A processing device for producing signal cables for rail transit
By designing a signal cable processing device for rail transit that includes surface cleaning, cable combing, heating and twisting, the problems of cable impurities, cable stiffness and single functions in cold weather are solved, and high-quality cable twisting and multi-functional adaptation are achieved.
Patent Information
- Application Number
- CN202410148103.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-01
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2044-02-01
AI Technical Summary
There is a lack of pre-cleaning device for single-wire cables in the prior art, and the impurities adsorbed on the cables affect the quality of the twisting; in cold weather, single-wire cables are stiff, and direct twisting is not conducive to quality and easy to damage; the function is single, and it cannot adapt to multiple cable processing functions.
A processing device for the production of signal cables for rail transit is designed, including a surface cleaning mechanism, a cable combing guide mechanism, a cable winding mechanism and a twisting mechanism. The cable impurities are removed through the surface cleaning mechanism, the cable combing and guiding mechanism carries out cables, the heating box softens the cables, and the winding and winding of multiple strands of cables are achieved through the twisting mechanism.
It effectively removes impurities on the surface of the cable, improving the quality of twisting; softens the cable through the heating box, improving the stability and quality of twisting; it has a variety of cable processing functions to adapt to cable processing under different conditions.
Smart Images

Figure CN118231052B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of wire and cable processing, and in particular to a processing device for producing signal cables for rail transit. Background Art
[0002] Cable is a transmission device for electric energy or signals. At present, there are many types of cables on the market, among which cables formed by cross-winding and twisting multiple strands of cables are also called cross-winding and twisted cables. Cross-winding and twisted cables have the advantages of higher transmission efficiency and ease of use. However, when conventional cross-winding and twisted cables are used, they lack corresponding winding devices, and the excess length of cables cannot be rolled up, which takes up space and is easy to be messy, causing inconvenience to users.
[0003] After searching the prior art, the Chinese invention patent with patent application number CN202310552930.7 disclosed "an automatic wire twisting device for power cable manufacturing, including: a fixed base, an anti-slip wire pressing mechanism, a clamping mechanism and a guide anti-jump mechanism. The automatic wire twisting device for power cable manufacturing designed by the present invention, after the wire enters the side threading hole, the wire pressing roller is driven by the clamping drive group to move toward the wire until the plug ring is inserted into the annular slot, and the wire clamping ring contacts the wire, thereby limiting the wire, improving the stability and orderliness of the movement of the wire during the twisting process, and avoiding the wire jumping out of the receiving wire groove and the problem of mechanical breakage, and before that, the wire passes through the guide anti-jump mechanism, and the guide anti-jump mechanism limits and guides the wire to avoid the wire shaking up and down during the movement, causing damage to the wire, or the wire shaking and entanglement caused by the rotating disk and the rotating disk driving the wire to rotate under the action of its own gravity, or the wire is stuck on other structures", but there are still the following defects:
[0004] (1) There is a lack of pre-cleaning equipment for single-wire cables, and impurities adsorbed on the cables affect the quality of the finished products;
[0005] (2) In cold weather, single-wire cables are relatively stiff, and direct twisting is not conducive to maintaining the twisting quality and is prone to damage to the cable;
[0006] (3) The function is single and cannot adapt to various cable processing functions. Summary of the invention
[0007] The purpose of the present invention is to solve the problems in the prior art that there is a lack of pre-cleaning device for single-wire cables, impurities adsorbed on the cables affect the quality of the finished twisted products; in cold weather, single-wire cables are relatively stiff, and direct twisting is not conducive to maintaining the twisting quality and is easy to cause damage to the cables; the function is single and cannot adapt to a variety of cable processing functions, and a processing device for the production of signal cables for rail transit is proposed.
[0008] In order to achieve the above object, the present invention adopts the following technical solutions:
[0009] A processing device for producing signal cables for rail transit, comprising a frame and an electric control box mounted on the frame, and further comprising:
[0010] The surface cleaning mechanism is installed on the top of the rack and is used to clean impurities on the cable surface;
[0011] The cable combing and guiding mechanism is installed on the top of the rack and is used to comb the single-line cable;
[0012] A cable reeling mechanism, mounted on the frame, for reeling in single-line cables;
[0013] The twisting mechanism is installed at the rear end of the frame and is used for winding multiple strands of single-wire cables;
[0014] in,
[0015] The surface cleaning mechanism, the cable combing and guiding mechanism and the twisting mechanism are arranged in sequence along the horizontal direction of the frame.
[0016] Preferably, it also includes a heating box, which is fixedly mounted on the top of the frame and located between adjacent cable combing guide mechanisms. The front and rear ends of the heating box are open, and electric heating pipes are arranged on the inner side walls of the heating box. A hot air blower connected to the inner cavity is installed at the bottom of the heating box.
[0017] Preferably, the surface cleaning mechanism includes a first layout plate hinged to each other, both ends of the first layout plate are provided with inclined surfaces that can fit together, the top of the first layout plate is provided with symmetrically distributed mounting grooves, a first electric telescopic rod is connected between adjacent first layout plates, both ends of the first electric telescopic rod are rotatably connected to the mounting groove wall through a rotating rod, the outer side walls of the first layout plate are provided with a first limit plate, the top of the first layout plate is fixedly connected to the second electric telescopic rod, the telescopic end of the second electric telescopic rod is fixedly connected to the first U-shaped part, and a roller brush assembly is installed on the first U-shaped part.
[0018] Preferably, the roller brush assembly includes a driving motor installed on the outer wall of the first U-shaped member, the output end of the driving motor is fixedly connected to an active roller brush rotatably connected to the first U-shaped member, and the first U-shaped member is also rotatably connected to a driven roller brush, one end of the active roller brush passing through the first U-shaped member is connected to a transmission gear via a rotating shaft, and one end of the driven roller brush passing through the first U-shaped member is connected to a driven gear meshing with the transmission gear via a rotating shaft.
[0019] Preferably, the cable combing and guiding mechanism includes a second layout plate installed on the top of the frame, and inclined surfaces that can fit together are arranged at both ends of the second layout plate, and a third electric telescopic rod is movably connected between adjacent second layout plates, and a fourth electric telescopic rod is also fixedly connected to the top of the second layout plate, and the telescopic end of the fourth electric telescopic rod is fixedly connected to a second U-shaped part, and an upper guide roller and a lower guide roller with a clearance fit are rotatably connected to the second U-shaped part, and a second limit plate is fixedly connected to the outer wall of the second layout plate, and evenly distributed electric heating rods are embedded in the upper guide roller and the lower guide roller.
[0020] Preferably, when adjacent first layout plates are in the same straight line, the first limit plates on adjacent first layout plates abut against each other, and when adjacent second layout plates are in the same straight line, the second limit plates on adjacent second layout plates abut against each other.
[0021] Preferably, the cable winding mechanism comprises a U-shaped frame installed on the top of the frame, a driving shaft is rotatably connected between the U-shaped frames, and a winding drum sleeved on the outer wall of the driving shaft is rotatably connected to the U-shaped frame.
[0022] Preferably, the twisting mechanism includes a driving pulley mounted on a frame, a bracket is fixedly connected to the top of the frame, a driven pulley is rotatably connected to the bracket, a transmission belt is connected between the driving pulley and the driven pulley, a capstan drum is fixedly connected to the outer wall of the driven pulley, a uniformly distributed positioning seat is fixedly connected to the capstan drum, a limiting hole and a threaded groove are provided on the positioning seat, a locking bolt is threadedly connected to the positioning seat, and the threaded groove is connected to the limiting hole.
[0023] Preferably, the surface cleaning mechanism, the cable combing and guiding mechanism, and the junction between the heating box and the frame are all provided with lifting components;
[0024] The lifting assembly comprises a hydraulic lifting column installed on the top of the frame and a mounting plate installed on the lifting end of the hydraulic lifting column.
[0025] A processing method of a processing device for producing a signal cable for rail transit, comprising the following steps:
[0026] S1: When twisting multiple strands of single-wire cables, the first electric telescopic rod and the third electric telescopic rod on the first layout plate and the second layout plate are in a retracted state, so that the first layout plate and the second layout plate are close to each other, and then the single-wire cable passes through the gap between the active roller brush and the driven roller brush, and passes through the gap between the upper guide roller and the lower guide roller, passes through the heating box, and then enters into the limiting hole opened on the positioning seat, and is fixed by the locking bolt. In the process of the single-wire cable passing through the roller brush assembly, the impurities on the surface of the single-wire cable can be effectively cleaned. Secondly, when the single-wire cable enters between the upper guide roller and the lower guide roller, the electric heating rod embedded therein can heat the single-wire cable to soften it, so as to facilitate winding;
[0027] S2: When the single-line cable passes through the heating box, the electric heating tube in the heating box and the hot air blower at the bottom keep the inner cavity of the heating box at a certain temperature, thereby heating the passing single-line cable and further softening it;
[0028] S3: Then the driving pulley is turned on, and the driving pulley drives the driven pulley to rotate through the transmission belt, thereby driving the twisting drum to rotate, thereby realizing the twisting function of the single-wire cable connected to the positioning seat;
[0029] S4: When temporarily wiring or winding up a single-line cable, the first electric telescopic rod and the third electric telescopic rod on the first wiring plate and the second wiring plate are in an extended state, and the first limiting plate and the second limiting plate on the outer side wall of the first wiring plate and the second wiring plate abut against each other. At this time, the plurality of first wiring plates and the plurality of second wiring plates are in the same straight line, and then the cables to be wired are respectively passed through the filling roller brush assembly and the cable combing guide mechanism, and are wound on the winding drum;
[0030] S5: At this time, the driving shaft is turned on, and the driving shaft drives the winding drum to rotate. The winding drum reels the cable wound on the outer wall of the winding drum, so that the wiring cable remains taut. At the same time, the wiring height can be adjusted by the hydraulic lifting column in the lifting assembly.
[0031] Compared with the prior art, the present invention provides a processing device for producing signal cables for rail transit, which has the following beneficial effects:
[0032] 1. The processing device for producing signal cables for rail transit realizes the twisting function of multiple single-wire cables in combination with the twisting mechanism by means of the foldable and unfoldable surface cleaning mechanism and the cable combing and guiding mechanism. In cooperation with the cable winding mechanism, the functions of cable wiring and winding are realized, thus solving the problem of the prior art that the function is single and cannot adapt to a variety of cable processing functions.
[0033] 2. The processing device for producing signal cables for rail transit can remove impurities on the surface of the cable before processing by setting up a surface cleaning mechanism, thereby ensuring the quality of cable processing and solving the problem in the prior art of lack of pre-cleaning device for single-wire cables and the problem that impurities adsorbed on the cables affect the quality of the twisted finished products.
[0034] 3. The processing device for producing signal cables for rail transit realizes the traction and guidance function in the cable processing process by setting up a cable combing and guiding mechanism.
[0035] 4. The processing device for producing signal cables for rail transit realizes the function of heating and softening the cables by means of the electric heating rods and the heating box, which helps to improve the stability of cable twisting and solves the problem in the prior art that single-wire cables are relatively stiff in cold weather, and direct twisting is not conducive to maintaining the twisting quality and is easy to cause damage to the cables. BRIEF DESCRIPTION OF THE DRAWINGS
[0036] Figure 1 It is one of the structural schematic diagrams of the present invention;
[0037] Figure 2 For the present invention Figure 1 A schematic diagram of the enlarged structure of part A;
[0038] Figure 3 This is the second structural schematic diagram of the present invention;
[0039] Figure 4 A top view of the present invention;
[0040] Figure 5 It is one of the structural schematic diagrams of the surface cleaning mechanism of the present invention;
[0041] Figure 6 For the present invention Figure 5 A schematic diagram of the enlarged structure of part B;
[0042] Figure 7 The second structural schematic diagram of the surface cleaning mechanism of the present invention;
[0043] Figure 8 It is a structural schematic diagram of the cable combing and guiding mechanism of the present invention;
[0044] Fig. 9 It is a cross-sectional view of the upper guide roller of the present invention.
[0045] In the figure: 10, frame; 110, electric control box; 20, surface cleaning mechanism; 210, first layout plate; 220, first electric telescopic rod; 230, rotating rod; 240, first limit plate; 250, second electric telescopic rod; 260, first U-shaped member; 270, roller brush assembly; 271, driving motor; 272, active roller brush; 273, driven roller brush; 274, transmission gear; 275, driven gear; 30, cable combing guide mechanism; 310, second layout plate; 320, third electric telescopic rod; 330, fourth electric telescopic rod; 340 , second U-shaped member; 350, upper guide roller; 360, lower guide roller; 370, second limit plate; 380, electric heating rod; 40, cable winding mechanism; 410, U-shaped frame; 420, drive shaft; 430, winding drum; 50, twisting mechanism; 510, driving pulley; 520, bracket; 530, driven pulley; 540, transmission belt; 550, winding drum; 560, positioning seat; 570, locking bolt; 60, heating box; 610, electric heating pipe; 620, hot air blower; 70, lifting assembly; 710, hydraulic lifting column; 720, mounting plate. DETAILED DESCRIPTION
[0046] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention; it is obvious that the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making creative work are within the scope of protection of the present invention.
[0047] It will be understood by those skilled in the art that, unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as those generally understood by those skilled in the art in the art to which the present invention belongs. It should also be understood that terms such as those defined in common dictionaries should be understood to have meanings consistent with the meanings in the context of the prior art, and will not be interpreted with idealized or overly formal meanings unless defined as herein. Example 1
[0048] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 and Fig. 9 A processing device for producing signal cables for rail transit includes a rack 10 and an electric control box 110 installed on the rack 10, and also includes:
[0049] The surface cleaning mechanism 20 is installed on the top of the frame 10 and is used to clean impurities on the surface of the cable;
[0050] The cable combing and guiding mechanism 30 is installed on the top of the frame 10 and is used for combing the single-line cable;
[0051] The cable reeling mechanism 40 is mounted on the frame 10 and is used to reel in a single-line cable;
[0052] The twisting mechanism 50 is installed at the rear end of the frame 10 and is used for winding multiple strands of single-wire cables;
[0053] in,
[0054] The surface cleaning mechanism 20 , the cable combing and guiding mechanism 30 and the twisting mechanism 50 are sequentially arranged along the horizontal direction of the frame 10 .
[0055] like Figure 1 , Figure 3 and Figure 4 As shown, it also includes a heating box 60, which is fixedly installed on the top of the frame 10, and the heating box 60 is located between adjacent cable combing guide mechanisms 30. The front and rear ends of the heating box 60 are open, and the inner wall of the heating box 60 is provided with an electric heating pipe 610. The bottom of the heating box 60 is provided with a hot air blower 620 connected to the inner cavity. After passing through the heating box 60, it is transmitted into the limiting hole opened on the positioning seat 560 and is fixed by the locking bolt 570. When the single-line cable passes through the heating box 60, the electric heating pipe 610 in the heating box 60 and the hot air blower 620 at the bottom keep the inner cavity of the heating box 60 at a certain temperature, thereby realizing the heating function of the single-line cable passing through, so as to further soften it.
[0056] like Figure 1 , Figure 5 , Figure 6 and Figure 7 As shown, the surface cleaning mechanism 20 includes a first layout plate 210 which is hinged to each other, and both ends of the first layout plate 210 are provided with inclined surfaces that can fit together, and the top of the first layout plate 210 is provided with symmetrically distributed mounting grooves, and a first electric telescopic rod 220 is connected between adjacent first layout plates 210, and both ends of the first electric telescopic rod 220 are rotatably connected to the mounting groove wall through a rotating rod 230, and the outer side wall of the first layout plate 210 is provided with a first limiting plate 240, and the top of the first layout plate 210 is fixedly connected to the second electric telescopic rod 250, and the telescopic end of the second electric telescopic rod 250 is fixedly connected to the first U-shaped member 260, and a roller brush assembly 270 is installed on the first U-shaped member 260.
[0057] like Figure 1 , Figure 5 , Figure 6 and Figure 7As shown, the roller brush assembly 270 includes a driving motor 271 installed on the outer wall of the first U-shaped member 260, and the output end of the driving motor 271 is fixedly connected to an active roller brush 272 rotatably connected to the first U-shaped member 260. The first U-shaped member 260 is also rotatably connected to a driven roller brush 273. The active roller brush 272 passes through one end of the first U-shaped member 260 and is connected to a transmission gear 274 through a rotating shaft. The driven roller brush 273 passes through one end of the first U-shaped member 260 and is connected to a driven gear 275 meshing with the transmission gear 274 through a rotating shaft. When multiple strands of single-wire cables are twisted, the first electric telescopic rod 220 and the third electric telescopic rod 320 on the first layout plate 210 and the second layout plate 310 are in a retracted state, so that the first layout plate 210 and the second layout plate 310 are brought close to each other, and then the single-wire cables are respectively passed through the gap between the active roller brush 272 and the driven roller brush 273.
[0058] like Figure 1 , Figure 8 and Fig. 9 As shown, the cable combing and guiding mechanism 30 includes a second layout plate 310 installed on the top of the frame 10, and inclined surfaces that can fit each other are arranged at both ends of the second layout plate 310. A third electric telescopic rod 320 is movably connected between adjacent second layout plates 310, and a fourth electric telescopic rod 330 is also fixedly connected to the top of the second layout plate 310. The telescopic end of the fourth electric telescopic rod 330 is fixedly connected to a second U-shaped member 340, and an upper guide roller 350 and a lower guide roller 360 with a clearance fit are rotatably connected to the second U-shaped member 340. The outer wall of the second layout plate 310 is fixedly connected to a second limit plate 370, and the upper guide roller 350 and the lower guide roller 360 are both embedded with evenly distributed electric heating rods 380.
[0059] When adjacent first layout plates 210 are in the same straight line, the first limiting plates 240 on adjacent first layout plates 210 abut against each other, and when adjacent second layout plates 310 are in the same straight line, the second limiting plates 370 on adjacent second layout plates 310 abut against each other.
[0060] like Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, the twisting mechanism 50 includes a driving pulley 510 installed on the frame 10, a bracket 520 is fixedly connected to the top of the frame 10, a driven pulley 530 is rotatably connected to the bracket 520, a transmission belt 540 is connected between the driving pulley 510 and the driven pulley 530, a winding drum 550 is fixedly connected to the outer wall of the driven pulley 530, and a uniformly distributed positioning seat 560 is fixedly connected to the winding drum 550, and a limiting hole and a threaded groove are provided on the positioning seat 560, a locking bolt 570 is threadedly connected to the positioning seat 560, and the threaded groove is connected to the limiting hole, the driving pulley 510 is opened, and the driving pulley 510 drives the driven pulley 530 to rotate through the transmission belt 540, and then drives the winding drum 550 to rotate, thereby realizing the twisting function of the single-wire cable connected to the positioning seat 560.
[0061] like Figure 1 , Figure 3 and Figure 4 As shown, the surface cleaning mechanism 20, the cable combing and guiding mechanism 30, and the intersection of the heating box 60 and the frame 10 are all provided with a lifting assembly 70;
[0062] The lifting assembly 70 includes a hydraulic lifting column 710 installed on the top of the frame 10 and a mounting plate 720 installed at the lifting end of the hydraulic lifting column 710 .
[0063] When twisting a plurality of single-wire cables, the first electric telescopic rod 220 and the third electric telescopic rod 320 on the first layout plate 210 and the second layout plate 310 are in a retracted state, so that the first layout plate 210 and the second layout plate 310 are close to each other, and then the single-wire cable passes through the gap between the active roller brush 272 and the driven roller brush 273, and passes through the gap between the upper guide roller 350 and the lower guide roller 360, passes through the heating box 60, and then enters into the limiting hole provided on the positioning seat 560, and is fixed by the locking bolt 570. In the process of the single-wire cable passing through the roller brush assembly 270, the impurities on the surface of the single-wire cable can be effectively cleaned. Secondly, when the single-wire cable enters between the upper guide roller 350 and the lower guide roller 360, the electric heating rod 380 embedded therein can heat the single-wire cable to soften it, so as to facilitate winding.
[0064] When the single-wire cable passes through the heating box 60, the electric heating pipe 610 in the heating box 60 and the hot air blower 620 at the bottom keep the inner cavity of the heating box 60 at a certain temperature, thereby heating the passing single-wire cable and further softening it;
[0065] Then, the driving pulley 510 is turned on, and the driving pulley 510 drives the driven pulley 530 to rotate through the transmission belt 540, thereby driving the winding drum 550 to rotate, thereby realizing the winding function of the single-wire cable connected to the positioning seat 560. Example 2
[0066] Reference Figure 1 , Figure 3 and Figure 4 , a processing device for producing signal cables for rail transit, which is basically the same as Example 1, and further, the cable winding mechanism 40 includes a U-shaped frame 410 installed on the top of the frame 10, and a driving shaft 420 is rotatably connected between the U-shaped frames 410, and a winding drum 430 sleeved on the outer wall of the driving shaft 420 is rotatably connected on the U-shaped frame 410. When temporarily wiring or winding up the single-line cable, the first electric telescopic rod 220 and the third electric telescopic rod 320 on the first wiring plate 210 and the second wiring plate 310 are in an extended state, and the first wiring plate 210 and the second wiring plate 310 are in an extended state. The first limit plate 240 and the second limit plate 370 of the outer wall abut against each other. At this time, the multiple first wiring plates 210 and the multiple second wiring plates 310 are in the same straight line. Then the cables to be wired are respectively passed through the filling roller brush assembly 270 and the cable combing guide mechanism 30, and are wound on the winding drum 430; at this time, the driving shaft 420 is turned on, and the driving shaft 420 drives the winding drum 430 to rotate, and the winding drum 430 winds up the cables wound on the outer wall of the winding drum 430, so that the wiring cables remain taut. At the same time, the wiring height can be adjusted by the hydraulic lifting column 710 in the lifting assembly 70.
[0067] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A processing device for producing signal cables for rail transit, comprising a frame (10) and an electric control box (110) mounted on the frame (10), characterized in that: Also includes, A surface cleaning mechanism (20) is installed on the top of the frame (10) and is used to clean impurities on the surface of the cable; A cable combing and guiding mechanism (30) is installed on the top of the frame (10) and is used for combing single-line cables; A cable reeling mechanism (40) is mounted on the frame (10) and is used to reel in a single-line cable; A twisting mechanism (50) is installed at the rear end of the frame (10) and is used for winding multiple strands of single-wire cables; in, The surface cleaning mechanism (20), the cable combing and guiding mechanism (30) and the twisting mechanism (50) are arranged in sequence along the horizontal direction of the frame (10); It also comprises a heating box (60), the heating box (60) being fixedly mounted on the top of the frame (10), and the heating box (60) being located between adjacent cable combing guide mechanisms (30), the front end and the rear end of the heating box (60) being open, and the inner side wall of the heating box (60) being provided with an electric heating pipe (610), and the bottom of the heating box (60) being provided with a hot air blower (620) in communication with the inner cavity; The surface cleaning mechanism (20) comprises first layout plates (210) hinged to each other, the two ends of the first layout plates (210) are provided with inclined surfaces that can fit together, the top of the first layout plates (210) is provided with symmetrically distributed installation grooves, first electric telescopic rods (220) are connected between adjacent first layout plates (210), both ends of the first electric telescopic rods (220) are rotatably connected to the walls of the installation grooves through rotating rods (230), the outer side walls of the first layout plates (210) are provided with first limit plates (240), the top of the first layout plates (210) is fixedly connected to the second electric telescopic rod (250), the telescopic end of the second electric telescopic rod (250) is fixedly connected to the first U-shaped member (260), and the first U-shaped member (260) is installed with a roller brush assembly (270); The roller brush assembly (270) comprises a driving motor (271) mounted on the outer side wall of the first U-shaped member (260); an active roller brush (272) rotatably connected to the first U-shaped member (260) is fixedly connected to the output end of the driving motor (271); a driven roller brush (273) is also rotatably connected to the first U-shaped member (260); one end of the active roller brush (272) passing through the first U-shaped member (260) is connected to a transmission gear (274) via a rotating shaft; and one end of the driven roller brush (273) passing through the first U-shaped member (260) is connected to a driven gear (275) meshing with the transmission gear (274) via a rotating shaft.
2. A processing device for producing signal cables for rail transit according to claim 1, characterized in that: The cable combing and guiding mechanism (30) comprises a second layout plate (310) mounted on the top of the frame (10), the two ends of the second layout plate (310) are provided with inclined surfaces that can fit each other, a third electric telescopic rod (320) is movably connected between adjacent second layout plates (310), a fourth electric telescopic rod (330) is also fixedly connected to the top of the second layout plate (310), the telescopic end of the fourth electric telescopic rod (330) is fixedly connected to a second U-shaped member (340), an upper guide roller (350) and a lower guide roller (360) with clearance fit are rotatably connected to the second U-shaped member (340), a second limit plate (370) is fixedly connected to the outer wall of the second layout plate (310), and evenly distributed electric heating rods (380) are embedded in the upper guide roller (350) and the lower guide roller (360).
3. A processing device for producing signal cables for rail transit according to claim 2, characterized in that: When adjacent first layout plates (210) are in the same straight line, the first limit plates (240) on adjacent first layout plates (210) abut against each other, and when adjacent second layout plates (310) are in the same straight line, the second limit plates (370) on adjacent second layout plates (310) abut against each other.
4. A processing device for producing signal cables for rail transit according to claim 3, characterized in that: The cable reeling mechanism (40) comprises a U-shaped frame (410) mounted on the top of the frame (10), a driving shaft (420) being rotatably connected between the U-shaped frames (410), and a reeling drum (430) sleeved on the outer wall of the driving shaft (420) being rotatably connected to the U-shaped frame (410).
5. A processing device for producing signal cables for rail transit according to claim 4, characterized in that: The twisting mechanism (50) comprises a driving pulley (510) mounted on a frame (10); a bracket (520) is fixedly connected to the top of the frame (10); a driven pulley (530) is rotatably connected to the bracket (520); a transmission belt (540) is connected between the driving pulley (510) and the driven pulley (530); a capstan (550) is fixedly connected to the outer wall of the driven pulley (530); evenly distributed positioning seats (560) are fixedly connected to the capstan (550); a limiting hole and a threaded groove are provided on the positioning seat (560); a locking bolt (570) is threadedly connected to the positioning seat (560); and the threaded groove is connected to the limiting hole.
6. A processing device for producing signal cables for rail transit according to claim 5, characterized in that: The surface cleaning mechanism (20), the cable combing and guiding mechanism (30), and the intersection of the heating box (60) and the frame (10) are all provided with a lifting assembly (70); The lifting assembly (70) comprises a hydraulic lifting column (710) installed on the top of the frame (10) and a mounting plate (720) installed on the lifting end of the hydraulic lifting column (710).
7. The processing method of a processing device for producing a signal cable for rail transit as claimed in claim 6, characterized in that: The following steps are involved: S1: When twisting a plurality of single-wire cables, the first electric telescopic rod (220) and the third electric telescopic rod (320) on the first layout plate (210) and the second layout plate (310) are in a retracted state, so that the first layout plate (210) and the second layout plate (310) are brought closer to each other, and then the single-wire cables are respectively passed through the gap between the active roller brush (272) and the driven roller brush (273), and passed through the gap between the upper guide roller (350) and the lower guide roller (360). The single-wire cable passes through the gap between the upper guide roller (350) and the lower guide roller (360), and then enters the limiting hole formed on the positioning seat (560) and is fixed by the locking bolt (570). When the single-wire cable passes through the roller brush assembly (270), impurities on the surface of the single-wire cable can be effectively cleaned. Secondly, when the single-wire cable enters between the upper guide roller (350) and the lower guide roller (360), the electric heating rod (380) embedded therein can heat the single-wire cable to soften it, thereby facilitating winding. S2: When the single-wire cable passes through the heating box (60), the electric heating pipe (610) in the heating box (60) and the hot air blower (620) at the bottom maintain a certain temperature in the inner cavity of the heating box (60), thereby heating the passing single-wire cable and further softening it; S3: Then, the driving pulley (510) is turned on, and the driving pulley (510) drives the driven pulley (530) to rotate through the transmission belt (540), thereby driving the twisting drum (550) to rotate, thereby realizing the twisting function of the single-wire cable connected to the positioning seat (560); S4: When temporarily wiring or winding up a single-line cable, the first electric telescopic rod (220) and the third electric telescopic rod (320) on the first wiring plate (210) and the second wiring plate (310) are in an extended state, and the first limiting plate (240) and the second limiting plate (370) on the outer side walls of the first wiring plate (210) and the second wiring plate (310) are in contact with each other. At this time, the plurality of first wiring plates (210) and the plurality of second wiring plates (310) are in the same straight line, and then the cables to be wired are respectively passed through the filling roller brush assembly (270) and the cable combing guide mechanism (30), and are wound around the winding drum (430); S5: At this time, the driving shaft (420) is turned on, and the driving shaft (420) drives the winding drum (430) to rotate, and the winding drum (430) winds up the cable wound on the outer wall of the winding drum (430), so that the wiring cable is kept in a taut state, and at the same time, the wiring height is adjusted by the hydraulic lifting column (710) in the lifting assembly (70).
Citation Information
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