The invention provides for a transdermal
drug delivery device for forming a
drug delivery patch
system comprising:a) an
actuator comprising:i) an outer body defining a top of the
actuator, the outer body containing a cavity;ii) a controller board comprising driving
electronics and a battery, the controller board being positioned within the cavity; andiii) an interface connection port for receiving a porator array, the interface connection port containing an
anode and a
cathode;b) the porator array comprising:i) a top surface, with a removable
adhesive attached to the top surface, the top surface containing two concentric electrical contact rings for contacting the interface connection port at the
anode and the
cathode upon removal of the
adhesive layer;ii) a bottom surface comprising a tissue interface membrane, the tissue interface membrane further comprising a substrate with at least one porator contained on or within the substrate, the bottom surface further comprising an
adhesive layer for attaching the porator array to a
tissue membrane; andiii) an extension tab laterally and removably attached to the bottom surface, the extension tab including an adhesive applied on the bottom thereof, thereby allowing the extension tab to remain on the
tissue membrane upon removal of the porator array; andiv) a
release liner removably attached to the bottom surface; andc) a reservoir patch attached to the extension tab, the reservoir patch being applied to the microporated area of the
tissue membrane after poration.The invention also provides for methods of making and methods of using the same.