twisted pair machine

By arranging the end processing components on the same side in the twisted pair machine, and the main handling components and the action head move together, the problem of low debugging efficiency of existing equipment is solved and the production efficiency is improved.

CN118099887BActive Publication Date: 2025-09-02GUANGDONG YINGYE INTELLIGENT TECH CO LTD +1
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Patent Information

Application Number
CN202410300888.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-03-15
Publication Date
2025-09-02
Estimated Expiration
2044-03-15

AI Technical Summary

Technical Problem

The debugging efficiency of existing automation equipment with terminals at both ends of wires is low, resulting in low production efficiency.

Method used

The two end processing components of the twisted pair machine are arranged on the same side, including a wire pulling assembly, a cutting and peeling device, a terminal press and a visual detection device. Through the coordinated movement of the main conveying assembly and the action head, efficient processing of the wire is achieved.

Benefits of technology

It improves the debugging efficiency and production efficiency of twisted pair machines, making it easier for manufacturers to install and repair.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a twisted-pair machine and a method for producing twisted-pair wires. The twisted-pair machine is provided with a first direction and a second direction, and includes: a wire pulling assembly; a cutting and stripping device; two sets of end processing assemblies; the end processing assembly includes a main transport assembly, a terminal crimping machine, and a visual inspection device; the two end processing assemblies are arranged along the second direction and are centrally symmetrically arranged; the main transport assembly includes a transport actuator and an action head; one action head is a wire feeding mechanism, and the other action head is a clamping claw; a wire twisting device. The two ends of the same wire are respectively set as end A and end B; the method for producing twisted-pair wires includes: the wire pulling assembly pulls the wire; the cutting and stripping device cuts the wire and strips the wire; moves end A to the visual inspection device for inspection; moves end A to the terminal crimping machine and terminals; resets end A; the operation of end B is similar to that of end A; then moves end B to the wire twisting device; the wire twisting device twists the wire; resets the wire pulling device; and repeats the above steps.
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Description

Technical Field

[0001] The present invention relates to the technical field of wire processing, in particular to a twisted-pair wire machine. Background Art

[0002] In the prior art, automated equipment for terminalizing both ends of a wire generally includes components such as a wire pulling device, a cutting and stripping mechanism, and a terminal crimping machine. However, the two terminal crimping machines of the existing automated equipment for terminalizing both ends of a wire are respectively arranged on both sides of the entire automated equipment. When the staff installs, debugs, and repairs the equipment, they need to move back and forth on both sides of the automated equipment to repeatedly debug. The debugging efficiency is low, which is not conducive to the rapid production of the factory and results in low shipping efficiency of the automated equipment. Summary of the Invention

[0003] The technical problem to be solved by the present invention is to provide a twisted-pair machine to solve one or more technical problems existing in the prior art and at least provide a beneficial option or create conditions.

[0004] The solution of the present invention to solve its technical problems is:

[0005] A twisted-pair machine, having a first direction and a second direction, comprising:

[0006] A wire pulling assembly, the wire pulling assembly being used to pull out the wire along a first direction;

[0007] a cutting and stripping device, wherein the cutting and stripping device and the wire pulling assembly are arranged along a first direction;

[0008] Two sets of end processing assemblies; the end processing assemblies include a main transport assembly, a terminal crimping machine, and a visual inspection device; the two sets of end processing assemblies are arranged along the second direction, and the two end processing assemblies are symmetrically arranged about the center of the cutting and stripping device; the two end processing assemblies are respectively configured as a first end processing assembly and a second end processing assembly;

[0009] The terminal crimping machine is arranged on a side of the visual inspection device away from the cutting and stripping device;

[0010] The main transport assembly includes a transport actuator and an action head, the transport actuator drives the action head to move along the second direction; the action head of the first end processing assembly is a wire feeding mechanism, and the action head of the second end processing assembly is a clamping claw; the main transport assembly provided on the first end processing assembly is set as a first transport assembly, and the main transport assembly provided on the second end processing assembly is set as a second transport assembly;

[0011] The number of the second transport components is at least two, the plurality of the second transport components are arranged along the first direction, and the plurality of the second transport components move synchronously; the stranding device is arranged on the side of the second end processing component away from the first end processing component.

[0012] Through the above technical solution, the two end processing components are set on the same side of the twisted pair machine, which can facilitate the installation, debugging and maintenance of the twisted pair machine manufacturer's staff to improve the debugging efficiency, which is more conducive to the factory's rapid production, thereby improving the equipment's shipping efficiency.

[0013] As a further improvement of the above technical solution, a handover and conveying assembly is further provided. The handover and conveying assembly is located on the side of the second end processing assembly away from the cutting and peeling device, and the handover and conveying assembly are arranged in a one-to-one correspondence with the second conveying assembly.

[0014] Through the above technical solution, the handover conveying component is used to take out the wires of the second conveying component and transport them to the stranding device, so that the second conveying component can continue to perform a series of steps such as detection-terminal-detection, so as to avoid using the second conveying component to move to the stranding device, resulting in a decrease in the production efficiency of the entire machine.

[0015] As a further improvement of the above technical solution, the main transport component also includes a lifting drive component, which is arranged between the transport actuator and the action head. The lifting drive component corresponds to the action head one by one, and the lifting drive component drives the action head to move up and down.

[0016] Through the above technical solution, by setting a lifting drive part, after the terminal is crimped, the lifting drive part drives the action head to move upward away from the lower mold of the terminal crimping machine, thereby reducing the wear of the lower mold; it can also prevent the end of the wire from being blocked by the lower mold, thereby preventing excessive bending of the wire from affecting the normal progress of subsequent inspection and twisting processes.

[0017] As a further improvement of the above technical solution, the wire feeding mechanism includes a wire feeding frame, a wire sleeve and a roller assembly. The wire sleeve and the roller assembly are both installed on the wire feeding frame, and the wire sleeve is arranged on the side of the wire feeding roller close to the cutting and stripping device.

[0018] As a further improvement of the above technical solution, the roller assembly includes a wire feeding adjustment block, a wire feeding adjustment mechanism and a plurality of wire feeding rollers; the wire feeding adjustment block is slidingly connected to the wire feeding frame, and the wire feeding adjustment mechanism drives the wire feeding adjustment block to move up and down relative to the wire feeding frame; the plurality of wire feeding rollers are arranged in two rows, upper and lower, and the two rows of wire feeding rollers are respectively set as a first roller group and a second roller group, the wire feeding rollers of the first roller group are rotatably connected to the wire feeding frame, and the wire feeding rollers of the second roller group are rotatably connected to the wire feeding adjustment block.

[0019] As a further improvement of the above technical solution, the main transport assembly of the first end processing assembly further includes a first peeling and moving-away driving device, and the first peeling and moving-away driving device drives the actuating head to move along the first direction.

[0020] As a further improvement of the above technical solution, the visual detection device includes a top light source and a bottom backlight source, and the two light sources can emit light simultaneously or separately.

[0021] As a further improvement of the above technical solution, the wire drawing assembly includes:

[0022] Wire pulling jaws;

[0023] A wire driving member, wherein the wire driving member drives the wire clamping claw to move along a first direction;

[0024] End clamping jaws;

[0025] A clamping jaw up and down driving device drives the end clamping jaw to move up and down.

[0026] As a further improvement of the above technical solution, the wire pulling assembly further includes a second stripping and moving-away driving device, and the second stripping and moving-away driving device drives the end clamping jaw to move along the first direction.

[0027] A method for producing a twisted pair wire, using the twisted pair wire machine described in any one of the above items; the two ends of the same wire are respectively set as end A and end B; the production method comprises:

[0028] Step a: The wire assembly pulls the end B to move along the first direction;

[0029] Step b: The cutting and stripping device cuts the wire and performs stripping operations on the A end and the B end respectively;

[0030] Step c1: The first transport assembly drives the end A of the wire to move to the first visual inspection device of the first end processing assembly;

[0031] Step c2: Turn on the backlight at the bottom of the first visual inspection device to inspect the peeling quality of end A;

[0032] Step c3: The first transport assembly drives the A end to move to the terminal crimping machine of the first end processing assembly;

[0033] Step c4: The terminal crimping machine performs terminal crimping operation on end A;

[0034] Step c5: The first transport assembly drives end A to move to the visual inspection device of the first end processing assembly;

[0035] Step c6: Turn on the bottom backlight and top light source of the first visual inspection device at the same time to inspect the crimping quality of the A-end terminal;

[0036] Step c7: The first end processing component drives end A to reset;

[0037] Step d1: The second handling assembly removes the wire from the wire pulling assembly and moves the wire so that end B moves to the visual inspection device of the second end processing assembly;

[0038] Step d2: Turn on the bottom light source of the second visual inspection device to inspect the peeling quality of the B end;

[0039] Step d3: The second transport assembly transports the wire so that end B moves to the terminal crimping machine of the second end processing assembly;

[0040] Step d4: The terminal crimping machine of the second end processing assembly performs a terminal crimping operation on the B end;

[0041] Step d5: The second transport assembly drives end B to move to the visual inspection device of the second end processing assembly;

[0042] Step d6: Turn on the bottom backlight and top light source of the second visual inspection device at the same time to inspect the crimping quality of the B-end terminal;

[0043] Step d5: The second transport assembly transports the wire so that end B moves to the stranding device;

[0044] Step e: The stranding device clamps end B and rotates to complete the stranding;

[0045] Step f, resetting the wire pulling device;

[0046] Then repeat steps a to f.

[0047] The beneficial effects of the present invention are: facilitating installation, debugging and maintenance for the staff of the twisted pair machine manufacturer, thereby improving debugging efficiency, thereby being more conducive to rapid production in the factory, and thus improving the shipping efficiency of the equipment.

[0048] The invention is used in the technical field of wire processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0049] To more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly describes the drawings required for describing the embodiments. Obviously, the drawings described only illustrate some embodiments of the present invention, not all of them. Those skilled in the art can derive other design solutions and drawings based on these drawings without inventive effort.

[0050] Figure 1 1 is a schematic diagram of the overall structure of an embodiment of the present invention;

[0051] Figure 2 yes Figure 1 A partial enlarged schematic diagram of part A;

[0052] Figure 3 is a schematic diagram of the overall structure of an embodiment of the present invention from another angle;

[0053] Figure 4 yes Figure 3 A partial enlarged schematic diagram of part B;

[0054] Figure 5 yes Figure 3 A partial enlarged schematic diagram of part C in the middle;

[0055] Figure 6 yes Figure 3 Schematic diagram of the local method in part D.

[0056] In the figure, 100, frame; 200, wire pulling assembly; 210, clamping jaw up and down drive device; 220, clamping jaw lateral movement drive device; 230, end clamping jaw; 240, wire pulling drive member; 250, wire pulling clamping jaw; 300, cutting and stripping device; 411, first stripping away drive device; 413, lifting drive member; 414, transport actuator; 415, action head; 420, terminal crimping machine; 430, visual inspection device; 500, transfer and transport assembly; 610, wire feeding frame; 620, roller assembly; 621, wire feeding Roller; 622, wire feeding adjustment mechanism; 6221, up and down adjustment structure; 6222, swing adjustment structure; 623, wire feeding adjustment block; 630, wire sleeve; 641, swing adjustment knob; 642, swing adjustment eccentric wheel; 700, wire twisting device; 710, wire twisting rotating motor; 720, wire twisting clamp; 721, clamp mounting body; 722, wire twisting clamping structure; 7221, wire twisting clamping part; 7222, clamping guide part; 730, wire twisting guide structure; 731, guide cone; 740, wire clamping forward pushing device. DETAILED DESCRIPTION

[0057] The following will clearly and completely describe the concept, specific structure and technical effects of the present invention in combination with the embodiments and drawings, so as to fully understand the purpose, characteristics and effects of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present invention. In addition, all the connection / connection relationships mentioned in the text do not refer to the direct connection of components, but refer to the fact that a better connection structure can be formed by adding or reducing connection accessories according to the specific implementation situation. The various technical features in the invention can be combined interactively without conflicting with each other.

[0058] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.

[0059] In the description of the present invention, "several" means one or more, "many" means more than two, "greater than," "less than," and "exceed" are understood to exclude the number itself, while "above," "below," and "within" are understood to include the number itself. The use of "first" and "second" in the description is solely for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance, implicitly specifying the number of the indicated technical features, or implicitly specifying the order of the indicated technical features.

[0060] Reference Figures 1 to 6 The twisted-pair machine is provided with a second direction and a first direction which are orthogonal to each other, and the second direction and the first direction are both set to be horizontal directions. The twisted-pair machine is used to process four wires at the same time to produce two sets of twisted-pair wires.

[0061] The two ends of the wire are set as end A and end B respectively.

[0062] The twisted-pair machine includes: a frame 100 , a wire pulling assembly 200 , a cutting and stripping device 300 , an end processing assembly, a twisting device 700 and a handover and transportation assembly 500 .

[0063] The cutting and peeling device 300 includes a knife group and a cutting drive device.

[0064] The number of knife groups is set to two, and the two knife groups are arranged in the vertical direction. The blades of the two knife groups are arranged opposite each other. Specifically, the knife group includes a stripping knife and a cutting knife. The number of stripping knives is set to two, and the two stripping knives are respectively arranged on both sides of the cutting knife in the first direction. The cutting knife is used to break the wire.

[0065] The stripping knife is used to make an incision for the outer skin of the wire and to limit the outer skin of the wire. Then, other components are used to pull the wire away from the cutting and stripping device 300 to achieve wire stripping.

[0066] Specifically, in this embodiment, the cutting drive device is configured as a structure of a servo motor + bidirectional screw + slide, and the number of slides is set to two. The two slides are respectively fixed relative to the two knife groups, and the two slides are respectively threadedly connected to the two ends of the bidirectional screw. The bidirectional screw is driven to rotate by the servo motor, so that the two slides are moved closer to or away from each other, thereby driving the two knife groups to move closer to or away from each other.

[0067] In other embodiments, the number of cutting drive devices can also be set to two, and the two cutting drive devices are set in one-to-one correspondence with the two knife groups. The two cutting drive devices drive the two knife groups to move closer to or away from each other to complete the cutting and stripping of the wire.

[0068] Specifically, in this embodiment, the wire pulling assembly 200 includes a clamping jaw up and down driving device 210 , a clamping jaw lateral movement driving device 220 , an end clamping jaw 230 , a wire pulling driving member 240 and a wire pulling clamping jaw 250 .

[0069] The jaw vertical drive device 210 is fixedly mounted on the frame 100. The jaw vertical drive device 210 is configured as a linear cylinder. In other embodiments, the jaw vertical drive device 210 can also be configured as a conventional linear drive device such as a linear motor. The jaw vertical drive device 210 is used to drive the jaw traverse drive device 220 and the end jaw 230 in the vertical direction to prevent the end jaw 230 from obstructing other components.

[0070] The clamping jaw transverse movement driving device 220 is installed at the output end of the clamping jaw up and down driving device 210. The clamping jaw transverse movement driving device 220 is a linear cylinder.

[0071] The end clamping jaws 230 are mounted on the output end of the clamping jaw traverse driving device 220. The end clamping jaws 230 are configured as conventional pneumatic clamping jaws. Specifically, the number of the end clamping jaws 230 is configured as two, and the two end clamping jaws 230 are respectively used to clamp two groups of wires.

[0072] The wire drive 240 is fixedly mounted on the frame 100. Specifically, in this embodiment, the wire drive 240 is configured as a belt-type electric linear drive device. In other embodiments, the wire drive 240 may also be configured as other linear drive devices, and those skilled in the art may select the appropriate one based on actual needs. The wire drive 240 is used to drive the wire clamp 250 to move in a first direction.

[0073] The wire pulling clamp 250 is arranged on the side of the end clamp 230 away from the cutting and peeling device 300, and the wire pulling clamp 250 is fixedly installed on the output end of the wire pulling drive 240. The wire pulling clamp 250 is a conventional cylinder clamp, and the wire pulling clamp 250 is fixedly installed on the output end of the wire pulling drive 240.

[0074] When the wire pulling clamp 250 pulls the wire, the wire pulling clamp 250 first moves to the bottom of the end clamp 230. At this time, the end clamp 230 is lifted by the clamp up and down drive device 210 and is in a higher position to avoid the end clamp 230 hindering the normal operation of the wire pulling clamp 250. Then the wire pulling clamp 250 clamps the B end of the wire and pulls the B end away from the cutting and stripping device 300. Then the clamp up and down drive device 210 drives the clamp transverse drive device 220 and the end clamp 230 to move in the up and down directions. When the wire is pulled to the specified length, the wire pulling clamp 250 stops moving, the end clamp 230 clamps the A end of the wire, and the cutting and stripping device 300 works to cut the wire. After the wire is cut, the clamp transverse drive device 220 drives the end clamp 230 to move in the first direction, so that the end clamp 230 moves away from the cutting and stripping device 300, so as to drive the A end away from the cutting and stripping device 300, thereby achieving the stripping of the A end. The stripping of the B end is done through other structures.

[0075] The number of the end processing assemblies is set to two sets. Specifically, in this embodiment, the two sets of end processing assemblies are arranged along the second direction, and the two sets of end processing assemblies are symmetrically arranged about the center of the cutting and peeling device 300.

[0076] Placing the two sets of end processing components on the same side of the twisted pair machine can facilitate installation, debugging and maintenance by the staff of the twisted pair machine manufacturer, thereby improving debugging efficiency, which is more conducive to rapid production in the factory and thus improving the shipping efficiency of the equipment.

[0077] The two sets of end processing components are respectively configured as a second end processing component and a first end processing component.

[0078] Specifically, the terminal processing assembly includes a main transport assembly, a terminal crimping machine 420, and a visual inspection device 430. The terminal crimping machine 420 and the visual inspection device 430 are arranged along the second direction, with the terminal crimping machine 420 positioned on the side of the visual inspection device 430 away from the cutting and stripping device 300. The visual inspection device of the second terminal processing assembly is configured as a second visual inspection device, while the visual inspection device of the first terminal processing assembly is configured as a first visual inspection device.

[0079] The main transport assembly includes a lifting drive member 413 , an actuating head 415 and a transport actuator 414 .

[0080] Specifically, in this embodiment, the transport actuator 414 is configured as a conventional screw-type electric linear drive device. In other embodiments, those skilled in the art may select the specific model and drive mode of the transport actuator 414 according to actual needs. The transport actuator 414 is used to drive the actuating head 415 to move along the second direction.

[0081] Specifically, in this embodiment, the lifting drive member 413 is configured as a linear cylinder. In other embodiments, those skilled in the art may select the specific model and driving mode of the lifting drive member 413 according to actual needs. The lifting drive member 413 is used to drive the operating head 415 to move in the up and down directions.

[0082] By setting up a lifting drive member 413, after the terminal is crimped, the lifting drive member 413 drives the action head 415 to move upward away from the lower mold of the terminal crimping machine 420, thereby reducing the wear of the lower mold; it can also prevent the end of the wire from being blocked by the lower mold, thereby preventing the wire from being excessively bent and affecting the normal progress of subsequent inspections and twisting processes.

[0083] Specifically, in this embodiment, the number of the lifting drive member 413 and the number of the actuating head 415 are both set to two, and the lifting drive member 413 and the actuating head 415 are arranged in a one-to-one correspondence. The lifting drive member 413 is fixedly mounted at the output end of the transport actuator 414, and the actuating head 415 is fixedly mounted at the output end of the lifting drive member 413. In other embodiments, the number of the lifting drive member 413 can be set to one, and both actuating heads 415 are mounted at the output end of the lifting drive member 413. Alternatively, the number of the actuating head 415 and the number of the lifting drive member 413 can be set to one. Alternatively, the number of both actuating heads 415 and the lifting drive member 413 can be set to multiple to accommodate the need for simultaneous processing of more twisted pairs.

[0084] The main transport component of the first end processing component is set as the first transport component, and the main transport component of the second end processing component is set as the second transport component.

[0085] Specifically, in this embodiment, the first transport assembly further includes a first stripping and disengaging drive device 411, which is disposed between the lifting drive member 413 and the transport actuator 414. When the cutting and stripping device 300 operates, the wire is cut. After the wire is cut, the first stripping and disengaging drive device 411 drives the lifting drive member 413 and the main operating head 415 of the first transport assembly to move in a first direction, moving the main operating head 415 of the first transport assembly away from the cutting and stripping device 300, thereby moving the B end away from the cutting and stripping device 300, thereby achieving stripping of the B end.

[0086] Specifically, in this embodiment, the action head 415 of the first transport assembly is configured as a wire feeding mechanism. Specifically, in this embodiment, the wire feeding mechanism includes a wire feeding frame 610 , a roller assembly 620 and a wire sleeve 630 .

[0087] The wire feeding frame 610 is fixedly connected to the output end of the transport actuator 414 of the first transport assembly, and the transport actuator 414 drives the wire feeding frame 610 to move along the second direction.

[0088] The wire sleeve 630 is fixedly connected to the wire feeding frame 610, and the roller assembly 620 is arranged on the side of the wire sleeve 630 away from the cutting and stripping device 300. The wire sleeve 630 is used to support and guide the wire, and the roller assembly 620 is used to adjust the tension of the wire and guide the wire.

[0089] Specifically, in this embodiment, the roller assembly 620 includes a plurality of wire feeding rollers 621 , a wire feeding adjustment mechanism 622 , and a wire feeding adjustment block 623 .

[0090] Multiple wire feed rollers 621 are arranged in two rows, one above the other. The two rows of wire feed rollers 621 are configured as a second roller group and a first roller group, respectively. The first roller group is mounted on and rotatably connected to the wire feed frame 610. The second roller group is positioned above the first roller group and is mounted on and rotatably connected to the wire feed adjustment block 623.

[0091] The wire feeding adjustment mechanism 622 includes an up and down adjustment structure 6221 , a swing adjustment structure 6222 and a reset member.

[0092] The wire feeding adjustment block 623 is connected to the wire feeding frame 610 by a rotating shaft so that the wire feeding adjustment block 623 can move up and down relative to the wire feeding frame 610 and can rotate at a certain angle relative to the wire feeding frame 610.

[0093] The reset member is disposed between the wire feeding frame 610 and the wire feeding adjustment block 623 , and the reset member enables the wire feeding adjustment block 623 to have an upward movement tendency relative to the wire feeding frame 610 .

[0094] The up-down adjustment structure 6221 includes an up-down adjustment knob and an up-down adjustment screw, wherein the up-down adjustment knob is threadedly connected to the up-down adjustment screw. The up-down adjustment structure 6221 is used to adjust the position of the swing adjustment structure 6222 in the up-down direction.

[0095] The swing adjustment structure 6222 includes a swing adjustment knob 641 and a swing adjustment eccentric wheel 642. The swing adjustment knob 641 is used to drive the swing adjustment eccentric wheel 642 to rotate. The outer peripheral surface of the swing adjustment eccentric wheel 642 is a cylindrical surface.

[0096] An eccentric groove is formed at the upper end of the wire feed adjustment block 623, and the swing adjustment eccentric 642 engages with the eccentric groove. The outer peripheral surface of the swing adjustment eccentric 642 is configured as a cylindrical surface, so that the swing adjustment eccentric 642 always abuts against the eccentric groove during rotation, thereby adjusting the tilt angle of the wire feed adjustment block 623. This creates a certain height difference between the two rollers of the second roller assembly in the vertical direction, resulting in two changes in the tension of the wire when passing through the roller assembly 620. This avoids poor wire feeding due to only a single change in the wire tension, thereby enabling the roller assembly 620 to better feed the wire.

[0097] In addition, the spacing between the rollers close to the cutting and stripping device 300 can be set to be smaller than the spacing between the rollers far away from the cutting and stripping device 300, so as to better clamp the wire to avoid the wire being accidentally pulled out a certain distance when the roller assembly 620 is away from the cutting and stripping device 300, thereby avoiding affecting the normal progress of subsequent steps.

[0098] Specifically, in this embodiment, the wire feeding frame 610 is further provided with scale lines for indicating the position of the wire feeding adjustment block 623 .

[0099] Specifically, in this embodiment, the number of second transport assemblies is set to two, and the two second transport assemblies are arranged along the first direction, and the two second transport assemblies are respectively used to clamp the A end and the B end of the wire. In other embodiments, the number of second transport assemblies may be set to three, four, or other numbers. Those skilled in the art can select the number of second transport assemblies according to actual needs.

[0100] Specifically, in this embodiment, the actuating head 415 of the second transporting component is configured as a clamp. Specifically, the actuating head 415 of the second transporting component is configured as a cylinder clamp, a fixed block is provided in the middle of the cylinder clamp, and clamping units are provided on both sides. The two clamping units are approached or moved away from the fixed block provided in the middle at the same time through a pneumatic structure, thereby achieving simultaneous clamping of two wires.

[0101] In other embodiments, the actuating head 415 may also be configured as a structure formed by a combination of two independently controlled clamping jaws. Those skilled in the art may select the specific structure of the actuating head 415 according to actual needs.

[0102] The wire stranding device 700 includes a wire stranding rotating motor 710 , a wire stranding clamp 720 , a wire stranding guide structure 730 and a wire stranding forward pushing device 740 .

[0103] The wire twisting rotation motor 710 and the wire clamping forward pushing device 740 are both fixedly mounted on the frame 100. Specifically, in this embodiment, the wire clamping forward pushing device 740 is configured as a linear cylinder. In other embodiments, the wire clamping forward pushing device 740 can also be configured as a conventional linear drive device such as a linear motor.

[0104] The stranded wire clamp 720 and the stranded wire guide structure 730 are arranged along a first direction. The stranded wire clamp 720 is disposed on a side of the stranded wire guide structure 730 away from the stranded wire rotating motor 710 and the stranded wire clamping and pushing device 740 .

[0105] A guide conical surface 731 is provided on one side of the stranded wire guide structure 730 close to the stranded wire clamping jaw 720 .

[0106] The stranded wire clamping claw 720 includes a clamping claw mounting body 721 and a stranded wire clamping structure 722. The stranded wire clamping structure 722 is hinged to the clamping claw mounting body 721. The number of the stranded wire clamping structures 722 is set to two. The two stranded wire clamping structures 722 are respectively arranged on both sides of the stranded wire clamping claw 720. The end of the stranded wire clamping structure 722 close to the stranded wire guide structure 730 is set as a clamping guide part 7222, and the end away from the stranded wire guide structure 730 is set as a stranded wire clamping part 7221. The stranded wire clamping part 7221 and the clamping guide part 7222 are respectively arranged on both sides of the hinge of the stranded wire clamping structure 722.

[0107] The clamping guide portion 7222 is configured to cooperate with the guide conical surface 731 so that when the stranded wire clamping structure 722 approaches the stranded wire guide structure 730, the two stranded wire clamping jaws 720 move toward each other. In other embodiments, the two stranded wire clamping jaws 720 may move away from each other when the stranded wire clamping structure 722 approaches the stranded wire guide structure 730. Those skilled in the art may select the actual action flow and modify the corresponding structure.

[0108] The output end of the wire clamping and pushing device 740 is fixedly connected to the stranded wire clamping claw 720 or the stranded wire guide structure 730. The wire clamping and pushing device 740 is used to drive the stranded wire clamping claw 720 and the stranded wire guide structure 730 to move relative to each other so that the two move away from or closer to each other.

[0109] The transfer assembly 500 is located on the side of the second end processing assembly away from the cutting and stripping device 300. The number and location of the transfer assembly 500 corresponds to the number of second handling assemblies. The transfer assembly 500 is used to remove the wires from the second handling assembly and transport them to the stranding device 700, allowing the second handling assembly to continue the testing-termining-testing sequence. This avoids the need to move the second handling assembly to the stranding device 700, which would reduce overall production efficiency.

[0110] The handover and transfer assembly 500 includes a linear drive device and a pneumatic clamp. The linear drive device drives the pneumatic clamp to move along the second direction to transfer the wire.

[0111] A twisted pair production method, the production method comprising:

[0112] Step a: The wire assembly 200 pulls the end B to move along the first direction;

[0113] Step b: The cutting and stripping device 300 cuts the wire and performs stripping operations on the A end and the B end respectively;

[0114] Step c1: The first transport assembly drives the end A of the wire to move to the first visual inspection device;

[0115] Step c2: Turn on the bottom backlight of the first visual inspection device to inspect the peeling quality of end A;

[0116] Step c3: The first transport assembly drives the A end to move to the terminal crimping machine 420 of the first end processing assembly;

[0117] Step c4: The terminal crimping machine 420 performs a terminal crimping operation on the A end;

[0118] Step c5: The first transport assembly drives end A to move to the first visual inspection device;

[0119] Step c6: Turn on the bottom backlight of the first visual inspection device to inspect the peeling quality of end A;

[0120] Step c7: The first end processing component drives end A to reset;

[0121] Step d1: The second transport assembly removes the wire from the wire pulling assembly 200 and moves the wire so that the end B moves to the second visual inspection device;

[0122] Step d2: Turn on the bottom backlight of the second visual inspection device to inspect the peeling quality of the B end;

[0123] Step d3: The second transport assembly transports the wire so that end B moves to the terminal crimping machine 420 of the second end processing assembly;

[0124] Step d4: The terminal crimping machine 420 of the second end processing assembly performs a terminal crimping operation on the B end;

[0125] Step d5: The second transport assembly drives end B to move to the second visual inspection device;

[0126] Step d6: Turn on the bottom backlight and top light source of the second visual inspection device at the same time to inspect the crimping quality of the B-end terminal;

[0127] Step d5: The second transport assembly transports the wire so that end B moves to the stranding device 700;

[0128] Step e: The stranding device 700 clamps end B and rotates to complete the stranding;

[0129] Step f, resetting the wire pulling device;

[0130] Then repeat steps a to f.

[0131] The above specifically describes the preferred embodiments of the present invention, but the invention is not limited to the embodiments. Those skilled in the art may make various equivalent modifications or substitutions without violating the spirit of the present invention. These equivalent modifications or substitutions are all included in the scope defined by the claims of this application.

Claims

1. Twisted pair machine, characterized by: A first direction and a second direction are provided, and the twisted pair machine includes: a wire pulling assembly, the wire pulling assembly is used to pull out the wire along the first direction; a cutting and stripping device, the cutting and stripping device and the wire pulling assembly are arranged along the first direction; two sets of end processing assemblies; the end processing assembly includes a main transport assembly, a terminal crimping machine and a visual inspection device; the two sets of end processing assemblies are arranged along the second direction, and the two sets of end processing assemblies are symmetrically arranged about the center of the cutting and stripping device; the two sets of end processing assemblies are respectively set as the first end processing assembly and the second end processing assembly; the main transport assembly includes a transport actuator and an action head, and the transport actuator drives the action head to move along the second direction; the action head of the first end processing assembly is a wire feeding mechanism, and the action head of the second end processing assembly is a clamping claw; the main transport assembly of the first end processing assembly is set as the first transport assembly, and the visual inspection device of the first end processing assembly is set as the first visual inspection device; the main transport assembly of the second end processing assembly is set as the second transport assembly, and the visual inspection device of the second end processing assembly is set as the second visual inspection device; the number of the second transport assemblies is at least two, and a plurality of the second transport assemblies are arranged along the first direction, and a plurality of the second transport groups are arranged along the first direction. The wire pulling mechanism comprises a wire feeding frame, a wire sleeve and a roller assembly, and the wire sleeve and the roller assembly are both installed on the wire feeding frame, and the wire sleeve is arranged on the side of the roller assembly close to the cutting and stripping device; the roller assembly comprises a wire feeding adjustment block, a wire feeding adjustment block, a wire feeding adjustment block, a wire feeding adjustment block, a wire feeding adjustment block, a wire feeding adjustment block, a wire feeding adjustment block, a wire feeding adjustment block, a wire feeding adjustment block, a wire feeding adjustment block, a wire feeding adjustment block, a wire feeding adjustment block, a wire feeding adjustment block, a wire feeding adjustment block, a wire feeding adjustment block, a wire feeding adjustment block, a wire feeding adjustment block, a wire feeding adjustment block, a wire feeding adjustment block, a wire feeding adjustment block, a wire feeding adjustment block, a wire feeding adjustment block, A wire adjustment mechanism and multiple wire feeding rollers; the wire feeding adjustment block is slidingly connected to the wire feeding frame, and the wire feeding adjustment mechanism drives the wire feeding adjustment block to move up and down relative to the wire feeding frame; the multiple wire feeding rollers are arranged in two rows, and the two rows of wire feeding rollers are respectively set as a first roller group and a second roller group, the wire feeding rollers of the first roller group are rotatably connected to the wire feeding frame, and the wire feeding rollers of the second roller group are rotatably connected to the wire feeding adjustment block; the main transport assembly of the first end processing assembly also includes a first stripping away drive device, and the first stripping away drive device drives the action head to move in a first direction.

2. The twisted pair machine according to claim 1, characterized in that: A handover and transport component is also provided. The handover and transport component is located on a side of the second end processing component away from the cutting and peeling device. The handover and transport component is arranged in a one-to-one correspondence with the second transport component.

3. The twisted pair machine according to claim 1, characterized in that: The visual detection device includes a top light source and a bottom backlight source, and the two light sources can emit light simultaneously or separately.

4. The twisted pair machine according to claim 1, characterized in that: The wire pulling assembly includes: a wire pulling clamp; a wire pulling drive component, which drives the wire pulling clamp to move along a first direction; an end clamp; and a clamp up and down drive device, which drives the end clamp to move up and down.

5. The twisted pair machine according to claim 4, characterized in that: The wire pulling assembly further comprises a second stripping away driving device, which drives the end clamping jaw to move along a first direction.

6. The twisted pair machine according to any one of claims 1 to 5, characterized in that: The following production method is used to process twisted pair cables, where the two ends of the same wire are respectively set as end A and end B; the production method comprises: step a, the wire pulling assembly pulls end B to move in a first direction; step b, the cutting and stripping device cuts the wire and performs stripping operations on end A and end B respectively; step c1, the first conveying assembly drives end A of the wire to move to the first visual inspection device; step c2, the bottom backlight source of the first visual inspection device is turned on to detect the stripping quality of end A; step c3, the first conveying assembly drives end A to move to the terminal crimping machine of the first end processing assembly; step c4, the terminal crimping machine performs terminal crimping operation on end A; step c5, the first conveying assembly drives end A to move to the first visual inspection device; step c6, the bottom backlight source and the top light source of the first visual inspection device are turned on at the same time to detect the crimping quality of the terminal at end A; step c7, the first end processing assembly carries out terminal crimping operation on the terminal crimping machine; The A end is reset; step d1, the second conveying assembly takes the wire from the wire pulling assembly and moves the wire so that the B end moves to the second visual inspection device; step d2, the bottom backlight source of the second visual inspection device is turned on to detect the stripping quality of the B end; step d3, the second conveying assembly carries the wire so that the B end moves to the terminal crimping machine of the second end processing assembly; step d4, the terminal crimping machine of the second end processing assembly performs the terminal crimping operation on the B end; step d5, the second conveying assembly drives the B end to move to the second visual inspection device; step d6, the bottom backlight source and the top light source of the second visual inspection device are turned on at the same time to detect the crimping quality of the terminal at the B end; step d5, the second conveying assembly carries the wire so that the B end moves to the stranding device; step e, the stranding device clamps the B end and rotates to complete the stranding; step f, the wire pulling assembly is reset; then steps a to f are repeated.

Citation Information

Patent Citations

  • Twisted-pair machine

    CN221994859U