Automatic cleaning and filling device for large-scale model test geotechnical similar material
The automated cleaning and filling device solves the problem of low material cleaning efficiency in large-scale model tests, realizes automated separation and reuse of materials, and improves test progress and material utilization.
Patent Information
- Application Number
- CN202410119286.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-29
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2044-01-29
AI Technical Summary
In existing technologies, the cleaning efficiency of geotechnical similar materials for large-scale model tests is low, which affects the progress of geotechnical physical model tests, and the materials are difficult to reuse.
An automated cleaning and filling device was designed, including a model test trough, a cleaning pool, a storage pool, and a lifting device. The device separates and stores similar materials that are insoluble in water, thereby achieving automatic cleaning and reuse of the materials.
This improved the efficiency of material cleaning after the experiment, enabled the reuse of some materials, formed a reasonable and compact cycle process, and improved the experimental progress and material utilization rate.
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Figure CN118106276B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the technical field of geotechnical similar material processing, and particularly relates to a large-scale model test geotechnical similar material automatic cleaning and filling device. BACKGROUND
[0002] The geotechnical physical model test is one of effective means for researching geotechnical engineering problems; the geotechnical physical model is proportionally scaled according to the similarity principle to research the change process of the engineering geotechnical body; generally, the larger the test model scale is, the closer the test result is to the real situation of the geotechnical body.
[0003] However, the increase of the geotechnical physical model test scale brings great difficulty to the preparation of the test model and the cleaning of the test material after the test.
[0004] Therefore, it is necessary to provide an improved technical scheme for the above-mentioned deficiencies of the prior art. SUMMARY
[0005] The present application aims to provide a large-scale model test geotechnical similar material automatic cleaning and filling device to at least solve the above-mentioned problems existing in the prior art.
[0006] In order to achieve the above-mentioned purpose, the present application provides the following technical scheme:
[0007] The large-scale model test geotechnical similar material automatic cleaning and filling device comprises:
[0008] A model test geosyncline is used to construct a test model in the model test geosyncline, and a geosyncline discharge passage is arranged at the bottom of the model test geosyncline, and the similar material flows out of the geosyncline discharge passage;
[0009] A cleaning pool is provided with a separation device, and the similar material is cleaned in the cleaning pool, and the water-insoluble similar material is separated out of the cleaning pool by the separation device, and the similar material softened by water is precipitated to the bottom of the cleaning pool;
[0010] A first lifting device is arranged between the model test geosyncline and the cleaning pool, one end of the first lifting device is connected to the outlet of the geosyncline discharge passage, and the other end is connected to the top inlet of the cleaning pool;
[0011] A storage pool is used to temporarily store the water-insoluble similar material separated by the separation device, and the storage pool is provided with a storage pool discharge passage at the bottom, and the water-insoluble similar material flows out of the storage pool for repeated use.
[0012] Preferably, the separating device comprises a filtering assembly for filtering out the water-insoluble similar material and a driving assembly for driving the filtering assembly to reciprocate vertically in the washing tank.
[0013] Preferably, the filtering assembly comprises a filtering frame and a steel wire screen arranged on the filtering frame.
[0014] Preferably, a slope channel is arranged between the washing tank and the storage tank, and the slope channel is inclined from the washing tank to the storage tank.
[0015] The upper surface of the filtering frame is inclined toward the slope channel.
[0016] Preferably, a guide rod extending in the vertical direction is arranged in the washing tank, and the filtering frame moves along the guide rod.
[0017] Preferably, the driving assembly comprises a motor and a winch, the motor is used to drive the winch to rotate, and a connecting rope on the winch is connected with the filtering frame.
[0018] Preferably, the washing tank and the storage tank are arranged side by side, and the washing tank and the storage tank are located at the rear of the model test tank; the top surfaces of the washing tank, the storage tank and the model test tank are at the same horizontal level.
[0019] Preferably, a mixing device is arranged between the storage tank and the model test tank, and the water-insoluble similar material in the storage tank enters the mixing device to prepare new similar material.
[0020] Preferably, a weighing device is arranged between the mixing device and the storage tank, and the weighing device is arranged at the feeding port of the mixing device.
[0021] A second lifting device is arranged between the weighing device and the discharge channel of the storage tank, and the second lifting device is used to transport the material in the storage tank to the weighing device.
[0022] The automatic cleaning and filling device further comprises other material feeding devices for feeding other materials required for preparing the similar material to the weighing device.
[0023] Preferably, the discharge port of the mixing device is connected with a discharge pipe, and the length of the discharge pipe covers the entire model test tank.
[0024] Advantages:
[0025] In the automatic cleaning and filling device, the steel balls in similar materials are separated from the gypsum through the cleaning pool, not only realizing the automatic uniform mixing of the similar materials, the automatic filling of the model test and the automatic cleaning of the test materials, but also realizing the reuse of the steel balls by weighing the recovered steel balls through the weighing device and the mixing device and then applying them to the model test tank to build a new test model. Moreover, the automatic cleaning and filling device forms a counterclockwise circulation from the model test tank, the cleaning pool, the storage pool, the mixing device to the model test tank, so that the layout of the automatic cleaning and filling device is more reasonable and compact. BRIEF DESCRIPTION OF DRAWINGS
[0026] The accompanying drawings, which form a part of the specification, are included to provide a further understanding of the application and are incorporated herein for explanation by describing a typical embodiment thereof. In the drawings:
[0027] Figure 1 The structural schematic diagram of the automatic cleaning and filling device of one embodiment of the application.
[0028] In the drawings: 1, model test tank; 2, first lifting device; 3, first lifting controller; 4, first lifting device discharge port; 5, cleaning pool; 6, steel wire filter screen; 7, filter framework; 8, motor controller; 9, guide rod; 10, inclined channel; 11, storage pool; 12, second lifting controller; 13, second lifting device; 14, weighing device; 15, water supply device; 16, mixing device; 17, other material feeding device; 18, discharge pipe. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the application will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of the application, not all the embodiments. Based on the embodiments in the application, all the other embodiments obtained by those skilled in the art belong to the protection scope of the application.
[0030] In the description of the application, the terms “longitudinal”, “transverse”, “upper”, “lower”, “front”, “rear”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom” and the like indicate the orientation or positional relationship shown in the drawings, and are only used to facilitate the description of the application and do not require the application to be constructed and operated in a specific orientation, therefore, it cannot be understood as a limitation of the application. The terms “connected” and “connected” used in the application should be understood broadly, for example, it can be fixed connection or detachable connection; it can be directly connected or indirectly connected through intermediate components. For those skilled in the art, the specific meaning of the above terms can be understood according to the specific circumstances.
[0031] The present application will be described in detail below with reference to the drawings and in conjunction with embodiments. It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict.
[0032] According to a specific embodiment of the present application, as shown in Figure 1 The present application provides an automatic cleaning and filling device for large-scale model test geotechnical similar materials, which comprises:
[0033] A model test geosyncline 1 is used to construct a test model by using similar materials. A geosyncline discharge passage is arranged at the bottom of the model test geosyncline 1, and the similar materials flow out of the geosyncline discharge passage.
[0034] A cleaning pool 5 is arranged with a separation device. The similar materials are cleaned in the cleaning pool 5. The similar materials that are insoluble in water are separated out of the cleaning pool 5 by the separation device. The similar materials that soften when in contact with water are precipitated to the bottom of the cleaning pool 5.
[0035] A first lifting device 2 is arranged between the model test geosyncline 1 and the cleaning pool 5. One end of the first lifting device 2 is connected to the outlet of the geosyncline discharge passage, and the other end is connected to the top inlet of the cleaning pool 5.
[0036] A storage pool 11 is used to temporarily store the similar materials that are insoluble in water separated by the separation device. The bottom of the storage pool 11 is arranged with a storage pool 11 discharge passage. The similar materials that are insoluble in water flow out of the storage pool 11 for reuse.
[0037] In the automatic cleaning and filling device, after the test is completed, water is injected into the model test geosyncline 1 to soften the similar materials. The softened similar materials flow out of the geosyncline discharge passage arranged at the bottom of the model test geosyncline 1. The first lifting device 2 lifts and transfers the similar materials flowing out of the geosyncline discharge passage to the top of the cleaning pool 5 and pours them into the cleaning pool 5 from the first lifting device discharge port 4 at the top of the cleaning pool 5. In the cleaning pool 5, part of the similar materials dissolves in water, and the similar materials that are insoluble in water fall on the separation device and are separated by the separation device to the storage pool 11 for temporary storage. When it is necessary to construct a test model and prepare similar materials, the similar materials that are insoluble in water in the storage pool 11 flow out of the storage pool 11 discharge passage for reuse. The automatic cleaning and filling device greatly improves the cleaning efficiency of the test materials after the test is completed and can realize the reuse of part of the used materials.
[0038] The separation device comprises a filtering assembly and a driving assembly. The filtering assembly is used to filter out the similar materials that are insoluble in water. The driving assembly is used to drive the filtering assembly to reciprocate vertically in the cleaning pool 5.
[0039] In one embodiment of the present application, the similar material main material is composed of gypsum and steel balls, wherein the gypsum is a water-softening material, and the steel balls are water-insoluble materials; when the similar material is transported to the cleaning pool 5, the gypsum softens in water and falls to the bottom of the cleaning pool 5 through the filter assembly, and the water-insoluble steel balls fall on the filter assembly, and the filter assembly is driven upward by the driving assembly to separate the steel balls from the gypsum, the steel balls on the filter assembly are transported to the storage pool 11 for temporary storage for reuse, and then the filter assembly is moved downward and the similar material is introduced into the cleaning pool 5, and the above steps are repeated to continuously separate the steel balls in the similar material.
[0040] The filter assembly includes a filter framework 7 and a steel wire screen 6, and the steel wire screen 6 is arranged on the filter framework 7. In one embodiment of the present application, the filter framework 7 is composed of steel pipes, and in other embodiments, the filter framework 7 can also be made of shaped steel (such as square steel, angle steel, steel bar, etc.). The gypsum falls to the bottom of the cleaning pool 5 through the steel wire screen 6 after softening in water, and the steel balls remain above the steel wire screen 6.
[0041] In this embodiment, the bottom of the model test trench 1 is inclined towards the trench discharge channel, and the bottom of the model test trench 1 has a slope of at least 3% to facilitate the flow of softened similar material to the trench discharge channel; the bottom of the storage pool 11 is inclined towards the discharge channel of the storage pool 11, and the bottom of the storage pool 11 has a slope of at least 3% to facilitate the flow of steel balls to the discharge channel of the storage pool 11.
[0042] An inclined slope channel 10 is arranged between the cleaning pool 5 and the storage pool 11, and the slope channel 10 is inclined from the cleaning pool 5 to the storage pool 11; the upper surface of the filter framework 7 is inclined towards the slope channel 10.
[0043] In one embodiment of the present application, an inclined slope channel 10 is arranged between the cleaning pool 5 and the storage pool 11, and the inclined slope has an inclination of at least 3%; when the steel balls enter the slope channel 10, they can slide into the storage pool 11 under the action of gravity, which facilitates the entry of the steel balls into the storage pool 11.
[0044] In this embodiment, the opening of the slope channel 10 near the cleaning pool 5 is larger than the opening near the storage pool 11, which facilitates the entry of the steel balls into the slope channel 10.
[0045] The upper surface of the filter framework 7 is inclined towards the slope channel 10, and the upper surface of the filter framework 7 has an inclination of at least 3%; when the filter assembly is lifted to the same height as the slope channel 10, the steel balls on the filter assembly roll towards the slope channel 10 under the action of gravity, and enter the storage pool 11 through the slope channel 10.
[0046] The guiding rod 9 extends in the vertical direction, and the filter framework 7 moves along the guiding rod 9.
[0047] In one embodiment of the present application, the guiding rod 9 is arranged at each of the four corners of the cleaning pool 5, and the four corners of the filter framework 7 are respectively sleeved on the four guiding rods 9, so that the filter framework 7 moves along the guiding rod 9, thereby ensuring that the filter framework 7 can move up and down more stably, and the filter framework 7 does not deviate in angle during the up and down displacement, thereby ensuring that the steel balls can more smoothly slide from the filter assembly to the inclined channel 10.
[0048] The driving assembly includes a motor and a winch, the motor is used to drive the winch to rotate, and the connecting rope on the winch is connected with the filter framework 7.
[0049] In one embodiment of the present application, a motor rack is arranged above the cleaning pool 5, the motor and the winch are arranged on the motor rack (not shown in the figure), and the connecting rope on the winch is connected at the middle position of the filter framework 7, so that the filter framework 7 is more uniformly stressed; the motor drives the winch to rotate, the winch retracts the connecting rope to drive the filter framework 7 to move upward; when the filter framework 7 needs to move downward, the motor reverses to drive the winch to lower the connecting rope, and at this time, the filter framework 7 moves downward under the action of gravity.
[0050] In other embodiments, the driving assembly can also be a winch, and the connecting rope on the winch is connected at the middle of the filter framework 7, so that the filter framework 7 is uniformly stressed and can move stably.
[0051] The cleaning pool 5 and the storage pool 11 are arranged side by side, and the cleaning pool 5 and the storage pool 11 are located at the rear of the model test tank 1; the top surfaces of the cleaning pool 5, the storage pool 11 and the model test tank 1 are at the same horizontal height.
[0052] A mixing device 16 is arranged between the storage pool 11 and the model test tank 1, and the water-insoluble similar material in the storage pool 11 enters the mixing device 16 to prepare new similar material.
[0053] In one embodiment of the present application, from the model test tank 1, the cleaning pool 5, the storage pool 11 to the mixing device 16, the new similar material prepared by the mixing device 16 returns to the model test tank 1 to prepare a new test model, forming a counterclockwise cycle, and the layout of the automatic cleaning and filling device is more reasonable and compact, and the recycling of the steel balls is more convenient.
[0054] The weighing device 14 is arranged between the mixing device 16 and the storage pool 11, and is arranged at the feeding port of the mixing device 16; the second lifting device 13 is arranged between the weighing device 14 and the discharging channel of the storage pool 11, and is used to transport the material in the storage pool 11 to the weighing device 14; the automatic cleaning and filling device further comprises other material feeding devices 17, which are used to transport other materials required for the preparation of the similar material to the weighing device 14.
[0055] In an embodiment of the present application, the storage pool 11 transports steel balls to the weighing device 14, and the other material feeding devices 17 transport gypsum to the weighing device 14; after the accurate proportioning weights of the materials are measured by the weighing device 14, the materials are transported to the mixing device 16. The weighing device 14 is a hopper-shaped weighing device 14, and the mixing device 16 is a mixer; the hopper-shaped weighing device 14 is arranged at the feeding port of the mixer, and is turned over to pour the materials in the hopper-shaped weighing device 14 into the mixer after the accurate weights of the materials are measured by the hopper-shaped weighing device 14.
[0056] In the embodiment, the first lifting device 2 and the second lifting device 13 are both shafted screw conveyors, the first lifting device 2 is controlled by the first lifting controller 3, and the second lifting device 13 is controlled by the second lifting controller 12; the motor of the driving assembly in the cleaning pool 5 is controlled by the motor controller 8 to drive the filtering assembly to ascend or descend at appropriate time; the water supply device 15 is further arranged at one side of the mixer, and is used to supply water to the mixer to facilitate the mixing of the similar material.
[0057] The discharging port of the mixing device 16 is connected with a discharging pipe 18, and the length of the discharging pipe 18 covers the entire model test ground tank 1; the discharging pipe 18 is movable to any position of the model test ground tank 1, so as to facilitate the filling of the model test ground tank 1 by the mixing device 16 through the discharging pipe 18.
[0058] It can be understood that the above description is only exemplary, and the embodiments of the present application are not limited in this regard.
[0059] The above only describes the preferred embodiments of the present application and is not used to limit the present application, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application is within the protection scope of the claims of the present application.
Claims
1. A large-scale model test geotechnical similar material automatic cleaning and filling device, characterized in that, The automatic cleaning and filling device comprises: A model test geosyncline, a test model is constructed in the model test geosyncline by using similar materials, a geosyncline discharge channel is arranged at the bottom of the model test geosyncline, and the similar materials flow out of the geosyncline discharge channel; A cleaning pool, a separation device is arranged in the cleaning pool, the similar materials are cleaned in the cleaning pool, the water-insoluble similar materials are separated out of the cleaning pool by the separation device, and the similar materials softened by water are deposited at the bottom of the cleaning pool; A first lifting device, one end of the first lifting device is connected to the outlet of the geosyncline discharge channel, and the other end of the first lifting device is connected to the top inlet of the cleaning pool; A storage pool, the water-insoluble similar materials separated by the separation device are transported to the storage pool for temporary storage, a storage pool discharge channel is arranged at the bottom of the storage pool, and the water-insoluble similar materials flow out of the storage pool for reuse; The separation device comprises a filtering assembly and a driving assembly, the filtering assembly is used for filtering out the water-insoluble similar materials, and the driving assembly is used for driving the filtering assembly to reciprocate up and down in the cleaning pool in the vertical direction; The cleaning pool and the storage pool are arranged side by side, and the cleaning pool and the storage pool are located at the rear of the model test geosyncline; the top surfaces of the cleaning pool, the storage pool and the model test geosyncline are at the same horizontal height; A mixing device is arranged between the storage pool and the model test geosyncline, and the water-insoluble similar materials in the storage pool enter the mixing device to prepare new similar materials; A weighing device is arranged between the mixing device and the storage pool, and the weighing device is arranged at the inlet of the mixing device; A second lifting device is arranged between the weighing device and the storage pool discharge channel, and the second lifting device is used for transporting the materials in the storage pool to the weighing device; The automatic cleaning and filling device further comprises other material feeding devices, and the other material feeding devices are used for feeding other materials required for preparing the similar materials to the weighing device.
2. The automatic cleaning and filling device for large-scale model test geotechnical similar material according to claim 1, characterized in that, The filtering assembly comprises a filtering framework and a steel wire filter screen, and the steel wire filter screen is arranged on the filtering framework.
3. The automatic cleaning and filling device for large-scale model test geotechnical similar material according to claim 2, characterized in that, An inclined channel is arranged between the cleaning pool and the storage pool, and the inclined channel is inclined from the cleaning pool to the storage pool; The upper surface of the filtering framework is inclined to the direction of the inclined channel.
4. The automatic cleaning and filling device for large-scale model test geotechnical similar material according to claim 3, characterized in that, A guide rod extending in the vertical direction is arranged in the cleaning pool, and the filtering framework moves along the guide rod in a guided manner.
5. The automatic cleaning and filling device for large-scale model test geotechnical similar material according to claim 4, characterized in that, The driving assembly comprises a motor and a winch, the motor is used for driving the winch to rotate, and a connecting rope on the winch is connected to the filtering framework.
6. The automatic cleaning and filling device for large-scale model test geotechnical similar material according to claim 1, characterized in that, A discharge pipe is connected to the discharge outlet of the mixing device, and the length of the discharge pipe covers the entire model test geosyncline.
Citation Information
Patent Citations
Recycling and reutilization method of rosin cementing similar material
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Method for recycling and reusing cementing rock-similar material
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