A scraper-type material line fancy corner wheel

Abstract

The present invention is a scraper-type material line fancy corner wheel, which includes an inner ring and an outer ring. The outer ring is provided with through holes at equal intervals. The outer ring is composed of a material line pressing layer, a material line rotating gear layer and a base. The material line pressing layer and the material line rotating gear layer are both arranged above the base, and the material line pressing layer is located above the material line rotating gear layer. The base is provided with multiple scraping blades, the height of the base is greater than the height of the anti-material storage pad, the material line pressing layer includes a longitudinal pressing block and a transverse displacement block, the longitudinal pressing block and the transverse displacement block are alternately distributed along the center of the outer ring, and the length of the transverse displacement block is greater than the longitudinal pressing block; the outer edge of the material line rotating gear layer is provided with material line driving teeth distributed along the center of the outer ring, and the position of the material line driving teeth corresponds one-to-one with the longitudinal pressing block. This prevents feed from being stored in the corner.

Description

Technical Field

[0001] The invention relates to accessories for a chicken feed conveying line, in particular to a scraper-type feed line fancy corner wheel. Background Art

[0002] At present, the feeding methods used in large-scale chicken farming equipment include: driving feeding, chain feeding, spiral auger feeding, etc. These feeding methods have their own advantages and disadvantages:

[0003] First, the feeding crane can feed back and forth, and a special material distributor controls the discharge volume to ensure uniform discharge. This method is relatively simple in structure and relatively inexpensive, but the feeding uniformity is not good, and the remaining feed in the front and rear troughs needs to be cleaned manually. If the design is not good, there is a risk of chicken heads getting stuck and derailment.

[0004] Secondly, the chain feeding uses a special chain or scraper chain to feed the material. The material line is a closed structure and the material thickness can be adjusted. This method has good feeding uniformity and does not require any manual feeding.

[0005] Finally, the spiral auger feeder feeds the feed in a semi-enclosed circular feed tube, which is closed in one circle. This method has the advantages of chain feeding, but it may turn the pelleted feed into powder, limit the feeding space for the chickens, and easily generate feed dust.

[0006] The disadvantages are that the leftover feed at the front and back ends may mix, increasing the risk of cross-infection of epidemics, the feed is prone to lumps in the corners, and the chain may wear out the trough;

[0007] In summary, the most reasonable feeding method currently is a chain feeding system. This system primarily consists of an electric main engine driving a feed trough and feed line hundreds of meters long, connected end to end, connecting the chicken coops into a loop. During the cyclic operation of feeding the feed from the feed trough to the various chicken coops, the feed line is steered by the feed line's corner wheels. Furthermore, existing feed line corner wheels are prone to breaking at the joints when subjected to large bending moments, posing a significant risk to the operation of the feed line. Furthermore, if the feed is too thick at the corner of the feed line, it will overflow, and the corner will accumulate a lot of material, making it prone to clogging. Feed in the corner wheel cannot be transported away from the feed line in a timely manner. Furthermore, the current feed line may wear the corner base plate when passing through the corner, reducing the service life of the corner. Therefore, the existing corner wheel structure cannot meet the needs of breeding companies. Summary of the Invention

[0008] To solve the above problems, the present invention provides:

[0009] A scraper-type material line fancy corner wheel, the corner wheel includes an inner ring and an outer ring, the outer ring is provided with through holes at equal intervals, the outer ring is composed of a material line pressing layer, a material line tooth layer and a base, the material line pressing layer and the material line tooth layer are both arranged above the base, and the material line pressing layer is located above the material line tooth layer, a plurality of scraping blades are provided on the base, the height of the base is greater than the height of the anti-material storage pad, the material line pressing layer includes a longitudinal pressing block and a transverse displacement block, the longitudinal pressing block and the transverse displacement block are alternately distributed circumferentially along the center of the outer ring, and the length of the transverse displacement block is greater than the longitudinal pressing block; the outer edge of the material line tooth layer is provided with material line driving teeth distributed along the circumference of the center of the outer ring, and the material line driving teeth correspond one-to-one to the position of the longitudinal pressing block.

[0010] Furthermore, the end of the bottom surface of the lateral displacement block forms an angle of 10-30 degrees with the material line gear layer.

[0011] Furthermore, the material line driving tooth includes a front arc surface and a rear arc surface, the end of the material line driving tooth is conical, and the angle between the front arc surface of the material line driving tooth and the horizontal plane is greater than the angle between the rear arc surface and the horizontal plane.

[0012] Furthermore, the corner wheel includes an active corner wheel and a driven corner wheel, the active corner wheel is provided with a plurality of holes on the inner ring, the holes are at least four, half of the holes are threaded holes and the other half are smooth holes; the driven corner wheel is provided with a bearing seat on the inner ring.

[0013] Furthermore, the number of the material line driving teeth, the lateral displacement blocks and the longitudinal pressing blocks are all odd, and the optimal number is 7.

[0014] The advantages of the present invention are:

[0015] (1) The corner height is increased and the opening size of the discharge adjustment door is reasonably designed to ensure that the corner does not overflow when the thickest material is present;

[0016] (2) Add anti-storage pads in the corners to minimize the long-term storage of feed in the corners;

[0017] (3) Since the corner wheel needs to be inserted into the material line, the corner wheel is provided with a base to lift the material line, thereby avoiding the wear of the material line on the corner bottom plate;

[0018] (4) The hot-dip galvanizing process on the corner surface avoids rust problems;

[0019] (5) The material line turning teeth, lateral displacement blocks and longitudinal pressure blocks are set to further control the useless displacement of the material line when turning, making the material line more stable in rotation and transportation, reducing the large bending moment of the material line turning wheel when the material line turns, and the front and rear arc surfaces of the material line turning teeth make the material line easier to get stuck and fall off, preventing problems such as material overflow in the corner due to the material line not being able to run normally and not running smoothly.

[0020] (6) The driving wheel drives the driven wheel, making the material line transmission method more convenient and saving space.

[0021] (7) The base of the corner wheel is provided with a scraping blade, which can turn out the feed leaking from the through hole and let the scraper take it away, further avoiding the feed from being stored in the corner. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is an exploded view of a scraper-type material line driven corner of the present invention;

[0023] Figure 2 This is a structural diagram of a scraper-type material line driven corner of the present invention;

[0024] Figure 3 A top view of a scraper-type material line driven corner disassembly top cover of the present invention;

[0025] Figure 4 A three-dimensional diagram of a scraper-type material line driven corner disassembly top cover of the present invention;

[0026] Figure 5 This is a structural diagram of an active corner of a scraper-type material line according to the present invention;

[0027] Figure 6 A three-dimensional diagram of a scraper-type material line driven fancy corner wheel of the present invention;

[0028] Figure 7 This is a front view of a scraper-type material line driven fancy corner wheel of the present invention;

[0029] Figure 8 This is a top view of a scraper-type material line driven fancy corner wheel of the present invention;

[0030] Figure 9 This is a bottom view of a scraper-type material line driven fancy corner wheel of the present invention;

[0031] Figure 10 This is a three-dimensional diagram of a scraper-type material line active fancy corner wheel of the present invention. DETAILED DESCRIPTION

[0032] The specific embodiments of the present invention will be further described in detail below in conjunction with the accompanying drawings. However, the following embodiments only list preferred embodiments, which only serve to explain and help understand the present invention and cannot be understood as limiting the present invention.

[0033] Embodiments of the present invention will now be described in detail, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions.

[0034] The embodiments described below with reference to the accompanying drawings are exemplary and are intended to explain the present invention, but should not be construed as limiting the present invention.

[0035] In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," "connect," "fixed," etc. should be understood broadly. For example, they may refer to fixed, detachable, or integral connections; mechanical or electrical connections; direct or indirect connections through an intermediary; or internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.

[0036] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Furthermore, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.

[0037] Example 1

[0038] like Figure 1-5 , shown is a scraper-type material line corner, comprising a corner shell 1 and a corner wheel arranged in the corner, the corner shell 1 comprising a corner bottom shell 11 and a detachable corner cover 12, the corner bottom shell 11 having a height of at least 95 mm, the corner bottom shell 11 comprising an inlet 13, a corner area 14 and an outlet 15, a rotating device is provided at the center of the corner area 14, the corner wheel is coaxially connected to the rotating device, an anti-material storage pad 4 is provided at the inner circle of the corner area 14, the anti-material storage pad 4 is located below the corner wheel, an upper support plate 5 is provided above the corner wheel through a rotating device, the upper support plate 5 is located directly above the anti-material storage pad 4, a detachable corner cover 12 is provided on the top of the corner bottom shell 11.

[0039] The outer surface of the corner shell 1 is hot-dip galvanized to prevent rust.

[0040] The inlet 13 and the outlet 15 are both provided with overflow baffles.

[0041] The outer wall of the anti-material storage pad 4 is in contact with the inner wall of the corner bottom shell 11 and a gap is left between the inner wall and the corner. The anti-material storage pad 4 is provided with a plurality of fixing holes.

[0042] The upper support plate 5 is provided with a locking groove, and the locking stud locks the upper support plate 5 through the locking groove. The upper support plate 5 is provided with a clamping groove 51 at both ends. The radius of the clamping groove 51 is the same as the radius of the inner wall fillet arc at the intersection of the inlet 13 of the corner bottom shell 11, the inner circle of the corner area 14 and the outlet 15.

[0043] The center of the detachable corner cover 12 is provided with a fixing opening, and the fixing opening is provided with a locking button 121 connected to a locking stud.

[0044] Example 2

[0045] like Figure 1-5 As shown, the turning angle includes an active turning angle and a driven turning angle. The turning wheel and the rotating device in the active turning angle are the active turning wheel 1 and the active rotating device 1 , and the turning wheel and the rotating device in the driven turning angle are the driven turning wheel 2 and the driven rotating device 2 .

[0046] The active rotation device 1 includes a rotating motor 311 and a motor shaft 312 . The active cornering wheel 1 is coaxially connected to the motor shaft 312 and fixed by bolts.

[0047] The driven rotating device 2 includes a rotating shaft 321, a bearing 322 and a bearing sleeve 323. The rotating shaft 321 is fixedly connected to the corner shell 1. A bearing 322 is provided on the rotating shaft 321. The driven corner wheel 2 is coaxially connected to the bearing 322 and is fixed in the longitudinal position by the bearing sleeve 323. It rotates around the vertical direction as the axis. An upper support plate 5 is provided above the driven corner wheel 2 through the rotating shaft 321.

[0048] Example 3

[0049] like Figure 6-10 The scraper type material line fancy corner wheel shown in the figure comprises an inner ring 23 and an outer ring 24. The outer ring 24 is provided with through holes 25 at equal intervals. The outer ring 24 is composed of a material line pressing layer 26, a material line rotating tooth layer 27 and a base 28. The material line pressing layer 26 and the material line rotating tooth layer 27 are both arranged above the base 28, and the material line pressing layer 26 is located above the material line rotating tooth layer 27. The base 28 is provided with a plurality of scraping blades in the shape of a fan, which can turn out the feed leaking from the through hole 25, so that the material line scraper can be brought in. The height of the base 28 is greater than the height of the anti-material storage pad 4, and the material line pressing layer 26 includes a longitudinal pressing block 261 and a transverse displacement block 262. The longitudinal pressing block 261 and the transverse displacement block 262 are alternately distributed along the center of the outer ring 24, and the length of the transverse displacement block 262 is greater than the longitudinal pressing block 261; the outer edge of the material line rotating tooth layer 27 is provided with a material line driving tooth 271 distributed along the center of the outer ring 24, and the material line driving tooth 271 corresponds to the position of the longitudinal pressing block 261 one by one.

[0050] The bottom end of the lateral displacement stopper 262 forms an angle of 10-30 degrees with the material line rotating gear layer 27.

[0051] The material line driving tooth 271 includes a front arc surface 2711 and a rear arc surface 2712. The end of the material line driving tooth 271 is conical, and the angle between the front arc surface 2711 of the material line driving tooth 271 and the horizontal plane is greater than the angle between the rear arc surface 2712 and the horizontal plane.

[0052] The cornering wheel includes a driving cornering wheel 1 and a driven cornering wheel 2. The inner ring 23 of the driving cornering wheel 1 is provided with multiple holes 211, and there are at least four holes 211. Half of the holes 211 are threaded holes and the other half are smooth holes. The inner ring 23 of the driven cornering wheel 2 is provided with a bearing seat 221.

[0053] The number of the material line driving teeth 271, the lateral displacement block 262 and the longitudinal pressing block 261 are all odd.

[0054] The threaded holes are M8 and M10, and the corresponding hole diameters are 9mm and 11mm.

[0055] The inner ring 23 of the active driving wheel 1 is provided with multiple holes 211. There are at least four holes 211, half of which are threaded and the other half are blank. M10 bolts are inserted into the threaded holes and connected to the motor shaft. This allows the motor to drive the driving wheel. If the feed line gets stuck, the M10 bolts will be sheared off, and the broken bolt heads can be ejected through the 11mm diameter blank holes. This eliminates the need to remove the sprocket to remove the broken bolt heads, facilitating subsequent maintenance.

[0056] The function of the light hole on the motor shaft is that when tightening the bolt, it is sometimes difficult to align the hole on the motor shaft. At this time, an iron rod is inserted into the light hole above. Human power can slightly rotate the motor shaft to allow the bolt to smoothly pass through the hole below the motor shaft.

[0057] Example 4

[0058] During operation, the motor of the active corner drives the active corner wheel to rotate, thereby dragging the material line to move. When the material line reaches the driven corner at the end, it needs to pass through the corner to turn. The fancy corner wheel drive teeth insert into the material line, guiding the material line to turn. The material line easily inserts into the corner wheel drive teeth through the front arc surface of the corner wheel drive teeth. After turning to a certain angle, the angle of the rear arc surface is smaller than the front arc surface, forming a fault, which allows the material line to directly disengage from the corner wheel drive teeth. The corner lateral displacement block and longitudinal pressure block prevent the material from moving up, down, left, and right, thereby reducing the bending moment caused by the material line on the corner wheel during turning. In addition, because the bottom of the corner wheel drive teeth is equipped with a base, the material line is separated from the corner chassis, thereby reducing the wear of the chassis by the material line. The driven corner has no power of its own and is driven by the chain to rotate the corner. At the active corner, the motor drives the fancy corner wheel to drive the entire material line. Because the height of the corner shell is increased, the feed is less likely to overflow when the feed line turns, and the anti-storage pad prevents the feed from entering the inner circle of the corner area and being easily carried out to cause the feed to become moldy.

[0059] Example 5

[0060] When installing the driven corner wheel, first place the anti-material storage pad against the inner wall of the corner area, then assemble the corner wheel and the shaft bearing together, place the bearing in the bearing seat, and finally fix the bearing cover on top of the corner wheel and the bearing. Engage the upper support plate with the inner wall of the corner area through the snap-fit ​​groove, and lock the position with locking studs through the locking groove and the corner cover.

[0061] When installing the active corner wheel, insert the shaft into the corner bottom shell and clamp it, place the anti-material storage pad against the inner wall of the corner area, then place the corner wheel along the shaft, and screw the M10 bolt into the threaded hole until it reaches the motor shaft. This will allow the motor to drive the corner wheel to rotate.

[0062] Although the embodiments of the present invention have been shown and described above, it is understood that the above embodiments are illustrative and are not to be construed as limiting the present invention. A person skilled in the art may change, modify, replace and modify the above embodiments within the scope of the present invention without departing from the principles and purpose of the present invention. Simple combination changes thereof are also included within the protection of the present invention.

Claims

1. A scraper-type material line fancy corner wheel, characterized in that: The corner wheel is arranged in the corner, and the corner includes a corner shell (1), and the corner shell (1) includes a corner bottom shell (11) and a detachable corner cover (12), and the corner bottom shell (11) has a height of at least 95 mm, and the corner bottom shell (11) includes an inlet (13), a corner area (14) and an outlet (15), and a rotating device is provided at the center of the corner area (14), and the corner wheel is coaxially connected to the rotating device, and an anti-material storage pad (4) is provided at the inner circle of the corner area (14), and the anti-material storage pad (4) is located below the corner wheel, and an upper support plate (5) is provided above the corner wheel through the rotating device, and the upper support plate (5) is located directly above the anti-material storage pad (4), and a detachable corner cover (12) is provided on the top of the corner bottom shell (11); the corner wheel includes an inner ring (23) and an outer ring (24), and the outer ring (24) is provided with through holes (25) at equal intervals, and the outer ring (24) is provided with a through hole (25) at equal intervals. The ring (24) is composed of a material line pressing layer (26), a material line rotating tooth layer (27) and a base (28), wherein the material line pressing layer (26) and the material line rotating tooth layer (27) are both arranged above the base (28), and the material line pressing layer (26) is located above the material line rotating tooth layer (27), and a plurality of scraping blades are provided on the base (28), and the height of the base (28) is greater than the height of the anti-storage pad (4), and the material line pressing layer (26) includes a longitudinal pressing block ( 261) and a transverse displacement block (262), the longitudinal pressing block (261) and the transverse displacement block (262) are alternately distributed along the circumference of the center of the outer ring (24), and the length of the transverse displacement block (262) is greater than that of the longitudinal pressing block (261); the outer edge of the material line rotating tooth layer (27) is provided with a material line driving tooth (271) distributed along the circumference of the center of the outer ring (24), and the position of the material line driving tooth (271) corresponds to the longitudinal pressing block (261); The bottom end of the lateral displacement stopper (262) forms an angle of 10-30 degrees with the material line rotating gear layer (27); The material line driving tooth (271) comprises a front arc surface (2711) and a rear arc surface (2712); the end of the material line driving tooth (271) is tapered, and the angle between the front arc surface (2711) of the material line driving tooth (271) and the horizontal plane is greater than the angle between the rear arc surface (2712) and the horizontal plane.

2. The scraper-type material line fancy corner wheel according to claim 1 is characterized in that: The corner wheel comprises a driving corner wheel (21) and a driven corner wheel (22); a plurality of holes (211) are provided on the inner ring (23) of the driving corner wheel (21); the holes (211) are at least four, half of the holes (211) are threaded holes, and the other half are light holes; and a bearing seat (221) is provided on the inner ring (23) of the driven corner wheel (22).

3. The scraper-type material line fancy corner wheel according to claim 1 is characterized in that: The number of the material line driving teeth (271), the lateral displacement block (262) and the longitudinal pressing block (261) are all odd.

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