An anti-collision bracket for transporting LED lamps

Abstract

The present invention relates to the field of LED lamp tubes, and specifically to an anti-collision bracket for transporting LED lamp tubes, comprising: a base, a lamp tube body, and a limiting mechanism, wherein the right side of the top of the base is fixedly connected to a support frame, the top of the support frame is provided with a clamping mechanism, the clamping mechanism comprises a threaded rod and a pressure plate, the limiting mechanism comprises a servo motor, an active rotating shaft, and a fixed disk, and the left side of the top of the base is fixedly connected to a fixing seat. The anti-collision bracket for transporting LED lamp tubes can effectively protect the surroundings of the lamp tube body through the setting of the limiting mechanism, preventing the outside from touching the lamp tube body, and limiting the lamp tube body to avoid collisions during transportation. The setting of the clamping mechanism can protect the top of the lamp tube body, preventing the lamp tube body from being damaged by falling objects from high altitude, while increasing the downward pressure, making it less likely to shake during transportation.

Description

Technical Field

[0001] The present invention relates to the field of LED lamps, and in particular to an anti-collision bracket for transporting LED lamps. Background Art

[0002] LED tube lamp, referred to as LED, is a commonly used light-emitting device that releases energy through the recombination of electrons and holes to emit light. It is widely used in the field of lighting. LED tube lamps can efficiently convert electrical energy into light energy. In modern society, it has a wide range of uses, such as lighting, flat panel displays, medical devices, etc. In the early days, this electronic component could only emit low-intensity red light. Later, other monochromatic light versions were developed. The light it can emit has spread across visible light, infrared light and ultraviolet light, and the luminosity has also been improved to a considerable level. Its uses have also changed from its initial use as indicator lights, display boards, etc.

[0003] After the LED tubes are processed, they need to be transported. Usually, wooden pallets are used for support. Guardrails are set on the edges of the wooden pallets. The LED tubes are tied to the guardrails with straps, and anti-collision foam boards are placed between adjacent high-pressure cylinders. Finally, the wooden pallets and cylinders are transported to the truck by a forklift.

[0004] The stability of the above method depends on the material of the strap and the tightness of the strap. Manually tied straps often cannot ensure that the cylinder will not shake during transportation. Moreover, when the LED lamp tube is placed on the wooden pallet, it needs to be tied with the strap at the same time, which increases the labor intensity of the staff and is prone to bumps due to shaking, causing damage to the LED lamp tube.

[0005] To this end, we propose an anti-collision bracket for transporting LED lamps to solve the above problems. Summary of the Invention

[0006] The object of the present invention is to provide an anti-collision bracket for transporting LED lamp tubes to solve the problems raised in the above background technology.

[0007] To achieve the above object, the present invention provides the following technical solutions:

[0008] An anti-collision bracket for transporting an LED lamp tube comprises: a base, a lamp tube body, and a limiting mechanism. The right side of the top of the base is fixedly connected to a support frame, and the top of the support frame is provided with a clamping mechanism, the clamping mechanism comprising a threaded rod and a pressure plate, and the limiting mechanism comprising a servo motor, a driving shaft, and a fixing plate. The left side of the top of the base is fixedly connected to a fixing seat, and the top of the fixing seat is provided with multiple placement slots, and the lamp tube body is placed in the inner cavity of the placement slots.

[0009] The fixed plate is fixedly connected to the bottom of the inner cavity of the fixed seat, the driving shaft is fixedly connected to the output end of the servo motor, the top of the driving shaft is fixedly connected to the driving gear, the middle end of the top of the fixed plate is movably connected to the optical shaft through a bearing, the outer surface of the optical shaft is fixedly connected to the driven gear, and the left side of the driven gear is engaged with the right side of the driving gear through teeth, the inner cavity of the fixed plate is movably connected to a plurality of fixed rods, and the outer side of the fixed rod passes through the outer side of the fixed seat, the inner surface of the driven gear is provided with a plurality of arc grooves, the inner cavity of the arc groove is slidably connected to a movable rod, and one end of the movable rod is connected to the fixed rod, and the end of the fixed rod away from the fixed seat is fixedly connected to a splint.

[0010] The bottom of the threaded rod is movably connected to the top of the support frame through a bearing, the outer surface of the threaded rod is threadedly connected to a threaded sleeve, the left side of the threaded sleeve is fixedly connected to a connecting rod, the pressure plate is fixedly connected to the left side of the connecting rod, and a plurality of limiting grooves are provided at the bottom of the pressure plate. The outer surface of the active rotating shaft is fixedly connected to a driving pulley, and the bottom of the threaded rod is fixedly connected to a driven rotating shaft, and the outer surface of the driven rotating shaft is fixedly connected to a driven pulley, and the driven pulley and the active pulley are connected through a transmission belt.

[0011] In a further embodiment, an L-shaped plate is fixedly connected to the right side of the support frame, a sliding groove is provided on the left side of the L-shaped plate, a slider is fixedly connected to the right side of the threaded sleeve, and the slider is slidably connected to the inner cavity of the sliding groove.

[0012] In a further embodiment, the top of the threaded rod is fixedly connected to a limiting block, and the diameter of the limiting block is larger than the diameter of the threaded sleeve.

[0013] In a further embodiment, support rods are fixedly connected to the left and right sides of the top of the pressure plate, and a rain shield is fixedly connected to the top of the support rods.

[0014] In a further embodiment, support legs are fixedly connected to the front and rear sides of the bottom of the base, multiple transmission shafts are movably connected to the inner surfaces of the support legs, and moving wheels are fixedly connected to the left and right sides of the transmission shafts.

[0015] In a further embodiment, a supporting plate is fixedly connected to the left side of the bottom of the base, and the top of the supporting plate contacts the bottom of the servo motor.

[0016] In a further embodiment, a foam pad is provided on the top of the fixing seat, and the foam pad fits tightly with the lamp tube body.

[0017] In a further embodiment, a protective pad is bonded to the inner side of the splint by PP glue, and the material of the protective pad is sponge.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] First, in the present invention, the setting of the limiting mechanism can effectively protect the surroundings of the lamp tube body, which not only prevents the outside from touching the lamp tube body, but also limits the lamp tube body to avoid bumps during transportation. First, the lamp tube body is inserted into the inner cavity of the fixing seat for placement, and then the foam pad is put on the outer side of the lamp tube body. At this time, the output end of the servo motor drives the active shaft to rotate, and the active shaft drives the active gear to rotate. The active gear drives the driven gear to rotate through the action of tooth meshing. When the driven gear rotates, the position of the arc groove is changed, so that the movable rod set in the arc groove moves in a circle along the inner cavity of the arc groove. At this time, the movable rod synchronously drives the fixed rod to move inward, and the fixed rod drives the splint to move inward, thereby limiting and protecting the lamp tube body.

[0020] Secondly, in the present invention, the top of the lamp tube body can be protected by the setting of the clamping mechanism, which prevents the lamp tube body from being damaged by falling objects from high altitude and increases the downward pressure, making it less likely to shake during transportation. First, the output end of the servo motor drives the active shaft to rotate, the active shaft drives the active pulley to rotate, the active pulley drives the driven pulley to rotate through the transmission of the transmission belt, the driven pulley drives the driven shaft to rotate, the driven shaft drives the threaded rod to rotate, the threaded rod drives the threaded sleeve to move downward through the action of the thread, and the threaded sleeve drives the pressure plate to move downward through the connecting rod, so that the top of the lamp tube body is completely inserted into the limit groove opened at the bottom of the pressure plate for limit. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the structure of an anti-collision bracket for transporting LED lamps;

[0022] Figure 2 It is a schematic structural diagram of the right side view in the present invention;

[0023] Figure 3 It is a schematic diagram of the structure of the present invention when viewed from above;

[0024] Figure 4 For the present invention Figure 3 A schematic diagram of the structure enlarged in the middle;

[0025] Figure 5 Schematic diagram of the structure of the limiting mechanism of the present invention;

[0026] Figure 6 Schematic diagram of the structure of the limiting mechanism in the present invention;

[0027] Figure 7 It is a schematic structural diagram of a cross-section of the fixing seat in the present invention;

[0028] Figure 8 It is a structural schematic diagram of the pressing mechanism in the present invention.

[0029] Figure: 1, base; 2, fixing seat; 3, placement slot; 4, lamp body; 5, foam pad; 6, slide; 7, pressing mechanism; 701, threaded rod; 702, slider; 703, threaded sleeve; 704, limit block; 705, connecting rod; 706, rain shield; 707, support rod; 708, pressure plate; 709, limit slot; 8, L-shaped plate; 9, support frame; 10, support leg; 11, moving wheel; 12, Transmission shaft; 13. Limiting mechanism; 1301. Servo motor; 1302. Driving shaft; 1303. Fixed rod; 1304. Protective pad; 1305. Clamp; 1306. Fixed disk; 1307. Driving gear; 1308. Optical axis; 1309. Arc groove; 1310. Driven gear; 1311. Movable rod; 14. Support plate; 15. Driven pulley; 16. Driven shaft; 17. Driving pulley. DETAILED DESCRIPTION

[0030] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0031] See also Figures 1-8 A collision-proof bracket for transporting an LED lamp tube comprises: a base 1, a lamp tube body 4, and a limiting mechanism 13. The right side of the top of the base 1 is fixedly connected to a support frame 9. The top of the support frame 9 is provided with a clamping mechanism 7. The clamping mechanism 7 includes a threaded rod 701 and a pressure plate 708. The limiting mechanism 13 includes a servo motor 1301, an active rotating shaft 1302, and a fixing plate 1306. The left side of the top of the base 1 is fixedly connected to a fixing base 2. The top of the fixing base 2 is provided with multiple placement slots 3. The lamp tube body 4 is placed in the inner cavity of the placement slots 3.

[0032] The fixed disk 1306 is fixedly connected to the bottom of the inner cavity of the fixed base 2, the driving rotating shaft 1302 is fixedly connected to the output end of the servo motor 1301, the top of the driving rotating shaft 1302 is fixedly connected to the driving gear 1307, the middle end of the top of the fixed disk 1306 is movably connected to the optical axis 1308 through a bearing, the outer surface of the optical axis 1308 is fixedly connected to the driven gear 1310, and the left side of the driven gear 1310 is engaged with the right side of the driving gear 1307 through teeth, the inner cavity of the fixed disk 1306 is movably connected to a plurality of fixed rods 1303, and the outer side of the fixed rod 1303 passes through the outer side of the fixed base 2, the inner surface of the driven gear 1310 is provided with a plurality of arc grooves 1309, the inner cavity of the arc groove 1309 is slidably connected to a movable rod 1311, and one end of the movable rod 1311 is connected to the fixed rod 1303, and the end of the fixed rod 1303 away from the fixed base 2 is fixedly connected to the splint 1305.

[0033] In the present invention, the setting of the limiting mechanism 13 can effectively protect the surroundings of the lamp body 4, preventing the outside from touching the lamp body 4, and limiting the lamp body 4 to avoid collision during transportation. First, the lamp body 4 is inserted into the inner cavity of the fixing seat 2 for placement, and then the foam pad 5 is inserted into the outer side of the lamp body 4. At this time, the output end of the servo motor 1301 drives the active shaft 1302 to rotate, and the active shaft 1302 drives the active gear 13 07 rotates, the driving gear 1307 drives the driven gear 1310 to rotate through the action of tooth meshing. When the driven gear 1310 rotates, the position of the arc groove 1309 is changed, so that the movable rod 1311 set in the arc groove 1309 makes a circular motion along the inner cavity of the arc groove 1309. At this time, the movable rod 1311 synchronously drives the fixed rod 1303 to move inward, and the fixed rod 1303 drives the splint 1305 to move inward, thereby limiting and protecting the lamp tube body 4.

[0034] Specifically, the bottom of the threaded rod 701 is movably connected to the top of the support frame 9 through a bearing, the outer surface of the threaded rod 701 is threadedly connected to a threaded sleeve 703, the left side of the threaded sleeve 703 is fixedly connected to a connecting rod 705, the pressure plate 708 is fixedly connected to the left side of the connecting rod 705, and a plurality of limit grooves 709 are provided at the bottom of the pressure plate 708.

[0035] In the present invention, the top of the lamp tube body 4 can be protected by the setting of the clamping mechanism 7, which prevents the lamp tube body 4 from being damaged by falling objects from high altitude and increases the downward pressure, making it less likely to shake during transportation. First, the output end of the servo motor 1301 drives the active shaft 1302 to rotate, and the active shaft 1302 drives the active pulley 17 to rotate. The active pulley 17 drives the driven pulley 15 to rotate through the transmission belt, and the driven pulley 15 drives the driven shaft 16 to rotate. The driven shaft 16 drives the threaded rod 701 to rotate. The threaded rod 701 drives the threaded sleeve 703 to move downward through the action of the thread, and the threaded sleeve 703 drives the pressure plate 708 to move downward through the connecting rod 705, so that the top of the lamp tube body 4 is completely inserted into the limiting groove 709 opened at the bottom of the pressure plate 708 for limiting.

[0036] Specifically, the right side of the support frame 9 is fixedly connected to an L-shaped plate 8, the left side of the L-shaped plate 8 is provided with a slide groove 6, the right side of the threaded sleeve 703 is fixedly connected to a slider 702, and the slider 702 is slidably connected to the inner cavity of the slide groove 6.

[0037] By providing the L-shaped plate 8, the sliding groove 6 and the slider 702, the threaded sleeve 703 can be limited, thereby improving its stability during movement.

[0038] Specifically, the top of the threaded rod 701 is fixedly connected to a limiting block 704 , and the diameter of the limiting block 704 is greater than the diameter of the threaded sleeve 703 .

[0039] By setting the limit block 704, the threaded sleeve 703 can be limited to prevent it from moving too far and falling off.

[0040] Specifically, the left and right sides of the top of the pressure plate 708 are fixedly connected with support rods 707 , and the top of the support rods 707 is fixedly connected with a rain shield 706 .

[0041] By providing the support rod 707 and the rain shield 706 , rain can be shielded, effectively protecting the lamp body 4 .

[0042] Specifically, the outer surface of the driving shaft 1302 is fixedly connected to the driving pulley 17, the bottom of the threaded rod 701 is fixedly connected to the driven shaft 16, the outer surface of the driven shaft 16 is fixedly connected to the driven pulley 15, and the driven pulley 15 is connected to the driving pulley 17 through a transmission belt.

[0043] By providing the driving pulley 17, the driven rotating shaft 16 and the driven pulley 15, the servo motor 1301 can synchronously drive the limiting mechanism 13 and the pressing mechanism 7 to operate, achieving a linkage effect.

[0044] Specifically, the front and rear sides of the bottom of the base 1 are fixedly connected to support legs 10, the inner surface of the support legs 10 is movably connected to multiple transmission shafts 12, and the left and right sides of the transmission shafts 12 are fixedly connected to moving wheels 11.

[0045] By providing the support legs 10, the transmission shaft 12 and the moving wheels 11, the device can be easily moved and convenient for people to carry.

[0046] Specifically, a support plate 14 is fixedly connected to the left side of the bottom of the base 1 , and the top of the support plate 14 contacts the bottom of the servo motor 1301 .

[0047] By providing the support plate 14 , a supporting effect can be achieved to prevent the servo motor 1301 from falling.

[0048] Specifically, a foam pad 5 is provided on the top of the fixing seat 2 , and the foam pad 5 fits tightly with the lamp body 4 .

[0049] By providing the foam pads 5 , it is possible to prevent the lamp bodies 4 from contacting and colliding with each other, thereby preventing them from being damaged.

[0050] Specifically, the inner side of the splint 1305 is bonded with a protective pad 1304 by PP glue, and the material of the protective pad 1304 is sponge.

[0051] By providing the protective pad 1304 , the clamping plate 1305 can be prevented from directly contacting the lamp body 4 and causing wear thereto.

[0052] The working principle of the present invention is: through the setting of the limiting mechanism 13, the four sides of the lamp tube body 4 can be effectively protected, which not only prevents the outside from touching the lamp tube body 4, but also limits the lamp tube body 4 to avoid bumping during transportation. First, the lamp tube body 4 is inserted into the inner cavity of the fixing seat 2 for placement, and then the foam pad 5 is inserted into the outer side of the lamp tube body 4. At this time, the output end of the servo motor 1301 drives the active shaft 1302 to rotate, and the active shaft 1302 drives the active gear 1307 to rotate. The active gear 1307 drives the driven gear 1310 to rotate through the action of tooth meshing. When the driven gear 1310 rotates, the position of the arc groove 1309 is changed, so that the movable rod 1311 set in the arc groove 1309 makes a circular motion along the inner cavity of the arc groove 1309. At this time, the movable rod 1311 synchronously drives the fixed rod 1303 to move inward. 1303 drives the splint 1305 to move inward, and then limits and protects the lamp tube body 4. Through the setting of the clamping mechanism 7, the top of the lamp tube body 4 can be protected, and while preventing falling objects from high altitude from damaging the lamp tube body 4, the downward pressure is increased, making it less likely to shake during transportation. First, the output end of the servo motor 1301 drives the active shaft 1302 to rotate, and the active shaft 1302 drives the active pulley 17 to rotate. The active pulley 17 drives the driven pulley 15 to rotate through the transmission belt, and the driven pulley 15 drives the driven shaft 16 to rotate. The driven shaft 16 drives the threaded rod 701 to rotate. The threaded rod 701 drives the threaded sleeve 703 to move downward through the action of the thread, and the threaded sleeve 703 drives the pressure plate 708 to move downward through the connecting rod 705, so that the top of the lamp tube body 4 is completely inserted into the limiting groove 709 opened at the bottom of the pressure plate 708 for limiting.

[0053] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. An anti-collision bracket for transporting LED lamps, characterized in that: include: A base (1), a lamp tube body (4) and a limiting mechanism (13); the right side of the top of the base (1) is fixedly connected to a support frame (9); the top of the support frame (9) is provided with a clamping mechanism (7); the clamping mechanism (7) comprises a threaded rod (701) and a pressure plate (708); the limiting mechanism (13) comprises a servo motor (1301), an active rotating shaft (1302) and a fixed disk (1306); the left side of the top of the base (1) is fixedly connected to a fixing seat (2); the top of the fixing seat (2) is provided with a plurality of placement grooves (3); the lamp tube body (4) is placed in the inner cavity of the placement grooves (3); The fixed disk (1306) is fixedly connected to the bottom of the inner cavity of the fixed seat (2), the active rotating shaft (1302) is fixedly connected to the output end of the servo motor (1301), the top of the active rotating shaft (1302) is fixedly connected to the active gear (1307), the middle end of the top of the fixed disk (1306) is movably connected to the optical axis (1308) through a bearing, the outer surface of the optical axis (1308) is fixedly connected to the driven gear (1310), and the left side of the driven gear (1310) is connected to the right side of the active gear (1307). Through tooth meshing, the inner cavity of the fixed disk (1306) is movably connected to a plurality of fixed rods (1303), and the outer sides of the fixed rods (1303) extend through the outer side of the fixed seat (2); the inner surface of the driven gear (1310) is provided with a plurality of arcuate grooves (1309); the inner cavity of the arcuate grooves (1309) is slidably connected to a movable rod (1311), and one end of the movable rod (1311) is connected to the fixed rod (1303); and the end of the fixed rod (1303) away from the fixed seat (2) is fixedly connected to a splint (1305); The bottom of the threaded rod (701) is movably connected to the top of the support frame (9) through a bearing, the outer surface of the threaded rod (701) is threadedly connected to a threaded sleeve (703), the left side of the threaded sleeve (703) is fixedly connected to a connecting rod (705), the pressing plate (708) is fixedly connected to the left side of the connecting rod (705), the bottom of the pressing plate (708) is provided with a plurality of limiting grooves (709), the outer surface of the driving shaft (1302) is fixedly connected to a driving pulley (17), the bottom of the threaded rod (701) is fixedly connected to a driven shaft (16), the outer surface of the driven shaft (16) is fixedly connected to a driven pulley (15), and the driven pulley (15) and the driving pulley (17) are connected via a transmission belt.

2. The anti-collision bracket for transporting LED lamps according to claim 1, characterized in that: The right side of the support frame (9) is fixedly connected to an L-shaped plate (8), the left side of the L-shaped plate (8) is provided with a slide groove (6), the right side of the threaded sleeve (703) is fixedly connected to a slider (702), and the slider (702) is slidably connected to the inner cavity of the slide groove (6).

3. The anti-collision bracket for transporting LED lamps according to claim 1, characterized in that: The top of the threaded rod (701) is fixedly connected to a limiting block (704), and the diameter of the limiting block (704) is larger than the diameter of the threaded sleeve (703).

4. The anti-collision bracket for transporting LED lamps according to claim 1, characterized in that: The left and right sides of the top of the pressure plate (708) are fixedly connected to support rods (707), and the top of the support rods (707) is fixedly connected to a rain shield (706).

5. The anti-collision bracket for transporting LED lamps according to claim 1, characterized in that: The front and rear sides of the bottom of the base (1) are fixedly connected to support legs (10), the inner surfaces of the support legs (10) are movably connected to a plurality of transmission shafts (12), and the left and right sides of the transmission shafts (12) are fixedly connected to moving wheels (11).

6. The anti-collision bracket for transporting LED lamps according to claim 1, characterized in that: A support plate (14) is fixedly connected to the left side of the bottom of the base (1), and the top of the support plate (14) contacts the bottom of the servo motor (1301).

7. The anti-collision bracket for transporting LED lamps according to claim 1, characterized in that: A foam pad (5) is provided on the top of the fixing seat (2), and the foam pad (5) is tightly fitted to the lamp tube body (4).

8. The anti-collision bracket for transporting LED lamps according to claim 1, characterized in that: The inner side of the splint (1305) is bonded with a protective pad (1304) using PP glue, and the material of the protective pad (1304) is sponge.

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