A modular high-turnover pallet device for stacking plates and its use method

By designing a modular high-turnover pallet device for stacking plates and using a lifting and linkage mechanism to control the movement of support rollers, the stability problem of plate processing equipment during loading and unloading is solved, ensuring safe and reliable plate transportation.

CN118306654BActive Publication Date: 2025-10-17CHINA MCC5 GROUP CORP LTD
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Patent Information

Application Number
CN202410490622.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-04-23
Publication Date
2025-10-17
Estimated Expiration
2044-04-23

AI Technical Summary

Technical Problem

Existing turnover equipment for plate processing cannot be fixed during loading and unloading, resulting in unstable movement of the device and easily causing safety hazards.

Method used

A modular high-turnover pallet device for stacking plates is designed, which includes a base, a mounting plate, a sliding mechanism and a supporting mechanism. The movement and fixation of the supporting rollers are achieved through a lifting mechanism and a linkage mechanism, which reduces friction and ensures the stability of the loading and unloading process.

Benefits of technology

The stability and safety of the plate loading and unloading process are achieved, the movement of the device during loading and unloading is avoided, and the convenience and safety of operation are improved.

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    Figure CN118306654B_ABST
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Abstract

A kind of plate stacking modular high turnover tray device, including base (1), mounting plate (2), sliding mechanism, support mechanism (7), it is characterized in that: the base (1) is rectangular frame, rectangular frame surface is full of receiving groove (101), the mounting plate (2) is Π-shaped vertical plate, setting in the both ends of rectangular frame, the sliding mechanism includes multiple support rollers (4) and two lifting frames (5);Lifting frame is slidably arranged on mounting plate (2);Support roller (4) includes support shaft and multiple rotating rollers, the support mechanism (7) is slidably arranged in the lower end of base, wherein: lifting mechanism (6) drives lifting frame (5) to move, and lifting frame moves support roller (4).The plate stacking modular high turnover tray device and use method of the present application have the advantages of simple device structure, good visual quality, simple and easy to operate, wide application range, easy to use and easy to promote the use of tray construction.
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Description

TECHNICAL FIELD

[0001] The present application belongs to the technical field of plate processing, in particular to a plate stacking modular high turnover tray device and a use method thereof. BACKGROUND

[0002] Plate generally refers to soft flat materials with a thickness of more than 2mm and hard flat materials with a thickness of more than 0.5mm, and also refers to metal plates forged, rolled or cast.

[0003] Chinese patent CN114312954A discloses a turnover device and method suitable for plate processing, relating to the technical field of plate processing, aiming to provide a turnover device and method suitable for plate processing that can clamp and fix plates, improve the protection effect on plates, facilitate plate feeding, and reduce the work intensity of workers. The technical points of the device are that it includes a plate fixing mechanism, which includes two screw transmission structures and four translation structures. Each screw transmission structure includes a double-headed screw, a rotating motor and a connecting block. The technical effect is that the plate fixing mechanism is set up, each plate is separated by a support plate to prevent mutual friction and improve the protection effect on the plates. At the same time, the translation mechanism is used to move closer to each other to clamp and fix the plates. This structure ensures that the plates are evenly stressed, and each plate can be clamped and fixed without the need for rope binding to ensure the stability of the plates and prevent them from falling. However, this technical solution cannot fix the device during loading and unloading, which can cause the device to move during loading and unloading, and can cause instability during loading and unloading.

[0004] Therefore, the known turnover device and method suitable for plate processing have the above-mentioned inconveniences and problems. SUMMARY

[0005] The purpose of the present application is to provide a safe and reliable plate stacking modular high turnover tray device.

[0006] Another purpose of the present application is to provide a safe and reliable use method of the plate stacking modular high turnover tray device.

[0007] To achieve the above-mentioned purposes, the technical solution of the present application is as follows:

[0008] A plate stacking modular high turnover tray device, comprising a base, a mounting plate, a sliding mechanism and a support mechanism, characterized in that:

[0009] The base is a rectangular frame, the surface of which is fully paved with receiving grooves, and a plurality of partition shelves are arranged on the receiving grooves to separate the plates, facilitating the loading and unloading of the plates. The rectangular frame is provided with pulleys at the four corners below.

[0010] The mounting plate is Π-shaped vertical plate arranged at both ends of the rectangular frame; the lifting mechanism for driving the sliding mechanism to move is arranged on the mounting plate;

[0011] The sliding mechanism comprises a plurality of supporting rollers and two lifting frames; the lifting frame is slidingly arranged on the mounting plate; the supporting roller comprises a supporting shaft and a plurality of rotating rollers, and the plurality of rotating rollers are rotationally arranged on the supporting shaft; the supporting shaft is arranged on the lifting frame; the output end of the lifting mechanism is connected with the supporting shaft;

[0012] The supporting mechanism is slidingly arranged at the lower end of the base, and the linkage mechanism for driving the supporting mechanism to move is arranged on the sliding mechanism.

[0013] The lifting mechanism drives the lifting frame to move, and the lifting frame drives the supporting roller to move, so that the supporting roller moves out of the storage groove and can support the plate material; and since the rotating rollers are rotatable with the supporting shaft.

[0014] The plate stacking modular high turnover tray device of the application can also adopt the following technical measures to further realize.

[0015] The plate stacking modular high turnover tray device, wherein the lifting mechanism comprises two screw rods rotationally arranged on the mounting plate and threadedly connected with the two lifting frames respectively, a transmission shaft rotationally arranged on the base 1, and two bevel gear transmissions arranged at two ends of the transmission shaft and drivingly connected with the screw rods respectively; the top end of the screw rod is provided with a handle, and the mounting plate is provided with a rotating groove providing a space for the handle to rotate, facilitating the rotation of the handle.

[0016] The plate stacking modular high turnover tray device, wherein the linkage mechanism comprises a mounting frame arranged on the base, a gear rotationally arranged in the mounting frame, and two racks slidingly connected with the base and the mounting frame and meshingly connected with the gear and arranged on the guide rod and the lifting frame respectively.

[0017] The plate stacking modular high turnover tray device, wherein the supporting mechanism comprises a supporting rod slidingly arranged at the lower part of the base 1, a guide rod slidingly arranged on the supporting rod and on the base, and a plurality of supporting feet arranged at the lower end of the supporting rod.

[0018] A use method of a plate stacking modular high turnover tray device, characterized by comprising the following steps:

[0019] a. Moving the plate stacking modular high turnover tray device to the plate material;

[0020] b. Moving the sliding mechanism out of the storage groove by the lifting mechanism, higher than the upper surface of the base;

[0021] c, the support mechanism is driven downward by the linkage mechanism to support the base on the ground;

[0022] d, the plate is placed on the base, and the sliding mechanism is used to reduce the friction between the plate and the base, facilitating the placement of the plate;

[0023] e, the plate is separated by the partition frame, facilitating the taking and placing of the plate;

[0024] f, after the plate is placed, the sliding mechanism is driven downward by the lifting mechanism, so that the plate falls onto the base, and the plate is supported by the base;

[0025] g, the support mechanism is separated from the ground by the linkage mechanism, so that the base is easy to move.

[0026] After adopting the above technical scheme, the plate stacking modular high turnover tray device and the use method have the following advantages:

[0027] 1. The device has simple structure and good visual quality;

[0028] 2. The tray is easy to construct and operate;

[0029] 3. Wide application range, easy to use and promote. BRIEF DESCRIPTION OF DRAWINGS

[0030] Figure 1 is a structure diagram of the plate stacking modular high turnover tray device of the embodiment of the application;

[0031] Figure 2 is a local structure diagram of the device;

[0032] Figure 3 is Figure 2 is an enlarged view of A in

[0033] In the figure: 1, base; 101, storage groove; 2, mounting plate; 3, partition frame; 4, support roller; 5, lifting frame; 6, lifting mechanism; 601, lead screw; 602, bevel gear transmission group; 603, transmission shaft; 7, support mechanism; 701, support rod; 702, support foot; 703, guide rod; 8, linkage mechanism; 801, mounting frame; 802, gear; 803, rack; 9, pulley. DETAILED DESCRIPTION

[0034] The application will be further described below in conjunction with the embodiments and the accompanying drawings.

[0035] Embodiment 1

[0036] Please refer to Figures 1-3As shown, the plate stacking modular high turnover tray device of the present application comprises a base 1 with a receiving groove 101, a mounting plate 2, a plurality of partition racks 3, a support mechanism 7 and a sliding mechanism.

[0037] The mounting plate 2 is arranged on the base 1; the plurality of partition racks 3 are arranged on the base 1, which can separate the plates and facilitate loading and unloading of the plates; the sliding mechanism is slidingly arranged on the base 1, and the mounting plate 2 is provided with a lifting mechanism 6 for driving the sliding mechanism to move; the support mechanism 7 is slidingly arranged at the lower end of the base 1, and the sliding mechanism is provided with a linkage mechanism 8 for driving the support mechanism 7 to move. The lower end of the base 1 is provided with a plurality of pulleys 9.

[0038] The sliding mechanism comprises a plurality of support rollers 4 and two lifting frames 5; the lifting frame 5 is slidingly arranged on the mounting plate 2; the support roller 4 comprises a support shaft and a plurality of rotating rollers, and the rotating rollers are rotationally arranged on the support shaft; the support shaft is arranged on the lifting frame 5; and the output end of the lifting mechanism 6 is connected with the support shaft.

[0039] In this embodiment, when loading and unloading of the plates is needed, the lifting mechanism 6 drives the lifting frame 5 to move, the lifting frame 5 drives the support roller 4 to move, so that the support roller 4 moves out of the receiving groove 101 and can support the plates; since the rotating rollers can rotate with the support shaft, the plates can be conveniently pulled out during loading and unloading, and the friction is reduced by the rotating rollers, so that the plates can be conveniently loaded and unloaded.

[0040] When the lifting frame 5 moves upward, in order to make the base 1 more stable, the linkage mechanism 8 drives the support mechanism 7 to move downward synchronously, so that the support mechanism 7 contacts and abuts against the ground, thereby supporting the base 1 and avoiding the influence of the pulleys 9, so that accidents caused by movement of the base 1 during loading and unloading can be avoided.

[0041] After loading and unloading is completed, the lifting mechanism 6 drives the lifting frame 5 to move downward, and the linkage mechanism 8 drives the support mechanism 7 to be retracted, thereby releasing the support of the base 1, and the support roller 4 is received into the receiving groove 101 and no longer supports the plates, and the plates are supported by the base 1, so that the plates can be fixed, and at this time, the plates are supported by the pulleys 9, so that the plates can be conveniently moved and transported.

[0042] Embodiment 2

[0043] Compared with the embodiment 1, the lifting mechanism 6 in the embodiment comprises two screw rods 601 which are both rotationally arranged on the mounting plate 2 and are respectively in threaded connection with the two lifting frames 5, a transmission shaft 603 which is rotationally arranged on the base 1, and two bevel gear transmission groups 602 which are both arranged at the two ends of the transmission shaft 603 and are respectively in driving connection with the screw rods 601; the upper end of the screw rod 601 is provided with a handle, and the mounting plate 2 is provided with a rotating groove which provides a space for the handle to rotate, thereby facilitating the rotation of the handle.

[0044] In the embodiment, the handle drives the screw rod 601 to rotate, the screw rod 601 drives the lifting frame 5 to move, the screw rod 601 drives the transmission shaft 603 to rotate through the bevel gear transmission group 602, the transmission shaft 603 drives the other screw rod 601 to rotate through the bevel gear transmission group 602, and the two bevel gear transmission groups 602 simultaneously drive the two lifting frames 5 to move, so that the lifting frame 5 can smoothly drive the supporting roller 4 to move, and the supporting roller 4 operates more stably.

[0045] Embodiment 3

[0046] Compared with the embodiment 1 or the embodiment 2, the supporting mechanism 7 in the embodiment comprises a supporting rod 701 which is slidingly arranged at the lower part of the base 1, a guide rod 703 which is arranged on the supporting rod 701 and is slidingly arranged on the base 1, and a plurality of supporting feet 702 which are all arranged at the lower end of the supporting rod 701. The linkage mechanism 8 comprises a mounting frame 801 which is arranged on the base 1, a gear 802 which is rotationally arranged in the mounting frame 801, and two racks 803 which are both in sliding connection with the base 1 and the mounting frame 801, are in meshing connection with the gear 802, and are respectively arranged on the guide rod 703 and the lifting frame 5.

[0047] When the lifting frame 5 moves upward, the rack 803 moves upward, another rack 803 moves downward through the gear 802, the supporting rod 701 moves downward, and the supporting feet 702 are grounded, so that the base 1 can be supported, and the base 1 is prevented from moving during loading and unloading, thereby avoiding safety accidents; after loading and unloading are completed, the lifting frame 5 moves downward through the lifting mechanism 6, the supporting rod 701 moves upward synchronously, and the pulley 9 mainly supports the base 1 after loading and unloading are completed, thereby not affecting the rotation of the pulley 9 and facilitating the movement.

[0048] The plate stacking modular high turnover tray device and the use method have substantial characteristics and significant technical progress. Compared with the traditional method, when the plate needs to be loaded and unloaded, the lifting mechanism drives the lifting frame to move, the supporting rollers are moved out of the storage groove, the plate can be supported, and because the rotating rollers can rotate with the supporting shaft, the plate can be conveniently pulled out when loading and unloading the plate. The rotating rollers reduce the friction force, so that the plate can be conveniently loaded and unloaded.

[0049] When the lifting frame moves upward, in order to make the base more stable, the supporting mechanism is driven by the linkage mechanism to move downward synchronously, so that the supporting mechanism contacts the ground and pushes against the ground, so that the base can be supported by the supporting mechanism and will not be affected by the pulley, thereby avoiding accidents caused by the movement of the base during loading and unloading.

[0050] The above examples are only for illustrating the present application, and are not limited to the present application. Those skilled in the art can make various transformations or changes without departing from the spirit and scope of the present application. Therefore, all equivalent technical solutions should belong to the scope of the present application, which should be defined by the claims.

Claims

1. A modular high-turnover pallet device for stacking plates, comprising a base (1), a mounting plate (2), a sliding mechanism, and a supporting mechanism (7), characterized in that: The base (1) is a rectangular frame, the surface of which is fully covered with storage slots (101), and the storage slots are provided with a plurality of partition frames (3) capable of separating the plates to facilitate loading and unloading of the plates, and pulleys (9) are provided at the four corners below the rectangular frame; the mounting plate (2) is a Π-shaped vertical plate, which is provided at both ends of the rectangular frame; a lifting mechanism (6) for driving the sliding mechanism to move is provided on the mounting plate (2); the sliding mechanism includes a plurality of support rollers (4) and two lifting frames (5); the lifting frames are slidably provided on the mounting plate (2); the support rollers (4) The invention comprises a support shaft and a plurality of rotating rollers, wherein the plurality of rotating rollers are rotatably arranged on the support shaft; the support shaft is arranged on a lifting frame (5); the output end of the lifting mechanism (6) is connected to the support shaft; the support mechanism (7) is slidably arranged at the lower end of the base, and a linkage mechanism (8) for driving the support mechanism (7) to move is arranged on the sliding mechanism; wherein: the lifting mechanism (6) drives the lifting frame (5) to move, and the lifting frame drives the support roller (4) to move, so that the support roller moves out of the storage groove (101) and can support the plate, and because the rotating roller The lifting mechanism (6) includes two screw rods (601) that are both rotatably mounted on the mounting plate and are respectively threadedly connected to the two lifting frames, a transmission shaft (603) that is rotatably mounted on the base (1), and two bevel gear transmission groups (602) that are respectively arranged at both ends of the transmission shaft and are drive-connected to the screw rods; a handle is provided at the top of the screw rod, and a rotation groove is provided on the mounting plate, the rotation groove provides space for the handle to rotate, and facilitates the rotation of the handle; the linkage mechanism (8) includes a mounting frame (801) that is arranged on the base, a gear (802) that is rotatably mounted in the mounting frame, and two racks (803) that are both slidably connected to the base and the mounting frame and meshed with the gear (802) and are respectively arranged on the guide rod (703) and the lifting frame; the support mechanism (7) includes a support rod (701) that is slidably mounted on the lower part of the base (1), a guide rod (703) that is mounted on the support rod and slidably mounted on the base, and a plurality of support feet (702) that are all arranged at the lower end of the support rod (701).

2. A method for using the modular high-turnover pallet device for stacking plates as claimed in claim 1, characterized in that: The following steps are involved: a. Move the modular high-turnover pallet device for stacking plates to the plate position; b. The sliding mechanism is driven by the lifting mechanism (6) to move out of the receiving groove (101) and higher than the upper surface of the base (1); c. Synchronously driving the supporting mechanism (7) to move downward through the linkage mechanism (8), so that the supporting mechanism (7) rests on the ground to support the base (1); d. Place the plate onto the base (1), and use the sliding mechanism to reduce the friction between the plate and the base (1), making it easier to place the plate; e. Separating the plates by using a separation rack (3) to facilitate taking and placing the plates; f. After the plate is placed, the lifting mechanism (6) drives the sliding mechanism to move downward, so that the plate falls onto the base (1), and the base supports the plate; g. The supporting mechanism (7) is driven to separate from the ground through the linkage mechanism (8), so that the base (1) can be easily moved.

Citation Information

Patent Citations

  • Turnover equipment and turnover method suitable for plate processing

    CN114312954A

  • Baggage carrying truck

    JP1999115765A