Bead box assembly equipment and assembly method
By designing multi-flavored bead box assembly equipment, the rotary wheel and multiple bead box disks, material absorbing components and closed components can be used to realize quantitative screening and drying of beads, which solves the problem that existing equipment is difficult to meet the multi-flavored needs and the beads are susceptible to moisture, and realizes automated and efficient bead box production.
Patent Information
- Application Number
- CN202410342747.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-25
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2044-03-25
AI Technical Summary
The existing bead box production equipment is difficult to meet the quantitative packaging needs of multiple flavors, and the beads are easily damp when exposed to sieving, which affects the service life.
An assembly equipment including a turntable, bottom cover feeding mechanism, bead-burning screening mechanism, desiccant feeding mechanism and top cover feeding mechanism is designed. Quantitative sieving and drying are realized through multiple bead-burning sieving, material suction components and sealing components, centrifugal movement and air-drying are used to combine the sieving sieving sieving sieving and sealing components to realize automatic assembly and drying of multi-flavored beads.
It realizes automatic quantitative packaging and drying of multi-flavored beads, avoids blasting beads from getting damp, improves the degree of automation of the equipment, meets the needs of multiple flavors, and extends the service life of blasting beads.
Smart Images

Figure CN118143642B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of automatic assembly of popping bead boxes, and in particular to a popping bead box assembly device and an assembly method. Background Art
[0002] Bursting beads, also known as flavor pills, brittle capsules, and beads, refer to small liquid beads embedded in the tobacco filter. They are wrapped with liquids of different types of flavors. Smokers can pinch the beads to burst during smoking to make the liquid inside the beads flow out, making the cigarette taste richer and more fragrant, giving smokers a more comfortable experience.
[0003] The existing popping bead box includes a bottom cover, a top cover, a desiccant and popping beads. A certain amount of popping beads and desiccant need to be loaded into the bottom cover and sealed by the top cover. However, the existing popping beads are usually only filled for a single flavor to achieve quantitative packaging. Considering the user's demand for popping beads with multiple flavors, the current popping bead box production equipment is difficult to meet the needs. Moreover, when the popping bead plate is screened, the popping beads are exposed and directly in contact with the outside air, and the popping beads are easily affected by moisture. Summary of the Invention
[0004] The purpose of the present invention is to overcome the shortcomings and deficiencies of the prior art and to provide a bead box assembly device and an assembly method.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a device for assembling a popping bead box, comprising a turntable driven by a power source, the turntable having a plurality of placement slots equidistantly arranged along the circumferential direction, the turntable being provided with a bottom cover feeding mechanism, a popping bead screening mechanism, a desiccant feeding mechanism and a top cover feeding mechanism in sequence in the circumferential direction, the popping bead screening mechanism comprising a plurality of popping bead plates for quantitatively screening popping beads of different flavors, a column, a material suction assembly, a material receiving assembly and a closing assembly for closing the opening of the popping bead plate, a plurality of the popping bead plates being fixed to the column by a connecting frame, the material suction assembly and the material receiving assembly being sequentially mounted on the column and located below the popping bead plate, the closing assembly being mounted on the column and located below the popping bead plate At the top, several bursting bead plates are connected to the material suction assembly through a hose. When the bursting beads are packaged, one or more bursting bead plates are started to realize the packaging of bursting beads with a single flavor or multiple flavors. The material receiving assembly is docked with the material suction assembly to package one or more mixed bursting beads into the bottom cover. The bursting bead plate includes a drying chamber and a screening chamber. The screening chamber is provided with a screening plate for quantitatively screening the bursting beads. The drying chamber is provided with a draining plate for causing the bursting beads to perform centrifugal motion. The draining plate is provided with a socket connected to the screening chamber. The screening chamber is provided with a push rod lifting assembly for opening and closing the socket. The push rod lifting assembly is connected to an air source. When the push rod lifting assembly closes the socket, the drying chamber is connected to the air source.
[0006] As a preferred technical solution of the present invention, the bottom of the drain pan is provided with a conical surface which is larger at the top and smaller at the bottom, the jack is provided at the center of the bottom of the conical surface, the top rod lifting assembly includes a ventilation rod, a first driving cylinder, and a support frame, the first driving cylinder is installed at the center of the support frame and the output end of the first driving cylinder is connected to the ventilation rod, a ventilation cavity is provided in the ventilation rod and a plurality of ventilation holes are evenly distributed on the outer wall of the ventilation rod, the side wall of the ventilation pipe is connected to the ventilation pipe and the ventilation pipe is connected to the air source.
[0007] As a preferred technical solution of the present invention, the sub-screening disc is installed obliquely in the sub-screening cavity, an oblique ring is provided at the bottom of the sub-screening disc in the sub-screening cavity, a second driving motor for driving the sub-screening disc to rotate is obliquely installed at the bottom of the sub-screening cavity, a discharge hole is provided on the oblique ring, and a plurality of blanking areas are arranged equidistantly along the circumferential direction on the sub-screening disc, and each of the blanking areas includes a plurality of blanking holes.
[0008] As a preferred technical solution of the present invention, the closing assembly includes several covers that are adapted to the opening shape of the bead bursting plate, and the covers are provided with a one-way air valve. The end face of each cover facing the bead bursting plate is provided with a connecting shaft, and a plug-in portion that cooperates with the connecting shaft is provided at the center of the upper end of the draining plate. Several extension rods connected to the inner wall of the draining plate are provided on the periphery of the plug-in portion. Several covers are fixed to the column through a movable bracket, and a third driving cylinder for driving the movable bracket to rise and fall is provided on the column, and several rotating motors corresponding to the covers are provided on the movable bracket.
[0009] As a preferred technical solution of the present invention, the suction assembly includes a suction box, an exhaust fan, an arc-shaped filter, several first feed pipes located at the top of the suction box, and a discharge pipe located at the bottom of the suction box. A mixing chamber is provided in the suction box, the exhaust fan is installed at the top of the suction box, the suction end of the exhaust fan is connected to the mixing chamber, and the arc-shaped filter is fixed to the top wall of the suction box and corresponds to the suction end of the exhaust fan.
[0010] As a preferred technical solution of the present invention, the suction box includes a cylindrical body and a conical discharge head located at the bottom of the cylindrical body, and the discharge pipe is fixed to the lower end of the conical discharge head.
[0011] As a preferred technical solution of the present invention, the material receiving assembly includes a material receiving valve, a linear drive cylinder and a vertical drive cylinder. A connecting arm is provided on the column. The linear drive cylinder is installed on the connecting arm and is used to drive the material receiving valve to move along the front and rear direction of the turntable. The vertical drive cylinder is installed on the column and is used to drive the connecting arm to move along the vertical direction.
[0012] As a preferred technical solution of the present invention, a baffle is provided outside each placement groove, and a contact sensor is provided on the side wall of the material receiving valve. When the contact sensor of the material receiving valve touches the baffle, the valve port of the material receiving valve opens.
[0013] As an optimal technical solution of the present invention, the bottom cover feeding mechanism includes a bottom cover vibration plate and a bottom cover feeding robot; the desiccant feeding mechanism includes a desiccant vibration plate and a desiccant feeding robot; the top cover feeding mechanism includes a top cover vibration plate and a top cover feeding robot.
[0014] The assembly method using the bead box assembly equipment includes the following steps:
[0015] S1. The bottom cover loading mechanism moves the bottom covers one by one into the placement tank, and the power source drives the turntable to rotate, so that the bottom covers reach the bead blasting and screening mechanism;
[0016] S2. Start one or more of the popping bead discs of the popping bead screening mechanism at the same time, which are controlled by a controller. Before the popping bead screening, it is necessary to manually put popping beads of different flavors into each popping bead disc in advance, and the popping bead disc opening and closing are realized by the closing component. When the top rod lifting component closes the jack, the air source is connected to the drying chamber, and the draining disc rotates to make the popping beads do centrifugal motion. After the popping beads are air-dried and centrifuged within the set time, the top rod lifting component opens the draining disc jack, and the popping beads flow to the screening disc for quantitative screening, and then flow to the suction component through the hose, and finally are transferred to the bottom cover by the receiving component. The turntable rotates to rotate the bottom cover filled with popping beads to the desiccant feeding mechanism;
[0017] S3, the desiccant feeding mechanism moves the desiccant into the bottom cover where the popping beads are filled, and the power source drives the turntable to rotate, so that it reaches the top cover feeding mechanism;
[0018] S4, the top cover loading mechanism moves the top cover to above the bottom cover, seals the bottom cover and the top cover, and finally realizes the unloading of the finished bead box.
[0019] In summary, the beneficial effects of the present invention are as follows: the existing bead popping equipment only packages single-flavor bead popping, and is not dried before packaging, so the moisture of the bead popping affects its service life. The bead popping screening mechanism of the present invention includes multiple bead popping trays, which can be operated simultaneously or only one of them can be operated. The parameters are set according to the needs and controlled by the control unit. A certain amount of bead popping is placed in the bead popping tray according to production needs. The cover is driven by the third driving cylinder and moves up and down with the mobile bracket to realize the opening and closing of the bead popping tray, so as to prevent the bead popping from getting damp. The bead popping into the bead popping tray rotates with the draining tray and is connected to hot air (the temperature needs to be controlled to prevent the bead popping from melting) for drying. Within the set time, the bead popping reaches the optimal drying state after centrifugal motion and air drying. Then the first driving cylinder drives the through The gas rod descends and separates from the socket, and the popping beads flow out of the socket through the conical surface of the drain plate and enter the sieving cavity. Since the sieving plate is tilted, the popping beads will be in a lower position, and some of the popping beads will enter the dropping holes. When the sieving plate with the dropping holes of the popping beads rotates to a higher position, the popping beads in the dropping holes will flow out from the discharge holes on the inclined plate, flow to the suction box through the hose, and finally be transported to the bottom cover by the material receiving assembly. The present invention provides a drying and sieving structure in the popping bead plate to process batches of popping beads and realize quantitative packaging. At the same time, it can combine popping beads of multiple flavors according to demand without manual labor or multiple equipment for processing, and can dry popping beads of multiple flavors without batch drying like traditional drying equipment. It has a high degree of automation, which makes up for the shortcomings of existing popping bead box assembly equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0021] Figure 2 It is a structural schematic diagram of another perspective of the present invention;
[0022] Figure 3 yes Figure 2 Enlarged view of part A;
[0023] Figure 4 It is a structural diagram of the bead-bursting screening mechanism of the present invention;
[0024] Figure 5 It is a bottom view of the bead-bursting screening mechanism of the present invention;
[0025] Figure 6 It is a cross-sectional view of the bead-bursting plate of the present invention;
[0026] Figure 7 It is a structural schematic diagram of the push rod lifting assembly in the present invention;
[0027] Figure 8 It is a structural schematic diagram of the sieve plate in the present invention;
[0028] Figure 9 It is a schematic diagram of the internal structure of the suction box in the present invention.
[0029] Figure numerals: 1, turntable; 11, placement slot; 12, baffle; 2, bottom cover loading mechanism; 21, bottom cover vibration plate; 22, bottom cover loading manipulator; 3, bead blasting and screening mechanism; 31, bead blasting plate; 311, drying chamber; 312, screening chamber; 3121, oblique ring; 3122, second drive motor; 3123, discharge hole; 313, screening plate; 3131, drop hole; 314, drain plate; 3141, plug hole; 3142, conical surface; 315, push rod lifting assembly; 3151, ventilation rod; 3152, first drive cylinder; 3153, support frame; 3154, ventilation hole; 3155, ventilation pipe; 316, plug-in part; 3161, extension rod; 317, one-way ventilation valve; 32, column; 33, suction assembly ;331. Suction box;3311. Mixing chamber;3312. Cylinder;3313. Conical discharge head;332. Exhaust fan;333. Arc filter;334. First feed pipe;335. Discharge pipe;34. Material receiving assembly;341. Material receiving valve;342. Linear drive cylinder;343. Vertical drive cylinder;344. Connecting arm;345. Contact sensor;35. Closing assembly;351. Sealing cover;352. Connecting shaft;353. Third drive cylinder;354. Rotating motor;36. Connecting frame;37. Hose;38. Mobile bracket;4. Desiccant feeding mechanism;41. Desiccant vibration disk;42. Desiccant feeding robot;5. Top cover feeding mechanism;51. Top cover vibration disk;52. Top cover feeding robot. DETAILED DESCRIPTION
[0030] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific embodiments and drawings. However, the following embodiments are only preferred embodiments of the present invention and are not exhaustive. Based on the embodiments in the implementation manner, other embodiments obtained by those skilled in the art without making any creative work are all within the scope of protection of the present invention.
[0031] Specific embodiments of the present invention are described below with reference to the accompanying drawings.
[0032] like Figures 1 to 9The illustrated embodiment shows an assembly device and assembly method for a popping bead box, comprising a turntable 1 driven by a power source, which may be a motor. The turntable 1 has a plurality of placement slots 11 equidistantly arranged along the circumferential direction. The turntable 1 is provided with a bottom cover loading mechanism 2, a popping bead screening mechanism 3, a desiccant loading mechanism 4, and a top cover loading mechanism 5 in sequence along the circumference. The popping bead screening mechanism 3 comprises a plurality of popping bead trays 31 for quantitatively screening popping beads of different flavors, a column 32, a suction assembly 33, a receiving assembly 34, and a closing assembly 35 for closing the opening of the popping bead tray 31. The plurality of popping bead trays 31 are fixed to the column 32 by a connecting frame 36. The suction assembly 33 and the receiving assembly 34 are sequentially mounted on the column 32 and are located below the popping bead tray 31. The closing assembly 35 is mounted on the column 32 and is located above the popping bead tray 31. The plurality of popping bead trays 31 are connected to the suction assembly 33 through a hose 37. When the popping beads are packaged, one or more popping bead trays 31 are activated to realize a single flavor or multiple flavors. For the packaging of flavored popping beads, the material receiving assembly 34 is docked with the material suction assembly 33 to pack one or more mixed popping beads into the bottom cover. The popping bead tray 31 includes a drying chamber 311 and a screening chamber 312. The screening chamber 312 is provided with a screening plate 313 for quantitatively screening the popping beads. The drying chamber 311 is provided with a draining plate 314 for centrifugal movement of the popping beads. The draining plate 314 is provided with a socket 3141 connected to the screening chamber 312. The screening chamber 312 is provided with a useful The push rod lifting assembly 315 is used to open and close the socket 3141. The push rod lifting assembly 315 is connected to an air source. When the push rod lifting assembly 315 closes the socket 3141, the air source is connected to the drying chamber 311. A one-way air valve 317 is provided on the cover 351. The connected air source can flow from the one-way air valve 317 to the outside to achieve air exchange. The one-way air valve 317 is commercially available. In this embodiment, a support ring is provided under the drain tray, and the drain tray can be driven by a motor.
[0033] A conical surface 3142 with a larger upper portion and a smaller lower portion is provided at the bottom of the drain tray 314, and the socket 3141 is provided at the center of the bottom of the conical surface 3142. The top rod lifting assembly 315 includes a ventilation rod 3151, a first driving cylinder 3152, and a support frame 3153. The first driving cylinder 3152 is installed at the center of the support frame 3153 and the output end of the first driving cylinder 3152 is connected to the ventilation rod 3151. A ventilation cavity is provided in the ventilation rod 3151 and a plurality of ventilation holes 3154 are evenly distributed on the outer wall of the ventilation rod 3151. The side wall of the ventilation pipe 3155 is connected to the ventilation pipe 3155 and the ventilation pipe 3155 is connected to the air source. The support frame 3153 in this example is a triangular support frame 3153, and space is left between adjacent supporting legs for the bursting beads to pass through.
[0034] The sub-screening disc 313 is installed obliquely in the sub-screening cavity 312, and an oblique ring 3121 is provided at the bottom of the sub-screening disc 313 in the sub-screening cavity 312. A second driving motor 3122 for driving the sub-screening disc 313 to rotate is installed obliquely at the bottom of the sub-screening cavity 312. A discharge hole 3123 is provided on the oblique ring 3121. Several blanking areas are arranged equidistantly along the circumferential direction on the sub-screening disc 313, and each blanking area includes several blanking holes 3131.
[0035] The closing assembly 35 includes a plurality of covers 351 adapted to the opening shape of the bead blasting plate 31. A connecting shaft 352 is provided on the end face of each cover 351 facing the bead blasting plate 31. A plug-in portion 316 that cooperates with the connecting shaft 352 is provided at the center of the upper end of the draining plate 314. A plurality of extension rods 3161 are arranged at intervals on the periphery of the plug-in portion 316 and connected to the inner wall of the draining plate 314. There are at least two extension rods 3161, and a space for the beads to pass through is formed between adjacent extension rods 3161. The plurality of covers 351 are fixed to the column 32 by a movable bracket 38. The column 32 is provided with a driving mechanism for driving the beads. The third driving cylinder 353 for lifting the movable bracket 38 is provided with several rotating motors 354 corresponding to the sealing cover 351. When the sealing cover 351 is pressed down, the connecting shaft 352 is interference fit with the plug-in part 316. The rotating motor 354 drives the sealing cover 351 to rotate while driving the drain tray to rotate. When the sealing cover 351 moves up, the connecting shaft 352 is separated from the plug-in part 316 by external force. The preferred method is that the upper end opening of the blasting bead tray 31 is completely closed when the sealing cover 351 is docked with the drain tray. Of course, the incomplete sealing does not affect the drying of the drying chamber 311. It is sufficient to try to avoid most of the blasting beads being exposed to the air.
[0036] The suction assembly 33 includes a suction box 331, an exhaust fan 332, an arc-shaped filter screen 333, several first feed pipes 334 located at the top of the suction box 331, and a discharge pipe 335 located at the bottom of the suction box 331. A mixing chamber 3311 is provided in the suction box 331. The exhaust fan 332 is installed at the top of the suction box 331. The suction end of the exhaust fan 332 is connected to the mixing chamber 3311. The arc-shaped filter screen 333 is fixed to the top wall of the suction box 331 and corresponds to the suction end of the exhaust fan 332. The suction fan is provided so that the bursting beads can quickly enter the mixing chamber, and the arc-shaped filter screen 333 can prevent the bursting beads from entering the suction fan.
[0037] The suction box 331 includes a cylindrical portion 3312 and a conical discharge head 3313 located at the bottom of the cylindrical portion 3312 , and the discharge pipe 335 is fixed to the lower end of the conical discharge head 3313 .
[0038] The material receiving assembly 34 includes a material receiving valve 341, a linear drive cylinder 342 and a vertical drive cylinder 343. A connecting arm 344 is provided on the column 32. The linear drive cylinder 342 is installed on the connecting arm 344 and is used to drive the material receiving valve 341 to move along the front and rear direction of the turntable 1. The vertical drive cylinder 343 is installed on the column 32 and is used to drive the connecting arm 344 to move along the vertical direction.
[0039] A baffle 12 is provided outside each placement slot 11 , and a contact sensor 345 is provided on the side wall of the material receiving valve 341 . When the contact sensor 345 of the material receiving valve 341 touches the baffle 12 , the valve port of the material receiving valve 341 opens.
[0040] The bottom cover feeding mechanism 2 includes a bottom cover vibration plate 21 and a bottom cover feeding robot 22 ; the desiccant feeding mechanism 4 includes a desiccant vibration plate 41 and a desiccant feeding robot 42 ; the top cover feeding mechanism 5 includes a top cover vibration plate 51 and a top cover feeding robot 52 .
[0041] The assembly method using the bead box assembly equipment includes the following steps:
[0042] S1, the bottom cover feeding mechanism 2 moves the bottom covers one by one into the placement slot 11, and the power source drives the turntable 1 to rotate, so that the bottom covers reach the bead blasting screening mechanism 3;
[0043] S2. Start one or more of the popping bead trays 31 of the popping bead screening mechanism 3 at the same time, which are controlled by the controller. Before the popping bead screening, it is necessary to manually put popping beads of different flavors into each popping bead tray 31 in advance, and the opening and closing of the popping bead tray 31 are realized by the closing component 35. When the push rod lifting component 315 closes the socket 3141, the air source is connected to the drying chamber 311, and the draining tray 314 rotates to make the popping beads perform centrifugal motion. After the popping beads are air-dried and centrifuged within the set time, the push rod lifting component 315 opens the socket 3141 of the draining tray 314, and the popping beads flow to the screening tray 313 for quantitative screening, and then flow to the suction component 33 through the hose 37, and finally are transferred to the bottom cover by the receiving component 34. The turntable 1 rotates to rotate the bottom cover filled with popping beads to the desiccant feeding mechanism 4;
[0044] S3, the desiccant feeding mechanism 4 moves the desiccant into the bottom cover filled with explosive beads, and the power source drives the turntable 1 to rotate so that it reaches the top cover feeding mechanism 5;
[0045] S4, the top cover loading mechanism 5 moves the top cover to above the bottom cover, seals the bottom cover and the top cover, and finally realizes the unloading of the finished bead box.
[0046] Working principle: the existing bead popping equipment only packages single flavor bead popping, and is not dried before packaging. The moisture of the bead popping affects its service life. The bead popping screening mechanism 3 of the present invention includes multiple bead popping trays 31, which can be operated simultaneously or only one of them is operated. The parameters are set according to the needs and controlled by the control unit. A certain amount of bead popping is placed in the bead popping tray 31 according to the production needs. The cover 351 is driven by the third driving cylinder 353 and moves up and down with the movable bracket 38 to realize the opening and closing of the bead popping tray 31 to prevent the bead popping from getting damp. The bead popping into the bead popping tray 31 rotates with the draining tray 314 and is connected to hot air (the temperature needs to be controlled to prevent the bead popping from melting) for drying. After the set time, the bead popping reaches the optimal drying state after centrifugal motion and air drying. Then the first driving cylinder 3152 drives the ventilation rod 3151 to descend and separate from the socket 3141, and the bead popping is completed. The beads flow out of the insertion hole 3141 through the conical surface 3142 of the drain plate 314 and enter the sieve cavity 312. Since the sieve plate 313 is tilted, the beads will be in a lower position, and some of the beads will enter the drop holes 3131. When the drop holes 3131 of the sieve plate 313 with the beads rotate to a higher position, the beads in the drop holes 3131 will flow out from the discharge holes 3123 on the inclined plate, flow to the suction box 331 through the hose 37, and finally be transported to the bottom cover by the material receiving assembly 34. The present invention provides a drying and sieving structure in the bead blasting plate 31 to process batches of beads and realize quantitative packaging. At the same time, beads of multiple flavors can be combined according to demand without manual labor or multiple equipment for processing, and can dry beads of multiple flavors without batch drying like traditional drying equipment. It has a high degree of automation, which makes up for the shortcomings of existing bead box assembly equipment.
[0047] The basic principles, main features and advantages of the present invention are shown and described above. It should be understood by those skilled in the art that the present invention is not limited to the above-described embodiments. The above-described embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements fall within the scope of the present invention as claimed, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A bead popping box assembly device, comprising a turntable (1), the turntable (1) being driven by a power source, the turntable (1) being provided with a plurality of placement slots (11) arranged equidistantly along a circumferential direction, the turntable (1) being provided with a bottom cover feeding mechanism (2), a bead popping screening mechanism (3), a desiccant feeding mechanism (4) and a top cover feeding mechanism (5) in sequence along the circumference, and characterized in that: The popping bead screening mechanism (3) comprises a plurality of popping bead trays (31) for quantitatively screening popping beads of different flavors, a column (32), a material suction assembly (33), a material receiving assembly (34), and a closing assembly (35) for closing the opening of the popping bead tray (31). The plurality of popping bead trays (31) are fixed to the column (32) via a connecting frame (36). The material suction assembly (33) and the material receiving assembly (34) are sequentially mounted on the column (32) and located below the popping bead tray (31). The closing assembly (35) is mounted on the column (32) and located above the popping bead tray (31). The plurality of popping bead trays (31) are connected to the material suction assembly (33) via a hose (37). When the popping beads are packaged, one or more popping bead trays (31) are activated to achieve the packaging of popping beads of a single flavor or multiple flavors. The component (34) is docked with the suction component (33) to pack one or more mixed popping beads into the bottom cover, the popping bead plate (31) includes a drying chamber (311) and a screening chamber (312), the screening chamber (312) is provided with a screening plate (313) for quantitatively screening the popping beads, the drying chamber (311) is provided with a draining plate (314) for causing the popping beads to undergo centrifugal motion, the draining plate (314) is provided with a socket (3141) communicating with the screening chamber (312), the screening chamber (312) is provided with a push rod lifting component (315) for opening and closing the socket (3141), the push rod lifting component (315) is connected to an air source, and when the push rod lifting component (315) closes the socket (3141), the drying chamber (311) is connected to the air source; The material suction assembly (33) includes a material suction box (331), an exhaust fan (332), an arc-shaped filter (333), a plurality of first feed pipes (334) located at the top of the material suction box (331), and a discharge pipe (335) located at the bottom of the material suction box (331); a mixing chamber (3311) is provided in the material suction box (331); the exhaust fan (332) is installed at the top of the material suction box (331); the suction end of the exhaust fan (332) is communicated with the mixing chamber (3311); the arc-shaped filter (333) is fixed to the inner top wall of the material suction box (331) and corresponds to the suction end of the exhaust fan (332); The material receiving assembly (34) comprises a material receiving valve (341), a linear drive cylinder (342) and a vertical drive cylinder (343); a connecting arm (344) is provided on the column (32); the linear drive cylinder (342) is mounted on the connecting arm (344) and is used to drive the material receiving valve (341) to move along the front-rear direction of the turntable (1); and the vertical drive cylinder (343) is mounted on the column (32) and is used to drive the connecting arm (344) to move along the vertical direction.
2. The bead box assembly equipment according to claim 1, characterized in that: The bottom of the drain pan (314) is provided with a conical surface (3142) that is larger at the top and smaller at the bottom. The socket (3141) is provided at the center of the bottom of the conical surface (3142). The push rod lifting assembly (315) comprises a ventilation rod (3151), a first driving cylinder (3152), and a support frame (3153). The first driving cylinder (3152) is installed at the center of the support frame (3153), and the output end of the first driving cylinder (3152) is connected to the ventilation rod (3151). A ventilation cavity is provided in the ventilation rod (3151), and a plurality of ventilation holes (3154) are evenly distributed on the outer wall of the ventilation rod (3151). A ventilation pipe (3155) is connected to the side wall of the ventilation rod (3151), and the ventilation pipe (3155) is connected to an air source.
3. The bead box assembly equipment according to claim 1 or 2, characterized in that: The sub-screening disc (313) is installed obliquely in the sub-screening cavity (312); an oblique ring (3121) is provided in the sub-screening cavity (312) and is located at the bottom of the sub-screening disc (313); a second driving motor (3122) is installed obliquely at the bottom of the sub-screening cavity (312) for driving the sub-screening disc (313) to rotate; a discharge hole (3123) is provided on the oblique ring (3121); a plurality of blanking areas are arranged equidistantly along the circumferential direction on the sub-screening disc (313); each blanking area includes a plurality of blanking holes (3131).
4. The bead box assembly equipment according to claim 1, characterized in that: The sealing assembly (35) includes a plurality of sealing covers (351) adapted to the opening shape of the bead blasting plate (31), a one-way vent valve (317) is provided on the sealing covers (351), a connecting shaft (352) is provided on the end face of each sealing cover (351) facing the bead blasting plate (31), a plug-in portion (316) matched with the connecting shaft (352) is provided at the center of the upper end of the draining plate (314), and a plurality of extension rods (3161) connected to the inner wall of the draining plate (314) are provided on the periphery of the plug-in portion (316), and the plurality of sealing covers (351) are fixed to the column (32) through a movable bracket (38), and a third driving cylinder (353) for driving the movable bracket (38) to rise and fall is provided on the column (32), and a plurality of rotating motors (354) corresponding to the sealing covers (351) are provided on the movable bracket (38).
5. The bead box assembly equipment according to claim 1, characterized in that: The suction box (331) includes a barrel portion (3312) and a conical discharge head (3313) located at the bottom of the barrel portion (3312), and the discharge pipe (335) is fixed to the lower end of the conical discharge head (3313).
6. The bead box assembly equipment according to claim 1, characterized in that: A baffle (12) is provided outside each placement slot (11), and a contact sensor (345) is provided on the side wall of the material receiving valve (341). When the contact sensor (345) of the material receiving valve (341) touches the baffle (12), the valve port of the material receiving valve (341) opens.
7. The bead box assembly equipment according to claim 1, characterized in that: The bottom cover feeding mechanism (2) comprises a bottom cover vibration plate (21) and a bottom cover feeding manipulator (22); the desiccant feeding mechanism (4) comprises a desiccant vibration plate (41) and a desiccant feeding manipulator (42); and the top cover feeding mechanism (5) comprises a top cover vibration plate (51) and a top cover feeding manipulator (52).
8. An assembly method for a bead box assembly device according to any one of claims 1 to 7, characterized in that: The following steps are involved: S1, the bottom cover feeding mechanism (2) moves the bottom covers one by one into the placement groove (11), and the power source drives the turntable (1) to rotate, so that the bottom covers reach the bead blasting screening mechanism (3); S2, one or more popping bead trays (31) of the popping bead screening mechanism (3) are started, and the control is performed by a controller. Before the popping bead screening is performed, popping beads of different flavors need to be manually placed in each popping bead tray (31). The popping bead tray (31) is opened and closed by a closing assembly (35). When the top rod lifting assembly (315) closes the socket (3141), the drying chamber (311) is connected to the air source, and the draining tray (314) rotates to make the popping beads perform centrifugal motion. After the popping beads are air-dried and centrifugally moved within a set time, the top rod lifting assembly (315) opens the socket (3141) of the draining tray (314), and the popping beads flow to the screening tray (313) to achieve quantitative screening, and then flow to the suction assembly (33) through the hose (37). Finally, the material receiving assembly (34) transfers the popping beads to the bottom cover. The turntable (1) rotates to rotate the bottom cover filled with the popping beads to the desiccant feeding mechanism (4); S3, the desiccant feeding mechanism (4) moves the desiccant into the bottom cover filled with the popping beads, and the power source drives the turntable (1) to rotate so that it reaches the top cover feeding mechanism (5); S4, the top cover loading mechanism (5) moves the top cover to above the bottom cover, seals the bottom cover and the top cover, and finally realizes the unloading of the finished bead box.
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