A fermentation device for probiotic feed
By designing the structure of the transverse cylindrical tank body and the rotating infusion tube, combined with the coordination of the lifting parts and the pressure roller, the problems of uneven feed stirring and insufficient mixing of probiotic liquid in the prior art are solved, and the efficient mixing of feed and probiotics are improved and the fermentation effect of the feed and probiotics are improved.
Patent Information
- Application Number
- CN202410551829.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2044-05-07
AI Technical Summary
During the stirring process, the existing probiotic feed fermentation device causes the feed to accumulate on the inner wall of the tank due to centrifugal force, causing the stirring rod to idle and fail to achieve ideal stirring and mixing; at the same time, it is difficult for the probiotic liquid to be fully mixed with the upper feed, affecting the fermentation effect.
A transverse cylindrical tank body is designed, with troughs at both ends, side plates are rotatably installed on both sides of the tank body, and the infusion pipe runs through the tank body, which is driven to connect with the control shaft through the sleeve ring to rotate the tank body, and realizes rolling and mixing of feed; at the same time, through the coordination of the lifting and lowering components and the pressure roller, sufficient stirring of feed and probiotics is promoted.
It effectively avoids feed being thrown to the edge of the tank, achieving good stirring and mixing of the feed; at the same time, through the rolling movement of the feed, the probiotic liquid is prevented from penetrating to the lowest side of the tank, ensuring full mixing of probiotics and feed, and improving the fermentation effect.
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Figure CN118308190B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of fermentation equipment, and in particular to a fermentation device for probiotic feed. Background Art
[0002] Probiotics refer to microorganisms that have medical and health effects on human and animal bodies by improving the balance of microorganisms and enzymes in the body and stimulating specific or non-specific immune mechanisms. During feed production, a certain amount of probiotic liquid is added to the feed for fermentation, thereby improving the nutritional value of the feed.
[0003] However, there are some shortcomings in the current design of probiotic feed fermentation devices. First, the stirring rod in the fermentation tank is usually installed vertically. Therefore, when stirring, the feed is affected by centrifugal force and usually accumulates on the inner wall of the fermentation tank, causing the stirring rod to rotate idly, and it is impossible to achieve the ideal stirring and mixing effect. Secondly, after the probiotic liquid is added to the inside of the tank, it will penetrate to the bottom side of the tank, and it is impossible to achieve the mixing effect with the upper feed. Summary of the invention
[0004] In view of the above problems, the present invention proposes a fermentation device for probiotic feed, which can prevent the feed from being thrown to the edge of the tank by the stirring rod and unable to be well stirred. By making the feed tumble in the tank, it can prevent the probiotic liquid from penetrating to the lowest side of the tank and affecting the fermentation effect.
[0005] In a first aspect, the present disclosure provides a probiotic feed fermentation device, which specifically includes: a main body component; the main body component includes a tank body, a side port and a lock hole, the tank body is a horizontal cylindrical structure, and through grooves are opened at both ends of the tank body; the side ports are symmetrically arranged on both sides of the outside of the tank body; the lock hole is symmetrically opened at the middle position of both sides of the outside of the tank body; a sleeve component is provided on the main body component, the sleeve ring of the sleeve component is sleeved at the middle position of the outside of the tank body, and the movable rod on the sleeve ring is plugged and matched with the lock hole; a connecting component is provided on the main body component, and the side plates of the connecting component are rotatably installed on both sides of the tank body, and the infusion tube is located at the middle position of the outside of the tank body. at the upper end of the tank body, and the infusion tube on the side panel passes through the tank body; a bottom assembly is provided on the outer side of the main body component, the base of the bottom assembly is at the lower end of the tank body, and the fixing hole in the base is plugged with the bottom of the connecting rod at the outer end of the side panel, and the gear on the control shaft inside the base is transmission connected with the gear ring at the outer end of the collar; a lifting component is provided on the bottom assembly, and a lifting frame of the lifting component is slidably installed on the inside of the base through an elastic member, and the upper end of the lifting frame is slidably matched with the slide groove in the side panel, the guide rail in the lifting frame is transmission connected with the cam on the control shaft inside the base, and the pressure roller on the lifting frame is inside the tank body.
[0006] Optionally, the sleeve connection component includes: a collar and a gear ring; the collar is a circular ring structure; and the gear ring is located in the middle position of the outer side of the collar.
[0007] Optionally, the sleeve component includes: a movable groove and a movable rod; the movable grooves are symmetrically arranged at two ends of the outside of the ring, and the movable grooves are located on both sides of the gear ring; the movable rod is slidably installed in the movable groove through an elastic member.
[0008] Optionally, the connecting component includes: a side plate and a connecting rod; the side plate is a circular plate structure; and the connecting rod is fixedly installed on the outer end of the side plate.
[0009] Optionally, the connecting component includes: a slide groove and a mounting hole; the slide groove is opened at the inner bottom of the side plate; and the mounting hole is opened at the inner upper end of the side plate.
[0010] Optionally, the connecting component includes: an infusion tube and a liquid outlet; the infusion tube is located between the two sets of side panels, and both ends of the infusion tube pass through the mounting holes; the liquid outlet is equidistantly arranged at the bottom of the infusion tube.
[0011] Optionally, the bottom component includes: a base and a fixing hole; rectangular grooves are opened on both sides of the base; and the fixing holes are symmetrically opened at positions on both sides of the bottom of the base.
[0012] Optionally, the bottom component includes: a control shaft, a gear and a cam; the control shaft is rotatably mounted inside the base, and the control shaft is connected to a motor; the gear is fixedly mounted at the middle position of the control shaft; and the cam is fixedly mounted on both sides of the control shaft.
[0013] Optionally, the lifting component includes: a lifting frame, a guide rail and a pressure roller; the lifting frame is a rectangular structure as a whole; the guide rail is symmetrically arranged on the inner side of the lifting frame; and the pressure roller is rotatably mounted on the inner upper end of the lifting frame.
[0014] The present invention provides a probiotic feed fermentation device, which has the following beneficial effects:
[0015] 1. The present invention arranges a connecting component and a main body component, arranges the tank body to be horizontally placed, rotatably installs side plates at both ends of the tank body, installs the infusion tube to the inner side of the tank body through the installation hole, arranges a collar with a gear ring at the outer end of the tank body, and transmits the connection between the tank body and the control shaft through the collar. When the tank body is stirred, the control shaft drives the tank body to rotate through the collar, thereby causing the feed to roll inside the tank body. Since the side plates at both ends of the tank body are stationary, the infusion tube will always be at the upper end of the tank body. In this way, when the probiotic liquid is added, the probiotic liquid will roll inside the tank body with the feed, preventing the probiotic liquid from penetrating to the lowest side of the tank body and staying there, so that the feed and the probiotic liquid can be fully mixed.
[0016] 2. The present invention is provided with a bottom component and a lifting component, a control shaft with a gear and a cam is rotatably installed on the lifting frame, the lifting frame is slidably installed to the inside of the base through an elastic member, the two sides of the lifting frame are slidably connected with the slide grooves on the side panels, and the pressure rollers on the lifting frame are located at the bottom side of the tank body, the guide rails on the lifting frame are transmission-connected with the cams on the control shaft, when the control shaft drives the tank body to rotate and roll through the gears, the lifting frame can be reciprocated up and down on the base through the transmission cooperation of the cam and the guide rail, so that the pressure rollers squeeze the feed at the bottom side of the tank body, thereby promoting the full stirring and mixing of the feed and the probiotics. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The following drawings will provide a better understanding of the present disclosure and more clearly demonstrate the advantages of the present disclosure. The drawings described herein are for illustrative purposes only of selected embodiments, not all possible implementations, and are not intended to limit the scope of the present disclosure.
[0018] In the attached picture:
[0019] Figure 1 A schematic diagram of a three-dimensional structure according to an embodiment of the present invention is shown.
[0020] Figure 2 A schematic diagram of a split structure according to an embodiment of the present invention is shown.
[0021] Figure 3 A schematic diagram of the connection structure between the main body component and the sleeve component according to an embodiment of the present invention is shown.
[0022] Figure 4 The embodiment according to the present invention is shown. Figure 3 The schematic diagram of the enlarged structure of part A is presented.
[0023] Figure 5 A schematic diagram of the connection structure of a main body component and a connection component according to an embodiment of the present invention is shown.
[0024] Figure 6 A schematic diagram of the connection structure of a connecting component and a lifting component according to an embodiment of the present invention is shown.
[0025] Figure 7 A schematic diagram of the connection structure between a main body component and a lifting component according to an embodiment of the present invention is shown.
[0026] Figure 8 A schematic diagram of the connection structure between a bottom assembly and a lifting component according to an embodiment of the present invention is shown.
[0027] Fig. 9A schematic diagram of the connection structure between a bottom assembly and a lifting component according to an embodiment of the present invention is shown.
[0028] Reference numerals list
[0029] 1. Main parts;
[0030] 101, tank body; 1011, side opening; 1012, keyhole;
[0031] 2. Socket parts;
[0032] 201, collar; 2011, gear ring;
[0033] 202, movable slot; 2021, movable rod;
[0034] 3. Connecting parts;
[0035] 301, side plate; 3011, connecting rod;
[0036] 302, slide groove; 303, mounting hole;
[0037] 304, infusion tube; 3041, liquid outlet;
[0038] 4. Bottom assembly;
[0039] 401, base; 4011, fixing hole;
[0040] 402, control shaft; 4021, gear; 4022, cam;
[0041] 5. Lifting parts;
[0042] 501, lifting frame; 502, guide rail; 503, pressure roller. DETAILED DESCRIPTION
[0043] Example 1: Please refer to Figures 1 to 9 As shown:
[0044] The present invention provides a probiotic feed fermentation device, comprising: a main body component 1; the main body component 1 comprises a tank body 101, a side port 1011 and a lock hole 1012, the tank body 101 is a horizontal cylindrical structure, and through grooves are opened at both ends of the tank body 101; the side ports 1011 are symmetrically arranged on both sides of the outside of the tank body 101; the lock hole 1012 is symmetrically opened at the middle positions of both sides of the outside of the tank body 101; a sleeve component 2 is provided on the main body component 1, a sleeve ring 201 of the sleeve component 2 is sleeved at the middle position of the outside of the tank body 101, and a movable rod 2021 on the sleeve ring 201 is plugged and matched with the lock hole 1012; a connecting component 3 is provided on the main body component 1, and a side plate 301 of the connecting component 3 is rotatably installed on both sides of the tank body 101, and an infusion tube 304 is located at the upper end of the inside of the tank body 101, and the infusion tube 304 on the side plate 301 is arranged on the inner side of the tank body 101. The tube 304 passes through the tank body 101; a bottom component 4 is provided on the outside of the main component 1, and the base 401 of the bottom component 4 is located at the lower end of the tank body 101, and the fixing hole 4011 in the base 401 is plugged with the bottom of the connecting rod 3011 at the outer end of the side plate 301, and the gear 4021 on the control shaft 402 inside the base 401 is transmission connected with the gear ring 2011 at the outer end of the collar 201; a lifting component 5 is provided on the bottom component 4, and a lifting frame 501 of the lifting component 5 is slidably installed inside the base 401 through an elastic member, and the upper end of the lifting frame 501 is slidably matched with the slide groove 302 in the side plate 301, and the guide rail 502 in the lifting frame 501 is transmission connected with the cam 4022 on the control shaft 402 inside the base 401, and the pressure roller 503 on the lifting frame 501 is located inside the tank body 101.
[0045] A cylindrical tank body 101 is provided, and feed can be placed inside the tank body 101 for fermentation; a circular side port 1011 is provided, and feed and probiotic liquid can be placed into the tank body 101 through the side port 1011, or the fermented feed can be taken out from the tank body 101 through the side port 1011; a circular locking hole 1012 is provided, and the ring 201 can be fixedly connected to the tank body 101 by inserting the movable rod 2021 into the locking hole 1012.
[0046] As the second embodiment of the present application, based on the first embodiment, Figure 2-4 As shown, the sleeve component 2 includes: a ring 201 and a gear ring 2011; the ring 201 is a circular ring structure; the gear ring 2011 is located in the middle position of the outer side of the ring 201; a movable groove 202 and a movable rod 2021; the movable grooves 202 are symmetrically arranged at both ends of the outer side of the ring 201, and the movable grooves 202 are located on both sides of the gear ring 201; the movable rod 2021 is slidably installed in the movable groove 202 through an elastic member.
[0047] A circular collar 201 is provided, and the tank body 101 can be connected to the control shaft 402 through the collar 201; a gear ring 2011 is provided, and the collar 201 can be connected to the gear 4021 on the control shaft 402 through the gear ring 2011; a rectangular movable groove 202 is provided, and a movable rod 2021 can be movably installed on both sides of the collar 201 through the movable groove 202; a T-shaped movable rod 2021 is provided, and the collar 201 can be fixedly installed on the outside of the tank body 101 by inserting the movable rod 2021 into the lock hole 1012.
[0048] As the third embodiment of the present application, based on the first embodiment, Figure 5 and 6 As shown, the connecting component 3 includes: a side plate 301 and a connecting rod 3011; the side plate 301 is a circular plate structure; the connecting rod 3011 is fixedly installed on the outer end of the side plate 301; a slide groove 302 and a mounting hole 303; the slide groove 302 is opened at the inner bottom of the side plate 301; the mounting hole 303 is opened at the inner upper end of the side plate 301; an infusion tube 304 and a liquid outlet 3041; the infusion tube 304 is located between the two groups of side plates 301, and both ends of the infusion tube 304 pass through the mounting hole 303; the liquid outlet 3041 is equidistantly opened at the bottom of the infusion tube 304.
[0049] A circular side plate 301 is provided, and the side plate 301 can be rotated and installed on both ends of the tank body 101, so that the side plate 301 can seal both sides of the tank body 101; a C-shaped connecting rod 3011 is provided, and the bottom of the connecting rod 3011 is inserted into the fixing hole 4011 of the base 401 and fixed by bolts, so that the side plate 301 can be fixedly installed to the upper end of the base 401 through the connecting rod 3011; a rectangular slide groove 302 is provided, and the lifting frame 501 is connected to the slide groove 302 by connecting the lifting frame 501 to the slide groove 302. The sliding connection allows the bottom of the base 401 to slide on the inner bottom side of the tank body 101; a circular mounting hole 303 is provided, and the infusion tube 304 can be installed on the side plate 301 by passing the infusion tube 304 through the mounting hole 303; the infusion tube 304 is provided, and the probiotic liquid can be added to the interior of the tank body 101 through the infusion tube 304; a circular liquid outlet 3041 is provided, and the probiotic liquid in the infusion tube 304 can flow into the tank body 101 through the liquid outlet 3041.
[0050] In the present disclosure, Figure 8 and 9As shown, the bottom component 4 includes: a base 401 and a fixing hole 4011; rectangular grooves are provided on both sides of the base 401; the fixing holes 4011 are symmetrically provided on both sides of the bottom of the base 401; a rectangular base 401 is provided, and the lifting frame 501 can be slidably installed inside the base 401; a circular fixing hole 4011 is provided, and the connecting rod 3011 can be fixed to the base 401 by inserting the bottom of the connecting rod 3011 into the fixing hole 4011; a control shaft 402, a gear 4021 and a cam 4022; the control shaft 402 rotates The control shaft 402 is dynamically installed inside the base 401, and the control shaft 402 is connected to a motor; the gear 4021 is fixedly installed in the middle position of the control shaft 402; the cam 4022 is fixedly installed on both sides of the control shaft 402; a cylindrical control shaft 402 is set, and the gear 4021 and the cam 4022 can be fixedly installed on the control shaft 402; the gear 4021 is set, and the control shaft 402 can be connected to the gear ring 2011 through the gear 4021; the cam 4022 is set, and the control shaft 402 can be connected to the lifting frame 501 through the cam 4022.
[0051] As the fourth embodiment of the present application, based on the first embodiment, Figure 6-8 As shown, the lifting component 5 includes: a lifting frame 501, a guide rail 502 and a pressure roller 503; the lifting frame 501 is a rectangular structure as a whole; the guide rail 502 is symmetrically arranged on the inner side of the lifting frame 501; and the pressure roller 503 is rotatably installed on the inner upper end of the lifting frame 501.
[0052] A rectangular lifting frame 501 is provided, and a pressure roller 503 can be rotatably installed on the lifting frame 501; a guide rail 502 is provided, and the lifting frame 501 can be transmission-connected with a cam 4022 on a control shaft 402 through the guide rail 502; a cylindrical pressure roller 503 is provided, and the feed in the tank body 101 can be squeezed, thereby promoting the mixing of the probiotic liquid and the feed.
[0053] A fermentation method for probiotic feed:
[0054] In the present invention, Figure 1-9As shown, the collar 201 is sleeved onto the outer end of the tank body 101, and lock holes 1012 are opened on both sides of the outside of the tank body 101. The movable rod 2021 is inserted into the lock hole 1012 to fix the collar 201 to the tank body 101. The side plate 301 is rotated and installed on both sides of the tank body 101, and the infusion tube 304 is passed through the installation holes 303 of the side plates 301 at both ends so that the infusion tube 304 is in the tank body 101. The connecting rod 3021 on the outside of the side plate 301 is inserted into the lock hole 1012 to fix the collar 201 to the tank body 101. The bottom of the lifting frame 11 is inserted into the fixing hole 4011 in the base 401, and the connecting rod 3011 is fixed to the base 401 by bolts, and the lifting frame 501 is slidably installed on the base 401 through the elastic member, so that the two ends of the lifting frame 501 are in contact with the outside of the side plate 301, so that the two sides of the lifting frame 501 cover the outside of the slide groove 302, and the pressure roller 503 on the lifting frame 501 is placed inside the tank body 101, and the base 401 is fixed. The cam 4022 on the inner control shaft 402 is connected to the guide rail 502 on the lifting frame 501 by transmission, and the gear 4021 on the control shaft 402 is connected to the gear ring 2011 on the collar 201 by transmission, and the feed is added into the inside of the tank body 101 through the side opening 1011, and then the control shaft 402 is rotated by the motor, and the tank body 101 is rotated by the transmission action of the collar 201, and the probiotic liquid is added into the inside of the tank body 101 through the infusion tube 304, so that the probiotic liquid and the feed are tumbled and mixed inside the tank body 101. While the control shaft 402 rotates, the lifting frame 501 is driven to reciprocate on the base 401, so that the pressing roller 503 moves up and down inside the tank body 101, and squeezes the feed in the tank body 101, so that the feed can be fully mixed with the probiotic liquid, and the fermented feed is taken out from the inside of the tank body 101 through the side opening 1011.
Claims
1. A probiotic feed fermentation device, characterized in that: include: A main body component (1); the main body component (1) comprises a tank body (101), a side opening (1011) and a lock hole (1012); the tank body (101) is a horizontal cylindrical structure, and through grooves are provided at both ends of the tank body (101); the side opening (1011) is symmetrically arranged at two sides of the outside of the tank body (101); and the lock hole (1012) is symmetrically arranged at the middle position of two sides of the outside of the tank body (101); The main body component (1) is provided with a sleeve component (2), and the sleeve component (2) comprises: A collar (201) and a gear ring (2011), wherein the collar (201) is a circular ring structure, and the gear ring (2011) is located in the middle of the outer side of the collar (201); A movable groove (202) and a movable rod (2021), wherein the movable groove (202) is symmetrically arranged at two ends of the outside of the collar (201), and the movable groove (202) is located on both sides of the gear ring (2011), and the movable rod (2021) is slidably installed in the movable groove (202) via an elastic member; The collar (201) is sleeved at a middle position outside the tank body (101), and the movable rod (2021) on the collar (201) is plugged into and matched with the lock hole (1012); The main body component (1) is provided with a connecting component (3), and the connecting component (3) comprises: A side plate (301) and a connecting rod (3011), wherein the side plate (301) is a circular plate-shaped structure, and the connecting rod (3011) is fixedly mounted on the outer end of the side plate (301); A slide groove (302) and a mounting hole (303), wherein the slide groove (302) is provided at the inner bottom of the side plate (301), and the mounting hole (303) is provided at the inner upper end of the side plate (301); A liquid infusion tube (304) and a liquid outlet (3041), wherein the liquid infusion tube (304) is located between the two sets of side plates (301), and both ends of the liquid infusion tube (304) pass through the mounting holes (303), and the liquid outlet (3041) is equidistantly arranged at the bottom of the liquid infusion tube (304); The side plates (301) are rotatably mounted on both sides of the tank body (101), and the liquid infusion tube (304) is located at the upper end of the tank body (101), and the liquid infusion tube (304) on the side plates (301) penetrates the tank body (101); A bottom component (4) is provided on the outer side of the main body component (1), and the bottom component (4) comprises: A base (401) and a fixing hole (4011), wherein rectangular grooves are provided on both sides of the base (401), and the fixing holes (4011) are symmetrically provided at positions on both sides of the bottom of the base (401); A control shaft (402), a gear (4021) and a cam (4022), wherein the control shaft (402) is rotatably mounted inside the base (401), and the control shaft (402) is connected to a motor, the gear (4021) is fixedly mounted at a middle position of the control shaft (402), and the cam (4022) is fixedly mounted on both sides of the control shaft (402); The base (401) is located at the lower end of the tank body (101), and the fixing hole (4011) in the base (401) is plug-fitted with the bottom of the connecting rod (3011) at the outer end of the side plate (301), and the gear (4021) on the control shaft (402) inside the base (401) is transmission-connected with the gear ring (2011) at the outer end of the collar (201); The bottom assembly (4) is provided with a lifting component (5), and the lifting component (5) comprises: A lifting frame (501), a guide rail (502) and a pressure roller (503), wherein the lifting frame (501) is a rectangular structure as a whole, the guide rail (502) is symmetrically arranged on the inner side of the lifting frame (501), and the pressure roller (503) is rotatably arranged on the inner upper end of the lifting frame (501); The lifting frame (501) is slidably mounted inside the base (401) via an elastic member, and the upper end of the lifting frame (501) is slidably matched with the slide groove (302) in the side plate (301), the guide rail (502) in the lifting frame (501) is transmission-connected with the cam (4022) on the control shaft (402) inside the base (401), and the pressing roller (503) on the lifting frame (501) is located inside the tank body (101).
Citation Information
Patent Citations
Probiotic fermentation tank based on normal-temperature vacuum decompression fermentation
CN114317245A
Horizontal fermentation cylinder and living fungus production system of benefit
CN208200914U