A fully automatic control water tank chip removal machine system
By incorporating elastic plates, inclined troughs, and crossbars into the chip conveyor, the problem of chip accumulation in the gaps between the chain conveyor and side plates is solved, achieving efficient chip conveying and waste liquid recycling, thus improving the working stability and chip recovery efficiency of the chip conveyor.
Patent Information
- Application Number
- CN202410275710.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-12
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2044-03-12
AI Technical Summary
In existing technologies, during machine tool processing, waste chips tend to accumulate in the gap between the chain conveyor and the side plate of the chip conveyor, leading to chain jamming and low waste chip recycling efficiency.
The fully automatic control system for the water tank chip conveyor is adopted. By setting main and auxiliary elastic plates between the chain and the side plate, the deformation and sliding of the elastic plates are used to isolate the waste chips. Combined with the design of the inclined trough and cross channel, the waste liquid is settled and flushed to prevent the waste chips from entering the gaps. At the same time, the collection cylinder and filter plate are used to filter and suck up the waste liquid.
This effectively reduces the amount of waste entering the gap between the chain conveyor and the side plate, improves the working stability of the chip conveyor and the efficiency of waste recycling, reduces the difficulty of cleaning, and ensures the recycling of waste liquid and the stable operation of the equipment.
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Figure CN118023997B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of machine tool processing equipment, in particular to a full-automatic control water tank chip removal machine system. BACKGROUND
[0002] During the machining of parts by numerical control machine tools, cutting fluid is used to cool the workpiece. The waste chips generated during machining are mixed with the cutting fluid on the workbench. The existing technology often uses a chip removal machine to separate and process the waste chip and waste liquid mixture, so that the waste liquid is collected at the bottom of the chip removal machine and filtered for reuse, and the waste chips are transported upward along the chain on the chip removal machine and then dropped into the recycling trolley.
[0003] According to the disclosure (announcement) number: CN217071684U, the disclosure (announcement) date: 2022-07-29, a chip removal system for numerical control machine tools is disclosed.
[0004] According to the disclosure (announcement) number: CN108098445A, the disclosure (announcement) date: 2018-06-01, a milling and grinding chip removal machine is disclosed.
[0005] According to the disclosure (announcement) number: CN117381515A, the disclosure (announcement) date: 2024-01-12, a chip removal machine for machine tool chips is disclosed.
[0006] In the prior art including the above-mentioned patent, the waste chips falling from the machine tool into the inlet of the chip removal machine tend to be in a stacked state. When the chain of the inlet of the chip removal machine enters the housing obliquely upward, the waste chips will spread randomly to both sides at the raised position under the condition of a reduced inlet, and some waste chips will enter the gap between the chain and the side plate of the chip removal machine. Since the chain needs to slide on the side plate of the chip removal machine and leave enough space, the waste chips will enter the waste chips and be between two layers and two rows. Over a long period of time, the waste chips will adhere and accumulate and are not easy to clean, thereby affecting the normal operation of the chain, causing the chain to be jammed or even damaged, and affecting the recycling efficiency of the waste chips. SUMMARY
[0007] The purpose of the present application is to provide a full-automatic control water tank chip removal machine system to solve the above-mentioned problems.
[0008] In order to achieve the above-mentioned purpose, the present application provides the following technical scheme:
[0009] A full-automatic control water tank chip removal machine system, comprising a chip removal machine provided with a side plate and a liquid collecting box, and a plurality of chains movable in the chip removal machine, a connecting piece being arranged between every two chains;
[0010] The connecting piece is fixedly installed with a main elastic plate, which is deformed by the movement of the chain row and is in contact with the inner wall of the side plate to isolate the gap between the chain row and the side plate;
[0011] The side plate is provided with a lower discharge channel communicated with the liquid collecting box, and the lower discharge channel is provided with an inclined discharge groove communicated therewith. The main elastic plate is restored to its original shape and slides along the inclined discharge groove to guide the waste liquid in the lower discharge channel to flow into the sliding gap of the chain row.
[0012] Preferably, the side plate is provided with a horizontal channel communicated with the lower discharge channel, and the main elastic plate is fixedly installed with a secondary elastic plate provided with an assembly protruding plate. The protruding plate is used to slide and scrape the horizontal channel by the movement of the chain row.
[0013] Preferably, the end of the horizontal channel is fixedly installed with a sliding protrusion, and the protruding plate is in contact with the sliding protrusion to offset the secondary elastic plate to the middle of the chain row.
[0014] Preferably, the horizontal channel is provided with a recess, and a plurality of protruding plates are sequentially slid into the recess to intermittently discharge the horizontal channel.
[0015] Preferably, the end of the horizontal channel is matched with the sliding protrusion to form a retention section, and the secondary elastic plate in the offset state opens the retention section to discharge the liquid.
[0016] Preferably, the side plate is provided with a collection cylinder provided with an assembly suction section, and the collection cylinder is slidably provided with a filter plate.
[0017] The filter plate is provided with a contact plate, and the main elastic plate is in contact with the contact plate to push the filter plate upward, so that the suction section sucks the overflow liquid in the retention section.
[0018] Preferably, the collection cylinder is provided with an overflow port at the upper end, and the filter plate in the upward state pushes the filtered liquid in the collection cylinder to mix with the discharge liquid in the retention section.
[0019] Preferably, the secondary elastic plate in the offset state is used to push the mixed discharge liquid in the retention section.
[0020] Preferably, the collection cylinder is fixedly installed with an elastic membrane at the lower end, and the filter plate in the downward state extrudes the liquid in the collection cylinder to make the elastic membrane expand and close to the chain row.
[0021] Preferably, the elastic membrane in the expanded state is matched with the secondary elastic plate in the offset state to collect the waste.
[0022] In the above technical solution, the full-automatic control water tank chip removal machine system has the following beneficial effects: through the sliding of the chain convex and the connecting piece to the inner wall of the side plate during the chain conveying process, the plurality of main elastic plates can slide and isolate the gap at the low horizontal part of the side plate, so as to prevent the waste chips on the chain from spreading to the gap and entering the gap, and the plurality of main elastic plates at the inclined part of the side plate restore the deformation and slide along the inclined groove, at this time, the waste liquid injected from the collecting box to the downward channel is naturally precipitated under the action of the inner channel, so that the waste liquid overflowing from the upper port of the inclined groove flows to the main elastic plate in the inclined state and flows downward along the inner side of the main elastic plate to the chain, so that the main elastic plate is washed by the waste liquid during the sliding isolation of the waste chips, the waste chips can be far away from the gap and transported on the chain, the waste chips entering the conveying gap between the chain and the side plate are effectively reduced, the normal transportation work of the waste chips is not disturbed, the work stability of the chip removal machine is increased, and the work difficulty of cleaning the chain is also reduced. BRIEF DESCRIPTION OF DRAWINGS
[0023] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed in the embodiments will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments described in the present application, and other drawings can also be obtained by those skilled in the art according to these drawings.
[0024] Figure 1 The chip removal machine structure schematic diagram provided by the embodiment of the present application is shown in the figure.
[0025] Figure 2 The left side up structure schematic diagram of the chip removal machine provided by the embodiment of the present application is shown in the figure.
[0026] Figure 3 The side plate, part of the chain, side surface section and the collecting box side surface section structure schematic diagram provided by the embodiment of the present application is shown in the figure.
[0027] Figure 4 The part of the chain, connecting piece and main elastic plate structure schematic diagram provided by the embodiment of the present application is shown in the figure.
[0028] Figure 5 The front surface section structure schematic diagram of the collecting box provided by the embodiment of the present application is shown in the figure.
[0029] Figure 6 The side plate part section structure schematic diagram provided by the embodiment of the present application is shown in the figure.
[0030] Figure 7 The side plate and main elastic plate part front surface section structure schematic diagram provided by the embodiment of the present application is shown in the figure.
[0031] Explanation of reference signs:
[0032] 1, chip removal machine; 11, side plate; 12, liquid collecting box; 2, chain row; 20, chain convex; 201, inclined sliding surface; 21, connecting piece; 3, main elastic plate; 31, auxiliary elastic plate; 32, convex plate; 33, horizontal channel; 331, concave hole; 332, sliding convex; 333, retention section; 34, lower row channel; 341, inner channel; 342, inclined row groove; 4, collecting cylinder; 40, elastic film; 41, suction section; 411, liquid inlet; 412, liquid outlet; 42, filter plate; 421, touch receiving plate; 43, overflow port. DETAILED DESCRIPTION
[0033] In order to make the technical personnel in the art better understand the technical solutions of the present application, the present application will be further described in detail below with reference to the drawings.
[0034] As shown in Figures 1-7 , a full-automatic control water tank chip removal machine system, comprising a chip removal machine 1 provided with a side plate 11 and a liquid collecting box 12, further comprising a plurality of chain rows 2 movably arranged in the chip removal machine 1, and a connecting piece 21 arranged between every two chain rows 2;
[0035] The connecting piece 21 is fixedly installed with a main elastic plate 3, which is deformed by the movement of the chain row 2 and slides against the inner wall of the side plate 11, and is used to isolate the gap between the chain row 2 and the side plate 11;
[0036] The side plate 11 is provided with a lower row channel 34 which is communicated with the liquid collecting box 12, and the lower row channel 34 is provided with an inclined row groove 342 in communication, and the main elastic plate 3 restores the deformation and slides along the inclined row groove 342, so as to guide the waste liquid in the lower row channel 34 to flush the sliding gap of the chain row 2.
[0037] Specifically, the side plate 11 is a cover plate on both sides of the chip removal machine 1, which is in a stepped shape, and the lower row channel 34 is located on the inclined part of the side plate 11, and the liquid collecting box 12 is used to collect the residual waste liquid in the high-position waste chip of the chip removal machine 1, which is prior art, and the liquid collecting box 12 is provided with a suction conduit which leads to the lower row channel 34, so that the waste liquid flowing in the lower row channel 34 flows downward by itself (as shown in Figure 2 and Figure 3 ).
[0038] Further, the lower end of the lower row channel 34 is recessed and forms an inner channel 341, which naturally precipitates the residual waste chip particles in the waste liquid during the synchronous downward flowing process, so that the relatively clean waste liquid in the lower row channel 34 overflows and flows down from the inclined row groove 342 (as shown in Figure 6 and Figure 7 ).
[0039] Further, the chain row 2 end fixedly installed with a chain convex 20, and the recess formed on both sides of the chain convex 20 is used to accommodate the movable connecting piece 21, and the connecting piece 21 is hingedly arranged between every two chain rows 2, both of which and the connecting mode are prior art, and will not be described here, and the longitudinal gap between every two chain rows 2 is negligible during operation and will not interfere with the normal operation of the chain row 2 of the chip removal machine 1, and the main elastic plate 3 is outside the operation of the chain row 2, so that the main elastic plate 3 has a better sliding isolation area and increases the protection effect on the gap.
[0040] Further, the main elastic plate 3 is specifically an elastic metal plate, and the connecting position with the connecting piece 21 can be deformed and deflected, and the main elastic plate 3 remains deformed when sliding on the low horizontal position of the side plate 11, and restores deformation to match the inclined surface of the inclined groove 342 when sliding on the inclined position of the side plate 11, and at the same time, when the main elastic plate 3 reaches the high horizontal position of the side plate 11, it rotates downward to operate the chain row 2, so that the chain row 2 is not easily disturbed by the flow of waste liquid during operation, and the flow of waste liquid is improved.
[0041] The driving source of the main elastic plate 3 in the above embodiment can be a motor cooperating with a belt to drive movement, or a motor driving a gear to mesh with a rotating tooth track to drive operation, or any existing mechanism or component known to those skilled in the art.
[0042] During the operation of the chain row 2, the chain convex 20 and the connecting piece 21 slide close to the inner wall of the side plate 11, so that the plurality of main elastic plates 3 can slide on the low horizontal position of the side plate 11 to isolate the gap, so as to block the waste chips on the chain row 2 from spreading into the gap, and the plurality of main elastic plates 3 in the inclined position of the side plate 11 restore deformation to fit the sliding of the inclined groove 342, at this time, the waste liquid injected from the liquid collecting box 12 into the downward channel 34 is naturally precipitated under the action of the inner channel 341, so that the waste liquid overflowing from the upper port of the inclined groove 342 flows to the main elastic plate 3 in the inclined state, and flows downward along the inner side of the main elastic plate 3 to the chain row 2, so that the main elastic plate 3 is washed by the waste liquid during the sliding isolation of the waste chips, so that the waste chips can be far away from the gap and be transported on the chain row 2, effectively reducing the interference of the waste chips entering the operation gap between the chain row 2 and the side plate 11 with the normal transportation work of the waste chips, increasing the stability of the chip removal machine 1, and reducing the difficulty of subsequent cleaning work of the chain row 2.
[0043] As a further embodiment of the present application, a horizontal channel 33 is provided on the side plate 11, and a vice elastic plate 31 with an assembly convex plate 32 is fixedly installed on the main elastic plate 3, and the convex plate 32 is used to slide and scrape the horizontal channel 33 by the movement of the chain row 2.
[0044] Specifically, the cross channel 33 is located at the low position of the side plate 11, and the cross channel 33 is the inlet of the chip removal machine 1. The depth of the lower channel 34 is greater than that of the cross channel 33, so that the waste liquid and waste chip particles in the lower channel 34 can be deposited and accumulated before entering the cross channel 33. The cross channel 33 also has an inner channel 341 with the same function as the lower channel 34, which is used to store and transport the waste liquid in the cross channel 33, and to ensure the amount of waste liquid discharged from the cross channel 33.
[0045] Further, the auxiliary elastic plate 31 is a metal elastic plate, and the connection position of the auxiliary elastic plate 31 and the main elastic plate 3 can be deformed and offset. In the default state, the auxiliary elastic plate 31 and the main elastic plate 3 are on the same straight line. The convex plate 32 in the default state is at an obtuse angle with the auxiliary elastic plate 31. The upper and lower widths of the convex plate 32 are less than the upper and lower widths of the cross channel 33, which is used to ensure the normal flow of the waste liquid in the cross channel 33. The waste liquid can be impacted by the waste liquid supplemented during the extrusion and scraping process of the convex plate 32, so that the waste liquid flowing to the chain row 2 of the inlet of the chip removal machine 1 has a greater fluctuation effect, improves the flushing efficiency of the waste chip at the inlet of the chip removal machine 1, and reduces the interference problem caused by the escape of the waste chip to the running gap of the chain row 2.
[0046] The waste liquid in the lower channel 34 is deposited before entering the cross channel 33, so that the waste liquid in the cross channel 33 flows out and flows to the surface of the chain row 2. At this time, the chain row 2 is in operation, and the auxiliary elastic plate 31 is moved by the main elastic plate 3 to slide the convex plate 32 in the cross channel 33, so that the convex plate 32 can scrape the inner wall of the cross channel 33 overflowing with waste liquid, so as to ensure the normal liquid discharge of the cross channel 33, and realize the flushing of the waste chip under the sliding isolation of the main elastic plate 3.
[0047] Secondly, the main elastic plate 3 is located between every two chain rows 2, and the auxiliary elastic plate 31 is located in the transverse middle part of the chain row 2. Therefore, the main elastic plate 3 and the auxiliary elastic plate 31 can work synchronously to make the sliding isolation area larger, further reduce the situation that the waste chip on the chain row 2 enters the gap, and thus ensure the efficiency of the chain row 2 in normal operation.
[0048] The driving source of the lower channel 34 and the cross channel 33 for transporting the waste liquid in the above embodiment can be a water pump cooperating with a pipeline, or an electric push rod pushing a plate for transporting the waste liquid, or any existing mechanism or component known to those skilled in the art.
[0049] As another embodiment further provided by the present application, the cross channel 33 is fixedly installed with a sliding convex 332 at the end, and the convex plate 32 abuts against the sliding convex 332 to offset the auxiliary elastic plate 31 to the middle part of the chain row 2.
[0050] Specifically, the slide convex 332 is located close to the intersection of the horizontal channel 33 and the lower channel 34, and a gap is left between the slide convex 332 and the inner wall of the horizontal channel 33 for the flow of waste liquid. The contact position of the slide convex 332 and the convex plate 32 is rounded to facilitate the quick separation of the convex plate 32 from the horizontal channel 33 and reduce the possibility of the chain row 2 being stuck during operation (as shown in Figure 6
[0051] When the connecting member 21 starts to move obliquely upward from the oblique part of the side plate 11, the main elastic plate 3 drives the convex plate 32 to the position of the slide convex 332, so that the convex plate 32 is in contact with the slide convex 332 and moves away from the horizontal channel 33. At this time, the sub-elastic plate 31 is offset and closes to the longitudinal middle part of the chain row 2 under the action of the convex plate 32 moving away, so that each two symmetrical sub-elastic plates 31 can push the waste scraps ready to enter the lifting area of the side plate 11 inward, realizing that the waste scraps are not easy to roll down and close to the operation gap of the chain row 2 during the conveying of the waste scraps by the chain row 2 to the high position of the chip remover 1, and additionally improving the stability and safety of the conveying of the waste scraps by the chip remover 1.
[0052] The driving source of the offset of the sub-elastic plate 31 in the above embodiment can be a motor, or an electric push rod, or a known mechanism or component known to those skilled in the art.
[0053] As another embodiment further provided by the present application, a recess 331 is formed in the horizontal channel 33, and a plurality of convex plates 32 are sequentially slid into the recess 331 to intermittently drain the liquid in the horizontal channel 33.
[0054] Specifically, an inclined sliding surface 201 is formed in the chain convex 20, and the lower end of the inclined sliding surface 201 is flush with the lower end of the recess 331. The recess 331 is located in front of the running of the convex plate 32, and the recess 331 is located behind the flow direction of the liquid in the horizontal channel 33.
[0055] The waste liquid in the lower channel 34 is precipitated before entering the horizontal channel 33. Before the convex plate 32 and the slide convex 332 slide and abut, the obliquely upward moving connecting member 21 will make the sub-elastic plate 31 tilt upward, so that the convex plate 32 enters the recess 331 downward, and the waste liquid originally flowing in the horizontal channel 33 is blocked by the convex plate 32 and slowly supplements. At this time, the convex plate 32 enters downward and away from the horizontal channel 33 to make the waste liquid quickly supplement into the horizontal channel 33, so that when a plurality of convex plates 32 sequentially enter the recess 331, the waste liquid in the recess 331 can continuously accelerate / decelerate, realizing that the waste liquid supplementing into the horizontal channel 33 has a fluctuating flowing effect, and the waste liquid in the horizontal channel 33 has a greater impact on the chain row 2, improving the effect of the waste scraps in the feeding port of the chip remover 1 impacting away from the gap.
[0056] Secondly, when the secondary elastic plate 31 is tilted upwards and the convex plate 32 and the sliding convex plate 332 are in sliding contact, the connection between the secondary elastic plate 31 and the convex plate 32 slides into the inclined sliding surface 201 and gradually slides into the surface of the chain 2 from low to high, making the process of the secondary elastic plate 31 retracting inwards smoother and facilitating the pushing of waste on the chain 2 inwards.
[0057] In the above embodiments, the driving source for the convex plate 32 to connect the drain can be an electric push rod to vertically push and open, or a motor to drive the gear to mesh with the toothed plate to open and close, or any existing mechanism or component known to those skilled in the art.
[0058] As another embodiment of the present invention, the end of the crossbar 33 is fitted with a sliding protrusion 332 to form a retention section 333, and the secondary elastic plate 31 in the offset state opens the retention section 333 to drain the liquid.
[0059] Specifically, the stagnation section 333 is located behind the movement of the convex plate 32, and in front of the flow direction of the cross passage 33.
[0060] The waste liquid passing through the lower discharge channel 34 undergoes sedimentation treatment before entering the cross channel 33. The treated waste liquid then enters the retention section 333 and undergoes secondary sedimentation treatment under the interception of the sliding convex section 332. This ensures that the settled waste particles are located between the retention section 333 and the sliding convex section 332, making it less likely that the waste liquid entering the cross channel 33 contains waste particles. As a result, the cross channel 33 will not be disturbed by waste particles when flushing the chain conveyor 2 at the inlet of the chip conveyor 1. Furthermore, the accumulation of waste chips falling from the machine tool onto the inlet of the chip conveyor 1 is less likely to approach the operating gap of the chain conveyor 2. Therefore, the waste liquid after the two treatments is sufficient to flush the chain conveyor 2 at the inlet of the chip conveyor 1, achieving low-operation, high-efficiency processing and making the chain conveyor 2 more stable during operation, thus ensuring the waste chip conveying operation of the chip conveyor 1.
[0061] As another embodiment of the present invention, a collection cylinder 4 for assembling a suction section 41 is provided on the side plate 11, and a filter plate 42 is slidably disposed inside the collection cylinder 4.
[0062] The filter plate 42 is provided with a contact plate 421. The main elastic plate 3 and the contact plate 421 are in a pushing and cooperating manner to make the filter plate 42 move upward and make the suction section 41 draw out the liquid overflowing from the retention section 333.
[0063] Specifically, the suction section 41 bends into the collection cylinder 4, and an inlet 411 is provided between the lower end of the suction section 41 and the collection cylinder 4. The upper end of the suction section 41 is open to form an outlet 412. A one-way membrane (similar to a one-way valve, which is existing technology and will not be described in detail here) is fixedly installed in both the inlet 411 and the outlet 412 to prevent the waste liquid entering the collection cylinder 4 from flowing back (e.g., Figure 5 (As shown).
[0064] Further, the filter plate 42 side edge is fixedly sleeved with a rubber ring sliding on the inner wall of the collecting cylinder 4, and the longitudinal two ends of the filter plate 42 are detachably installed with sliding blocks penetrating the collecting cylinder 4 by using bolts and nuts, and a double-layer rubber film flap is fixedly installed in the sliding track where the sliding block is located, so as to close the sliding track during the upward and downward movement of the sliding block, and a tension spring is fixedly installed between the double-layer rubber film flaps, and the touch plate 421 is fixedly installed at the lower end of the sliding block.
[0065] Still further, the collecting cylinder 4 is detachably installed at the upward inclined position of the chip removal machine 1 by using bolts, and a baffle is installed at the position to shield the dust falling from the upper end of the collecting cylinder 4, and the baffle is also detachably connected, which is also the prior art and will not be described here.
[0066] When the main elastic plate 3 in the deformed state moves to the position directly below the collecting cylinder 4, the touch plate 421 is squeezed to make the touch plate 421 lift up to drive the filter plate 42 to slide upward in the collecting cylinder 4, at this time, the filter plate 42 performs piston movement to open the one-way membrane of the suction section 41, so that the waste liquid overflowing around the retention section 333 is sucked, and the waste liquid mixed with the waste chip particles accumulated in the retention section 333 is sucked into the collecting cylinder 4, so as to reduce the excessive accumulation of waste chip particles in the retention section 333 into the horizontal channel 33, to ensure the purity of the horizontal channel 33 during the waste liquid conveying and flushing, to reduce the interference of the waste chip particles on the chain row 2, to make the efficiency of the horizontal channel 33 flushing the waste chip when the waste liquid flows from the inlet of the chip removal machine 1 to the horizontal channel 33 higher, so as to provide the collection effect of the residual waste chip particles on the side plate 11, to reduce the flushing workload of the residual waste chip particles on the side plate 11 in the later period, and to improve the smoothness of the overall operation of the chip removal machine 1.
[0067] The driving source of the upward and downward movement of the filter plate 42 in the above embodiment can be an electric push rod pulling movement, or a motor driving gear meshing rack pushing and pulling movement, or the prior art mechanism or prior art component known to those skilled in the art.
[0068] As another embodiment further provided by the present application, the upper end of the collecting cylinder 4 is provided with a liquid overflow port 43, and the filter plate 42 in the upward moving state pushes the filtered liquid in the collecting cylinder 4, and is used for mixing the liquid discharged from the retention section 333.
[0069] The filter plate 42 is driven to slide up in the collecting cylinder 4 by lifting the touch plate 421, at this time the tension spring on the slider is deformed, when the main elastic plate 3 is separated from the touch plate 421, the tension spring restores the deformation to make the filter plate 42 slide down in the collecting cylinder 4, at this time the two one-way membranes on the suction section 41 are closed, so that the filter plate 42 extrudes the waste liquid and waste chip mixture in the collecting cylinder 4 when moving down, and the filter plate 42 performs the filtering work to make the waste liquid above the filter plate 42 not contain waste chip particles, and when the filter plate 42 slides up again, the clean liquid above the filter plate 42 is lifted by the filter plate 42 and overflows from the overflow port 43 of the collecting cylinder 4, at this time the overflowed clean liquid flows along the outer side wall of the collecting cylinder 4, and flows to the liquid inlet port 411 position, at this time the opened one-way membrane synchronously mixes the clean liquid in the process of sucking the waste chip particles into the suction section 41, so that the circulating flowing clean liquid can flow and flush the suction section 41, avoiding that the waste chip particles sucked from the retention section 333 cause blockage of the suction section 41, so that the suction section 41 has higher dredging effect when working with the collecting cylinder 4, realizes that the suction section 41 has longer duration when performing the function of sucking the waste chip particles, does not need to be repeatedly taken down for cleaning, improves the production line efficiency of the chip removal machine 1 when working with the random bed, reduces the working frequency of the workers, and guarantees the collection and storage efficiency of the waste chip particles in the collecting cylinder 4.
[0070] The above-mentioned embodiment can be water pump to extract clean liquid, or electric push rod to push out liquid from the clean liquid tank, or the existing mechanism or component known to those skilled in the art.
[0071] As further provided by the present application, the secondary elastic plate 31 in the offset state is used to push the mixed liquid in the retention section 333.
[0072] By the convex plate 32 away from the horizontal track 33, at this time the secondary elastic plate 31 is offset to approach the longitudinal middle part of the chain row 2 under the action of the convex plate 32 away, and the next main elastic plate 3 is extruded and slid with the touch plate 421, so that the last secondary elastic plate 31 is offset during the sliding of the filter plate 42 to slide up and perform the suction work, and the waste liquid overflowing from the retention section 333 is pushed to the liquid inlet port 411, so that the active secondary elastic plate 31 provides additional pushing force for the waste chip particles in the retention section 333, to make up for the piston movement effect caused by the fine pores of the filter plate 42, so that the waste chip particles sucked into the collecting cylinder 4 can be guaranteed, thereby improving the collection effect of the waste chip particles and reducing the cleaning burden of the workers.
[0073] Secondly, the filter plate 42 gradually loses the filtering function caused by long time use, that is, the filter plate 42 gradually does not flow liquid, so that the filter plate 42 gradually has a better piston movement effect, the collecting cylinder 4 gradually strengthens the effect of sucking the waste chip particles through the suction section 41, so that the collecting cylinder 4 can positively increase to collect the waste chip particles when more waste chip particles are gradually accumulated on the side plate 11, and when the filter plate 42 gradually loses the function, the clean liquid above the filter plate 42 gradually decreases, which is visible to the naked eye, so as to remind the worker to take down the filter plate 42 for cleaning, so that the worker can intuitively know that the waste chip particles in the collecting cylinder 4 are too much, and the worker's identification portability is increased.
[0074] As further provided in another embodiment of the application, the lower end of the collecting cylinder 4 is fixedly installed with an elastic film 40, and the filter plate 42 in the lower moving state extrudes the liquid in the collecting cylinder 4 to make the elastic film 40 swell and close to the chain row 2.
[0075] Specifically, the collecting cylinder 4 is provided with an opening at the lower end, the elastic film 40 is installed in the opening, and the elastic film 40 is specifically a wear-resistant rubber film.
[0076] The filter plate 42 is lowered in the collecting cylinder 4 by restoring the deformation of the tension spring, at this time, the two one-way membranes on the suction section 41 are closed, so that the filter plate 42 in the lower moving state extrudes the waste liquid and waste chip mixture in the collecting cylinder 4, so that the collecting cylinder 4 is pressed and transmitted to the elastic film 40, so that the elastic film 40 is deformed and rises downward, and the elastic film 40 with a larger longitudinal area makes it have a larger contact surface with the accumulated waste chips, at this time, the accumulated waste chips directly below the collecting cylinder 4 are compacted and flattened under the action of the deformed elastic film 40, so that the accumulated waste chips are close to both sides of the chain row 2, so that the waste chips scattered on the chain row 2 can be compacted, so as to reduce the fault rate of waste chip treatment, avoid the waste chips on the chain row 2 from being accumulated too high to be blocked when entering the oblique upper housing of the chip removal machine 1, ensure the normal waste chip conveying function of the chip removal machine 1, and improve the stability of equipment operation.
[0077] As further provided in another embodiment of the application, the elastic film 40 in the expanded state cooperates with the auxiliary elastic plate 31 in the offset state to collect the waste chips.
[0078] The accumulated waste scraps under the collecting cylinder 4 are compacted and flattened by the deformation of the elastic film 40, and the accumulated waste scraps are close to the both sides of the chain row 2. At this time, the chain row 2 is directly below the collecting cylinder 4, and the waste scraps flattened by the elastic film 40 are pushed to the middle of the chain row 2 by the last sub-elastic plate 31 during the offset process. Thus, the elastic film 40 can extrude the waste liquid in the waste scraps during the compaction process of the waste scraps, and the residual waste liquid in the waste scraps is preliminarily discharged. The waste liquid contained in the waste scraps at the high position of the chip removal machine 1 is sufficient when it is recycled, and the sub-elastic plate 31 can additionally reduce the close-together of the waste scraps to the running gap of the chain row 2, so that the chip removal machine 1 runs more stably when conveying the waste scraps, and the recycling effect of the waste liquid is improved.
[0079] Working principle: During the running process of the chain row 2, the chain convex 20 and the connecting piece 21 slide close to the inner wall of the side plate 11, so that the plurality of main elastic plates 3 can slide to isolate the gap at the low position of the side plate 11, so as to block the waste scraps on the chain row 2 from spreading to the gap position and entering the gap. The plurality of main elastic plates 3 at the inclined position of the side plate 11 restore deformation and slide along the inclined chute 342. At this time, the waste liquid injected from the liquid collecting box 12 into the downward channel 34 is naturally precipitated under the action of the inner channel 341, so that the waste liquid overflowing from the upper port of the inclined chute 342 flows onto the main elastic plate 3 in the inclined state, and flows downward along the inner side of the main elastic plate 3 to the chain row 2, so that the main elastic plate 3 is washed by the waste liquid during the sliding isolation of the waste scraps, so that the waste scraps can be far away from the gap and conveyed on the chain row 2, effectively reducing the interference of the waste scraps entering the running gap between the chain row 2 and the side plate 11 with the normal conveying work of the waste scraps, and the waste liquid in the downward channel 34 is precipitated before entering the horizontal channel 33, so as to make the waste liquid in the horizontal channel 33 overflow and flow to the surface of the chain row 2. At this time, the chain row 2 runs in the process, so that the sub-elastic plate 31 moves the convex plate 32 to slide in the horizontal channel 33, so that the convex plate 32 can scrape the inner wall of the horizontal channel 33 overflowing with waste liquid, so as to ensure the normal liquid discharge work of the horizontal channel 33, so that the waste liquid flowing to the chain row 2 from the horizontal channel 33 can be washed by the main elastic plate 3 to form a sliding isolation effect, so as to facilitate the isolation of the waste scraps from the inlet of the chip removal machine 1.
[0080] Secondly, when the connecting piece 21 starts to move obliquely upward from the inclined position of the side plate 11, the main elastic plate 3 drives the convex plate 32 to the sliding convex 332 position, so that the convex plate 32 abuts against the sliding convex 332 and moves away from the horizontal channel 33. At this time, the sub-elastic plate 31 is offset and close to the longitudinal middle part of the chain row 2 under the action of the convex plate 32 moving away, so that every two symmetrical sub-elastic plates 31 can push the waste scraps ready to enter the lifting area of the side plate 11 inward, so that the waste scraps do not easily roll down and close to the running gap of the chain row 2 during the conveying process of the chain row 2 to the high position of the chip removal machine 1.
[0081] Furthermore, when the main elastic plate 3 in the deformed state moves to the position directly below the collecting cylinder 4, the contact plate 421 is pressed to lift the contact plate 421 to drive the filter plate 42 to slide into the collecting cylinder 4, at this time, the filter plate 42 performs a piston movement to open the one-way membrane of the suction section 41, so that the waste liquid overflowing around the retention section 333 is sucked to suck the waste liquid mixed with the waste chip particles accumulated in the retention section 333 into the collecting cylinder 4, to reduce the excessive accumulation of waste chip particles in the retention section 333 into the horizontal channel 33, to ensure the purity of the horizontal channel 33 during the waste liquid conveying and flushing, and the lifting of the contact plate 421 drives the filter plate 42 to slide into the collecting cylinder 4, at this time, the tension spring on the sliding block is deformed, when the main elastic plate 3 is separated from the contact plate 421, the tension spring restores the deformation to make the filter plate 42 slide down in the collecting cylinder 4, at this time, the two one-way membranes on the suction section 41 are closed, so that the downward moving filter plate 42 presses the waste liquid and waste chip mixture in the collecting cylinder 4, and the filter plate 42 performs a filtering operation to make the waste liquid above the filter plate 42 not contain waste chip particles, and when the filter plate 42 slides up again, the clean liquid above the filter plate 42 is lifted by the filter plate 42 and overflowed from the overflow port 43 of the collecting cylinder 4, at this time, the overflowed clean liquid flows along the outer side wall of the collecting cylinder 4, and flows to the position of the liquid inlet port 411, at this time, the opened one-way membrane synchronously mixes the clean liquid during the process of sucking the waste chip particles into the suction section 41, so that the circulating flowing clean liquid can flow and flush the suction section 41, to avoid the waste chip particles sucked from the retention section 333 from causing the blockage of the suction section 41.
[0082] Finally, the tension spring restores the deformation to make the filter plate 42 slide down in the collecting cylinder 4, at this time, the two one-way membranes on the suction section 41 are closed, so that the downward moving filter plate 42 presses the waste liquid and waste chip mixture in the collecting cylinder 4, so that the collecting cylinder 4 is pressed to transmit to the elastic membrane 40, so that the elastic membrane 40 is deformed to bulge downward, at this time, the accumulated waste chip reaching the position directly below the collecting cylinder 4 is compacted and flattened under the action of the deformed elastic membrane 40, so that the accumulated waste chip is close to the both sides of the chain row 2, so that the waste chip randomly scattered on the chain row 2 can be compacted, to reduce the fault rate of waste chip treatment, to avoid the waste chip accumulated on the chain row 2 from being too high to cause the blockage when entering into the inclined upper shell of the chip removal machine 1, to ensure the normal conveying function of the chip removal machine 1, and the accumulated waste chip is close to the both sides of the chain row 2, at this time, the chain row 2 is directly below the collecting cylinder 4, and the previous secondary elastic plate 31 pushes the waste chip compacted and flattened by the elastic membrane 40 to the middle of the chain row 2 during the offset process, so that the elastic membrane 40 can squeeze the waste liquid in the waste chip during the process of compacting the waste chip, to realize the preliminary discharge of the residual waste liquid in the waste chip, and the secondary elastic plate 31 can additionally reduce the situation that the waste chip is close to the operating gap of the chain row 2, so that the chip removal machine 1 runs more stably during the conveying of the waste chip.
[0083] The foregoing merely illustrates some exemplary embodiments of the application, and no doubt numerous modifications and alterations thereto will be apparent to those skilled in the art. Accordingly, the above description is intended for purposes of illustration only and should not be construed as limiting the scope of the application.
Claims
1. A fully automatic controlled water tank chip removal machine system comprising a chip removal machine (1) provided with side plates (11) and a sump (12), characterized in that, It also includes a plurality of chain rows (2) in the chip removal machine (1), and a connecting piece (21) is arranged between every two chain rows (2); The connecting piece (21) is fixedly installed with a main elastic plate (3), the main elastic plate (3) is deformed by the movement of the chain row (2) and is in contact with the inner wall of the side plate (11), and is used to isolate the gap between the chain row (2) and the side plate (11); The side plate (11) is provided with a lower chute (34) communicated with the liquid collecting box (12), and the lower chute (34) is provided with an inclined chute (342) communicated therewith, and the main elastic plate (3) restores the deformation and slides in the inclined chute (342), so as to drain the waste liquid in the lower chute (34) to the sliding gap of the chain row (2).
2. A fully automatic controlled water box chip removal system according to claim 1, characterized in that, The side plate (11) is provided with a horizontal channel (33) communicated with the lower chute (34), the main elastic plate (3) is fixedly installed with a secondary elastic plate (31) of an assembly protruding plate (32), and the protruding plate (32) is driven by the movement of the chain row (2) to slide and scrape the horizontal channel (33).
3. A fully automatic controlled water box chip removal system according to claim 2, characterized in that, The end of the horizontal channel (33) is fixedly installed with a sliding protrusion (332), and the protruding plate (32) is in contact with the sliding protrusion (332) to offset the secondary elastic plate (31) to the middle of the chain row (2).
4. A fully automatic controlled water box chip removal system according to claim 3, characterized in that, The horizontal channel (33) is provided with a recess (331), and a plurality of protruding plates (32) are sequentially slid into the recess (331) to intermittently drain the horizontal channel (33).
5. A fully automatic controlled water box chip removal system according to claim 3, characterized in that, The end of the horizontal channel (33) cooperates with the sliding protrusion (332) to form a retention section (333), and the secondary elastic plate (31) in the offset state opens the retention section (333) to drain.
6. A fully automatic controlled water box chip removal system according to claim 5, characterized in that, The side plate (11) is provided with a collection cylinder (4) of an assembly suction section (41), and the collection cylinder (4) is slidably provided with a filter plate (42); The filter plate (42) is provided with a touch plate (421), the main elastic plate (3) is in contact with the touch plate (421) to push the filter plate (42) upward, and the suction section (41) sucks the overflow liquid in the retention section (333).
7. A fully automatic controlled water box chip removal system according to claim 6, characterized in that, The upper end of the collection cylinder (4) is provided with a liquid overflow port (43), the filter plate (42) in the upward state pushes the filtered liquid in the collection cylinder (4), and is used for mixing the drainage in the retention section (333).
8. A fully automatic controlled water box chip removal system according to claim 7, characterized in that, The secondary elastic plate (31) in the offset state is used to push the mixed drainage in the retention section (333).
9. A fully automatic controlled water box chip removal system according to claim 8, characterized in that, The lower end of the collection cylinder (4) is fixedly installed with an elastic film (40), and the filter plate (42) in the downward state extrudes the liquid in the collection cylinder (4) to make the elastic film (40) swell and close to the chain row (2).
10. A fully automatic controlled water box chip removal system according to claim 9, characterized in that, The elastic film (40) in the swelling state cooperates with the secondary elastic plate (31) in the offset state to collect the waste chips.
Citation Information
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