A system and method for inhibiting corrosion during condenser operation
By designing a dispensing system and dosing system that accurately controls the concentration of the agent, the problem of fluctuations in the concentration of the agent in the condenser is solved, the stable supply of the agent and corrosion inhibition effect is achieved, the service life of the condenser is extended, and the maintenance cost is reduced.
Patent Information
- Application Number
- CN202410541521.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2044-04-30
AI Technical Summary
In the prior art, the concentration of the agent added to the condenser fluctuates, resulting in unstable concentration of the agent and cannot be precisely controlled, which affects the corrosion inhibition effect.
A system that inhibits the operation and corrosion of the condenser is designed, including a dispensing system and a dosing system. Through components such as the injection sampler, the agent concentration detector, the pressure sensor and the liquid level gauge, the agent is accurately controlled and automatic replenishment is achieved to ensure the stability of the agent concentration.
It realizes precise control of drug concentration, reduces drug waste, extends the service life of the condenser, reduces maintenance costs, and improves the economicality of drug dosing and corrosion inhibition effect.
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Figure CN118224917B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of condenser anti-corrosion, and in particular to a system and method for inhibiting condenser operation corrosion. Background Art
[0002] The carbon steel structure of the direct air-cooled condenser is in a wet steam environment with high flow rate, low pH value and negative pressure. The combined effect of mechanical and chemical factors causes flow-accelerated corrosion. The main reasons for the corrosion are: the maximum average flow rate of the low-pressure cylinder exhaust steam can reach 80m / s. Due to the turbulence caused by the pipe bending and diameter change, the local flow rate will be higher, which aggravates the scouring effect of the primary condensate on the carbon steel surface. During the condensation process of the low-pressure cylinder exhaust steam in the air-cooled island, ammonia and oxygen will be redistributed between the vapor and liquid phases. According to Henry's law, most of the ammonia is distributed in the vapor phase and is difficult to dissolve in the liquid film, resulting in a very low pH value of the condensate. At the same time, trace amounts of non-volatile corrosive ions such as Cl in the steam - 、SO 4 2- The condensate will be concentrated in the condensate, and the pH value of the liquid phase will be further reduced, which will promote the dissolution of the metal oxide film. Under negative pressure, the primary condensate of low-pressure cylinder exhaust steam on the carbon steel surface is almost oxygen-free. In addition, the water temperature is between 50 and 70°C, so it is difficult to form a stable protective film on the carbon steel surface, and the erosion resistance is poor.
[0003] How to inhibit the occurrence of corrosion is particularly important. Simply changing the structure of the equipment to avoid sudden changes in flow conditions, or using materials with strong corrosion resistance to fill in local surface treatment, is obviously unrealistic for the direct air-cooled units that have been put into operation.
[0004] Therefore, for the direct air-cooled units that have been put into operation, from a chemical point of view, an oxidant with a high liquid phase distribution coefficient is added to the exhaust steam of the air-cooled condenser to try to increase the redox potential of the liquid film on the carbon steel surface, so that a dense and stable protective oxide film is formed on the metal surface, thereby achieving the purpose of slowing down the corrosion of the direct air-cooled condenser system.
[0005] In the prior art, a metering pump is used to deliver medicines to a medicine dispensing box, which results in fluctuations in the concentration of the prepared medicines, and unstable and inaccurate concentrations of the prepared medicines. Summary of the invention
[0006] The first aspect of the present invention provides a system for inhibiting condenser corrosion during operation, which is used to solve the technical problems in the prior art of using a metering pump to transport reagents to a reagent dispensing box, resulting in fluctuations in the concentration of the prepared reagents, and unstable and inaccurate concentration of the prepared reagents.
[0007] A first aspect of the present invention provides a system for inhibiting condenser operation corrosion, comprising a drug dispensing system, wherein the drug dispensing system comprises:
[0008] A reagent stock solution tank, which is used to contain hydrogen peroxide stock solution;
[0009] a desalted water tank, used for containing desalted water;
[0010] A medicine dispensing box, having a medicine inlet on its upper surface, and the medicine dispensing box is provided with a medicine concentration detector; a medicine pool, a cleaning pool and a waste liquid pool are provided on the upper surface of the medicine dispensing box, a medicine delivery pipeline is connected between the medicine pool and the medicine stock liquid tank, and the medicine delivery pipeline is provided with a medicine control valve; a first desalted water delivery pipeline is connected between the cleaning pool and the desalted water tank; a second desalted water delivery pipeline is connected between the medicine dispensing box and the desalted water tank, and the second desalted water delivery pipeline is provided with a second desalted water control valve;
[0011] A drug sample feeding system, comprising a drug sample feeding device, wherein the drug sample feeding device can be raised and lowered in a first direction and can be moved between the drug tank, the cleaning tank, the waste liquid tank and the drug feeding port;
[0012] The drug concentration detector is electrically connected to the drug sample feeding system and the second control valve of the desalted water, respectively.
[0013] Further, the reagent pool, the cleaning pool and the waste liquid pool are arranged in sequence along the second direction; the drug sample feeding system includes a drug sample feeding arm, the drug sample feeding arm is arranged on the drug dispensing box, the drug sample feeding arm is located above the reagent pool, the cleaning pool and the waste liquid pool and extends along the second direction;
[0014] The drug sample feeder is slidably connected to the drug sample feeder arm along the first direction and the second direction respectively; or, the drug sample feeder is fixed to the drug sample feeder arm, the drug sample feeder arm is slidably connected to the drug dispensing box along the first direction, and the drug sample feeder arm can be extended and retracted along the second direction;
[0015] Wherein, the second direction is parallel to the upper surface of the medicine dispensing box and perpendicular to the first direction.
[0016] Further, the medicine delivery pipeline is provided with a medicine control valve; a first pressure sensor is provided between the medicine pool and the medicine dispensing box, the first pressure sensor is electrically connected to the medicine control valve, and the first pressure sensor is configured as follows: if the pressure value of the medicine pool detected by the first pressure sensor is less than a first preset pressure value, the medicine control valve is opened; if the pressure value of the medicine pool detected by the first pressure sensor is greater than a second preset pressure value, the medicine control valve is closed; wherein the first preset pressure value is less than the second preset pressure value;
[0017] And / or, the first desalted water delivery pipeline is provided with a first desalted water control valve; a second pressure sensor is provided between the cleaning tank and the medicine dispensing box, the second pressure sensor is electrically connected to the first desalted water control valve, and the second pressure sensor is configured as follows: if the pressure value of the cleaning tank detected by the second pressure sensor is less than a third preset pressure value, the first desalted water control valve is opened; if the pressure value of the cleaning tank detected by the second pressure sensor is greater than a fourth preset pressure value, the first desalted water control valve is closed; wherein the third preset pressure value is less than the fourth preset pressure value;
[0018] And / or, the second desalted water delivery pipeline is provided with a desalted water atomizer, a second desalted water pump and a first back pressure valve, the desalted water atomizer is located in the medicine dispensing box, the first back pressure valve is provided on a pipeline connected to the outlet end of the second desalted water pump, and the second desalted water pump and the first back pressure valve are both electrically connected to the second desalted water control valve;
[0019] And / or, a liquid level meter is provided on the upper surface of the medicine dispensing box, the liquid level meter is used to detect the liquid level in the medicine dispensing box, and the liquid level meter is electrically connected to the drug concentration detector, the drug sample feeding system, and the second control valve of the desalted water respectively;
[0020] And / or, a drug return pipeline is provided between the drug outlet end of the drug concentration detector and the drug dispensing box, the drug return pipeline is provided with a liquid return pump, and the liquid return pump is electrically connected to the drug concentration detector;
[0021] And / or, the medicine dispensing box is provided with a medicine liquid discharge pipeline and a thermometer, the medicine liquid discharge pipeline is located at the bottom of the medicine dispensing box, and the medicine liquid discharge pipeline is provided with a liquid discharge control valve; the thermometer is used to detect the temperature of the medicine in the medicine dispensing box; the thermometer and the liquid discharge control valve are electrically connected, and the thermometer and the liquid discharge control valve are configured as follows: if the temperature of the medicine in the medicine dispensing box detected by the thermometer is higher than a first temperature preset value, the liquid discharge control valve is opened for discharge, and the second control valve of the desalted water is opened for water replenishment and cooling.
[0022] Furthermore, the system for inhibiting condenser operation corrosion also includes a dosing system, which includes a dosing liquid pipeline, one end of which is connected to the drug dispensing box, and the other end is connected to an exhaust pipe; the dosing liquid pipeline is provided with a first dosing control valve, a second back pressure valve, a dosing flowmeter and a dosing atomizing nozzle in sequence along the transmission direction of the drug liquid, and the dosing atomizing nozzle is arranged in the exhaust pipe.
[0023] Furthermore, the system for inhibiting condenser operation corrosion also includes a chemical monitoring system, which includes a condensate sampling system, and the condensate sampling system includes a condensate collecting tank, a first condensate delivery pipeline and a second condensate delivery pipeline, the first condensate delivery pipeline is connected between the exhaust pipe and the water inlet end of the condensate collecting tank; the second condensate delivery pipeline is connected to the water outlet end of the condensate collecting tank, and the second condensate delivery pipeline is provided with an iron detector, which is used to detect the iron concentration in the condensate, and the iron detector is electrically connected to the dosing flowmeter, and the iron detector and the dosing flowmeter are configured as follows: if the iron concentration in the condensate detected by the iron detector is greater than the preset iron concentration value, the flow rate of the dosing flowmeter is increased.
[0024] Furthermore, the system for inhibiting condenser operation corrosion also includes a detection system, which includes a reagent package liquid tank, a reagent delivery pipeline, a detection cell and a spectrophotometer, wherein the reagent package liquid tank is used to contain a mixed solution consisting of catalase, guaiacol / ethanol solution and potassium hydrogen phthalate-sodium hydroxide buffer solution; the reagent delivery pipeline is provided with a reagent package liquid control valve and a first quantitative loop; the reagent delivery pipeline is connected between the reagent package liquid tank and the detection cell, and is used to deliver the mixed solution to the detection cell;
[0025] The medicine monitoring system further comprises a third condensate delivery pipeline, wherein the third condensate delivery pipeline is provided with a condensate sampling control valve and a second quantitative loop; the third condensate delivery pipeline is connected in parallel to the second condensate delivery pipeline and is connected to the detection tank;
[0026] The spectrophotometer is used to detect the absorbance value of the liquid in the detection pool.
[0027] Furthermore, the drug monitoring system also includes a cleaning system, which includes a third desalted water delivery pipeline, the third desalted water delivery pipeline is connected to the third condensate water delivery pipeline, and the third desalted water delivery pipeline is provided with a third desalted water control valve.
[0028] The system for inhibiting condenser operation corrosion provided by the present invention has at least the following beneficial technical effects:
[0029] (1) The present invention provides a system for inhibiting condenser corrosion during operation. By improving the drug sample feeding system, on the one hand, a drug sample feeding device is used to achieve micro-amount drug feeding, thereby improving the control accuracy of drug sample amount and drug concentration. On the other hand, the drug sample feeding device is cleaned and rinsed with the drug before each drug collection to ensure the concentration of the drug delivered to the drug dispensing box and prevent the introduction of other impurities into the drug dispensing box.
[0030] (2) By providing a first pressure sensor electrically connected to the reagent control valve, the hydrogen peroxide stock solution in the reagent pool is monitored and automatically replenished, thereby ensuring smooth drug collection by the drug sample feeder and improving the drug collection efficiency of the drug sample feeder system;
[0031] (3) By providing a second pressure sensor electrically connected to the first control valve of the desalted water, the desalted water in the cleaning pool is monitored and automatically replenished, providing the prerequisite for cleaning the drug sampler and improving the drug collection efficiency of the drug sampler;
[0032] (4) Automatically adding chemicals to the exhaust pipe can significantly reduce the corrosion rate of the exhaust pipe of the condenser, extend the service life of the condenser, and save costs;
[0033] (5) By setting up a detection system, the concentration of hydrogen peroxide in condensed water can be monitored; the spectrophotometer and the dosing flow meter are electrically connected to control the dosing flow, thereby preventing waste of reagents and ensuring the economy of dosing.
[0034] A second aspect of the present invention provides a method for inhibiting condenser operation corrosion, which is applied to the above-mentioned system for inhibiting condenser operation corrosion, and the method comprises the following steps:
[0035] S200, dispensing medicine, wherein the dispensing medicine comprises the following steps:
[0036] S210, injecting desalted water, wherein injecting desalted water comprises the following steps:
[0037] S211, controlling to open the second control valve of the desalted water, and delivering the desalted water to the medicine dispensing box through the second desalted water delivery pipeline;
[0038] S212, controlling the liquid level meter to detect the liquid level in the medicine dispensing box, if the liquid level in the medicine dispensing box is greater than a first preset liquid level, executing step S220;
[0039] S220, injecting hydrogen peroxide stock solution, wherein injecting hydrogen peroxide stock solution comprises the following steps:
[0040] S221, controlling the drug sample feeder to move to the drug pool to collect the hydrogen peroxide stock solution;
[0041] S222, controlling the drug sample feeder to move to the drug feed port to deliver the hydrogen peroxide stock solution to the drug dispensing box;
[0042] S230, drug concentration and liquid level detection control, the drug concentration and liquid level detection control includes the following steps:
[0043] S231, controlling the drug concentration detector to detect the drug concentration in the drug dispensing box;
[0044] S232, determining the relationship between the concentration of the drug in the drug dispensing box and the target drug concentration value and determining the relationship between the liquid level in the drug dispensing box and the second preset liquid level;
[0045] S233, if the drug concentration in the drug dispensing box reaches the target drug concentration value and the liquid level in the drug dispensing box reaches the second preset liquid level, closing the second control valve of the desalted water and stopping the drug sampler from collecting and transporting the hydrogen peroxide stock solution;
[0046] S234, if the drug concentration in the drug dispensing box reaches the target drug concentration value and the liquid level in the drug dispensing box is lower than the first preset liquid level, execute step S210;
[0047] Furthermore, after step S233, the following steps are further included:
[0048] S300, adding medicine, the adding medicine includes the following steps: controlling to open the first control valve for adding medicine, the second back pressure valve, and the flow meter for adding medicine, and delivering the hydrogen peroxide medicine with the target medicine concentration value and the preset flow rate to the exhaust pipe through the atomizing nozzle for adding medicine; executing step S400;
[0049] S400, detection and feedback control, the detection and feedback control comprises the following steps:
[0050] S410, detecting the concentration of hydrogen peroxide in the condensate water, comprising the following steps:
[0051] S411, controlling to open the third control valve of the desalted water to flush the third condensate delivery pipeline and the detection tank;
[0052] S412, controlling to open the condensate sampling control valve, and closing the condensate sampling control valve after the condensate sample is transported to the detection tank through the second quantitative loop;
[0053] S413, controlling to open the reagent package liquid control valve, and then closing the reagent package liquid control valve after the mixed solution is transported to the detection cell through the first quantitative loop;
[0054] S414, the condensed water sample and the mixed solution are mixed uniformly for a first preset time to form a reaction solution, and the spectrophotometer is controlled to detect the absorbance value of the reaction solution;
[0055] S415, based on the preset relationship between the absorbance value and the concentration of the hydrogen peroxide, obtaining the concentration of hydrogen peroxide in the condensed water; executing step S411;
[0056] S420, feedback control of iron concentration in condensate, comprising the following steps:
[0057] S421, controlling the iron detector to detect the iron concentration in the condensate;
[0058] S422, determining the relationship between the iron concentration in the condensate and a preset iron concentration value;
[0059] S423, if the iron concentration in the condensate water is greater than the preset iron concentration value, increase the preset flow rate of the dosing flow meter; if the iron concentration in the condensate water is less than or equal to the preset iron concentration value, execute step S424;
[0060] S424, determining the relationship between the concentration of hydrogen peroxide in the condensate and a preset hydrogen peroxide concentration value;
[0061] S425: If the concentration of hydrogen peroxide in the condensate water is greater than the preset hydrogen peroxide concentration value, reducing the preset flow rate of the dosing flowmeter.
[0062] Furthermore, before the step S220 of injecting hydrogen peroxide stock solution, the step S100 of preparing the drug and rinsing is also included, and the preparing the drug and rinsing includes the following steps:
[0063] S110, controlling to open the reagent control valve, and delivering the hydrogen peroxide stock solution to the reagent pool through the reagent delivery pipeline;
[0064] S120, controlling to open a first control valve of desalted water, and delivering the desalted water to the cleaning tank through the first desalted water delivery pipeline;
[0065] S130, controlling the drug sample feeder to move to the cleaning tank, collecting the deionized water for a first rinse, and then controlling the drug sample feeder to move to the waste liquid tank, discharging the deionized water for rinsing into the waste liquid tank;
[0066] S140, controlling the drug sample feeder to move to the drug pool, collecting the hydrogen peroxide stock solution for rinsing, and then controlling the drug sample feeder to move to the waste liquid pool, discharging the rinsing hydrogen peroxide stock solution into the waste liquid pool.
[0067] The present invention provides a method for inhibiting condenser operation corrosion, which has at least the following beneficial technical effects:
[0068] (1) By designing an automatic dispensing system, the hydrogen peroxide solution in the dispensing box is stably prepared and the target concentration value is always maintained;
[0069] (2) By monitoring the iron content in the condensate, the corrosion condition of the condenser pipes can be monitored; and the dosing flow rate can be adjusted based on the iron content to reduce the corrosion rate of the condenser pipes, extend the service life of the condenser, and reduce maintenance costs;
[0070] (3) By detecting the concentration of hydrogen peroxide in the condensate water, the dosing flow rate is adjusted based on the hydrogen peroxide concentration and iron content to prevent waste of the agent and ensure the economy of dosing. BRIEF DESCRIPTION OF THE DRAWINGS
[0071] Figure 1 A schematic diagram of a system for inhibiting condenser operation corrosion provided by an embodiment of the present invention;
[0072] Figure 2 A schematic flow chart of a method for inhibiting condenser operation corrosion provided by an embodiment of the present invention;
[0073] Description of reference numerals:
[0074] 1. Chemical stock liquid tank; 2. Chemical control valve; 3. Chemical pump; 4. Desalted water tank; 5. First control valve for desalted water; 6. First pump for desalted water; 7. Sample feeding arm; 8. Sample feeding device; 10. Chemical tank; 11. Cleaning tank; 12. Waste liquid tank; 13. Drug inlet; 14. Liquid level meter; 15. Drug dispensing box; 16. Drug concentration detector; 17. Liquid return pump; 18. Thermometer; 19. Desalted water atomizer; 20. Check valve; 21. Drain valve; 22. Second control valve for desalted water; 23. Second pump for desalted water; 24. First back pressure valve; 25. First control valve for dosing; 26. Dosing pump; 27. Second back pressure valve ; 28. Second control valve for dosing; 29. Dosing flowmeter; 30. Third back pressure valve; 31. Third control valve for dosing; 32. Dosing atomizing nozzle; 33. Exhaust pipe; 34. Condensate collecting tank; 35. Condensate pump; 36. Reagent package liquid tank; 37. Third control valve for desalted water; 38. Reagent package liquid control valve; 39. Condensate sampling control valve; 40. Dosing monitoring control box 41. Controller; 42. Display screen; 43. Five-way valve; 44. First pump body; 45. Second pump body; 46. First quantitative ring; 47. Second quantitative ring; 48. Detection cell; 49. Spectrophotometer; 50. Iron measuring instrument. DETAILED DESCRIPTION
[0075] In order to make the above-mentioned objects, features and advantages of the present invention more clearly understood, the following is a brief description of the present invention in conjunction with the attached drawings. Figure 1-2 The specific embodiments of the present invention are described in detail.
[0076] See attached Figure 1The first aspect of the embodiment of the present invention provides a system for inhibiting condenser operation corrosion, including a dispensing system, the dispensing system including a reagent stock liquid tank 1, a desalted water tank 4, a dispensing box 15 and a drug sample feeding system, the reagent stock liquid tank 1 is used to contain hydrogen peroxide stock liquid; the desalted water tank 4 is used to contain desalted water; the upper surface of the dispensing box 15 has a drug inlet 13, and the dispensing box 15 is provided with a reagent concentration detector 16; the upper surface of the dispensing box 15 is provided with a reagent pool 10, a cleaning pool 11 and a waste liquid pool 12, and the reagent pool 10 and the reagent stock liquid tank 1 are connected. There is a drug delivery pipeline; a first desalted water delivery pipeline is connected between the cleaning tank 11 and the desalted water tank 4; a second desalted water delivery pipeline is connected between the medicine dispensing box 15 and the desalted water tank 4, and the second desalted water delivery pipeline is provided with a second desalted water control valve 22; the drug sample feeding system includes a drug sample feeding device 8, which can be raised and lowered along a first direction and can be moved between the drug tank 10, the cleaning tank 11, the waste liquid tank 12 and the drug inlet 13; the drug concentration detector 16 is electrically connected to the drug sample feeding system and the second desalted water control valve 22 respectively.
[0077] It should be noted that the drug sample feeder 8 can move between the reagent pool 10, the cleaning pool 11 and the waste liquid pool 12, can be raised and lowered along a first direction to extend into the reagent pool 10 to collect hydrogen peroxide stock solution and extend out of the reagent pool 10 to move to the drug feed port 13, and transport the collected hydrogen peroxide stock solution to the drug dispensing box 15 through the drug feed port 13; can be raised and lowered along a first direction to extend into the cleaning pool 11 to collect deionized water for cleaning and discharge the collected deionized water to the waste liquid pool 12; can be raised and lowered along a first direction to extend into the reagent pool 10 to collect hydrogen peroxide stock solution for rinsing and discharge the collected hydrogen peroxide stock solution to the waste liquid pool 12.
[0078] It should be noted that after the drug sampler 8 collects the drug in the drug pool 10 each time, there will be drug residues on the tube wall of the drug sampler 8, and the drug sampler 8 is connected to the atmosphere, and the residual drug will decompose. In order to ensure that the concentration of the drug collected each time does not deviate from the concentration of the original drug solution, therefore, before the drug sampler 8 collects the drug each time, the drug sampler 8 is first cleaned by collecting deionized water in the cleaning pool 11, and then the drug sampler 8 is rinsed by collecting the original drug solution in the drug pool 10, so as to ensure the concentration of the original drug solution collected and transported to the drug dispensing box 15 each time, and prevent the introduction of other impurities into the drug dispensing box 15 to prevent contamination of the drug dispensing box 15.
[0079] It should be noted that the drug sample injector 8 is a sample injection needle, which can realize the injection of trace amounts of drug samples. Compared with a metering pump, the drug sample quantity is precisely controlled, which can avoid the fluctuation of the drug concentration in the drug dispensing box 15 due to inappropriate frequency control of the metering pump; thereby improving the stability and accuracy of the configured drug concentration.
[0080] Therefore, a system for inhibiting condenser operation corrosion provided by an embodiment of the present invention improves the drug sample feeding system. On the one hand, a drug sample feeder 8 is used to achieve trace drug feeding, thereby improving the control accuracy of the drug sample amount and the control accuracy of the drug concentration. On the other hand, the drug sample feeder 8 is cleaned and rinsed with the drug each time before collecting the drug, thereby ensuring the concentration of the drug delivered to the drug dispensing box 15 and preventing the introduction of other impurities into the drug dispensing box 15.
[0081] In the embodiment of the present invention, the medicine inlet 13 is provided with a sealing gasket to prevent dust from entering, and the medicine sample feeder 8 can puncture the sealing gasket to inject the medicine into the medicine dispensing box 15.
[0082] See attached Figure 1 In this embodiment of the present invention, the reagent pool 10, the cleaning pool 11 and the waste liquid pool 12 are arranged in sequence along the second direction; the drug sample feeding system includes a drug sample feeding arm 7, which is arranged on the drug dispensing box 15, and the drug sample feeding arm 7 is located above the reagent pool 10, the cleaning pool 11 and the waste liquid pool 12 and extends along the second direction, wherein the second direction is parallel to the upper surface of the drug dispensing box 15 and perpendicular to the first direction.
[0083] In one implementation of the present invention, the drug sample feeder 8 is slidably connected to the drug sample feeder arm 7 along the first direction and the second direction respectively.
[0084] In an embodiment of the present invention, specifically, the medicine dispensing box 15 is fixedly provided with a column, one end of the medicine sample feeding arm 7 is fixedly provided on the column, the medicine sample feeding arm 7 includes a guide rail, the guide rail is slidably connected to a slider along the second direction, the slider has a guide hole along the first direction, and the medicine sample feeding device 8 is slidably connected to the guide hole.
[0085] In an embodiment of the present invention, specifically, the medicine dispensing box 15 is fixedly provided with a column, one end of the medicine sample feeding arm 7 is fixedly provided on the column, the medicine sample feeding arm 7 includes a first guide rail, the first guide rail is slidably connected to a first slider along the second direction, the first slider is fixedly provided with a second guide rail, the second guide rail is slidably connected to a second slider along the first direction, and the medicine sample feeding device 8 is fixedly provided on the second slider.
[0086] In another implementation of the embodiment of the present invention, the drug sample feeder 8 is fixed to the drug sample feeder arm 7, the drug sample feeder arm 7 is slidably connected to the drug dispensing box 15 along a first direction, and the drug sample feeder arm 7 can be extended and retracted along a second direction.
[0087] In the embodiment of the present invention, specifically, the medicine dispensing box 15 is fixedly provided with a first linear driving component, and the first linear driving component can move along a first direction; the medicine sample feeding arm 7 is a second linear driving component, and the second driving component can move along a second direction, the fixed end of the second driving component is fixedly provided at the power output end of the first linear driving component, and the medicine sample feeding device 8 is fixedly provided at the power output end of the second driving component; the first linear driving component and the second linear driving component are electric push rods or electric cylinders.
[0088] See attached Figure 1 In an embodiment of the present invention, a medicine delivery pipeline is provided with a medicine control valve 2; a first pressure sensor is provided between the medicine pool 10 and the medicine dispensing box 15, and the first pressure sensor is electrically connected to the medicine control valve 2, and the first pressure sensor is configured as follows: if the pressure value of the medicine pool 10 detected by the first pressure sensor is less than a first preset pressure value, the medicine control valve 2 is opened; if the pressure value of the medicine pool 10 detected by the first pressure sensor is greater than a second preset pressure value, the medicine control valve 2 is closed; wherein the first preset pressure value is less than the second preset pressure value.
[0089] It should be noted that the first preset pressure value is the maximum load-bearing value of the reagent pool 10, and the second preset pressure value is 5% to 15% of the maximum load-bearing value of the reagent pool 10. Preferably, the second preset pressure value is 10% of the maximum load-bearing value of the reagent pool 10.
[0090] A system for inhibiting condenser corrosion during operation provided by an embodiment of the present invention monitors and automatically replenishes the hydrogen peroxide stock solution in the reagent pool 10 by providing a first pressure sensor electrically connected to the reagent control valve 2, thereby ensuring smooth collection of medicines by the drug sample feeder 8 and improving the collection efficiency of the drug sample feeder system.
[0091] See attached Figure 1 In the embodiment of the present invention, the drug delivery pipeline is further provided with a drug pump 3 , which is arranged on the pipeline connected to the outlet end of the drug control valve 2 , and the drug pump 3 is electrically connected to the drug control valve 2 .
[0092] See attached Figure 1 In this embodiment of the present invention, a first desalted water delivery pipeline is provided with a first desalted water control valve 5; a second pressure sensor is provided between the cleaning tank 11 and the medicine dispensing box 15, and the second pressure sensor is electrically connected to the first desalted water control valve 5. The second pressure sensor is configured as follows: if the pressure value of the cleaning tank 11 detected by the second pressure sensor is less than a third preset pressure value, the first desalted water control valve 5 is opened; if the pressure value of the cleaning tank 11 detected by the second pressure sensor is greater than a fourth preset pressure value, the first desalted water control valve 5 is closed; wherein the third preset pressure value is less than the fourth preset pressure value.
[0093] It should be noted that the third preset pressure value is the maximum load of the cleaning pool 11, and the fourth preset pressure value is 5% to 15% of the maximum load of the cleaning pool 11. Preferably, the fourth preset pressure value is 10% of the maximum load of the cleaning pool 11.
[0094] A system for inhibiting condenser operation corrosion provided by an embodiment of the present invention realizes monitoring and automatic replenishment of desalted water in a cleaning tank 11 by setting a second pressure sensor electrically connected to a first control valve 5 of desalted water, thereby providing prerequisites for cleaning of a drug sample feeder 8 and improving the drug collection efficiency of the drug sample feeder 8.
[0095] In the embodiment of the present invention, the first desalted water delivery pipeline is provided with a first desalted water pump 6 , which is arranged in a pipeline connected to the outlet end of the first desalted water control valve 5 , and the first desalted water pump 6 is electrically connected to the first desalted water control valve 5 .
[0096] See attached Figure 1 In the embodiment of the present invention, the second desalted water delivery pipeline is provided with a desalted water atomizer 19, a second desalted water pump 23 and a first back pressure valve 24. The desalted water atomizer 19 is located in the medicine dispensing box 15. The first back pressure valve 24 is provided on the pipeline connected to the outlet end of the second desalted water pump 23. The second desalted water pump 23 and the first back pressure valve 24 are both electrically connected to the second desalted water control valve 22. In this way, the outlet water pressure of the desalted water atomizer 19 is increased, which is convenient for atomization into small droplets; the small droplets sprayed by the desalted water atomizer 19 are fully contacted and mixed with the hydrogen peroxide stock solution.
[0097] See attached Figure 1 In the embodiment of the present invention, a liquid level meter 14 is provided on the upper surface of the medicine dispensing box 15, and the liquid level meter 14 is used to detect the liquid level in the medicine dispensing box 15. The liquid level meter 14 is electrically connected to the drug concentration detector 16, the drug sample feeding system, and the second desalted water control valve 22 respectively; the liquid level meter 14 and the drug concentration detector 16 are configured as follows: if the liquid level in the medicine dispensing box 15 detected by the liquid level meter 14 is greater than the first preset liquid level, the drug sample feeder 8 is turned on to collect the hydrogen peroxide stock solution and transport the hydrogen peroxide stock solution to the medicine dispensing box 15; if the drug concentration detected by the drug concentration detector 16 reaches the target drug concentration value and the liquid level meter 14 detects that the liquid level in the medicine dispensing box 15 reaches the second preset liquid level, closes the second control valve 22 of the desalted water, and stops the sample feeder 8 from collecting and delivering the hydrogen peroxide stock solution; if the drug concentration in the medicine dispensing box 15 reaches the target drug concentration value and the liquid level in the medicine dispensing box 15 is lower than the first preset liquid level, the sample feeder 8 starts to collect the hydrogen peroxide stock solution and delivers the hydrogen peroxide stock solution to the medicine dispensing box 15 and the second control valve 22 of the desalted water is opened to maintain the drug concentration in the medicine dispensing box 15 at the target drug concentration value; wherein the first preset liquid level is lower than the second preset liquid level. With such a setting, the automatic preparation of the drugs in the medicine dispensing box 15 is realized.
[0098] In the embodiment of the present invention, the medicine dispensing box 15 has a maximum liquid level, and the second preset liquid level is the maximum liquid level; the first preset liquid level is 0.2 to 0.4 times the maximum liquid level, and preferably, the first preset liquid level is 1 / 3 of the maximum liquid level.
[0099] In the embodiment of the present invention, the target drug concentration value ranges from 0.08% to 0.12%; preferably, the target drug concentration value is 0.1%.
[0100] It should be noted that the type of the liquid level meter 14 is not limited, and it can be a common liquid level meter such as a float liquid level meter, an ultrasonic liquid level meter, a radar liquid level meter, etc. In the embodiment of the present invention, preferably, the liquid level meter 14 is a radar liquid level meter.
[0101] See attached Figure 1 In the embodiment of the present invention, a medicine return pipeline is provided between the medicine outlet end of the medicine concentration detector 16 and the medicine dispensing box 15, and the medicine return pipeline is provided with a liquid return pump 17, and the liquid return pump 17 is electrically connected to the medicine concentration detector 16. Such an arrangement prevents the waste of medicine.
[0102] See attached Figure 1 In one embodiment of the present invention, the medicine dispensing box 15 is provided with a medicine liquid discharge pipeline and a thermometer 18. The medicine liquid discharge pipeline is located at the bottom of the medicine dispensing box 15, and the medicine liquid discharge pipeline is provided with a liquid discharge control valve; the thermometer 18 is used to detect the temperature of the medicine in the medicine dispensing box 15; the thermometer 18 and the liquid discharge control valve are electrically connected, and the thermometer 18 and the liquid discharge control valve are configured as follows: if the temperature of the medicine in the medicine dispensing box 15 detected by the thermometer 18 is higher than the first temperature preset value, the liquid discharge control valve is opened to discharge the liquid, and the second control valve 22 of the desalted water is opened to replenish water and cool down. Since the temperature in the medicine dispensing box 15 is too high, the diluted hydrogen peroxide is easy to decompose. Therefore, in order to ensure that the hydrogen peroxide in the medicine dispensing box 15 is maintained at the target medicine concentration value, it is necessary to limit the temperature of the medicine in the medicine dispensing box 15 to a certain range.
[0103] In the embodiment of the present invention, the waste liquid pool 12 is provided with an overflow hole, and the overflow hole is connected to a waste liquid delivery pipeline. Such an arrangement enables automatic discharge of the cleaning and rinsing liquid of the drug sample feeder 8.
[0104] See attached Figure 1 In the embodiment of the present invention, a check valve 20 is provided in the waste liquid delivery pipeline; the drug discharge pipeline is connected to the waste liquid delivery pipeline.
[0105] In another implementation of the embodiment of the present invention, a radiator is provided in the medicine dispensing box 15, and a cooling coil and a thermometer 18 are provided in the medicine dispensing box 15, the cooling coil is connected to a coolant control valve, and the thermometer 18 is used to detect the temperature of the medicine in the medicine dispensing box 15; the thermometer 18 and the coolant control valve are electrically connected, and the thermometer 18 and the coolant control valve are configured as follows: if the temperature of the medicine in the medicine dispensing box 15 detected by the thermometer 18 is higher than the first temperature preset value, the coolant control valve is opened for cooling.
[0106] It should be noted that the value range of the first temperature preset value is between 30°C and 50°C.
[0107] See attached Figure 1In the embodiment of the present invention, the system for inhibiting the operation corrosion of the condenser further includes a dosing system, which includes a dosing liquid pipeline, one end of which is connected to the dispensing box 15, and the other end is connected to the exhaust pipe 33; the dosing liquid pipeline is provided with a first dosing control valve 25, a second back pressure valve 27, a dosing flow meter 29 and a dosing atomizing nozzle 32 in sequence along the transmission direction of the liquid, and the dosing atomizing nozzle 32 is arranged in the exhaust pipe 33. In this way, automatic dosing of the exhaust pipe 33 is realized, so that the corrosion rate of the exhaust pipe 33 of the condenser is significantly reduced, the service life of the condenser is extended, and the cost is saved.
[0108] It should be noted that the dosing flow meter 29 is an electromagnetic flow meter; the dosing flow meter 29 is used to control the amount of hydrogen peroxide added to the exhaust pipe 33.
[0109] See attached Figure 1 In the embodiment of the present invention, a dosing pump 26 is provided in the dosing liquid pipeline between the first dosing control valve 25 and the second back pressure valve 27; and / or, a second dosing control valve 28 is provided in the dosing liquid pipeline between the second back pressure valve 27 and the dosing flow meter 29; and / or, a third back pressure valve 30 and a third dosing control valve 31 are provided in sequence in the dosing liquid pipeline between the dosing flow meter 29 and the dosing atomizing nozzle 32.
[0110] It should be noted that the dosing pump 26 is a constant flow pump for conveying hydrogen peroxide with a target agent concentration value; the second back pressure valve 27 and / or the third back pressure valve 30 are used to increase the pressure in front of the dosing atomizing nozzle 32 so that the agent in the dosing atomizing nozzle 32 is dispersed into tiny droplets and flows into the exhaust pipe 33.
[0111] See attached Figure 1 In an embodiment of the present invention, the system for suppressing condenser operation corrosion also includes a reagent monitoring system, the reagent monitoring system includes a condensate sampling system, the condensate sampling system includes a condensate collecting tank 34, a first condensate delivery pipeline and a second condensate delivery pipeline, the first condensate delivery pipeline is connected between the exhaust pipe 33 and the water inlet end of the condensate collecting tank 34; the second condensate delivery pipeline is connected to the water outlet end of the condensate collecting tank 34, the second condensate delivery pipeline is provided with an iron detector 50, the iron detector 50 is used to detect the iron concentration in the condensate; the iron detector 50 is electrically connected to the dosing flowmeter 29, the iron detector 50 and the dosing flowmeter 29 are configured as follows: if the iron concentration in the condensate detected by the iron detector 50 is greater than the preset iron concentration value, the flow rate of the dosing flowmeter 29 is increased.
[0112] It should be noted that the dosing flow meter 29 has a preset flow rate. If the iron concentration in the condensate water detected by the iron detector 50 is greater than the preset iron concentration value, the preset flow rate of the dosing flow meter 29 is increased.
[0113] In the embodiment of the present invention, the preset flow rate of the dosing flow meter 29 is between 10 and 100 mL / s.
[0114] A system for inhibiting condenser operation corrosion provided by an embodiment of the present invention realizes online monitoring of the iron content in condensate water by setting up an iron detector 50; through the electrical connection between the iron detector 50 and the dosing flowmeter 29, the dosing flow rate is dynamically adjusted based on the iron concentration in the condensate water, thereby reducing the corrosion rate of the condenser exhaust pipe 33, extending the service life of the condenser, and improving the stability of the condenser operation.
[0115] In the embodiment of the present invention, the preset iron concentration value ranges from 0 μg / L to 3 μg / L; preferably, the preset iron concentration value is 2 μg / L.
[0116] See attached Figure 1 In the embodiment of the present invention, the system for inhibiting condenser operation corrosion also includes a detection system, which includes a reagent package liquid tank 36, a reagent delivery pipeline, a detection pool 48 and a spectrophotometer 49. The reagent package liquid tank 36 is used to contain a mixed solution composed of catalase, guaiacol / ethanol solution and potassium hydrogen phthalate-sodium hydroxide buffer solution; the reagent delivery pipeline is provided with a reagent package liquid control valve 38 and a first quantitative ring 46; the reagent delivery pipeline is connected between the reagent package liquid tank 36 and the detection pool 48, and is used to deliver the mixed solution to the detection pool 48; the reagent monitoring system It also includes a third condensate delivery pipeline, which is provided with a condensate sampling control valve 39 and a second quantitative ring 47; the third condensate delivery pipeline is connected in parallel to the second condensate delivery pipeline and is connected to the detection tank 48; the spectrophotometer 49 is used to detect the absorbance value of the liquid in the detection tank 48; the spectrophotometer 49 is electrically connected to the dosing flowmeter 29 and the iron measuring instrument 50; the spectrophotometer 49 is configured as follows: if the iron concentration in the condensate is less than the preset iron concentration value and the hydrogen peroxide concentration in the condensate is greater than the preset hydrogen peroxide concentration value, the flow rate of the dosing flowmeter 29 is reduced.
[0117] It should be noted that the dosing flowmeter 29 has a preset flow rate. If the iron concentration in the condensate is less than the preset iron concentration value and the hydrogen peroxide concentration in the condensate is greater than the preset hydrogen peroxide concentration value, the preset flow rate of the dosing flowmeter 29 is reduced.
[0118] It should be noted that the detection pool 48 is connected to a sewage pipe.
[0119] It should be noted that the concentration of catalase is between 25mmol / L and 50mmol / L, the concentration of guaiacol / ethanol solution is between 0.1% and 0.2%, and the concentration of potassium hydrogen phthalate-sodium hydroxide buffer solution is 0.05mol / L to 0.2mol / L. Preferably, the concentration of catalase is 50mmol / L, the concentration of guaiacol / ethanol solution is 0.2%, and the concentration of potassium hydrogen phthalate-sodium hydroxide buffer solution is 0.1mol / L.
[0120] It should be noted that the absorbance value of the liquid in the detection pool 48 can reflect the concentration of hydrogen peroxide. The larger the absorbance value, the higher the concentration of hydrogen peroxide. The absorbance value is 0 to 1.0; the corresponding hydrogen peroxide concentration is between 0 and 500 μg / L.
[0121] In the embodiment of the present invention, the spectrophotometer 49 is an ultraviolet spectrophotometer.
[0122] A system for inhibiting condenser corrosion in operation provided by an embodiment of the present invention can monitor the hydrogen peroxide concentration of condensed water by setting up a detection system; the spectrophotometer 49 and the dosing flowmeter 29 are electrically connected to control the dosing flow, prevent waste of chemicals, and ensure the economy of dosing.
[0123] See attached Figure 1 In the embodiment of the present invention, the reagent delivery pipeline is provided with a second pump body 45 , and the second pump body 45 is located between the reagent package liquid control valve 38 and the first quantitative ring 46 .
[0124] See attached Figure 1 In the embodiment of the present invention, the third condensate delivery pipeline is provided with a first pump body 44 , and the first pump body 44 is located between the condensate sampling control valve 39 and the second quantitative ring 47 .
[0125] In the embodiment of the present invention, the reagent monitoring system further includes a cleaning system, which includes a third desalted water delivery pipeline, the third desalted water delivery pipeline is connected to the third condensate delivery pipeline, and the third desalted water delivery pipeline is provided with a third desalted water control valve 37 .
[0126] It should be noted that after each detection of the hydrogen peroxide concentration in the condensate, a cleaning system is used to clean part of the third condensate delivery pipeline and the cleaning tank 11, so as to improve the accuracy of the next sampling and detection of hydrogen peroxide in the condensate.
[0127] See attached Figure 1In an embodiment of the present invention, the drug monitoring system includes a five-way valve 43, the five-way valve 43 has a first valve inlet a, a second valve inlet b, a third valve inlet c, a first valve outlet d and a second valve outlet e, the third desalted water delivery pipeline is connected to the first valve inlet a, and the first valve inlet a can be connected to the first valve outlet d; the third condensate delivery pipeline can be connected to the third valve inlet c and the first valve outlet d; the reagent delivery pipeline is connected to the second valve inlet b and the second valve outlet e, and the second valve inlet b is connected to the second valve outlet e.
[0128] See attached Figure 1 In this embodiment of the present invention, the first pump body 44 and the first quantitative ring 46 are located between the five-way valve 43 and the detection pool 48 ; the second pump body 45 and the second quantitative ring 47 are located between the five-way valve 43 and the detection pool 48 .
[0129] See attached Figure 1 In the embodiment of the present invention, the drug monitoring system includes a drug dosing monitoring control box 40; a five-way valve 43, a detection cell 48 and a spectrophotometer 49 are all arranged in the drug dosing monitoring control box 40; part of the desalted water third delivery pipeline, part of the reagent delivery pipeline and part of the condensate third delivery pipeline are arranged in the drug dosing monitoring control box 40; a controller 41 is arranged in the drug dosing monitoring control box 40, and the controller 41 is respectively electrically connected to the drug concentration detector 16, the desalted water second control valve 22, the drug feeding system, the drug control valve 2, the drug pump 3, the desalted water first control valve 5, the desalted water first pump 6, the desalted water second pump 23, the first back pressure valve 24, the liquid level meter 14, the return liquid pump 17, the thermometer 18, the drain control valve, the dosing first control valve 25, the second back pressure valve 27, the dosing second control valve 28, the third back pressure valve 30, the dosing third control valve 31, the iron detector 50, the spectrophotometer 49 and the desalted water third control valve 37.
[0130] See attached Figure 1 In an embodiment of the present invention, the dosing monitoring control box 40 is also provided with a display screen 42, and the display screen 42 is electrically connected to the controller 41; the display screen 42 is used to display the pressure value detected by the first pressure sensor and the second pressure sensor; and / or, to display the drug concentration value detected by the drug concentration detector 16; and / or, to display the liquid level in the drug dispensing box 15 detected by the liquid level meter 14; and / or, to display the drug temperature in the drug dispensing box 15 detected by the thermometer 18; and / or, to display the iron concentration in the condensed water detected by the iron measuring instrument 50; and / or, to display the absorbance value of the liquid in the detection pool 48 detected by the spectrophotometer 49; and / or, to display the hydrogen peroxide concentration in the detection pool 48; and / or, to display the flow detected by the dosing flow meter 29.
[0131] See attached Figure 2A second aspect of the present invention provides a method for inhibiting condenser operation corrosion, which is applied to the above-mentioned system for inhibiting condenser operation corrosion, and the method comprises the following steps:
[0132] S200, dispensing medicine, the dispensing medicine includes the following steps:
[0133] S210, injecting desalted water, injecting desalted water includes the following steps:
[0134] S211, control to open the second control valve 22 of the desalted water, and deliver the desalted water to the medicine dispensing box 15 through the second desalted water delivery pipeline;
[0135] S212, controlling the liquid level meter 14 to detect the liquid level in the medicine dispensing box 15, if the liquid level in the medicine dispensing box 15 is greater than the first preset liquid level, executing step S220;
[0136] S220, injecting hydrogen peroxide stock solution, injecting hydrogen peroxide stock solution includes the following steps:
[0137] S221, control the sample feeder 8 to move to the reagent pool 10 to collect hydrogen peroxide stock solution;
[0138] S222, controlling the drug sample feeder 8 to move to the drug feed port 13, and delivering the hydrogen peroxide stock solution to the drug dispensing box 15;
[0139] S230, drug concentration and liquid level detection control, the drug concentration and liquid level detection control includes the following steps:
[0140] S231, controlling the drug concentration detector 16 to detect the drug concentration in the drug dispensing box 15;
[0141] S232, determining the relationship between the concentration of the drug in the drug dispensing box 15 and the target drug concentration value and determining the relationship between the liquid level in the drug dispensing box 15 and the second preset liquid level;
[0142] S233, if the concentration of the drug in the drug dispensing box 15 reaches the target drug concentration value and the liquid level in the drug dispensing box 15 reaches the second preset liquid level, close the second control valve 22 of the desalted water and stop the drug sample feeder 8 from collecting and delivering the hydrogen peroxide stock solution;
[0143] S234, if the drug concentration in the drug dispensing box 15 reaches the target drug concentration value and the liquid level in the drug dispensing box 15 is lower than the first preset liquid level, execute step S210.
[0144] The embodiment of the present invention provides a method for inhibiting condenser operation corrosion. By designing an automatic dispensing system, the hydrogen peroxide solution in the dispensing box 15 is stably prepared, and the target reagent concentration value is always maintained.
[0145] In the embodiment of the present invention, after step S233, the following steps are further included:
[0146] S300, adding medicine, the adding medicine includes the following steps: controlling to open the first control valve 25, the second back pressure valve 27, and the dosing flow meter 29, the dosing flow meter 29 has a preset flow rate, and the hydrogen peroxide agent with a target agent concentration value and a preset flow rate is transported to the exhaust pipe 33 through the dosing atomizing nozzle 32; executing step S400;
[0147] S400, detection and feedback control, the detection and feedback control includes the following steps:
[0148] S410, detecting the concentration of hydrogen peroxide in the condensate water, comprising the following steps:
[0149] S411, control to open the third control valve 37 of desalted water to flush the third condensate delivery pipeline and the detection tank 48;
[0150] S412, control to open the condensate sampling control valve 39, the condensate sample is transported to the detection pool 48 through the second quantitative loop 47, and then the condensate sampling control valve 39 is closed;
[0151] S413, control to open the reagent package liquid control valve 38, the mixed solution is transported to the detection pool 48 through the first quantitative loop 46, and then the reagent package liquid control valve 38 is closed;
[0152] S414, the condensed water sample and the mixed solution are mixed uniformly for a first preset time to form a reaction solution, and the spectrophotometer 49 is controlled to detect the absorbance value of the reaction solution;
[0153] S415, based on the preset relationship between the absorbance value and the concentration of hydrogen peroxide, the concentration of hydrogen peroxide in the condensed water is obtained; and step S411 is executed;
[0154] S420, feedback control of iron concentration in condensate, comprising the following steps:
[0155] S421, controlling the iron detector 50 to detect the iron concentration in the condensate water;
[0156] S422, determining the relationship between the iron concentration in the condensate and a preset iron concentration value;
[0157] S423, if the iron concentration in the condensate is greater than the preset iron concentration value, increase the preset flow rate of the dosing flow meter 29; if the iron concentration in the condensate is less than or equal to the preset iron concentration value, execute step S424;
[0158] S424, determining the relationship between the concentration of hydrogen peroxide in the condensate and a preset hydrogen peroxide concentration value;
[0159] S425, if the hydrogen peroxide concentration in the condensate water is greater than the preset hydrogen peroxide concentration value, the preset flow rate of the dosing flowmeter 29 is reduced.
[0160] The embodiment of the present invention provides a method for monitoring the corrosion condition of the pipeline of the condenser by monitoring the iron content in the condensate; adjusting the dosing flow rate based on the iron content, reducing the corrosion rate of the pipeline of the condenser, extending the service life of the condenser, and reducing the maintenance cost; by detecting the hydrogen peroxide concentration in the condensate, adjusting the dosing flow rate based on the hydrogen peroxide concentration and the iron content, preventing the waste of the agent and ensuring the economy of the dosing.
[0161] In the embodiment of the present invention, step S100 is included before step S200, and the preparation of medicine and rinsing include the following steps:
[0162] S110, controlling to open the reagent control valve 2, and delivering the hydrogen peroxide stock solution to the reagent pool 10 through the reagent delivery pipeline;
[0163] S120, controlling to open the first control valve 5 for desalted water, and delivering the desalted water to the cleaning tank 11 through the first desalted water delivery pipeline;
[0164] S130, controlling the drug sample feeder 8 to move to the cleaning tank 11, collecting deionized water for a first rinse, and then controlling the drug sample feeder 8 to move to the waste liquid tank 12, discharging the deionized water for rinsing into the waste liquid tank 12;
[0165] S140 , controlling the drug sample feeder 8 to move to the drug pool 10 , collecting the hydrogen peroxide stock solution for rinsing, and then controlling the drug sample feeder 8 to move to the waste liquid pool 12 , discharging the rinsing hydrogen peroxide stock solution into the waste liquid pool 12 .
[0166] An embodiment of the present invention provides a method for inhibiting condenser operation corrosion. The sample feeder 8 is cleaned and rinsed with reagents each time before collecting reagents to ensure the concentration of reagents delivered to the reagent dispensing box 15 and prevent other impurities from being introduced into the reagent dispensing box 15.
[0167] In the embodiment of the present invention, S110, the step of controlling the opening of the reagent control valve 2 and delivering the hydrogen peroxide stock solution to the reagent pool 10 through the reagent delivery pipeline includes:
[0168] S111, controlling the first pressure sensor to detect the pressure value of the reagent pool 10;
[0169] S112, determining the relationship between the pressure value of the reagent pool 10 and the first preset pressure value; if the pressure value of the reagent pool 10 is less than the first preset pressure value, maintaining the reagent control valve 2 open; if the pressure value of the reagent pool 10 is greater than the second preset pressure value, closing the reagent control valve 2;
[0170] S120, the step of controlling to open the first control valve 5 of the desalted water and conveying the desalted water to the cleaning tank 11 through the first conveying pipeline of the desalted water comprises:
[0171] S121, controlling the second pressure sensor to detect the pressure value of the cleaning tank 11;
[0172] S122, determine the relationship between the pressure value of the cleaning tank 11 and the third preset pressure value; if the pressure value of the cleaning tank 11 is less than the third preset pressure value, maintain the first control valve 5 of the desalted water open; if the pressure value of the cleaning tank 11 is greater than the fourth preset pressure value, close the first control valve 5 of the desalted water.
[0173] A method for inhibiting condenser operation corrosion provided by an embodiment of the present invention realizes monitoring and automatic replenishment of hydrogen peroxide stock solution in a reagent pool 10 by setting a first pressure sensor electrically connected to a reagent control valve 2, thereby ensuring smooth collection of medicines by a drug sampler 8 and improving the collection efficiency of the drug sampler system; and realizes monitoring and automatic replenishment of desalted water in a cleaning pool 11 by setting a second pressure sensor electrically connected to a first desalted water control valve 5, thereby providing prerequisites for cleaning of the drug sampler 8 and improving the collection efficiency of the drug sampler 8.
[0174] Although the present invention is disclosed as above, the present invention is not limited thereto. Any person skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the scope defined by the claims.
Claims
1. A system for inhibiting condenser operation corrosion, characterized in that: A dispensing system is provided, wherein the dispensing system comprises: A reagent stock solution tank (1), which is used to contain hydrogen peroxide stock solution; A desalted water tank (4), which is used to contain desalted water; A medicine dispensing box (15) has a medicine inlet (13) on its upper surface, and the medicine dispensing box (15) is provided with a medicine concentration detector (16); a medicine pool (10), a cleaning pool (11) and a waste liquid pool (12) are provided on the upper surface of the medicine dispensing box (15); a medicine delivery pipeline is connected between the medicine pool (10) and the medicine stock liquid tank (1); a first desalted water delivery pipeline is connected between the cleaning pool (11) and the desalted water tank (4); a second desalted water delivery pipeline is connected between the medicine dispensing box (15) and the desalted water tank (4), and the second desalted water delivery pipeline is provided with a second desalted water control valve (22); A drug sample feeding system, comprising a drug sample feeding device (8), wherein the drug sample feeding device (8) can be raised and lowered in a first direction and can be moved between the drug pool (10), the cleaning pool (11), the waste liquid pool (12) and the drug feeding port (13); The drug concentration detector (16) is electrically connected to the drug sample feeding system and the second desalted water control valve (22) respectively.
2. The system for inhibiting condenser operation corrosion according to claim 1, characterized in that: The reagent pool (10), the cleaning pool (11) and the waste liquid pool (12) are arranged in sequence along the second direction; the drug sample feeding system comprises a drug sample feeding arm (7), the drug sample feeding arm (7) is arranged on the drug dispensing box (15), and the drug sample feeding arm (7) is located above the reagent pool (10), the cleaning pool (11) and the waste liquid pool (12) and extends along the second direction; The drug sample feeder (8) is slidably connected to the drug sample feeder arm (7) along the first direction and the second direction respectively; or, the drug sample feeder (8) is fixed to the drug sample feeder arm (7), the drug sample feeder arm (7) is slidably connected to the drug dispensing box (15) along the first direction, and the drug sample feeder arm (7) can be extended and retracted along the second direction; Wherein, the second direction is parallel to the upper surface of the medicine dispensing box (15) and perpendicular to the first direction.
3. The system for inhibiting condenser operation corrosion according to claim 1 or 2, characterized in that: The medicine delivery pipeline is provided with a medicine control valve (2); a first pressure sensor is provided between the medicine pool (10) and the medicine dispensing box (15), the first pressure sensor is electrically connected to the medicine control valve (2), and the first pressure sensor is configured such that: if the pressure value of the medicine pool (10) detected by the first pressure sensor is less than a first preset pressure value, the medicine control valve (2) is opened; if the pressure value of the medicine pool (10) detected by the first pressure sensor is greater than a second preset pressure value, the medicine control valve (2) is closed; wherein the first preset pressure value is less than the second preset pressure value; The first desalted water delivery pipeline is provided with a first desalted water control valve (5); a second pressure sensor is provided between the cleaning tank (11) and the medicine dispensing box (15), the second pressure sensor is electrically connected to the first desalted water control valve (5), and the second pressure sensor is configured to: if the pressure value of the cleaning tank (11) detected by the second pressure sensor is less than a third preset pressure value, open the first desalted water control valve (5); if the pressure value of the cleaning tank (11) detected by the second pressure sensor is greater than a fourth preset pressure value, close the first desalted water control valve (5); wherein the third preset pressure value is less than the fourth preset pressure value; A liquid level meter (14) is provided on the upper surface of the medicine dispensing box (15). The liquid level meter (14) is used to detect the liquid level in the medicine dispensing box (15). The liquid level meter (14) is electrically connected to the drug concentration detector (16), the drug sample feeding system, and the second desalted water control valve (22), respectively.
4. The system for inhibiting condenser operation corrosion according to claim 3, characterized in that: The system for inhibiting condenser operation corrosion also includes a dosing system, which includes a dosing liquid pipeline, one end of which is connected to the drug dispensing box (15), and the other end is connected to an exhaust pipe (33); the dosing liquid pipeline is provided with a first dosing control valve (25), a second back pressure valve (27), a dosing flow meter (29) and a dosing atomizing nozzle (32) in sequence along the transmission direction of the drug liquid, and the dosing atomizing nozzle (32) is arranged in the exhaust pipe (33).
5. The system for inhibiting condenser operation corrosion according to claim 4, characterized in that: The system for inhibiting condenser operation corrosion also includes a reagent monitoring system, which includes a condensate sampling system, and the condensate sampling system includes a condensate collecting tank (34), a first condensate delivery pipeline, and a second condensate delivery pipeline. The first condensate delivery pipeline is connected between the exhaust pipe (33) and the water inlet end of the condensate collecting tank (34); the second condensate delivery pipeline is connected to the water outlet end of the condensate collecting tank (34), and the second condensate delivery pipeline is provided with an iron detector (50). The iron detector (50) is used to detect the iron concentration in the condensate, and the iron detector (50) is electrically connected to the dosing flow meter (29).
6. The system for inhibiting condenser operation corrosion according to claim 5, characterized in that: The system for inhibiting condenser operation corrosion also includes a detection system, which includes a reagent package liquid tank (36), a reagent delivery pipeline, a detection cell (48) and a spectrophotometer (49). The reagent package liquid tank (36) is used to contain a mixed solution consisting of catalase, guaiacol / ethanol solution and potassium hydrogen phthalate-sodium hydroxide buffer solution; the reagent delivery pipeline is provided with a reagent package liquid control valve (38) and a first quantitative ring (46); the reagent delivery pipeline is connected between the reagent package liquid tank (36) and the detection cell (48) and is used to deliver the mixed solution to the detection cell (48); The drug monitoring system also includes a third condensate delivery pipeline, wherein the third condensate delivery pipeline is provided with a condensate sampling control valve (39) and a second quantitative ring (47); the third condensate delivery pipeline is connected in parallel to the second condensate delivery pipeline and is connected to the detection pool (48); The spectrophotometer (49) is used to detect the absorbance value of the liquid in the detection pool (48); the spectrophotometer (49) is electrically connected to the dosing flow meter (29) and the iron detector (50).
7. The system for inhibiting condenser operation corrosion according to claim 6, characterized in that: The reagent monitoring system also includes a cleaning system, which includes a third desalted water delivery pipeline, the third desalted water delivery pipeline is connected to the third condensate delivery pipeline, and the third desalted water delivery pipeline is provided with a third desalted water control valve (37).
8. The system for inhibiting condenser operation corrosion according to claim 1 or 2, characterized in that: The second desalted water delivery pipeline is provided with a desalted water atomizer (19), a second desalted water pump (23) and a first back pressure valve (24); the desalted water atomizer (19) is located in the medicine dispensing box (15); the first back pressure valve (24) is provided on a pipeline connected to the outlet end of the second desalted water pump (23); the second desalted water pump (23) and the first back pressure valve (24) are both electrically connected to the second desalted water control valve (22); And / or, a drug liquid return pipeline is provided between the drug outlet end of the drug concentration detector (16) and the drug dispensing box (15), the drug liquid return pipeline is provided with a liquid return pump (17), and the liquid return pump (17) is electrically connected to the drug concentration detector (16); And / or, the medicine dispensing box (15) is provided with a medicine liquid discharge pipeline and a thermometer (18), the medicine liquid discharge pipeline is located at the bottom of the medicine dispensing box (15), and the medicine liquid discharge pipeline is provided with a liquid discharge control valve; the thermometer (18) is used to detect the temperature of the medicine in the medicine dispensing box (15); the thermometer (18) and the liquid discharge control valve are electrically connected, and the thermometer (18) and the liquid discharge control valve are configured as follows: if the temperature of the medicine in the medicine dispensing box (15) detected by the thermometer (18) is higher than a first temperature preset value, the liquid discharge control valve is opened to discharge the liquid, and the second control valve (22) of the desalted water is opened to replenish water and cool down.
9. A method for inhibiting condenser operation corrosion, characterized in that: The method for inhibiting condenser operation corrosion as claimed in claim 7 comprises the following steps: S200, dispensing medicine, wherein the dispensing medicine comprises the following steps: S210, injecting desalted water, wherein injecting desalted water comprises the following steps: S211, controlling the opening of the second control valve (22) of the desalted water, and delivering the desalted water to the medicine dispensing box (15) via the second desalted water delivery pipeline; S212, controlling the liquid level meter (14) to detect the liquid level in the medicine dispensing box (15), and if the liquid level in the medicine dispensing box (15) is greater than a first preset liquid level, executing step S220; S220, injecting hydrogen peroxide stock solution, wherein injecting hydrogen peroxide stock solution comprises the following steps: S221, controlling the drug sample feeder (8) to move to the drug pool (10) to collect the hydrogen peroxide stock solution; S222, controlling the drug sample feeder (8) to move to the drug feed port (13) to deliver the hydrogen peroxide stock solution to the drug dispensing box (15); S230, drug concentration and liquid level detection control, the drug concentration and liquid level detection control includes the following steps: S231, controlling the drug concentration detector (16) to detect the drug concentration in the drug dispensing box (15); S232, determining the relationship between the concentration of the drug in the drug dispensing box (15) and the target drug concentration value, and determining the relationship between the liquid level in the drug dispensing box (15) and the second preset liquid level; S233, if the concentration of the drug in the drug dispensing box (15) reaches the target drug concentration value and the liquid level in the drug dispensing box (15) reaches the second preset liquid level, then the second control valve (22) of the desalted water is closed and the drug sample feeder (8) is stopped from collecting and transporting the hydrogen peroxide stock solution; S234: If the drug concentration in the drug dispensing box (15) reaches the target drug concentration value and the liquid level in the drug dispensing box (15) is lower than the first preset liquid level, execute step S210.
10. The method for inhibiting condenser operation corrosion according to claim 9, characterized in that: After step S233, the following steps are also included: S300, adding medicine, the adding medicine comprising the following steps: controlling to open the first control valve (25) for adding medicine, the second back pressure valve (27), and the flow meter (29) for adding medicine, and delivering hydrogen peroxide medicine having a target medicine concentration value and a preset flow rate to the exhaust pipe (33) through the atomizing nozzle (32) for adding medicine; and executing step S400; S400, detection and feedback control, the detection and feedback control comprises the following steps: S410, detecting the concentration of hydrogen peroxide in the condensate water, comprising the following steps: S411, controlling the opening of the third control valve (37) of the desalted water to flush the third condensate delivery pipeline and the detection tank (48); S412, controlling the condensate sampling control valve (39) to open, and after the condensate sample is transported to the detection pool (48) through the second quantitative loop (47), the condensate sampling control valve (39) is closed; S413, controlling the opening of the reagent package liquid control valve (38), the mixed solution is transported to the detection pool (48) through the first quantitative loop (46), and then the reagent package liquid control valve (38) is closed; S414, the condensed water sample and the mixed solution are mixed uniformly for a first preset time to form a reaction solution, and the spectrophotometer (49) is controlled to detect the absorbance value of the reaction solution; S415, based on the preset relationship between the absorbance value and the concentration of the hydrogen peroxide, obtaining the concentration of hydrogen peroxide in the condensed water; executing step S411; S420, feedback control of iron concentration in condensate, comprising the following steps: S421, controlling the iron detector (50) to detect the iron concentration in the condensate water; S422, determining the relationship between the iron concentration in the condensate and a preset iron concentration value; S423, if the iron concentration in the condensate water is greater than the preset iron concentration value, increasing the preset flow rate of the dosing flow meter (29); if the iron concentration in the condensate water is less than or equal to the preset iron concentration value, executing step S424; S424, determining the relationship between the concentration of hydrogen peroxide in the condensate and a preset hydrogen peroxide concentration value; S425: If the concentration of hydrogen peroxide in the condensate water is greater than the preset hydrogen peroxide concentration value, the preset flow rate of the dosing flow meter (29) is reduced.
11. The method for inhibiting condenser operation corrosion according to claim 9 or 10, characterized in that: Step S220, before the step of injecting hydrogen peroxide stock solution, also includes step S100, preparing the drug and rinsing, and the preparation of the drug and rinsing includes the following steps: S110, controlling the opening of the reagent control valve (2) to transport the hydrogen peroxide stock solution to the reagent pool (10) via the reagent transport pipeline; S120, controlling to open the first control valve (5) of the desalted water, and conveying the desalted water to the cleaning tank (11) through the first conveying pipeline of the desalted water; S130, controlling the drug sample feeder (8) to move to the cleaning tank (11), collecting the desalted water for cleaning, and then controlling the drug sample feeder (8) to move to the waste liquid tank (12), discharging the cleaned desalted water into the waste liquid tank (12); S140, controlling the drug sample feeder (8) to move to the drug pool (10), collecting the hydrogen peroxide stock solution for rinsing, and then controlling the drug sample feeder (8) to move to the waste liquid pool (12), discharging the rinsed hydrogen peroxide stock solution into the waste liquid pool (12).
Citation Information
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