A tumbling machine capable of automatically draining water

By designing an automated rolling and kneading machine, and using the adjustment mechanism and cylinder drive claws to fix the drainage mechanism, the problem of existing rolling and kneading machines requiring manual drainage multiple times is solved, automatic operation is achieved, and efficiency and product quality are improved.

CN118318868BActive Publication Date: 2025-05-09ZHEJIANG RIBON INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202410610306.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-05-16
Publication Date
2025-05-09
Estimated Expiration
2044-05-16

AI Technical Summary

Technical Problem

The existing rolling and kneading machines require manual drainage multiple times during the processing of meat and fish fillet products, which is time-consuming and labor-intensive and difficult to achieve automation.

Method used

A rolling and kneading machine that can automatically drain water is designed, and the first adjustment mechanism and the second adjustment mechanism are used to control the opening and closing of the rolling and kneading bucket cover and drainage mechanism. The draining mechanism is automatically fixed at the opening of the rolling and kneading bucket body through the cylinder driving jaw, realizing automatic drainage.

Benefits of technology

The fully automatic drainage operation of the rolling and kneading machine is realized, saving time, greatly improving efficiency, reducing workers' labor intensity, and ensuring product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a tumbling and kneading machine capable of automatic drainage, comprising a tumbling and kneading barrel body, a first adjusting mechanism, a second adjusting mechanism, a tumbling and kneading barrel cover, and a drainage mechanism, wherein the tumbling and kneading barrel cover is connected to the tumbling and kneading barrel body through the first adjusting mechanism, and the drainage mechanism is connected to the tumbling and kneading barrel body through the second adjusting mechanism, the first adjusting mechanism is used to make the tumbling and kneading barrel cover cover the opening of the tumbling and kneading barrel body during tumbling and kneading processing, and the second adjusting mechanism is used to make the drainage mechanism cover the opening of the tumbling and kneading barrel body during drainage, a drainage cover structure is formed by combining the first baffle plate, the second baffle plate and a connecting rod, the tumbling and kneading barrel cover and the drainage cover can be selectively connected to the tumbling and kneading barrel body according to process requirements, and it is no longer necessary to perform material taking and placing operations during drainage, thereby saving time, improving efficiency and reducing the labor intensity of workers.
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Description

Technical Field

[0001] The invention relates to the technical field of tumbling and kneading equipment, in particular to a tumbling and kneading machine capable of automatically draining water. Background Art

[0002] Tumbling and kneading can roll, drop and rub the meat embryo, so that the added marinade and seasonings can be quickly and evenly diffused into the muscle fiber tissue. Tumbling and kneading can accelerate the penetration and color development of the marinade. Utilizing the principle of physical impact, the marinated meat is dropped and rubbed, which causes the meat to loosen and myofibril to break, greatly increasing the penetration rate of the marinade. The injected marinade can also be evenly distributed in the meat, thereby absorbing a large amount of brine. This not only shortens the marinating period, but also improves the product yield and tenderness.

[0003] When the tumbling machine is used to process meat products such as garlic ribs, the blood in the meat needs to be rolled out first, and the meat needs to be cleaned after several tumbling and draining before adding marinade for seasoning. In addition, before processing fish fillet products such as pickled fish, the fish fillets also need to be washed with clean water to remove fish scales, blood, etc. Generally, they need to be washed several times to ensure the cleaning effect, and then the marinade is added for tumbling and marinating. Therefore, it is generally necessary to drain water before tumbling and marinating, and excessive water on the surface of the meat will dilute the marinade, thereby reducing the concentration of seasonings and additives in the marinade and affecting the marinating effect. By draining water, the water in the meat can be reduced, which helps the seasoning to adhere better and makes the meat more compact. The marinated meat tastes more delicious. Reducing water can also speed up the penetration of the marinade and improve the marinating efficiency. The drained meat will be more convenient in the subsequent tumbling, cutting, and forming processes.

[0004] For example, the tumbling and kneading machine shown in the publication number CN109619149A, the existing tumbling and kneading machine is usually only provided with a set of ordinary openable and closable barrel covers, so there are generally only two ways of draining. One method is to take out the cleaned meat and remove water, and then put the meat back to marinate and tumble after the water is removed. The other method is to place a mesh at the barrel mouth for drainage, which requires manual operation. The drain net is heavy, and manual operation is time-consuming and labor-intensive and needs to be repeated many times, which is inconvenient and difficult to automate. Summary of the invention

[0005] In order to solve the above technical problems, the present invention relates to a tumbling and kneading machine capable of automatic drainage, which has a simple and reliable structure, effectively solves the above technical problems, and is suitable for popularization and use. In order to achieve the above purpose, the present invention is implemented through the following technical solutions:

[0006] A tumbling machine capable of automatically draining water, comprising a tumbling barrel body, a first adjusting mechanism, a second adjusting mechanism, a tumbling barrel cover, and a draining mechanism. The tumbling barrel cover is connected to the tumbling barrel body through the first adjusting mechanism, and the draining mechanism is connected to the tumbling barrel body through the second adjusting mechanism. The first adjusting mechanism is used to make the tumbling barrel cover cover the opening of the tumbling barrel body during tumbling processing, and the second adjusting mechanism is used to make the draining mechanism cover the opening of the tumbling barrel body during draining.

[0007] Based on the above solution and as a preferred solution of the above solution: The draining mechanism includes a first baffle and a second baffle. The first baffle and the second baffle are coaxially corresponding and arranged front and back relatively. The diameter of the first baffle is smaller than that of the second baffle. The first baffle and the second baffle are fixedly connected by a plurality of connecting rods. The connecting rods are inclined. The first baffle, the second baffle and the connecting rods form a frustum structure in combination. The plurality of connecting rods are arranged at equal intervals around the circumferential direction of the first baffle. A plurality of positioning grooves corresponding to the connecting rods one by one are arranged on the outer circumferential direction of the first baffle. A draining hole is formed between every two adjacent connecting rods.

[0008] Based on the above solution and as a preferred solution of the above solution: The first baffle is provided with a central hole and flat plate through holes. The plurality of flat plate through holes are arranged at equal intervals around the central hole.

[0009] Based on the above solution and as a preferred solution of the above solution: The draining mechanism further includes a buckle fixing component. The second baffle includes an inner support plate and an annular outer plate. The inner support plate and the annular outer plate are coaxially corresponding inside and outside and are fixedly connected by a transverse plate. The three transverse plates are arranged at equal intervals around the inner support plate along the circumferential direction. The buckle fixing component includes a cylinder, a connecting rod, a claw, a support, and a hinge block. The cylinder block of the cylinder is connected to the second adjusting mechanism through a mounting plate. A limiting cylinder is installed at one end of the mounting plate close to the inner support plate. The piston rod of the cylinder passes through the limiting cylinder and is connected with an adjusting seat. The straight cylinder part of the adjusting seat is slidably matched with the limiting cylinder. The adjusting seat further includes a plurality of radial protrusions arranged at one end of the straight cylinder part. A support is arranged on each of the transverse plates. The hinge block is fixedly connected to the annular outer plate. The claw is in a U-shaped structure. The three connecting rods correspond to the three transverse plates respectively. One end of each connecting rod is rotatably connected to the radial protrusion of the adjusting seat through a rotating shaft. The other end of the connecting rod is rotatably connected to one end of the claw through a rotating shaft. The middle of the connecting rod is rotatably connected to the support. The claw is also rotatably connected to the hinge block. The cylinder can drive the connecting rod to drive the claw to rotate around the rotating shaft of the hinge block. The claw is used to fix the annular outer plate of the second baffle at the opening of the tumbling barrel body.

[0010] On the basis of the above scheme and as a preferred scheme of the above scheme: it also includes a reinforcement rod, and the reinforcement rod is provided with a plurality of slots and is respectively engaged with a plurality of connecting rods.

[0011] On the basis of the above scheme and as a preferred scheme of the above scheme: the first adjusting mechanism includes a first support rod, a first driving shaft, a first driving motor, and a movable plate, the two first support rods are arranged opposite to each other and fixedly connected to the frame of the tumbling barrel body, the first driving shaft is rotatably connected to the first support rod, one end of the first driving shaft is connected to the output end of the first driving motor, the two movable plates are arranged opposite to each other and fixedly connected to the first driving shaft, the two movable plates are connected by a fixed rod, and the tumbling barrel cover is connected to the fixed rod.

[0012] On the basis of the above scheme and as a preferred scheme of the above scheme: the second adjustment mechanism includes a second support rod, a second drive shaft, a second drive motor, and a mounting frame, one end of the second support rod is connected to the frame of the tumbling barrel body, the second drive shaft is installed on the second support rod, the second drive shaft and the first drive shaft are perpendicular to each other, the bottom end of the second drive shaft is connected to the output end of the second drive motor, and the second drive shaft is connected to the drain mechanism through the mounting frame.

[0013] Compared with the prior art, the present invention has the following outstanding and beneficial technical effects: a drain cover structure is formed by a combination of the first baffle, the second baffle and the connecting rod; the tumbling barrel cover and the drain cover can be selectively docked with the tumbling barrel body according to process requirements; when draining operation is required, the drain mechanism only needs to be driven to dock with the tumbling barrel body through the second adjusting mechanism; the second baffle can be driven by the cylinder to automatically fasten the second baffle at the opening of the tumbling barrel body; the connection is stable; the tumbling barrel body can automatically drain after tilting and rotating to a certain angle; the material is restricted from being discharged and only liquid can flow out; the motors of the first adjusting mechanism and the second adjusting mechanism can be automatically controlled to open and close through preset programs; automatic draining can be performed; after draining is completed, it can automatically switch to the tumbling barrel cover; after vacuum absorption of water, water is automatically added and tumbling is performed again; after tumbling and kneading, the cover is automatically changed for draining; no additional human participation is required throughout the process, thereby achieving fully automatic operation, saving time, greatly improving efficiency, reducing the labor intensity of workers, and ensuring product quality at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall equipment;

[0015] Figure 2 It is a schematic diagram of the drain mechanism;

[0016] Figure 3 It is a schematic diagram of cylinder installation;

[0017] Figure 4 This is a schematic diagram of the drain cover. DETAILED DESCRIPTION

[0018] In order to make the objectives, technical solutions and advantages of the present application clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments. However, the specific implementation methods and embodiments described below are for illustrative purposes only and are not intended to limit the present invention.

[0019] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate directions or positional relationships based on the attached Figure 1 The directions or positional relationships shown are only for the convenience of describing the present invention, and are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be understood as limiting the present invention.

[0020] In the description of this application, the terms "first", "second", etc. are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features.

[0021] In order to solve the above technical problems, Figure 1-4 As shown, the present invention designs an automatic draining tumbling machine, comprising a tumbling barrel body 1, a first adjusting mechanism 2, a second adjusting mechanism 3, a tumbling barrel cover 4, and a draining mechanism 5, wherein the tumbling barrel cover 4 is connected to the tumbling barrel body 1 via the first adjusting mechanism 2, and the draining mechanism 5 is connected to the tumbling barrel body 1 via the second adjusting mechanism 3, the first adjusting mechanism 2 is used for making the tumbling barrel cover 4 cover the opening of the tumbling barrel body 1 during tumbling and kneading, the second adjusting mechanism 3 is used for making the draining mechanism 5 cover the opening of the tumbling barrel body 1 during draining, and the tumbling barrel cover 4 and the draining cover can be selectively connected to the tumbling barrel body 1 according to process requirements.

[0022] Specifically, the first adjustment mechanism 2 includes a first support rod 21, a first drive shaft 22, a first drive motor 23, and a movable plate 24. The two first support rods 21 are arranged opposite to each other and fixedly connected to the frame of the tumbling barrel body 1. The first drive shaft 22 is rotatably connected to the first support rod 21. One end of the first drive shaft 22 is connected to the output end of the first drive motor 23. The two movable plates 24 are arranged opposite to each other and fixedly connected to the first drive shaft 22. The two movable plates 24 are connected by a fixed rod. The tumbling barrel cover 4 is connected to the fixed rod. The first drive motor 23 can drive the tumbling barrel cover 4 to rotate so that it can automatically cover the opening of the tumbling barrel body 1 or automatically open. The motor-driven mode has a fast response speed, and the rotation angle is relatively flexible and controllable, and the transmission efficiency is high.

[0023] The second adjustment mechanism 3 includes a second support rod 31, a second drive shaft 32, a second drive motor 33, and a mounting frame 34. One end of the second support rod 31 is connected to the frame of the tumbling barrel body 1, and the second drive shaft 32 is mounted on the second support rod 31. The second drive shaft 32 and the first drive shaft 22 are perpendicular to each other. The bottom end of the second drive shaft 32 is connected to the output end of the second drive motor 33. The second drive shaft 32 is connected to the drain mechanism 5 through the mounting frame 34. The drain mechanism 5 can also be driven to rotate by the motor. When draining operation is required, it is only necessary to open the tumbling barrel cover 4 first, and then dock the drain mechanism 5 with the tumbling barrel body 1, without the need for additional material taking and placing operations.

[0024] Furthermore, the drain mechanism 5 includes a first baffle 51 and a second baffle 52, the first baffle 51 and the second baffle 52 are coaxially corresponding and arranged front to back, the diameter of the first baffle 51 is smaller than the diameter of the second baffle 52, the first baffle 51 and the second baffle 52 are fixedly connected by a plurality of connecting rods 53, the connecting rods 53 are arranged at an angle, the first baffle 51, the second baffle 52 and the connecting rods 53 are combined to form a frustum structure and serve as a drain cover, and the plurality of connecting rods 53 are evenly spaced around the circumference of the first baffle 51. The first baffle plate 51 is provided with a plurality of positioning grooves corresponding to the connecting rods 53 in a one-to-one manner in the outer circumferential direction, and a drainage hole is formed between every two adjacent connecting rods 53. When the drainage cover is fixed to the tumbling barrel body 1, the first baffle plate 51 is located on the inner side of the tumbling barrel body 1 and the second baffle plate 52 is located at the opening of the tumbling barrel body 1. The frustum-shaped structure can increase the contact area with the material relative to the flat plate structure, and at the same time, the area of ​​the drainage hole is larger, thereby improving the drainage and water removal effect. Compared with the flat plate structure, the strength is also improved, and the deformation resistance is enhanced to avoid compression deformation and damage. Preferably, the first baffle plate 51 is provided with a central hole 54 and a flat plate through hole 55, and the plurality of flat plate through holes 55 are evenly spaced around the central hole 54. The through hole arrangement enables the first baffle plate 51 to also drain water.

[0025] In addition, considering that the material is pressed on the drain cover during draining and is under great pressure, the drain mechanism 5 also includes a buckle fixing assembly, the second baffle plate 52 includes an inner support plate 5201 and an annular outer plate 5202, the inner support plate 5201 is coaxial with the annular outer plate 5202 and corresponds to the inner and outer sides thereof and is fixedly connected through a transverse plate 5203, the three transverse plates 5203 are evenly spaced around the inner support plate 5201 in the circumferential direction, the buckle fixing assembly includes a cylinder 56, a connecting rod 57, a claw 5 8. Support 59 and hinge block 510. The cylinder body of the cylinder 56 is fixedly connected to the mounting frame 34 of the second adjustment mechanism 3 through a mounting plate 511. A limiting cylinder 512 is installed at one end of the mounting plate 511 close to the inner support plate 5201. The piston rod of the cylinder 56 passes through the limiting cylinder 512 and is connected to an adjustment seat 513. The straight tube portion of the adjustment seat 513 is slidably matched with the limiting cylinder 512. The adjustment seat 513 also includes a plurality of radial protrusions arranged at one end of the straight tube portion. A support 59 is provided on each of the transverse plates 5203, the hinge block 510 is fixedly connected to the annular outer plate 5202, the claw 58 is in a U-shaped structure, three connecting rods 57 correspond to the three transverse plates 5203 respectively, one end of each of the connecting rods 57 is rotatably connected to the radial protrusion of the adjustment seat 513 through a rotating shaft, the other end of the connecting rod 57 is rotatably connected to one end of the claw 58 through a rotating shaft, the middle part of the connecting rod 57 is rotatably connected to the support 59, and the claw 58 is also rotatably connected to the hinge. The connecting block 510 is rotatably connected, and the cylinder 56 can drive the connecting rod 57 to drive the claw 58 to rotate around the rotating axis of the hinge block 510. When the piston rod of the cylinder 56 contracts, the connecting end of the connecting rod 57 and the adjustment seat 513 moves backward and the other end of the connecting rod 57 is pressed forward and downward to rotate the claw 58 outward. When the piston rod of the cylinder 56 is extended, the claw 58 rotates inward and can clamp the second baffle 52 and the end plate at the opening of the tumbling barrel 1 to ensure the stability of the connection and facilitate disassembly.

[0026] It is further preferred that the present embodiment further comprises a reinforcing rod 514, wherein the reinforcing rod 514 is provided with a plurality of slots and respectively engages with a plurality of connecting rods 53. The provision of the reinforcing rod can enhance the strength of the connecting rod 53 to prevent it from being deformed under pressure.

[0027] The drain cover structure is formed by the combination of the first baffle plate 51, the second baffle plate 52 and the connecting rod 53. The tumble kneading barrel cover 4 and the drain cover can be selectively connected to the tumble kneading barrel body 1 according to the process requirements. When the draining operation is required, the drain mechanism 5 only needs to be driven to connect with the tumble kneading barrel body 1 through the second adjustment mechanism 3. The claw 58 can be driven by the cylinder 56 to automatically fasten the second baffle plate 52 to the opening of the tumble kneading barrel body 1. The connection is stable. The tumble kneading barrel body 1 can automatically drain after tilting and rotating to a certain angle. The material is restricted and cannot be discharged. Only liquid can flow out. There is no need to take and put materials. The drain cover structure is formed by the combination of the first baffle plate, the second baffle plate and the connecting rod. The tumble kneading barrel cover and the drain cover can be selectively connected to the tumble kneading barrel body according to the process requirements. The kneading barrel can be connected with the draining mechanism through the second adjusting mechanism, and the second baffle can be automatically fastened to the opening of the kneading barrel through the cylinder. The connection is stable, and the kneading barrel can be automatically drained after it is tilted and rotated to a certain angle. The material is restricted and cannot be discharged, only liquid can flow out. The motors of the first adjusting mechanism and the second adjusting mechanism can be automatically controlled to open and close through preset programs, and automatic draining can be performed. After draining is completed, it can automatically switch to the kneading barrel cover, automatically add water and tumble again after vacuum absorption, and automatically change the cover for draining after tumbling. No additional human participation is required in the whole process, and full automatic operation is realized, which saves time, greatly improves efficiency, reduces the labor intensity of workers, and ensures product quality at the same time.

[0028] It is worth noting that the technical features such as cylinders and motors involved in the patent application of this invention should be regarded as prior art. The specific structure, working principle and possible control method and spatial layout method of these technical features can be selected by conventional methods in the field, and should not be regarded as the inventive point of the patent of this invention. The patent of this invention will not be further elaborated.

[0029] The above embodiments are only preferred embodiments of the present invention and are not intended to limit the protection scope of the present invention. Therefore, any equivalent changes made by technicians in the relevant technical field based on the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A tumbling machine capable of automatic draining, characterized in that: It includes a tumbling barrel body, a first adjusting mechanism, a second adjusting mechanism, a tumbling barrel cover, and a draining mechanism, wherein the tumbling barrel cover is connected to the tumbling barrel body through the first adjusting mechanism, and the draining mechanism is connected to the tumbling barrel body through the second adjusting mechanism, wherein the first adjusting mechanism is used to make the tumbling barrel cover cover the opening of the tumbling barrel body during tumbling, and the second adjusting mechanism is used to make the draining mechanism cover the opening of the tumbling barrel body during draining; The drainage mechanism comprises a first baffle and a second baffle, the first baffle and the second baffle are coaxially corresponding and arranged opposite to each other front and back, the diameter of the first baffle is smaller than the diameter of the second baffle, the first baffle and the second baffle are fixedly connected by a plurality of connecting rods, the connecting rods are arranged in an inclined manner, the first baffle, the second baffle and the connecting rods are combined to form a frustum structure, the plurality of connecting rods are evenly spaced around the circumference of the first baffle, the outer circumference of the first baffle is provided with a plurality of positioning grooves corresponding to the connecting rods one by one, and a drainage hole is formed between every two adjacent connecting rods; The drainage mechanism also includes a snap-on fixing assembly, the second baffle includes an inner support plate and an annular outer plate, the inner support plate is coaxial with the annular outer plate and corresponds to the inner and outer sides thereof and is fixedly connected through a transverse plate, and the three transverse plates are evenly spaced around the inner support plate in a circumferential direction, the snap-on fixing assembly includes a cylinder, a connecting rod, a claw, a support, and a hinge block, the cylinder body of the cylinder is connected to the second adjustment mechanism through a mounting plate, a limiting cylinder is installed at one end of the mounting plate close to the inner support plate, the piston rod of the cylinder passes through the limiting cylinder and is connected to an adjusting seat, the straight cylinder portion of the adjusting seat is slidably matched with the limiting cylinder, and the adjusting seat also includes a device A plurality of radial protrusions are arranged at one end of the straight cylinder portion, a support is provided on each of the transverse plates, the hinge block is fixedly connected to the annular outer plate, the claw is in a U-shaped structure, three connecting rods correspond to the three transverse plates respectively, one end of each connecting rod is rotatably connected to the radial protrusion of the adjustment seat through a rotating shaft, the other end of the connecting rod is rotatably connected to one end of the claw through a rotating shaft, the middle part of the connecting rod is rotatably connected to the support, the claw is also rotatably connected to the hinge block, the cylinder can drive the connecting rod to drive the claw to rotate around the rotating shaft of the hinge block, and the claw is used to fix the annular outer plate of the second baffle at the opening of the tumbling barrel; The first adjustment mechanism includes a first support rod, a first drive shaft, a first drive motor, and a movable plate. The two first support rods are arranged opposite to each other and fixedly connected to the frame of the tumbling barrel body. The first drive shaft is rotatably connected to the first support rod. One end of the first drive shaft is connected to the output end of the first drive motor. The two movable plates are arranged opposite to each other and fixedly connected to the first drive shaft. The two movable plates are connected by a fixed rod, and the tumbling barrel cover is connected to the fixed rod.

2. The automatic draining tumbling machine according to claim 1, characterized in that: The first baffle is provided with a central hole and a flat plate through hole, and a plurality of the flat plate through holes are evenly spaced around the central hole.

3. The automatic draining tumbling machine according to claim 1, characterized in that: It also includes a reinforcement rod, which is provided with a plurality of slots and is respectively engaged with a plurality of connecting rods.

4. The automatic draining tumbling machine according to claim 1, characterized in that: The second adjustment mechanism includes a second support rod, a second drive shaft, a second drive motor, and a mounting frame. One end of the second support rod is connected to the frame of the tumbling barrel body. The second drive shaft is installed on the second support rod. The second drive shaft is perpendicular to the first drive shaft. The bottom end of the second drive shaft is connected to the output end of the second drive motor. The second drive shaft is connected to the drain mechanism through the mounting frame.

Citation Information

Patent Citations

  • Tumbling machine

    CN109619149A

  • Draining rack for tumbling machine

    CN216722926U

  • Universal self-adaptive covering cap of tumbling machine

    CN220192004U

  • Automatic draining tumbling machine

    CN222264206U