arc rod fixes the top of the side plate on the right side. The sliding of the second sliding block allows one side of the side plate to contact the grinding device.
[0019] (4) The present invention is equipped with a grinding device. When grinding edge plates of different thicknesses, the rotation of the second motor causes the side of the grinding block to contact the cut surface of the edge plate. The downward pressure of the fourth sliding block causes the second rotating rod to exert a certain friction on both sides of the edge plate, thereby grinding the cut surface of the edge plate. Attached Figure Description
[0020] Figure 1This is a schematic diagram of the overall front structure of the present invention;
[0021] Figure 2 This is a schematic diagram of the base structure of the present invention;
[0022] Figure 3 This is a schematic diagram of the turntable and caster wheel structure of the present invention;
[0023] Figure 4 For the present invention Figure 1 A magnified structural diagram of A in the middle;
[0024] Figure 5 This is a schematic diagram of the clamping device structure of the present invention;
[0025] Figure 6 For the present invention Figure 5 A magnified structural diagram of B in the diagram;
[0026] Figure 7 This is a schematic diagram of the grinding device structure of the present invention;
[0027] Figure 8 For the present invention Figure 7 A magnified structural diagram of C.
[0028] In the diagram: 1. Base; 101. First through hole; 102. Sliding groove; 103. Drive wheel; 104. First groove; 105. Second groove; 2. Support foot; 3. Hydraulic rod; 301. First motor; 302. Turntable; 303. Support rod; 304. Support column; 305. First sliding block; 306. Caster wheel; 4. Clamping device; 401. First fixing block; 402. Second fixing block; 403. First elastic component; 404. First rotating rod; 4041. Third fixing block; 4042. First spring; 405. 4051. Protrusion; 4052. First arc-shaped rod; 4053. Second through hole; 4054. Second elastic component; 406. Third groove; 4061. First fixed shaft; 4062. Second sliding block; 4063. Second arc-shaped rod; 4064. Second spring; 5. Grinding device; 501. Third sliding block; 502. Second motor; 503. Rotating shaft; 504. Grinding block; 5041. Second fixed shaft; 5042. Fourth sliding block; 5043. Third spring; 5044. Third arc-shaped rod; 5045. Second rotating rod. Detailed Implementation
[0029] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0030] Example 1: See Figures 1-4 The present invention provides a technical solution: an automated hydraulic cutting device for the side panels of a car cargo box, comprising a base 1, with four support legs 2 fixedly connected to the bottom of the base 1, the four support legs 2 being symmetrically arranged about the central axis of the base 1, a drive wheel 103 rotatably connected to the inner wall of the base 1 via a rotating shaft, a first through hole 101 opened on the right side of the base 1, and a sliding groove 102 opened on the inner wall of the first through hole 101, and further comprising:
[0031] The clamping device 4 includes a second fixing block 402 that is rollably connected to the drive wheel 103. A first fixing block 401 is fixedly connected to the right side of the second fixing block 402. There are two second fixing blocks 402, which are symmetrically arranged about the central axis of the first fixing block 401. A first elastic component 403 is fixedly connected to the left outer wall of the second fixing block 402. A protrusion 405 is fixedly connected to the top surface of the second fixing block 402. The present invention provides an automated hydraulic cutting device for the side panel of a car cargo box. When it is necessary to grind the hydraulically cut surface, the second fixing block 402 fixes and clamps the side panel. The drive wheel 103 causes the second fixing block 402 to slide toward one side of the grinding device 5. The sliding of the third sliding block 501 in the sliding groove 102 and the contact between the grinding block 504 and the cut surface of the side panel result in the grinding of the side panel.
[0032] The grinding device 5 includes a third sliding block 501 slidably connected to the inner wall of the sliding groove 102. A second motor 502 is fixedly connected to the inner wall of the third sliding block 501. A rotating shaft 503 is fixedly connected to the output end of the second motor 502. A grinding block 504 is fixedly connected to the side of the rotating shaft 503 away from the second motor 502. The drive wheel 103 pushes the second fixed block 402 toward one side of the grinding device 5. Through the sliding of the third sliding block 501 in the sliding groove 102, the grinding block 504 at the top of the second motor 502 grinds the cut surface of the side plate. Through the downward sliding of the fourth sliding block 5042, the second rotating rods 5045 on both sides deflect toward the middle side. Through the contact between the second rotating rods 5045 and the two sides of the cut surface of the side plate, the side plate is ground.
[0033] A first groove 104 is provided at the central axis of the base 1, and a second groove 105 is provided on the top surface of the base 1. A hydraulic rod 3 is provided at the bottom of the first groove 104, and a first motor 301 is fixedly connected to the top of the hydraulic rod 3. The output end of the first motor 301 passes through the first groove 104 and is fixedly connected to a turntable 302.
[0034] A support rod 303 is fixedly connected to the outer wall of the hydraulic rod 3. A support column 304 is fixedly connected to the top surface of the support rod 303. A first sliding block 305 is rotatably connected to the top surface of the support column 304 via a rotating shaft. A universal wheel 306 is fixedly connected to the top surface of the first sliding block 305 through the second groove 105. In this invention, by setting a turntable 302 and a universal wheel 306, after the side plate cut surface on one side is ground, the side plate is slid to the left by the second fixing block 402. When the hydraulic rod 3 lifts the side plate, the turntable 302 is rotated by the first motor 301. The bottom of the side plate is supported by the universal wheel 306. The turntable 302 drives the side plate to rotate, so that the side plate can rotate to the next cut surface for grinding.
[0035] Example 2: Please refer to Figures 5-8 Based on Embodiment 1, the present invention provides a technical solution: the inner wall of the protrusion 405 is rotatably connected to a first arc-shaped rod 4051 via a rotating shaft; a second through hole 4052 is opened on the right inner wall of the first arc-shaped rod 4051; a second elastic component 4053 is fixedly connected to the bottom left side of the first arc-shaped rod 4051; and a first rotating rod 404 is provided on the outer wall of the first arc-shaped rod 4051. The present invention, by providing a clamping device 4, when the side plate is blocked on the left side of the first arc-shaped rod 4051, the second elastic component 4053 is pressed down by the first arc-shaped rod 4051. The sliding block 4062 moves to the right, and the extension of the second arc-shaped rod 4063 provides support to the bottom of the side plate. The right side of the first arc-shaped rod 4051 fixes the top of the side plate by pressing down on the left side. The sliding of the second sliding block 4062 allows one side of the side plate to contact the grinding device 5. When the left side of the first arc-shaped rod 4051 is pressed down, the right side of the first arc-shaped rod 4051 flips around the protrusion 405, and the right side of the first arc-shaped rod 4051 clamps the top surface of the side plate.
[0036] The bottom of the first rotating rod 404 is rotatably connected to the second fixed block 402. A third fixed block 4041 is fixedly connected to the inner wall of the central axis of the first rotating rod 404. A first spring 4042 is fixedly connected to the right side of the third fixed block 4041. The end of the first spring 4042 away from the third fixed block 4041 is fixedly connected to the second fixed block 402. The top of the first rotating rod 404 is slidably connected to the first arc-shaped rod 4051 through a rotating shaft.
[0037] A third groove 406 is formed on the inner left side of the second fixed block 402. A first fixed shaft 4061 is fixedly connected to the inner wall of the third groove 406. A second sliding block 4062 is provided on the outer side of the third groove 406. A second arc-shaped rod 4063 is rotatably connected to the back of the second sliding block 4062 via a pivot. The central axis of the second arc-shaped rod 4063 is slidably connected to the first fixed shaft 4061. A second spring 4064 is fixedly connected to the back of the second sliding block 4062. The second spring 4064 is located away from the second sliding block 4062. One end of 62 is fixedly connected to the groove. When the cut surface of the side plate needs to be polished, the worker places the side plate on the left side of the first arc rod 4051. The weight of the side plate presses down the first arc rod 4051. After the first arc rod 4051 is pressed down, the second elastic component 4053 at the bottom of the first arc rod 4051 pushes the second sliding block 4062 into the third groove 406. The movement of the second sliding block 4062 pushes out the second arc rods 4063 on both sides and provides support for the bottom of the side plate.
[0038] A second fixed shaft 5041 is fixedly connected to the inner wall of the grinding block 504. A fourth sliding block 5042 is movably sleeved on the outer wall of the second fixed shaft 5041. A third spring 5043 is fixedly connected to the bottom of the fourth sliding block 5042. The bottom of the third spring 5043 is fixedly connected to the grinding block 504. A third arc-shaped rod 5044 is rotatably connected to the outer wall of the fourth sliding block 5042 via a rotating shaft. A second rotating rod 5045 is rotatably connected to the end of the third arc-shaped rod 5044 away from the fourth sliding block 5042 via a rotating shaft. The right side of the second rotating rod 5045 is rotatably connected to the grinding block 504 via a rotating shaft. By setting up a grinding device 5, when grinding edge plates of different thicknesses, the rotation of the second motor 502 causes the side of the grinding block 504 to contact the cut surface of the edge plate. The downward pressure of the fourth sliding block 5042 causes the second rotating rod 5045 to exert a certain friction on both sides of the edge plate, thereby grinding the cut surface of the edge plate.
[0039] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0040] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. An automated hydraulic cutting device for the side panel of a truck cargo box, comprising a base (1), wherein the bottom of the base (1) is fixedly connected to four support feet (2), the four support feet (2) being symmetrically arranged about the central axis of the base (1), a drive wheel (103) being rotatably connected to the inner wall of the base (1) via a rotating shaft, and a first through hole (101) being provided on the right side of the base (1), wherein a sliding groove (102) is provided on the inner wall of the first through hole (101), characterized in that, Also includes: The clamping device (4) includes a second fixing block (402) that is rollably connected to the drive wheel (103). A first fixing block (401) is fixedly connected to the right side of the second fixing block (402). There are two second fixing blocks (402). The two second fixing blocks (402) are symmetrically arranged about the central axis of the first fixing block (401). A first elastic component (403) is fixedly connected to the left outer wall of the second fixing block (402). A protrusion (405) is fixedly connected to the top surface of the second fixing block (402). The grinding device (5) includes a third sliding block (501) that is slidably connected to the inner wall of the sliding groove (102). A second motor (502) is fixedly connected to the inner wall of the third sliding block (501). A rotating shaft (503) is fixedly connected to the output end of the second motor (502). A grinding block (504) is fixedly connected to the side of the rotating shaft (503) away from the second motor (502). The inner wall of the protrusion (405) is rotatably connected to a first arc-shaped rod (4051) via a rotating shaft. A second through hole (4052) is opened on the right inner wall of the first arc-shaped rod (4051). A second elastic component (4053) is fixedly connected to the bottom left side of the first arc-shaped rod (4051). A first rotating rod (404) is provided on the outer wall of the first arc-shaped rod (4051). The bottom of the first rotating rod (404) is rotatably connected to the second fixed block (402). A third fixed block (4041) is fixedly connected to the inner wall of the central axis of the first rotating rod (404). A first spring (4042) is fixedly connected to the right side of the third fixed block (4041). The end of the first spring (4042) away from the third fixed block (4041) is fixedly connected to the second fixed block (402). The top of the first rotating rod (404) is slidably connected to the first arc-shaped rod (4051) through a rotating shaft. A third groove (406) is provided on the inner left side of the second fixing block (402). A first fixing shaft (4061) is fixedly connected to the inner wall of the third groove (406). A second sliding block (4062) is provided on the outer side of the third groove (406). A second arc-shaped rod (4063) is rotatably connected to the back of the second sliding block (4062) through a rotating shaft. The central axis of the second arc-shaped rod (4063) is slidably connected to the first fixing shaft (4061). A second spring (4064) is fixedly connected to the back of the second sliding block (4062). The end of the second spring (4064) away from the second sliding block (4062) is fixedly connected to the groove.
2. The automated hydraulic cutting device for the side panels of a car cargo box according to claim 1, characterized in that: The inner wall of the grinding block (504) is fixedly connected to a second fixed shaft (5041), and the outer wall of the second fixed shaft (5041) is movably sleeved with a fourth sliding block (5042). The bottom of the fourth sliding block (5042) is fixedly connected to a third spring (5043), and the bottom of the third spring (5043) is fixedly connected to the grinding block (504). The outer wall of the fourth sliding block (5042) is rotatably connected to a third arc-shaped rod (5044) via a rotating shaft. The end of the third arc-shaped rod (5044) away from the fourth sliding block (5042) is rotatably connected to a second rotating rod (5045) via a rotating shaft. The right side of the second rotating rod (5045) is rotatably connected to the grinding block (504) via a rotating shaft.
3. The automated hydraulic severing device of claim 1, wherein: The base (1) has a first groove (104) at its central axis and a second groove (105) on its top surface. A hydraulic rod (3) is provided at the bottom of the first groove (104). A first motor (301) is fixedly connected to the top of the hydraulic rod (3). The output end of the first motor (301) passes through the first groove (104) and is fixedly connected to a turntable (302).
4. The automated hydraulic severing device of claim 3, wherein: The outer wall of the hydraulic rod (3) is fixedly connected to a support rod (303), the top surface of the support rod (303) is fixedly connected to a support column (304), the top surface of the support column (304) is rotatably connected to a first sliding block (305) via a rotating shaft, and the top surface of the first sliding block (305) is fixedly connected to a universal wheel (306) through a second groove (105).
Citation Information
Patent Citations
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