A side push type cartoning machine
By optimizing the layout of the conveyor belt, sorting and pushing mechanisms of the case packer, and combining it with the design of the case opening and carton buffer silo, the problems of slow packing speed and jamming deformation were solved, achieving an efficient and stable packaging box packing process.
Patent Information
- Application Number
- CN202410263061.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-08
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2044-03-08
AI Technical Summary
Existing carton packing machines have long processing paths, slow packing speeds, and difficulty in handling square packaging boxes of equal length and width. The design of the carton buffer hopper is prone to jamming and deformation.
The system employs a longitudinally arranged conveyor belt mechanism and a sorting mechanism, a transversely pushed box mechanism, and a box opening mechanism that unfolds the box using first and second suction cups. The carton buffer silo uses an intermittent conveyor mechanism to stabilize the box.
It improves packing speed and work efficiency, ensures the smooth unfolding of packaging boxes of various shapes, prevents jamming and deformation, and enhances the versatility and stability of the packing machine.
Smart Images

Figure CN118025552B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the packaging machinery, and particularly relates to a side-pushing type packaging box packing machine. BACKGROUND
[0002] The packing machine is used for arranging multiple packaging boxes and packaging boxes, packing the packaging boxes into the packaging box unfolded through an opening device, and completing the function of outputting the packaging box after sealing. The existing packing equipment is used for placing the unfolded packaging box with the opening facing upward and downward, arranging the material packaging box through an arrangement mechanism to form a layer of packaging box rectangular matrix, moving and putting the layer of packaging box matrix into the packaging box through a box suction mechanism, returning the box suction mechanism to the initial position, waiting for the next layer of packaging box matrix to be formed, and repeating the suction and putting actions until the packaging box is filled with the required number of layers of packaging box matrix, and then the subsequent sealing and outputting are performed through a sealing mechanism.
[0003] The packing machine has the following problems:
[0004] 1. The arrangement mechanism is provided with a blocking rail at the end of a conveying belt, and after a certain number of packaging boxes are stored, the driving device is used to push the packaging boxes horizontally away from the storage platform, the driving device returns, and the above actions are repeated until a layer of packaging box matrix with the required number of packaging boxes is stored, and then the packaging box matrix is carried into the packaging box by the box suction mechanism, and the box suction mechanism repeatedly carries the next layer. The arrangement mechanism uses horizontal pushing storage, and the box suction mechanism repeatedly carries and sucks the packaging box for storage, so that the overall carrying path is long, the packing speed is affected, and the packing efficiency is low.
[0005] 2. The opening device includes a translation mechanism, a vacuum suction cup arranged on the translation mechanism, and a blocking device arranged on the packaging box running path. When the opening device is in action, the packaging box is taken out by moving and sucking the plane A of the four surfaces of the packaging box through the vacuum suction cup, the adjacent plane B beside the plane A is limited by the blocking device, the plane B is folded along the preset crease, the plane A is unfolded perpendicularly, and the packaging box is unfolded.
[0006] The opening device can accurately open the packaging box with a rectangular box shape, but for a square packaging box with equal length and width, two groups of adjacent planes are easily formed in the form of L type when the packaging box is unfolded, so that the packaging box cannot be unfolded, and the production rhythm is affected.
[0007] 3. The packaging box buffer warehouse stroke is designed to form an angle with the ground, and the packaging box is lowered by relying on its own gravity and counterweight, so that the packaging box is automatically replenished. Meanwhile, a circular blocking block is arranged at the outlet position of the warehouse to prevent the packaging box from falling.
[0008] Because the bottom surface of the existing corrugated paper packaging box in contact with the warehouse is rough and cannot be controlled, the packaging box relies on its own gravity and counterweight to descend, and the packaging box may be stuck; meanwhile, the packaging box may be deformed or damaged before use due to the blocking of the blocking block during the taking process, thereby affecting the qualified rate. SUMMARY
[0009] The technical problem to be solved by the present application is to provide a side-pushing type packaging box packing machine with fast packing speed and high work efficiency.
[0010] To solve the above problems, the present application adopts the following technical solutions:
[0011] A side-pushing type packaging box packing machine, comprising a rack, a conveying belt mechanism, an arrangement mechanism, a paper box buffer warehouse, an unpacking mechanism and a sealing mechanism are arranged on the rack, and the special feature is that:
[0012] The conveying belt mechanism and the arrangement mechanism are arranged in front of and behind the rack in the longitudinal direction and correspond to each other, and are used to send the packaging box to be packed into the arrangement mechanism; the arrangement mechanism is arranged on one side of the output end of the unpacking mechanism, and is used to arrange the packaging box on the storage platform before packing;
[0013] The paper box buffer warehouse, the unpacking mechanism and the sealing mechanism are arranged in front of and behind the rack in the longitudinal direction and are arranged in parallel with the conveying belt mechanism and the arrangement mechanism, the paper box buffer warehouse is used to store the packaging box to be used, the unpacking mechanism is used to suck the packaging box in the paper box buffer warehouse and convey it to the sealing mechanism after unfolding;
[0014] A box pushing mechanism is arranged on the rack above the arrangement mechanism in the transverse direction of the rack, and is used to push the packaging box arranged by the arrangement mechanism into the storage platform and push the packaging box stored on the storage platform into the unfolded packaging box; the sealing mechanism is used to seal the packaging box after packing and output;
[0015] The arrangement mechanism comprises a support plate frame, a fixed clamp group and a movable clamp group are symmetrically arranged on two guide columns of the support plate frame, and are used to receive a group of packaging boxes conveyed;
[0016] Swing supporting strips are arranged on the fixed clamp group and the movable clamp group respectively, and are used to hold a group of packaging boxes pushed up;
[0017] A lifting mechanism is arranged on the support plate frame, and a supporting plate is arranged on the lifting mechanism, the supporting plate is located between the fixed clamp group and the movable clamp group, and is used to push up one or more groups of packaging boxes conveyed to the position;
[0018] The storage platform is arranged on the support plate frame and above the fixed clamp group, and is used to accommodate a plurality of groups of stacked packaging boxes;
[0019] The opening box mechanism comprises a linear reciprocating mechanism driven by a servo motor, a first driving shaft and a second driving shaft arranged vertically are rotatably installed on a sliding plate of the linear reciprocating mechanism, one ends of the first and second driving shafts are respectively in transmission connection with a first power source and a second power source arranged on the sliding plate, and the other ends of the first and second driving shafts are connected with a second suction disc support and a first suction disc support arranged horizontally; a first suction disc and a second suction disc are respectively installed on the first and second suction disc supports, and are used to be driven by the first and second suction disc supports to open the box in cooperation.
[0020] As a further optimization, the fixed clamp group comprises a fixed support plate, which is fixed on the two guide columns through a fixed shaft sleeve, and a limiting baffle and a limiting support plate arranged vertically are connected on the fixed support plate through a pad plate on one side of the movable clamp group, two rectangular openings are arranged side by side on the fixed support plate, support blocks are hingedly connected in the rectangular openings on the lower pad plate, and the swing supporting strips are fixed on the two support blocks and located between the limiting baffle and the limiting support plate; limiting blocks are arranged on the other side of the fixed support plate corresponding to the support blocks, and pressure springs are arranged between the support blocks and the limiting blocks, so that the support blocks are pressed against the pad plate under the action of the pressure springs.
[0021] As a further optimization, the movable clamp group is basically the same as the fixed clamp group in structure, except that a baffle support is arranged at each end of the fixed support plate, a front baffle and a rear baffle are arranged on the baffle support, the front baffle and the rear baffle are vertically arranged between the fixed clamp group and the movable clamp group, and the lower end of the front baffle is longer than that of the rear baffle, which is used for guiding the lifting of one or more groups of packaging boxes when they are conveyed to the position.
[0022] As a further optimization, the fixed support plate is installed on the two guide columns through a linear bearing, and a lead screw adjusting mechanism is arranged between the fixed support plate and the support plate of the support frame, so as to adjust the distance between the movable clamp group and the fixed clamp group according to the specifications of the packaging boxes.
[0023] As a further optimization, a ruler is fixed outside the fixed support plate, and a sliding block is slidably fixed at each end of the ruler, and the baffle support is connected to the corresponding sliding block, so as to accurately adjust the positions of the front baffle and the rear baffle.
[0024] As a further optimization, a trigger arm is hingedly connected to the lower end of the baffle support corresponding to the front baffle, a compression spring is arranged between the trigger arm and the lower end of the baffle support, the trigger arm is obliquely inserted into the inner side of the front baffle under the action of the compression spring, and a proximity switch corresponding to the trigger arm is arranged on the outer side of the lower end of the baffle support, which is used to trigger the lifting mechanism after receiving a full group of packaging boxes.
[0025] As a further optimization, the lifting mechanism comprises a mounting frame fixed on the support frame, the mounting frame is located inside the fixed clamp group, a synchronous belt mechanism is arranged inside the mounting frame in the vertical direction, symmetrical slide rails are arranged outside the mounting frame, and a support plate frame is slidably mounted on the slide rails through a sliding block, the support plate frame is fixedly connected with the synchronous belt of the synchronous belt mechanism, and the outer upper end of the support plate frame is inserted between the fixed clamp group and the movable clamp group through two guide columns.
[0026] As a further optimization, guide side plates are arranged on both sides of the storage platform for guiding the horizontal pushing of the stacked packaging boxes.
[0027] As a further optimization, the box pushing mechanism comprises a pushing bracket, a translation reciprocating mechanism driven by a servo motor is mounted on the pushing bracket to drive the pushing hand to translate reciprocally and push the box; a lifting mechanism is connected to the translation reciprocating mechanism, the lower end of the lifting mechanism is connected to the pushing hand to drive the pushing hand to lift reciprocally.
[0028] As a further optimization, the lifting mechanism comprises a mounting plate frame, a power source and two slide rails are arranged on the mounting plate frame in the vertical direction, a connecting plate and a cantilever frame are slidably mounted on the two slide rails through sliding blocks respectively, the output end of the power source is connected with the connecting plate, a rotatable gear is mounted on the connecting plate through a gear shaft and a bearing, fixed and movable racks meshing with the gear are arranged on both sides of the gear respectively, the fixed rack is fixedly connected with the mounting plate frame, and the movable rack is fixedly connected with the cantilever frame, and the pushing hand is fixed at the lower end of the cantilever frame.
[0029] As a further optimization, a short shaft is connected to the output end of the power source through a fish eye joint, and the gear shaft and the short shaft are respectively inserted into the opening holes in the connecting plate and clamped on the connecting plate by lock screws.
[0030] As a further optimization, the first suction cup bracket comprises two first swing rods, two first vertical rods and a first connecting seat, the two first swing rods and the two first vertical rods are hingedly connected into a parallelogram, the outer ends of the two first swing rods are respectively hingedly connected to the first driving shaft and fixed to the second driving shaft; the first connecting seat is hingedly connected with the upper ends of the two first vertical rods, and the first suction cup is connected to the first connecting seat through a first seat plate; the first seat plate is driven by the first suction cup bracket to reciprocate and switch between the horizontal state and the vertical state during swinging.
[0031] As a further optimization, the second suction cup support comprises two sets of second swing rods, a second vertical rod and a second connecting seat. The two sets of second swing rods are arranged in parallel and one end of each is fixed on the first drive shaft and hinged on the second drive shaft respectively. The other end of each of the two sets of second swing rods is hinged with the second vertical rod. The second connecting seat is fixed on the upper end of the second vertical rod, so that the second connecting seat reciprocates under the driving of the second suction cup support. The second suction cup is installed on the second connecting seat through the second seat plate, and is used to assist the first suction cup to open the box.
[0032] As a further optimization, the first seat plate is connected with the first connecting seat through a ventilation plate. One end of the first connecting seat is fixed with the ventilation plate through an L-shaped plate frame and a screw. The other end of the first connecting seat is inserted with the ventilation plate through a positioning pin.
[0033] As a further optimization, a pressure sensor is arranged on the ventilation plate in the notch of the first connecting seat, which is used to detect the pressure of the first suction cup on the packaging box.
[0034] As a further optimization, the first power source is a pneumatic cylinder. A rack is connected to the output end of the pneumatic cylinder. One end of the first drive shaft is provided with a gear. The first drive shaft is connected with the first power source through the gear and the rack which are engaged with each other.
[0035] As a further optimization, the second power source is a servo motor. The output shaft of the servo motor is coaxially connected with the second drive shaft. The second drive shaft is installed on the sliding plate through a bearing sleeve and a bearing.
[0036] As a further optimization, the linear reciprocating mechanism comprises a mounting plate frame. A synchronous belt mechanism driven by the servo motor is installed on the mounting plate frame, and two slide rails are arranged on the mounting plate frame. A sliding plate is installed on the two slide rails through a sliding block. The sliding plate is connected with the synchronous belt of the synchronous belt mechanism.
[0037] As a further optimization, the paper box buffer store comprises a width adjusting support. Two intermittently conveying mechanisms are arranged on the steel pipe guide rail of the width adjusting support in parallel and with adjustable spacing. The two intermittently conveying mechanisms are symmetrically arranged and are used to support and intermittently convey the packaging boxes.
[0038] A sliding guide rail is arranged on the outer side plate of one of the intermittently conveying mechanisms. A vertical plate is slidably installed on the sliding guide rail. A box supporting frame and a limiting rod are slidably installed on the vertical plate. The limiting rod is vertically arranged and is fixed with the box supporting frame. The lower end of the limiting rod is inserted into the conveying chain of the intermittently conveying mechanism by gravity, so as to make the box supporting frame slide forward and push the packaging box forward along with the operation of the intermittently conveying mechanism.
[0039] The lower limit mechanism is arranged at the front end of each intermittent conveying mechanism, and a vertical and corresponding limit arm is arranged at the front end of the outer side plate of each intermittent conveying mechanism, and a side limit mechanism is arranged on the limit arm to cooperate with the lower limit mechanism to limit and release the packaging box.
[0040] As a further optimization, the intermittent conveying mechanism comprises a mounting base, a chain conveying mechanism is mounted on the mounting base, a connecting arm is mounted on the driving shaft of the chain conveying mechanism through a one-way bearing, a driving cylinder is arranged below the connecting arm on the bottom surface of the mounting base, and the upper end of the driving cylinder is hinged to one end of the connecting arm to drive the intermittent operation of the chain conveying mechanism.
[0041] As a further optimization, a sliding rail is arranged on the vertical plate in the vertical direction, and the box supporting frame is mounted on the sliding rail through a sliding block, a support is fixed on the vertical plate, and the limit rod penetrates the support through sliding cooperation and is fixed on the box supporting frame through a clamping rod seat.
[0042] As a further optimization, the box supporting frame comprises an L-shaped plate frame, the long side of the L-shaped plate frame is suspended above the two intermittent conveying mechanisms, a long hole is arranged on the long side of the L-shaped plate frame, and a V-shaped blocking frame is mounted on the long hole through a bolt.
[0043] As a further optimization, the lower limit mechanism comprises a control cylinder, a box pressing plate, and an L-shaped hook, the control cylinder is fixed at the front end of the mounting base of the intermittent conveying mechanism, and the upper end is fixed to the inner end of the box pressing plate, the L-shaped hook is embedded in the rectangular notch arranged on the outer end of the box pressing plate and is hinged to the box pressing plate, and the middle part of the L-shaped hook is hinged to the front end of the mounting base through a support rod to realize the extension and retraction of the box pressing plate and the swing of the L-shaped hook under the driving of the control cylinder.
[0044] As a further optimization, the side limit mechanism has the same structure as the lower limit mechanism and also comprises a control cylinder, a box pressing plate, and an L-shaped hook, the control cylinder is mounted in the sliding groove on the limit arm through a cylinder seat, the L-shaped hook is embedded in the rectangular notch arranged on the front end of the box pressing plate and is hinged to the box pressing plate, and the middle part of the L-shaped hook is hinged to the front end of the cylinder seat through a support rod to realize the extension and retraction of the box pressing plate and the swing of the L-shaped hook under the driving of the control cylinder, thereby realizing the limitation and release of the packaging box and the clamping of the packaging box behind when released.
[0045] The beneficial effects of the present application are:
[0046] 1. The paper box buffer warehouse, box opening mechanism and box sealing mechanism are arranged in sequence from front to back along the longitudinal direction of the rack and parallel to the conveying belt mechanism and the arranging mechanism, a box pushing mechanism is arranged on the rack above the arranging mechanism along the transverse direction of the rack, the arranged packaging boxes on the storage platform of the arranging mechanism can be pushed into the unfolded packaging box at one time through the box pushing mechanism, and then the sealing and output of the packaging box after being loaded into the packaging box can be realized through the box sealing mechanism, the action path of the box pushing mechanism is shortened, the speed of the cartoning machine is improved, and the cartoning speed is fast and the working efficiency is high.
[0047] 2. A set of packaging boxes conveyed can be received through the fixed and movable clamping groups symmetrically arranged on the arranging mechanism, the packaging boxes can be held through the swing supporting strips arranged on the fixed and movable clamping groups and capable of swinging and stretching, one or more sets of packaging boxes conveyed to the position can be pushed up through the lifting mechanism arranged on the supporting plate frame and the supporting plate of the lifting mechanism located between the fixed and movable clamping groups, and the packaging boxes can be pushed transversely through the box pushing mechanism to complete the final stacking type on the storage platform before being loaded into the packaging box, so that the stacked multiple sets of packaging boxes can be pushed into the packaging box at one time, the arranging speed is fast, and the working efficiency is high.
[0048] 3. The box pushing mechanism comprises a translation reciprocating mechanism and a lifting mechanism, and the pusher can realize a rectangular motion track through the translation reciprocating mechanism and the lifting mechanism, the upper box position of the packaging box can be avoided during the pushing action, the subsequent packaging box can be conveyed to the front side of the storage platform without waiting for the pusher to reset, the pushing and box loading actions can be performed at the same time, the equipment beat is shortened, and the cartoning efficiency is improved.
[0049] 4. The rotatable gear is connected to the output end of the power source of the lifting mechanism through the connecting plate, the fixed and movable racks meshing with the gear are arranged on both sides of the gear, the gear is limited by the fixed rack to rotate while reciprocating and lifting, so that the pusher can be lifted and lowered at twice the speed of the power source, the lifting speed of the pusher is greatly accelerated, and the reset time of the pusher is shortened.
[0050] 5. The first and second suction cups of the box opening mechanism are matched with each other to be adsorbed on two adjacent surfaces of the packaging box, and reciprocate under the driving of the first and second suction cup supports, so that various shapes of packaging boxes can be unfolded smoothly, the universality is strong, and the box opening speed can be improved.
[0051] 6. The vertical plate is slidably installed on an intermittent conveying mechanism of the paper box buffer warehouse through the sliding guide rail, the supporting frame and the limiting rod connected with each other are slidably installed on the vertical plate, the lower end of the limiting rod is inserted into the conveying chain of the intermittent conveying mechanism, the supporting frame can slide forward with the intermittent conveying mechanism to push the packaging box forward, and stable box conveying and prevention of the packaging box from falling can be realized.
[0052] 7. The lower limiting mechanism is arranged at the front end of each intermittent conveying mechanism of the carton buffer warehouse, the limiting arm is arranged at the front end of the outer side plate of each intermittent conveying mechanism, and the side limiting mechanism is arranged on the limiting arm, so that the limiting and releasing of the packaging box can be realized through cooperation of the side limiting mechanism and the lower limiting mechanism, and the packaging box can be prevented from being jammed and deformed during releasing. BRIEF DESCRIPTION OF DRAWINGS
[0053] Figure 1 is a structural schematic view of the present application.
[0054] Figure 2 is a left view of Figure 1 .
[0055] Figure 3 is a right view of Figure 1 .
[0056] Figure 4 is a top view of Figure 1 .
[0057] Figure 5 is an A-A sectional view of Figure 1 .
[0058] Figure 6 is a perspective view of the present application.
[0059] Figure 7 is a structural schematic view of the arrangement mechanism and the push box mechanism in the present application.
[0060] Figure 8 is a right view of Figure 7 .
[0061] Figure 9 is a structural schematic view of Figure 7 without the push box mechanism.
[0062] Figure 10 is a right view of Figure 9 .
[0063] Figure 11 is a B-B sectional view of Figure 9 .
[0064] Figure 12 is a partial enlarged view of Figure 11 .
[0065] Figure 13 is a C-C sectional view of Figure 10 .
[0066] Figure 14 is a perspective structural view of Figure 9 .
[0067] Figure 15 is a structural schematic view of the push box mechanism.
[0068] Figure 16 is a left view of Figure 15 .
[0069] Figure 17 is a right view of Figure 15 .
[0070] Figure 18 is a D-D sectional view of Figure 15 .
[0071] Figure 19 is an E-E sectional view of Figure 18 .
[0072] Figure 20 is an enlarged view of Figure 19 .
[0073] Figure 21 is an F-F sectional view of Figure 18 .
[0074] Figure 22 is a structural schematic view of the carton buffer storage of the present application.
[0075] Figure 23 is a left view of Figure 22 .
[0076] Figure 24 is a plan view of Figure 22 .
[0077] Figure 25 is a perspective structural view of Figure 22 . Figure I .
[0078] Figure 26 is an enlarged view of Figure 25 .
[0079] Figure 27 is a G-G sectional view of Figure 24 .
[0080] Figure 28 is an H-H sectional view of Figure 24 .
[0081] Figure 29 is an I-I sectional view of Figure 22 .
[0082] Figure 30 is an enlarged view of Figure 27 .
[0083] Figure 31 is a structural schematic view of the carton opening mechanism of the present application.
[0084] Figure 32 is a top view of Figure 31
[0085] Figure 33 is a left view of Figure 31
[0086] Figure 34 is a perspective view of the opening mechanism.
[0087] Figure 35 is a schematic view of the opening action of the present invention.
[0088] Figure 36 is a perspective view of the closing mechanism of the present invention Figure I .
[0089] Figure 37 is a front view of the closing mechanism of the present invention.
[0090] Figure 38 is a left view of Figure 37
[0091] Figure 39 is a right view of Figure 37
[0092] Figure 40 is a top view of Figure 37
[0093] Figure 41 is a perspective view of the closing mechanism of the present invention Figure II .
[0094] Figure 42 is a J-J sectional view of Figure 37
[0095] Figure 43 is a partial enlarged view of Figure 36
[0096] Figure 44 is a schematic view of the front flap mechanism.
[0097] Figure 45 is a partial enlarged view of Figure 41
[0098] Support plate frame 1, base plate 1001, connecting plate 1002, support plate 1003, guide column 1004, slide rail 2, fixed clamp group 3, synchronous belt mechanism 4, servo motor 5, front baffle 6, baffle support 7, movable clamp group 8, supporting plate frame 9, sliding plate 901, bottom plate 902, door-shaped frame 903, sliding block 10, mounting frame 11, ruler plate 12, rear baffle 13, sliding block 14, supporting plate 15, trigger arm 16, compression spring 17, proximity switch 18, storage platform 19, clamping plate 20, fixed support plate 21, fixed shaft sleeve 22, gasket plate 23, limiting supporting plate 24, supporting block 25, limiting baffle 26, guide side plate 27, limiting block 28, pressure spring 29, swing supporting strip 30, shaft sleeve 31, clamping block 32, screw rod adjusting mechanism 33;
[0099] Pushing support 34, pushing hand 35, cantilever frame 36, translation reciprocating mechanism 37, lifting mechanism 38, mounting base plate 39, guide rail 40, synchronous belt mechanism 41, plate frame 42, gear shaft 43, movable rack 44, slide rail 45, mounting plate frame 46, power source 47, oil buffer 48, gear 49, servo motor 50, sliding block 51, connecting block 52, bottom plate 53, locking screw 54, connecting plate 55, fish eye joint 56, short shaft 57, fixed rack 58, sliding block 59, clamping block 60;
[0100] Width adjusting support 61, intermittent conveying mechanism 62, limiting support arm 63, strip-shaped hole 6301, support box frame 64, limiting rod 65, vertical plate 66, sliding guide rail 67, mounting bottom plate 68, inner side plate 69, L-shaped plate frame 70, side limiting mechanism 71, outer side plate 72, chain conveying assembly 73, lower limiting mechanism 74, L-shaped support 75, clamping rod seat 76, slide rail 77, guide plate 78, guide rod 79, guide sleeve 80, driving cylinder 81, connecting arm 82, one-way bearing 83, driving shaft 84, control cylinder 85, support rod 86, L-shaped hook 87, pressing box plate 88, supporting plate 89, driven shaft 90, groove-shaped support 91, linear bearing 92, sliding block 93, screw rod transmission assembly 94, steel pipe guide rail 95, support plate 96, cylinder seat 97, V-shaped baffle 98;
[0101] Mounting plate frame 99, slide rail 100, synchronous belt mechanism 101, first suction cup support 102, clamping block 103, sliding plate 104, second driving shaft 105, first driving shaft 106, second suction cup support 107, pressure sensor 108, second seat plate 109, second suction cup 110, positioning pin 111, first suction cup 112, first seat plate 113, air passage plate 114, plate frame 115, sliding block 116, servo motor 117, second power source 118, first power source 119, rack 120, gear 121, bearing sleeve 122;
[0102] Lower support 123, lower synchronous belt assembly 124, upper synchronous belt assembly 125, rear tongue folding mechanism 126, guide cross pipe 127, upper support 128, guide vertical pipe 129, driving shaft 130, tongue sealing mechanism 131, box sealing movement 132, slider 133, guide vertical pipe 134, mounting plate 135, shaft seat 136, sliding sleeve 137, mounting frame 138, front tongue folding mechanism 139, support plate 140, screw drive assembly 141, drive shaft 142, support 143, bevel gear pair 144, servo motor 145, speed reducer 146, base plate 147, chain drive assembly 148, intermediate shaft 149, guide cross pipe 150, support plate 151, driven wheel 152, screw drive assembly 153, tongue pressing plate 154, closing support 155, tongue sealing cylinder 156, shaft seat 157, linear bearing 158, upper support plate 159, screw drive assembly 160, driving wheel 161, limit stop 162, chain drive assembly 163, rear tongue folding cylinder 164, tongue sealing plate 165, front tongue folding cylinder 166, tongue folding plate 167, connecting block 168, swing rod 169, crank 170, vertical plate 171, chain drive assembly 172, synchronous belt 173, tongue pressing rod 174, tongue supporting mechanism 175, tongue supporting bracket 176, tongue supporting cylinder 177, tongue supporting plate 178;
[0103] Carton buffer 179, conveyor belt mechanism 180, box opening mechanism 181, box pushing mechanism 182, controller 183, box sealing mechanism 184, rack 185, arrangement mechanism 186, cantilever 187, packaging box 188. DETAILED DESCRIPTION
[0104] As Figures 1-6 shown, the present application relates to a side pushing type packaging box packing machine, including rack 185, on which are mounted conveyor belt mechanism 180, arrangement mechanism 186, carton buffer 179, box opening mechanism 181 and box sealing mechanism 184, the conveyor belt mechanism 180 and the arrangement mechanism 186 are arranged longitudinally forward and backward along the rack 185 and correspond to each other, the conveyor belt mechanism 180 includes inclined section and horizontal section connected with each other, and the inclined section is led out from the rack 185 at one end, for sending the packaging box to be packed into the arrangement mechanism 186; the arrangement mechanism 186 is arranged on the output side of the box opening mechanism 181, for arranging the packaging box on the storage platform before packing;
[0105] The carton buffer 179, the carton opening mechanism 181, and the carton sealing mechanism 184 are arranged longitudinally from front to back along the frame 185 and are parallel to the conveyor belt mechanism 180 and the sorting mechanism 186. The carton buffer 179 is used to store packaging boxes to be used. The carton opening mechanism 181 is used to pick up the packaging boxes in the carton buffer 179, unfold them, and then convey them to the carton sealing mechanism 184. A box pushing mechanism 182 is provided transversely along the frame 185 above the sorting mechanism 186. It is used to push multiple sets of packaging boxes sorted by the sorting mechanism 186 into the storage platform and push the packaging boxes stored on the storage platform into the unfolded packaging boxes. The carton sealing mechanism 184 is used to seal and output the packaging boxes after they are packed.
[0106] A cantilever 187 is fixed on the top beam in the middle of the frame 185. A PLC controller 183 is suspended at the outer end of the cantilever 187. The controller 183 is electrically connected to the carton buffer 179 and the power source of each mechanism through the control circuit, and is used to control the start of the power source of each mechanism.
[0107] like Figures 7-14 As shown, the sorting mechanism includes a support plate frame 1, which includes a vertically arranged base plate 1001. A support plate 1003 is connected to the front side of the base plate 1001 by screws through two parallel connecting plates 1002. Two guide posts 1004 are connected between the parallel base plate 1001 and the support plate 1003.
[0108] Fixed clamping group 3 and movable clamping group 8 are symmetrically installed on two guide columns 1004 of the support plate frame 1. The fixed clamping group 3 includes a rectangular fixed support plate 21. The fixed support plate 21 is fixedly clamped to the two guide columns 1004 by screws through two fixed bushings 22. On the side of the fixed support plate 21 corresponding to the movable clamping group 8, a limit baffle 26 and an L-shaped limit tray 24 are fixedly connected by pads 23 and screws respectively. The limit baffle 26 and the limit tray 24 are arranged on the same plane. The limit tray 24 is used to receive a set of packaging boxes that are conveyed.
[0109] Two rectangular openings are arranged side by side on the fixed support plate 21. L-shaped support blocks 25 are hinged to the lower pad 23 within the rectangular openings via pins. A swing support bar 30 is hinged to the lower pad 23 via the two support blocks 25. The swing support bar 30 is located between the limiting baffle 26 and the limiting support plate 24, and the cross-section of the swing support bar 30 is approximately a trapezoid with a narrow bottom and a wide top, used to support a group of packaging boxes being pushed. On the other side of the fixed support plate 21, a limiting block 28 is fixed to the upper part of the support block 25 via screws. A pressure spring 29 is provided between the support block 25 and the limiting block 28. Under the action of the pressure spring 29, the support block 25 rests against the pad 23, causing the swing support bar 30 to protrude from the limiting baffle 26 and the limiting support plate 24.
[0110] The movable clamp group 8 is basically the same as the fixed clamp group 3 in structure and symmetrically arranged, except that the fixed support plate 21 is installed on the two guide columns 1004 through two shaft sleeves 31 and linear bearings, and a lead screw adjusting mechanism 33 is arranged between the fixed support plate 21 and the support plate 1003, both ends of the lead screw of the lead screw adjusting mechanism 33 are rotatably installed on the support plate 1003 and the fixed support plate 21 of the fixed clamp group 3, and one end is passed out of the support plate 1003, and the nut of the lead screw adjusting mechanism 33 is fixed on the fixed support plate 21 of the movable clamp group 8, so as to adjust the distance between the movable clamp group 8 and the fixed clamp group 3 according to the size of the packaging box;
[0111] A baffle support 7 is arranged at both ends of the fixed support plate 21 of the movable clamp group 8, and a front baffle 6 and a rear baffle 13 are respectively fixed on the baffle support 7, the front baffle 6 and the rear baffle 13 are vertically arranged between the fixed clamp group 3 and the movable clamp group 8, and the lower end of the front baffle 6 is longer than that of the rear baffle 13, which is used for guiding when a group or more groups of packaging boxes conveyed to the position are lifted up;
[0112] A ruler 12 is fixed on the outside of the fixed support plate 21 of the movable clamp group 8 by screws, and a sliding block 14 is slidably fixed at both ends of the ruler 12 by screws, that is, after the screws are tightened, the sliding block 14 is clamped and fixed on the ruler, and the baffle support 7 is connected to the corresponding sliding block 14 by screws, so as to accurately adjust the relative position of the front baffle 6 and the rear baffle 13, thereby adjusting the number of groups of packaging boxes conveyed;
[0113] An L-shaped trigger arm 16 is hingedly connected to the lower end of the baffle support 7 corresponding to the front baffle 6 through a pin shaft, a compression spring 17 is arranged between the trigger arm 16 and the lower end of the baffle support 7, the trigger arm 16 is obliquely inserted into the inside of the front baffle 6 under the action of the compression spring 17 and is clamped at the lower end of the baffle support 7, and a proximity switch 18 corresponding to the trigger arm 16 is installed on the outside of the lower end of the baffle support 7 through a support, which is used to trigger the lifting mechanism after receiving a full group of packaging boxes.
[0114] The lifting mechanism is arranged on the support plate frame 1, and a supporting plate 15 is arranged on the lifting mechanism, the supporting plate 15 is located between the fixed clamp group 3 and the movable clamp group 8, and is used to lift a group or more groups of packaging boxes conveyed to the position.
[0115] The lifting mechanism comprises a mounting frame 11 fixed on the support frame 1, the mounting frame 11 is located inside the fixed clamp group 3, a synchronous belt mechanism 4 driven by a servo motor 5 is mounted in the vertical direction inside the mounting frame 11, symmetrical slide rails 2 are fixed outside the mounting frame 11, a support plate frame 9 is slidingly mounted on the slide rails 2 through a sliding block 10, the support plate frame 9 is a U-shaped structure with different heights on two sides and is formed by sequentially connecting a sliding plate 901, a bottom plate 902 and a door-shaped frame 903, a clamping block 32 is fixed on one side of the sliding plate of the support plate frame 9, the support plate frame 9 passes through the clamping block 32 and is fixed with the synchronous belt of the synchronous belt mechanism 4 through a clamping plate 20 and a screw, the upper end of the door-shaped frame on the outer side of the support plate frame 9 is inserted between the fixed clamp group 3 and the movable clamp group 8 through two guide columns 1004, and the support plate 15 is L-shaped and is fixed on the support plate frame 9 through a screw.
[0116] A storage platform 19 is fixed on the support frame 1 above the fixed clamp group 3, and is used for accommodating stacked groups of packaging boxes.
[0117] During operation, the servo motor 5 of the lifting mechanism and the servo motor 50 of the translation reciprocating mechanism 37 are controlled by the controller 183 to work.
[0118] 1. A group of packaging boxes conveyed by the conveying device is received by the limiting support plates 24 symmetrically arranged on the fixed clamp group 3 and the movable clamp group 8 until the packaging boxes reach the trigger arm 16 and push the trigger arm 16 to flip and trigger the corresponding proximity switch 18.
[0119] 2. The proximity switch 18 sends a signal to the controller 183 of the packing machine, the servo motor 5 of the lifting mechanism is started by the controller, the synchronous belt mechanism is driven to work, and the support plate 15 is driven to move upwards, so that the group of packaging boxes between the two limiting support plates 24 is pushed upwards, when the packaging boxes move upwards to the swinging support bar 30, the swinging support bar 30 is pressed to swing outward and retract, when the packaging boxes move upwards to exceed the swinging support bar 30, the swinging support bar 30 is reset under the action of the compression spring and supports the group of packaging boxes pushed up;
[0120] 3. The servo motor 5 drives the synchronous belt mechanism to work in reverse, and drives the support plate 15 to move downwards and reset, the above-mentioned operation is repeated until the stacked groups of packaging boxes reach the required number of layers and are clamped on the swinging support bar 30; the servo motor 5 of the lifting mechanism drives the synchronous belt mechanism to work, and drives the support plate 15 to move upwards, so that the stacked groups of packaging boxes are pushed to the height of the storage platform;
[0121] 4, start the servo motor 50 of the translation reciprocating mechanism 37, drive the synchronous belt mechanism to operate, and drive the push hand 35 at the lower end of the cantilever frame 36 to push the stacked multiple groups of packaging boxes into the storage platform; when the packaging boxes enter the storage platform, the servo motor 5 of the lifting mechanism is started to drive the synchronous belt mechanism to operate in reverse, and drive the supporting plate 15 to descend and reset, so that the next group of packaging boxes conveyed by the conveying device can be continuously received;
[0122] 5, when the push hand 35 pushes the stacked multiple groups of packaging boxes to the position, the cylinder is controlled to retract and drive the gear 49 to ascend, the gear 49 rotates under the limiting action of the fixed rack 58 while ascending, thereby driving the movable rack 44, the cantilever frame 36 and the push hand 35 to move upwards, after moving upwards, the servo motor 50 is controlled to reverse, the push hand 35 is driven to move reversely by the synchronous belt mechanism, and when moving to the rear stop point, the cylinder is controlled to extend, so that the push hand 35 can return to the initial position and prepare for the next pushing;
[0123] 6, since the running track of the push hand 35 is a rectangle, the push hand 35 will not affect the upward pushing of the lifting mechanism when resetting, so that the box pushing and box lifting actions can be performed simultaneously; finally, the packaging boxes can complete the final stacking type before boxing on the storage platform, so that the stacked multiple groups of packaging boxes can be pushed into the packaging box at one time by the box pushing mechanism 182.
[0124] As shown in Figures 15-21 , the box pushing mechanism 182 includes a pushing bracket 34 arranged in the rack 185, the pushing bracket 34 is a rectangular frame and is connected with the supporting plate frame 1 through connecting plates and bolts, a translation reciprocating mechanism 37 driven by a servo motor 50 is installed on the pushing bracket 34, for driving the push hand 35 to move translationally and reciprocally to realize box pushing; an elevating mechanism 38 is connected to the translation reciprocating mechanism 37, the lower end of the elevating mechanism 38 is connected with the push hand 35, for driving the push hand 35 to move up and down reciprocally.
[0125] The translation reciprocating mechanism 37 includes a mounting base plate 39 fixed on the upper end of the pushing bracket 34, a servo motor 50 and a synchronous belt mechanism 41 are installed on the mounting base plate 39, the output end of the servo motor 50 is connected with the driving wheel of the synchronous belt mechanism 41, two guide rails 40 are fixed symmetrically on both sides of the synchronous belt mechanism 41 on the mounting base plate 39, two connecting blocks 52 are respectively slidably installed on the two guide rails 40 through sliding blocks 59, and one of the two connecting blocks 52 is connected with the synchronous belt of the synchronous belt mechanism 41 through a clamping block 60 and a screw.
[0126] The lifting mechanism 38 includes a vertically arranged mounting plate 46, which is fixedly connected to a connecting block 52 and slidably mounted on two guide rails 40 via the connecting block 52. A power source 47 and two slide rails 45 are arranged vertically on the mounting plate 46, with the two slide rails 45 symmetrically arranged on both sides of the power source 47. A connecting plate 55 is slidably mounted on the slide rail 45 on one side of the power source 47 via two sliders 51. A gear shaft 43 is provided on the connecting plate 55. A short shaft 57 is connected to the output end of the power source 47 via a fisheye connector 56. One end of the gear shaft 43 and the short shaft 57 are respectively inserted into the opening holes on the connecting plate 55 and clamped on the connecting plate 55 by locking screws 54.
[0127] A rotatable gear 49 is mounted on the gear shaft 43 via bearings. A fixed rack 58 and a movable rack 44 meshing with the gear 49 are respectively provided on both sides. The fixed rack 58 is fixed to the mounting frame 46 via an L-shaped frame 42, and the movable rack 44 is fixed to a cantilever frame 36. The cantilever frame 36 is slidably mounted on corresponding slide rails 45 via a base plate 53 and two sliders. The pusher 35 is fixed at the lower end of the cantilever frame 36. The power source 47 is preferably a cylinder. Hydraulic dampers 48 are fixed at the upper and lower ends of the mounting frame 46, respectively. The hydraulic dampers 48 correspond to the connecting plate 55 and the base plate 53, and are used to achieve smooth stopping of the pusher 35 during its reciprocating motion.
[0128] During operation, the servo motor 17 is started by the controller, and the lifting mechanism 5 is moved horizontally by the synchronous belt mechanism 8, which in turn moves the pusher 2 horizontally, automatically pushing a set of packaging boxes sorted by the sorting mechanism into the front storage platform or packaging box.
[0129] After the pusher 2 moves forward to its position, the controller starts the power source 47, i.e., the cylinder retracts, which drives the gear 16 to move upward. While moving upward, the gear 16 rotates under the limiting action of the fixed rack 25, thereby driving the cantilever 3 and the pusher 2 to move upward through the movable rack 11. After moving upward, the servo motor 17 is started to reverse, and the pusher 2 is driven to move in the opposite direction through the synchronous belt mechanism 8. When it moves to the rear stop point, the control cylinder extends, which can drive the pusher 2 back to the initial position.
[0130] like Figures 22-30 As shown, the carton buffer 179 includes a width adjustment bracket 61, which is fixed on the frame 185 at one end of the conveyor belt mechanism 180. Two horizontally arranged intermittent conveying mechanisms 62 with adjustable spacing are provided on the steel pipe guide rail of the width adjustment bracket 61. The two intermittent conveying mechanisms 62 are symmetrically arranged to support and intermittently convey the packaging boxes.
[0131] The width-adjusting support 61 comprises two parallel support plates 96 fixed on the body of the cartoning machine by screws, two steel pipe guides 95 fixedly connected between the two support plates 96, screw drive assemblies 94 respectively installed in the two steel pipe guides 95 through bearings, and limiting long holes 951 respectively arranged in the pipe wall bottom of the steel pipe guides 95 along the axial direction. The bottom surface of the installation base plate 68 of the intermittent conveying mechanism is fixed with two sliding blocks 93 by screws respectively, and the two sliding blocks 93 are installed on the two steel pipe guides 95 through the two sliding blocks 93. One of the sliding blocks 93 is connected with the nut of the screw drive assembly 94 through a screw penetrating the limiting long hole 951, and the other sliding block 93 is installed on the corresponding steel pipe guide 95 through a linear bearing 92. One end of the screw of the screw drive assembly 94 penetrates the corresponding support plate 96, so as to adjust the mutual position of the two intermittent conveying mechanisms respectively, thereby adjusting the distance.
[0132] The intermittent conveying mechanism 62 comprises an installation base plate 68, an outer side plate 72 and an inner side plate 69 fixed on both sides of the installation base plate 68 by screws, a chain conveying mechanism installed on the installation base plate 68, both ends of the driving shaft 1304 and the driven shaft 90 of the chain conveying mechanism installed on both ends of the installation base plate 68 through bearing seats and bearings, and two groups of parallel chain conveying assemblies 73 connected between the driving shaft 1304 and the driven shaft 90. Three supporting plates 89 are supported on the installation base plate 68 through a plurality of slot-shaped supports 91, and the three supporting plates 89 are respectively located between the two groups of chain conveying assemblies 73 and the outer side and slightly below the upper edge of the conveying chain of the chain conveying assembly 73, so as to support the packaging boxes.
[0133] A connecting arm 82 is installed on the driving shaft of the chain conveying mechanism through a one-way bearing 83, the inner ring of the one-way bearing 83 is connected with the driving shaft through a key, a driving cylinder 81 is fixed on the bottom surface of the installation base plate 68 below the connecting arm 82, the upper end of the piston rod of the driving cylinder 81 is hingedly connected with one end of the connecting arm 82 through a pin shaft, and is used for driving the intermittent operation of the chain conveying mechanism. A waist-shaped hole is arranged at the corresponding pin shaft of one end of the connecting arm 82, so as to swing the connecting arm 82, thereby driving the one-way rotation of the driving shaft.
[0134] A sliding guide 67 is fixed on the outer side plate 72 of one of the intermittent conveying mechanisms, a vertical plate 66 is slidingly installed on the sliding guide 67 through a sliding block, a box supporting frame 64 and a limiting rod 65 are slidingly installed on the vertical plate 66, the limiting rod 65 is vertically arranged and fixedly connected with the box supporting frame 64, the lower end of the limiting rod 65 is conical and inserted into the conveying chain of the intermittent conveying mechanism by self-weight, and is used for sliding the box supporting frame 64 forward with the intermittent conveying mechanism, thereby pushing the packaging boxes forward;
[0135] The vertical plate 66 is fixed with a slide rail 77 in vertical direction, and the supporting frame 64 is installed on the slide rail by a sliding block. An L-shaped support 75 is fixed below the slide rail 77 on the vertical plate 66. The limiting rod 65 is inserted through the L-shaped support 75 by sliding fit and is clamped and fixed on the supporting frame 64 by a clamping rod base 76. The clamping rod base 76 is fixed on the supporting frame 64 by a screw.
[0136] The supporting frame 64 comprises an L-shaped plate frame 70, and the long side of the L-shaped plate frame 70 is suspended above the two intermittent conveying mechanisms. A long hole is arranged on the long side of the L-shaped plate frame 70, and a V-shaped blocking frame 98 is fixed on the long hole by a bolt. The V-shaped blocking frame 98 is formed by hingedly connecting the upper ends of two blocking rods, so as to adjust the height of the V-shaped blocking frame.
[0137] A lower limiting mechanism 74 is arranged at the front end of each intermittent conveying mechanism, and a vertical limiting arm 63 corresponding to each other is arranged at the front end of the outer side plate 72 of each intermittent conveying mechanism. Two side limiting mechanisms 71 are arranged on the limiting arm 63, respectively, for cooperating with the lower limiting mechanism 74 to limit and release the packaging box.
[0138] The lower limiting mechanism 74 comprises a control cylinder 85, a pressing box plate 88 and an L-shaped hook 87. The control cylinder 85 is fixed in vertical direction on the front end of the mounting bottom plate 68 of the intermittent conveying mechanism by a seat plate frame, and the upper end is fixedly connected with the inner end of the pressing box plate 88. A rectangular notch is arranged at the outer end of the pressing box plate 88. The L-shaped hook 87 is inserted into the rectangular notch by clearance fit, and the inner end is hingedly connected with the pressing box plate 88 by a pin shaft. The clamping edge of the front end of the L-shaped hook 87 is clamped on the lower edge of the packaging box. A supporting rod 86 is hingedly connected at the front end of the seat plate frame, and the middle part of the L-shaped hook 87 is hingedly connected on the upper end of the supporting rod 86, for realizing the expansion and contraction of the pressing box plate 88 and the swing of the L-shaped hook 87 under the driving of the control cylinder 85.
[0139] The side limiting mechanism 71 is basically the same as the lower limiting mechanism 74, and also comprises a control cylinder 85, a pressing box plate 88 and an L-shaped hook 87. The control cylinder 85 is installed in a sliding groove on the limiting arm 63 by a cylinder seat 97. The L-shaped hook 87 is inserted into the rectangular notch at the front end of the pressing box plate 88 and is hingedly connected with the pressing box plate 88. The middle part of the L-shaped hook 87 is hingedly connected on the front end of the cylinder seat 97 by a supporting rod 86, for realizing the expansion and contraction of the pressing box plate 88 and the swing of the L-shaped hook 87 under the driving of the control cylinder 85, so as to realize the limiting and releasing of the packaging box, and clamping the packaging box behind when releasing.
[0140] A strip hole 6301 is provided on one side of the slide groove of the limiting arm 63. The cylinder seat 97 is inserted into the strip hole through a boss on one side and fixed in the slide groove by a screw passing through the strip hole, so as to adjust the position of the side limiting mechanism 71. A guide plate 78 is fixed at the rear end of the cylinder seat 97 by screws, which is used to guide the packaging box between the side limiting mechanisms 71 on both sides.
[0141] Guide sleeves 80 are fixed to the inner sides of the upper ends of the two limiting arms 63 respectively. A guide rod 79 is inserted between the two guide sleeves 80 through a sliding gap. The two ends of the guide rod 79 are fixed to the frame 185 of the packing machine by brackets to achieve auxiliary support and opening and closing guidance for the limiting arms 63.
[0142] In use, place the folded packaging box 188 on the chain conveyor assembly 73 of the two intermittent conveyor mechanisms, lift the limit rod 65 upward so that the lower end of the limit rod 65 is disengaged from the conveyor chain, move the upright plate 66, the box support frame 64 and the limit rod 65 along the sliding guide rail 67 so that the box support frame 64 is attached to the last packaging box, and clamp the packaging box between the box support frame 64 and the L-shaped hook 87; lower the limit rod 65 so that the lower end of the limit rod 65 is inserted into the conveyor chain;
[0143] When retrieving a box, the control cylinder 85 of the side limit mechanism 71 and the lower limit mechanism 74 is activated to push the box-pressing plate 88 out and drive the L-shaped hook 87 to swing, causing the locking edge at the front end of the L-shaped hook 87 to retract, thereby releasing the frontmost packaging box for subsequent gripping equipment to grab; at the same time, when the box-pressing plate 88 extends, it can clamp the packaging boxes behind to prevent them from tipping over.
[0144] After the box is retrieved, the control cylinder 85 is reset, causing the L-shaped hook 87 to reset and extend. At the same time, the control drive cylinder 81 is started, which drives the drive shaft of the chain conveyor mechanism to rotate by an angle through the connecting arm 82 and the one-way bearing 83, causing the chain conveyor mechanism to step forward. Simultaneously, the limit rod 65 drives the upright plate 66 and the box support frame 64 to follow the step forward, pushing the packaging box forward so that the packaging box is once again stuck on the L-shaped hook 87, waiting for the next box retrieval.
[0145] like Figures 31-35 As shown, the unpacking mechanism 181 includes a linear reciprocating mechanism driven by a servo motor. The linear reciprocating mechanism includes a mounting plate 99, which is vertically fixed on the frame 185 in the horizontal direction. The servo motor 117 is mounted behind the mounting plate 99. Two vertically arranged slide rails 100 and a synchronous belt mechanism 101 are mounted in front of the mounting plate 99. The drive wheel of the synchronous belt mechanism 101 is fixedly connected to the output end of the servo motor 117. A sliding plate 104 is mounted on the two slide rails 100 through two pairs of sliders 116. The sliding plate 104 is connected to the synchronous belt of the synchronous belt mechanism 101 through a pair of clamps 103.
[0146] The first driving shaft 106 and the second driving shaft 105 are rotatably installed in front of the sliding plate 104 of the linear reciprocating mechanism through the bearing sleeve 122 and the bearing respectively, the first power source 119 and the second power source 118 are fixed behind the sliding plate 104 respectively, the first driving shaft and the second driving shaft are in transmission connection with the first power source and the second power source at one end respectively, and the second suction disc support 107 and the first suction disc support 102 are arranged left and right at the other end of the first driving shaft and the second driving shaft.
[0147] The first suction disc support 102 comprises two first swing rods 1021, two first vertical rods 1022 and a first connecting seat 1023 arranged in parallel, the two first swing rods 1021 and the two first vertical rods 1022 are hingedly connected into a parallelogram, the outer ends of the two first swing rods 1021 are hingedly connected to the first driving shaft 106 through the shaft sleeve and fixed to the second driving shaft 105 through the screw clamp respectively; the first connecting seat 1023 is approximately triangular with the hypotenuse hingedly connected to the upper ends of the two first vertical rods 1022 through the pin shaft, and the first suction disc 112 is connected to the first connecting seat 1023 through the first seat plate 113; the first seat plate reciprocatingly swings under the driving of the first suction disc support 102 and reciprocatingly switches from the horizontal state to the vertical state during the swinging;
[0148] The air passage plate 114 is connected between the first seat plate 113 and the first connecting seat 1023, one end of the first connecting seat 1023 is fixed to the air passage plate 114 through the L-shaped plate frame 115 and the screw, and the other end of the first connecting seat 1023 is inserted with the air passage plate 114 through the two positioning pins 111. The first suction disc 112 is four and arranged in a rectangular shape on the first seat plate 113. The air passage is provided on the air passage plate 114 and communicates with the first suction disc 112 for external connection of the air pipe.
[0149] The second suction disc support 107 comprises two groups of second swing rods 1071, a second vertical rod 1072 and a second connecting seat 1073, the two groups of second swing rods 1071 are arranged in parallel and one end of each is fixed to the first driving shaft 106 through the screw clamp and hingedly connected to the second driving shaft 105 through the shaft sleeve, the other end of each of the two groups of second swing rods 1071 is hingedly connected to the second vertical rod 1072 through the pin shaft, and the second connecting seat is fixed to the upper end of the second vertical rod 1072, so that the second connecting seat 1073 reciprocatingly moves under the driving of the second suction disc support 107; the second suction disc 110 is installed on the second connecting seat 1073 through the second seat plate 109 for assisting the first suction disc 112 to open the box.
[0150] The second suction cups 110 are three in number and arranged in a triangle on the second base plate 109. A vent plate 114 is also connected to the second base plate 109 and the second connecting seat by screws. The vent plate 114 has a vent channel and communicates with the second suction cups 110 for connecting an external air pipe.
[0151] Pressure sensors 108 are installed on the ventilation plate 114 in the slots of the first connecting seat 1023 and the second connecting seat 1073, respectively, to detect the pressure on the packaging box when the first suction cup 112 and the second suction cup 110 are activated.
[0152] The first power source 119 is a cylinder, and its output end is threadedly connected to a rack 120. A gear 121 is fixed to one end of the first drive shaft 106, and the first drive shaft 106 and the first power source 119 are connected via the meshing gear 121 and rack 120. A slide rail is provided behind the sliding plate 104 corresponding to the rack 120 to achieve sliding limit of the rack 120. The second power source 118 is a servo motor, and its output shaft is coaxially connected to the second drive shaft 105.
[0153] When working Figure 35 As shown, the controller starts the servo motor, and the synchronous belt mechanism 101 drives the sliding plate 104 to move horizontally, so that the first suction cup 112 and the second suction cup 110 move to the initial position near one end of the box storage. The controller starts the second power source 118, which drives the first suction cup bracket 102 to rotate counterclockwise, and at the same time drives the first base plate 113 to rotate from horizontal to vertical, sucking up the packaging box A side in the carton buffer material library. Then the controller reverses the servo motor, which drives the first suction cup to lift the suctioned packaging box out of the box storage.
[0154] Then, the first power source 119 is controlled to extend, and the second suction cup bracket 107 is driven to rotate clockwise through the rack and pinion transmission. This drives the second suction cup 110 to move upward along the arc and stick to the B side of the packaging box to stick and fix it. The second power source 118 starts in the opposite direction, driving the first suction cup bracket 102 to rotate clockwise. This drives the first suction cup to stick to the A side of the packaging box from vertical to horizontal, thus completing the packaging box unfolding action.
[0155] Finally, the servo motor activates, continuing to drive the sliding plate 104 to move in the opposite direction, thus completing the box delivery action of the unfolded packaging box.
[0156] like Figures 36-45As shown, the sealing mechanism 184 includes a lower support 123, and two groups of adjustable interval lower synchronous belt assemblies 124 are respectively installed on the two guide horizontal tubes 150 of the lower support 123 through sliding sleeves 137. The first seat plate 113 of the opening mechanism can be slid between the two groups of lower synchronous belt assemblies 124 under the drive of the synchronous belt mechanism 101. The mounting frame 138 is connected to the outer lower synchronous belt assembly 124 through the sliding sleeve 137, and the front folding tongue mechanism 139 is installed at the front end of the mounting frame 138 to fold the short tongue on one side of the outer end of the packaging box. A front folding tongue mechanism 139 is also arranged on the base plate 1001 of the arrangement mechanism corresponding to one side of the opening mechanism to fold the short tongue on one side of the inner end of the packaging box.
[0157] The lower support 123 includes a vertical base plate 147 and two L-shaped support plates 140, and two guide horizontal tubes 150 are fixedly connected between the upper ends of the two support plates 140 and the base plate 147. Long strip-shaped holes are arranged on the two guide horizontal tubes 150, and screw rod transmission assemblies 141 are arranged in the two guide horizontal tubes 150. The screw rods of the screw rod transmission assemblies 141 are respectively installed in the guide horizontal tubes 150 through bearings, the nuts of the screw rod transmission assemblies 141 are connected to the sliding sleeves 137 of the outer lower synchronous belt assemblies 124 through screws penetrating the long strip-shaped holes, one end of the screw rods of the two screw rod transmission assemblies 141 penetrates the base plate 147 and is connected through a chain transmission assembly 148, and the other end of the screw rod of one of the screw rod transmission assemblies 141 penetrates the corresponding support plate 140 and is provided with a square head to adjust the interval of the two groups of lower synchronous belt assemblies 124.
[0158] The lower synchronous belt assembly 124 includes a support plate 151 connected to the two sliding sleeves 137 through two vertical plates 171 and slidably installed on the two guide horizontal tubes 150 through the sliding sleeves 137. Rotatable driving wheels 161 and driven wheels 152 are respectively installed on both ends of the support plate 151 through shafts and bearings. Synchronous belts 173 are hung between the driving wheels and the driven wheels, and two limiting blocks 162 are fixedly attached to each synchronous belt 34 to smoothly push the packaging box forward.
[0159] As shown, Figure 9 The front folding tongue mechanism 139 includes a front folding tongue pneumatic cylinder 166 and two swing rods 169. One end of the cylinder body of the front folding tongue pneumatic cylinder 166 is hinged to the front end of the mounting frame 138 through a short shaft, one end of each of the two swing rods 169 is hinged to the front end of the mounting frame 138 through a short shaft and a bearing, one end of the piston rod of the front folding tongue pneumatic cylinder 166 is connected to the lower end of the short shaft located at the front end through a crank 170, the upper ends of the two swing rods 169 are hinged to each other through a connecting block 168, and a folding tongue plate 167 is fixed on the connecting block 168 through a screw to rotate while following the swing of the swing rods 169.
[0160] Three vertical guide risers 129 are fixed on the base plate 147 of the lower support 123 through shaft seats respectively, and the upper support 128 is fixed and supported through the three vertical guide risers 129, two horizontal guide cross pipes 127 are fixed on the upper support 128, and two groups of upper synchronous belt assemblies 125 are installed on the two horizontal guide cross pipes 127 through vertical plates and sliding sleeves respectively, the upper synchronous belt assemblies 125 are the same as the lower synchronous belt assemblies 124 and correspond in position, and are used for cooperating with the lower synchronous belt assemblies 124 to realize the conveying of the packaging boxes.
[0161] The lead screw transmission assemblies 141 are also installed on the two horizontal guide cross pipes 127 respectively, the lead screws of the lead screw transmission assemblies 141 are installed in the horizontal guide cross pipes 127 through bearings at both ends respectively, the nuts of the lead screw transmission assemblies 141 are connected with the sliding sleeves on the outer side of the upper synchronous belt assemblies 125 through screws penetrating the strip-shaped long holes, the lead screws of the two lead screw transmission assemblies 141 pass through the upper support 128 and are connected through chain transmission assemblies, and the lead screw of one of the lead screw transmission assemblies 141 is provided with a square head, so as to adjust the distance between the two groups of upper synchronous belt assemblies 125.
[0162] The upper support 128 includes two upper support plates 159 which are parallel to each other and approximately triangular, two shaft seats 157 and four linear bearings 158 are fixed between the two upper support plates 159, two of the linear bearings 158 are arranged near the two ends of the upper support 128, and the other two linear bearings 158 are coaxially arranged in the middle part of the upper support 128; one end of the two horizontal guide cross pipes 127 on the upper support 128 is inserted and fixed in the corresponding shaft seat 157, the two vertical guide risers 129 on the lower support 123 are clamped and fixed in the linear bearings 158 near the two ends of the upper support 128 through the locking screws, and the vertical guide riser 129 in the middle of the lower support 123 penetrates the two linear bearings 158 in the middle part of the upper support 128 through clearance fit.
[0163] The mounting rack 138 is a Z-shaped plate rack formed by two long plates arranged in parallel and connected by a short plate. Two guide risers 134 are also fixed on the mounting rack 138 through two shaft seats 136 and correspond to the two guide risers 129 on the base plate 147. Two mounting plates 135 are respectively supported on the two guide risers corresponding to the lower support 123 and the mounting rack 138 through sliding blocks 133. The positions of the two mounting plates 135 correspond to each other. Back folding tongue mechanisms 126 symmetric to each other are respectively arranged on the inner sides of the two mounting plates 135 for folding the other short tongue of the packaging box and pressing the previously folded short tongue. Sealing tongue mechanisms 131 symmetric to each other are respectively arranged on the support plates 151 of the upper and lower synchronous belt assemblies 125 and 124 for folding the upper and lower long tongues of the packaging box. Box sealing cores 132 are respectively fixed at the rear ends of the two mounting plates 135 for sealing the long tongues on both sides of the packaging box.
[0164] The back folding tongue mechanism 126 includes a back folding tongue cylinder 164 and a sealing tongue plate 165. The back folding tongue cylinder 164 is a rodless cylinder and is fixed in a horizontal direction on the corresponding mounting plate 135. The sealing tongue plate 165 is fixed on the output end of the back folding tongue cylinder 164.
[0165] As shown in Figure 45 The sealing tongue mechanism 131 includes a sealing tongue cylinder 156, a tongue pressing plate 154, and a folding support 155. The folding support 155 is fixed on the outer middle part of the support plate 151 through screws. The tongue pressing plate 154 is hinged on the folding support 155 through a pin shaft. One end of the cylinder body of the sealing tongue cylinder 156 is hinged on the folding support 155, and one end of the piston rod is hinged on the tongue pressing plate 154 for controlling the flipping of the tongue pressing plate 154 to fold the upper and lower long tongues of the packaging box. A tongue pressing rod 174 is fixed on the tongue pressing plate 154 for assisting in pressing the tongue.
[0166] A lead screw transmission assembly 153 is respectively installed in the two guide risers 134 on the mounting rack 138 through bearings. A strip-shaped hole is respectively arranged on the guide riser 134 and the sliding block 133 is sleeved. The sliding block 133 is connected with the nut of the lead screw transmission assembly 153 through screws penetrating the strip-shaped hole. The mounting plate 135 is connected on the two sliding blocks 133 and is supported on the corresponding two guide risers 134 through the sliding blocks 133. The lead screw of the lead screw transmission assembly 153 penetrates out of the guide riser 134 through a chain transmission assembly 163 to adjust the height of one of the back folding tongue mechanisms 126.
[0167] In the two guide risers 129 near the two ends of the base plate 147, screw drive assemblies 160 are also installed through bearings. The sliders 133 on the lower support are connected with the nuts of the screw drive assemblies 160 through screws penetrating the strip-shaped holes. The screws of the screw drive assemblies 160 penetrate the guide risers 129 and are connected with the chain drive assembly 172, so as to adjust the height of the other rear tongue mechanism 126.
[0168] A rotatable drive shaft 142 is installed between the lower support 123 and the upper support 128 through the upper and lower supports 143 and bearings. The upper part of the drive shaft 142 is provided with a spline. A servo motor 145 and a speed reducer 146 are installed on the base plate 147 and are connected with each other. The lower end of the drive shaft 142 is in transmission connection with the speed reducer 146 arranged on the lower support 123. The driving shafts 130 are provided with driving shafts 130 through splines on the driving wheels of the two sets of upper synchronous belt assemblies 125 and lower synchronous belt assemblies 124. The one ends of the driving shafts 130 are in transmission connection with the drive shaft 142 through the intermediate shafts 149, so as to drive the upper synchronous belt assemblies 125 and the lower synchronous belt assemblies 124 to rotate simultaneously. The intermediate shafts 149 are installed on the upper support 128 and the lower support 123 through shaft sleeves and bearings. The one ends of the intermediate shafts 149 are connected with the corresponding driving shafts 130 through couplings. The other ends of the intermediate shafts 149 are in transmission connection with the drive shaft 142 through a bevel gear pair 144.
[0169] The support plates 151 of the upper synchronous belt assemblies 125 and the lower synchronous belt assemblies 124 are respectively provided with tongue mechanisms 175 near the front ends. The tongue mechanisms 175 include tongue supports 176, tongue cylinders 177 and tongue plates 178. The tongue supports 176 are fixed on the outer sides of the corresponding support plates 151. The tongue plates 178 are hingedly connected to the outer ends of the tongue supports 176 through pins. The tongue cylinders 177 are hingedly connected to the tongue supports 176 along the direction close to the vertical direction. The output ends of the tongue cylinders 177 are hingedly connected with the tongue plates 178 through a fork-shaped joint, so as to control the rotation of the tongue plates 178 and support the long tongues on the upper and lower sides of the two ends of the packaging box, so as to push the packaging box.
[0170] When working, the sealing mechanism has the following steps:
[0171] 1. The packaging box is sent into the space between the front ends of the two sets of upper synchronous belt assemblies 125 and lower synchronous belt assemblies 124 through the synchronous belt mechanism 101 of the opening mechanism. The tongue cylinders 177 are controlled to extend by the controller, so as to drive the tongue plates 178 to turn inward and support the long tongues on the upper and lower sides of the two ends of the packaging box. Then, the packaging box is pushed into the packaging box through the box pushing mechanism 182 arranged on one side of the sealing device.
[0172] 2. After the packaging box is pushed into the packaging box by the box-pushing mechanism of the carton packer, the front folding tongue cylinder 166 is started to retract by the controller. The crank 170 and the connecting block 168 drive the two swing rods 169 to swing inward at the same time. When swinging, under the action of the connecting block 168, the folding tongue plate rotates inward while following the swing rods 169, thereby folding off the short tongue on one side of the packaging box.
[0173] 3. The control system of the packing machine simultaneously starts the rear flap cylinders 164 of the two rear flap mechanisms 126, which drive the sealing plate to slide forward at the same time, thereby simultaneously folding off the other side of the short flap at both ends of the packaging box and pressing down the previously folded side of the short flap.
[0174] 4. Control the servo motor 145 to start, drive the drive shaft 142 to rotate, and drive the drive shaft 130 to rotate through the bevel gear pair 144 and the intermediate shaft 149, thereby driving the two sets of upper synchronous belt assemblies 125 and lower synchronous belt assemblies 124 to operate simultaneously. The packaging box is conveyed from front to back through the limit block 162; at the same time, control the rear flap cylinder 164 to reset, drive the sealing plate to follow the packaging box and keep pressing the short flaps on both sides of the packaging box.
[0175] 5. When the packaging box is conveyed to the symmetrical sealing tongue mechanism 131, the sealing tongue cylinder 156 is started, which drives the tongue pressing plate 154 to flip inward, folding down the long tongues on the upper and lower sides of the packaging box at the same time, and pressing down the short tongues on both sides.
[0176] 6. The packaging box continues to be conveyed backward. When it travels between the two sealing cores 132, the long tongues on both sides of the packaging box are sealed by the tape of the sealing core 132 and then the tape is cut. With the operation of the upper and lower synchronous belt assemblies, the sealed packaging box is output.
[0177] The overall working process of the side-push type packaging box packing machine is as follows:
[0178] 1. The material packaging boxes are queued and enter the sorting mechanism 186 through the conveyor belt mechanism 180. The sorting mechanism receives the material packaging boxes through two limiting trays 24, which limit the bottom and two sides of the material packaging boxes. The material packaging boxes are queued and move forward along the limiting trays 24 until they contact the front baffle 6, triggering the proximity switch 18 and sending a signal to the controller 183.
[0179] 2. The controller 183 controls the servo motor 5 to start, and drives the pallet 15 to push a set of material packaging boxes between the two limit pallets 24 upward through the synchronous belt mechanism 4. When the material packaging box moves upward, it knocks open the two swing bars 30 and causes the swing bars 30 to flip outward until the material packaging box is no longer in contact with them. The swing bars 30 are pushed back to their original position by the pressure spring 29. The servo motor 5 drives the pallet 15 to fall back to its original position, and the bottom of the material packaging box falls onto the swing bars 30 to complete one storage cycle.
[0180] 3. The pallet 15 returns to its initial position, waiting for the next set of packaging boxes to reach the front baffle 6. Then, the servo motor 5 repeats the pushing and lowering action, causing the next set of packaging boxes to stack with the first set and fall onto the swing support 30. This process is repeated until the packaging boxes are stacked into a square array. Once the required number of layers is reached, the pallet 15, driven by the servo motor 5, continues to push until the bottom of this square array of packaging boxes is level with the storage platform 19. The box pushing mechanism 182 pushes this square array of packaging boxes away from the pallet 15 and into the storage platform 19 for storage. The pallet 15 returns to its starting position, ready for the next push. This process is repeated until the storage platform 19 can hold multiple square arrays of packaging boxes, forming the final stack before packing.
[0181] After each push of the box by the pushing mechanism 182, the power source 47 activates, pulling the gear 49 upward and rotating it simultaneously. The movable rack 44 and the cantilever 36 follow suit, moving the pusher 35 away from the material packaging box. After the pusher 35 rises to a certain height, avoiding the height of the subsequent material packaging boxes to be packed, the servo motor 50 activates, driving the pusher 35 back to the starting position. The lifting mechanism 38 moves past the width of the material packaging box and then descends to the starting position of the pushing mechanism, ready for the next push.
[0182] 5. At the same time, after the packaging boxes are loaded into the carton buffer material warehouse 179, the moving V-shaped baffle 98 sticks to the packaging box, and the drive cylinder 81 drives the one-way bearing 83 to move, which drives the chain conveyor assembly 73 to move step by step, pushing the carton forward to replenish the material. The L-shaped hook 87 located at the outlet of the carton buffer material warehouse is driven by the control cylinder 85 to open and close the box as required, and provides it to the box opening mechanism 181 for grabbing.
[0183] 6. Control the second power source 118 in the box opening mechanism 5 to drive the first suction cup bracket 102 to rotate counterclockwise, and at the same time drive the first base plate 113 to rotate from horizontal to vertical, so that the first suction cup 112 picks up the A side of the packaging box in the carton buffer material library; drive the synchronous belt mechanism 101 to operate through the servo motor 117, and use the first suction cup 112 to take the packaging box away from the carton buffer material library.
[0184] 7. Control the first power source 119 in the box opening mechanism 5 to drive the second suction cup 110 to move upward along the arc and stick to the B side of the packaging box to fix it. Then the second power source 118 rotates forward and drives the first suction cup 112 to stick to the A side of the packaging box from vertical to horizontal through the first suction cup bracket 102, completing the box opening action. The servo motor 117 drives the synchronous belt mechanism 101 to operate, and transfers the opened packaging box between the upper and lower synchronous belt components of the sealing mechanism to prepare to receive the material packaging box and send a signal to the controller.
[0185] 8、Push box mechanism 182 to push the material package box into the packaging box, when the push instruction is received, servo motor 50 rotates through synchronous belt mechanism 41 to drive lifting mechanism 38 to translate, thereby driving push hand 35 to push the stacked material package box into the packaging box;
[0186] After the material package box is pushed into the packaging box, start the front tongue cylinder 166 of the two front tongue mechanisms 139, and simultaneously fold down the short tongues on one side of both ends of the packaging box; start the rear tongue cylinder 164 of the two rear tongue mechanisms 126, and simultaneously fold down the short tongues on the other side of both ends of the packaging box through the sealing tongue plate 165; then control the supporting tongue cylinder 177 to retract, drive the supporting tongue plate 178 to evert, and release the long tongues on the upper and lower sides of both ends of the packaging box;
[0187] Then control the servo motor 145 to start, drive the upper and lower synchronous belt assemblies to operate simultaneously through the drive shaft 142, and drive the packaging box after loading to translate; when the packaging box moves close to the sealing tongue mechanism 131, the sealing tongue cylinder 156 starts to extend, pushes the sealing tongue plate 154 and the sealing tongue rod 174 to turn inward, and simultaneously folds down the long tongues on the upper and lower sides of both ends of the packaging box. When the packaging box advances to the sealing box core 132, the adhesive tape of the sealing glue core pastes the long tongues of the packaging box, and the output sealing box is completed.
[0188] Although the embodiments of the present application have been disclosed as above, it is not limited to the application listed in the specification and the embodiments, and can be fully applied to various fields suitable for the present application, and other modifications can be easily realized by those skilled in the art, and therefore the present application is not limited to specific details and the figures shown and described herein, without departing from the general concept defined by the claims and the equivalent scope.
Claims
1. A side-pushing type carton packing machine, comprising a frame, a conveying belt mechanism, a collating mechanism, a carton buffer warehouse, an opening mechanism and a sealing mechanism arranged on the frame, characterized in that: the conveying belt mechanism and the collating mechanism are arranged in front of and behind each other along the longitudinal direction of the frame and correspond to each other, and are used to send the cartons to be packed into the collating mechanism; the collating mechanism is arranged on the output side of the opening mechanism, and is used to collate the cartons on the storage platform before packing; the carton buffer warehouse, the opening mechanism and the sealing mechanism are arranged in sequence from front to back along the longitudinal direction of the frame and are arranged in parallel with the conveying belt mechanism and the collating mechanism, the carton buffer warehouse is used to store the cartons to be used, the opening mechanism is used to suck the cartons in the carton buffer warehouse and then convey the unfolded cartons to the sealing mechanism; a pushing mechanism is arranged on the frame above the collating mechanism along the transverse direction of the frame, and is used to push the cartons collated by the collating mechanism into the storage platform and push the cartons stored on the storage platform into the unfolded cartons; the sealing mechanism is used to seal the cartons after packing and output; the collating mechanism comprises a support plate frame, a fixed clamp group and a movable clamp group are symmetrically arranged on two guide columns of the support plate frame, and are used to receive a group of cartons conveyed; swing supporting strips are arranged on the fixed clamp group and the movable clamp group respectively and correspond to each other and can swing and stretch, and are used to hold a group of cartons pushed up; a lifting mechanism is arranged on the support plate frame, a supporting plate is arranged on the lifting mechanism, the supporting plate is located between the fixed clamp group and the movable clamp group, and is used to push up one or more groups of cartons conveyed to the position; the storage platform is arranged on the support plate frame and above the fixed clamp group, and is used to accommodate a plurality of groups of stacked cartons; the opening mechanism comprises a linear reciprocating mechanism driven by a servo motor, a first driving shaft and a second driving shaft arranged in a vertical direction are rotatably arranged on a sliding plate of the linear reciprocating mechanism respectively, one end of the first driving shaft and the second driving shaft is respectively connected with a first power source and a second power source arranged on the sliding plate in transmission, and the other end of the first driving shaft and the second driving shaft is connected with a second suction disc support and a first suction disc support arranged in a horizontal direction; a first suction disc and a second suction disc are arranged on the first suction disc support and the second suction disc support respectively, and are used to realize opening of the carton under the driving of the first suction disc support and the second suction disc support; the fixed clamp group comprises a fixed support plate, the fixed support plate is fixed on the two guide columns through a fixed shaft sleeve, a limiting baffle and a limiting supporting plate arranged in a vertical direction are connected through a pad plate on the fixed support plate corresponding to one side of the movable clamp group, two rectangular openings are arranged side by side on the fixed support plate, supporting blocks are hingedly connected in the rectangular openings on the lower pad plate respectively, the swing supporting strips are fixedly connected on the two supporting blocks and located between the limiting baffle and the limiting supporting plate, limiting blocks are arranged on the other side of the fixed support plate corresponding to the supporting blocks respectively, and a compression spring is arranged between the supporting block and the limiting block, and the supporting block leans against the pad plate under the action of the compression spring. The lifting mechanism comprises a mounting frame fixed on the support frame, the mounting frame is located inside the fixed clamp group, a synchronous belt mechanism is arranged inside the mounting frame in the vertical direction, symmetrical slide rails are arranged outside the mounting frame, a supporting plate frame is slidably arranged on the slide rails and is fixed to the synchronous belt of the synchronous belt mechanism, the supporting plate frame is inserted between the fixed clamp group and the movable clamp group through two guide columns at the upper end outside the supporting plate frame, and the supporting plate is fixed on the supporting plate frame. The box pushing mechanism comprises a pushing support, a translation reciprocating mechanism driven by a servo motor is arranged on the pushing support, and the translation reciprocating mechanism is used for driving the pushing hand to translate and reciprocate to push the box; and a lifting mechanism is connected to the translation reciprocating mechanism, the lower end of the lifting mechanism is connected to the pushing hand, and the lifting mechanism is used for driving the pushing hand to lift and reciprocate. The lifting mechanism comprises a mounting plate frame, a power source and two slide rails are arranged on the mounting plate frame in the vertical direction, a connecting plate and a cantilever frame are slidably arranged on the two slide rails through slide blocks respectively, the output end of the power source is connected to the connecting plate, a rotatable gear is arranged on the connecting plate through a gear shaft and a bearing, fixed racks and movable racks meshing with the gear are arranged on both sides of the gear respectively, the fixed racks are fixed to the mounting plate frame, the movable racks are fixed to the cantilever frame, and the pushing hand is fixed to the lower end of the cantilever frame.
2. A pusher type cartoning machine according to claim 1, characterized in that: The movable clamp group and the fixed clamp group are basically the same in structure, except that a baffle support is arranged at the two ends of the fixed support plate, a front baffle and a rear baffle are arranged on the baffle support respectively, the front baffle and the rear baffle are vertically arranged between the fixed clamp group and the movable clamp group, the lower end of the front baffle is longer than that of the rear baffle, and the front baffle and the rear baffle are used for guiding the pushing and lifting of one or more groups of packaging boxes to the position.
3. A pusher type cartoning machine according to claim 2, characterized in that: The fixed support plate is arranged on the two guide columns through a linear bearing, a lead screw adjusting mechanism is arranged between the fixed support plate and the support plate of the support frame, so that the distance between the movable clamp group and the fixed clamp group can be adjusted according to the specifications of the packaging boxes. A ruler is fixed to the outside of the fixed support plate, slide blocks are slidably fixed at the two ends of the ruler respectively, the baffle supports are connected to the corresponding slide blocks, so that the positions of the front baffle and the rear baffle can be accurately adjusted.
4. A pusher type cartoning machine according to claim 2 or 3, characterized in that: A trigger arm is hinged to the lower end of the baffle support corresponding to the front baffle, a compression spring is arranged between the trigger arm and the lower end of the baffle support, the trigger arm is obliquely inserted into the inside of the front baffle under the action of the compression spring, a proximity switch corresponding to the trigger arm is arranged on the outside of the lower end of the baffle support, and the proximity switch is used for triggering the lifting mechanism after receiving a full group of packaging boxes.
5. A pusher type cartoning machine according to claim 4, characterized in that: Guide side plates are arranged on both sides of the storage platform, and are used for guiding the horizontal pushing of the stacked groups of packaging boxes.
6. A pusher type cartoning machine according to claim 1, characterized in that: A short shaft is connected to the output end of the power source through a fish eye joint, and the gear shaft and the short shaft are inserted into the opening holes in the connecting plate and are clamped on the connecting plate through locking screws.
7. A pusher type cartoning machine according to claim 1, characterized in that: 8. A pusher type cartoning machine according to claim 1, characterized in that: The first suction disc support comprises two first swing rods, two first vertical rods and a first connecting seat, the two first swing rods and the two first vertical rods are hingedly connected into a parallelogram, the outer ends of the two first swing rods are respectively hingedly connected to the first driving shaft and fixed to the second driving shaft; the first connecting seat is hingedly connected to the upper ends of the two first vertical rods, and the first suction disc is connected to the first connecting seat through a first seat plate; the first seat plate reciprocatingly swings under the driving of the first suction disc support and reciprocatingly switches from a horizontal state to a vertical state.
9. A pusher type cartoning machine according to claim 1 or 8, characterized in that: The second suction disc support comprises two groups of second swing rods, a second vertical rod and a second connecting seat, the two groups of second swing rods are arranged in parallel and one end of each group is respectively fixed to the first driving shaft and hingedly connected to the second driving shaft, the other end of each group of second swing rods is respectively hingedly connected to the second vertical rod, the second connecting seat is fixed to the upper end of the second vertical rod, and the second connecting seat reciprocatingly moves under the driving of the second suction disc support; the second suction disc is installed on the second connecting seat through a second seat plate, and is used for assisting the first suction disc to open the box.
10. A pusher type cartoning machine according to claim 8, characterized in that: An air passage plate is connected between the first seat plate and the first connecting seat, one end of the first connecting seat is fixed to the air passage plate through an L-shaped plate frame and a screw, and the other end of the first connecting seat is inserted into the air passage plate through a positioning pin.
11. A pusher type cartoning machine according to claim 10, wherein A pressure sensor is arranged in a notch of the air passage plate and located in the first connecting seat, and is used for detecting the pressure of the first suction disc on the packaging box.
12. A pusher type cartoning machine according to claim 1, characterized in that: The first power source is a pneumatic cylinder, a rack is connected to the output end of the pneumatic cylinder, one end of the first driving shaft is provided with a gear, and the first driving shaft is drivingly connected to the first power source through the gear and the rack.
13. A pusher type cartoning machine according to claim 1, characterized in that: The second power source is a servo motor, the output shaft of the servo motor is coaxially connected to the second driving shaft, and the second driving shaft is installed on the sliding plate through a bearing sleeve and a bearing.
14. A pusher type cartoning machine according to claim 1, characterized in that: The linear reciprocating mechanism comprises a mounting plate frame, a synchronous belt mechanism driven by the servo motor is installed on the mounting plate frame and two slide rails are arranged on the mounting plate frame, a sliding plate is installed on the two slide rails through a sliding block, and the sliding plate is connected to the synchronous belt of the synchronous belt mechanism.
15. A pusher type cartoning machine according to claim 1, characterized in that: The paper box buffer warehouse comprises a width adjusting support, two intermittently conveying mechanisms with adjustable spacing are arranged on the steel pipe guide rail of the width adjusting support and arranged in parallel, the two intermittently conveying mechanisms are symmetrically arranged and used for supporting and intermittently conveying the packaging boxes; A sliding guide rail is arranged on the outer side plate of one of the intermittently conveying mechanisms, a vertical plate is slidingly installed on the sliding guide rail, a box supporting frame and a limiting rod are slidingly installed on the vertical plate, the limiting rod is vertically arranged and fixed to the box supporting frame, the lower end of the limiting rod is inserted into the conveying chain of the intermittently conveying mechanism by gravity, and is used for sliding the box supporting frame forward to push the packaging box forward; A lower limiting mechanism is arranged at the front end of each intermittently conveying mechanism, vertically arranged limiting arms corresponding to each other are arranged at the front end of the outer side plate of each intermittently conveying mechanism, and side limiting mechanisms are arranged on the limiting arms, respectively, and are used for limiting and releasing the packaging box in cooperation with the lower limiting mechanism.
16. A pusher type cartoning machine according to claim 15, characterized in that: The intermittent conveying mechanism comprises a mounting base, a chain conveying mechanism mounted on the mounting base, a connecting arm mounted on a driving shaft of the chain conveying mechanism through a one-way bearing, a driving cylinder arranged below the connecting arm on the bottom surface of the mounting base, and an upper end of the driving cylinder hingedly connected to one end of the connecting arm, for driving intermittent operation of the chain conveying mechanism.
17. A pusher type cartoning machine according to claim 15 wherein: The vertical plate is provided with a slide rail in the vertical direction, the box supporting frame is mounted on the slide rail through a sliding block, a support is fixed on the vertical plate, the limiting rod penetrates through the support through sliding fit and is fixed on the box supporting frame through a clamping rod seat.
18. A pusher type cartoning machine according to claim 15 or 17, characterized in that: The box supporting frame comprises an L-shaped plate frame, the long side of the L-shaped plate frame is suspended above the two intermittent conveying mechanisms, a long hole is arranged on the long side of the L-shaped plate frame, and a V-shaped blocking frame is mounted on the long hole through bolts.
19. A pusher type cartoning machine according to claim 15, characterized in that: The lower limiting mechanism comprises a control cylinder, a pressing box plate and an L-shaped hook, the control cylinder is fixed on the front end of the mounting base of the intermittent conveying mechanism, and an upper end thereof is fixedly connected to the inner end of the pressing box plate, the L-shaped hook is embedded in a rectangular notch arranged on the outer end of the pressing box plate and is hingedly connected to the pressing box plate, and a middle portion of the L-shaped hook is hingedly connected to the front end of the mounting base through a supporting rod, for realizing extension and retraction of the pressing box plate and swinging of the L-shaped hook under the driving of the control cylinder.
20. A pusher type cartoning machine according to claim 19, characterized in that: The side limiting mechanism has basically the same structure as the lower limiting mechanism, and also comprises a control cylinder, a pressing box plate and an L-shaped hook, the control cylinder is mounted in a sliding groove on the limiting supporting arm through a cylinder seat, the L-shaped hook is embedded in a rectangular notch arranged on the front end of the pressing box plate and is hingedly connected to the pressing box plate, and a middle portion of the L-shaped hook is hingedly connected to the front end of the cylinder seat through a supporting rod, for realizing extension and retraction of the pressing box plate and swinging of the L-shaped hook under the driving of the control cylinder, thereby realizing limiting and releasing of the packaging box and clamping of the rear packaging box during releasing.
Citation Information
Patent Citations
Lateral pushing type packing box boxing machine
CN221498530U