Inverted v-shaped tower hydraulic climbing formwork mechanism and construction control method thereof

Abstract

The application relates to the technical field of hydraulic creeping formwork, in particular to a reverse V-shaped tower column hydraulic creeping formwork mechanism and a construction control method thereof, which comprises a creeping formwork mechanism body and a buried part hanging seat used for positioning the creeping formwork mechanism body, the buried part hanging seat is fixed on a building wall through a positioning assembly, the creeping formwork mechanism body comprises a guide rail, a creeping formwork frame, a hydraulic oil cylinder, a reversing box and a creeping cone, and the positioning assembly comprises a pre-buried seat, a fastening bolt and a positioning pin; the positioning assembly composed of the pre-buried seat, the fastening bolt and the positioning pin is used for positioning the buried part hanging seat used for positioning the creeping formwork mechanism body, an avoidance slot, a bolt hole and a clamping tooth slot are formed in the pre-buried seat, an installation slot is formed in the fastening bolt, a movable seat is installed in the installation slot, and clamping teeth are arranged on the outer side end of the movable seat, so that the clamping teeth are embedded in the clamping tooth slot, self-locking is formed, loosening of the positioning assembly is avoided, and the positioning stability of the buried part hanging seat is effectively ensured.

Description

Technical Field

[0001] This invention relates to the technical field of hydraulic climbing formwork, specifically to an inverted V-shaped tower column hydraulic climbing formwork mechanism and its construction control method. Background Technology

[0002] Hydraulic climbing formwork is short for hydraulic climbing formwork. It is a new process that combines slip formwork and support formwork. It absorbs the advantages of support formwork, such as pouring concrete in the conventional way, which is simple in labor organization and construction management, less restricted by external conditions, and easy to ensure the quality of concrete surface. It also avoids the common defects of slip formwork construction, and construction deviations can be eliminated layer by layer.

[0003] In terms of climbing method, it is the same as the slipform process. The lifting frame, template, operating platform and hanger are raised by hydraulic jacks. There is no need for repeated assembly and disassembly of tower crane, nor is it necessary to lay out lines layer by layer and erect scaffolding. The steel bars are tied as they are raised, and the operation method is safe.

[0004] The connection between the hydraulic climbing formwork and the wall is fixed by embedded brackets. However, traditional embedded brackets are fixed by bolts. When the hydraulic climbing formwork moves up and down, it will generate a certain degree of mechanical vibration, which can easily cause the installation structure of the embedded brackets to loosen, thus affecting the overall stability of the structure. To address this problem, this invention proposes an inverted V-shaped tower column hydraulic climbing formwork mechanism and its construction control method. Summary of the Invention

[0005] The purpose of this invention is to provide an inverted V-shaped tower column hydraulic climbing formwork mechanism and its construction control method to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a hydraulic climbing formwork mechanism for an inverted V-shaped tower column, comprising a climbing formwork mechanism body and an embedded part bracket for positioning the climbing formwork mechanism body, wherein the embedded part bracket is fixed to the building wall by a positioning component, the climbing formwork mechanism body includes a guide rail, a climbing formwork frame, a hydraulic cylinder, a reversing box, and a climbing cone, and the positioning component includes:

[0007] An embedded seat is cast and embedded in the building wall, and a clearance groove is provided on the embedded seat. Bolt holes are provided at the bottom of the clearance groove, and a toothed groove is provided on the side wall of the clearance groove.

[0008] The fastening bolt is composed of a nut, a retaining tooth seat and a screw rod. The nut, retaining tooth seat and screw rod are provided with mounting grooves. The mounting groove is provided with a movable groove on the side wall of the retaining tooth seat. A movable seat is movably installed in the movable groove. The outer end of the movable seat is integrally formed with engagement teeth.

[0009] The positioning pin is inserted into the mounting groove, and the inner end of the movable seat is limited by the positioning pin.

[0010] Preferably, the nut, the retaining tooth seat, and the screw are integrally formed, the inner end face of the movable seat is arc-shaped, and the arc value of the inner side of the movable seat matches the arc value of the outer side wall of the positioning pin.

[0011] Preferably, the positioning pin is a neodymium iron boron magnet rod, the movable seat is cast from ferromagnetic material, the embedded seat and fastening bolt are cast from non-ferromagnetic material, and the front end of the positioning pin is integrally formed with a tapered head, and the material of the tapered head is the same as that of the positioning pin.

[0012] Preferably, the locking tooth groove is a groove structure with an isosceles triangular cross-section, and the locking tooth groove is provided with a circle of equal circumference, and the size of the locking tooth matches the size of the locking tooth groove.

[0013] Preferably, the movable groove is provided with a circle around its circumference, and a movable seat is movably installed in each movable groove. When the positioning pin is actually installed, its engaging teeth protrude on the outside of the movable groove, and at this time, the engaging teeth are embedded in the tooth groove. The inner end of the movable seat is cut at the corner of the side facing the nut to form a chamfer.

[0014] Preferably, the mounting groove is provided with an annular groove, an insertion groove and a limiting groove on the side wall of the nut part. The insertion groove and the limiting groove are symmetrically arranged in a set, and the insertion groove and the limiting groove are arranged in a cross shape. The cross-sectional dimensions of the insertion groove and the limiting groove match, and the insertion groove and the limiting groove are connected to the annular groove.

[0015] Preferably, a support spring is provided at the bottom of the mounting groove, and a limiting protrusion is integrally formed on the side wall of the positioning pin. A set of limiting protrusions is symmetrically arranged, and the size of the limiting protrusion matches the size of the limiting groove. When the limiting protrusion is embedded in the limiting groove, its conical head abuts against the support spring, and at this time, the support spring is under pressure.

[0016] Preferably, a pull handle is fixedly welded to the end of the positioning pin, the pull handle is arranged in the same direction as the limiting protrusion, and the edge of the limiting protrusion facing the pull handle is chamfered.

[0017] Preferably, a reinforcing ring is integrally formed on the outer wall of the pre-embedded seat, and multiple reinforcing rings are arranged at equal intervals.

[0018] A construction control method for an inverted V-shaped tower column hydraulic climbing formwork mechanism includes the following steps:

[0019] Step 1: When the climbing formwork is in operation, both the guide rail and the climbing formwork are supported on the embedded part bracket, and there is no relative movement between the two.

[0020] Step 2: Immediately after demolding, install the bearing bolts and brackets on the climbing cone left after demolding. Adjust the direction of the ratchet pawls of the upper and lower reversing boxes to lift the guide rail. After the guide rail is lifted into place and located on the embedded part bracket, the operator should immediately move to the lower platform to remove the embedded part bracket and climbing cone exposed on the lower platform after the guide rail is lifted.

[0021] Step 3: After releasing all the ties on the climbing formwork, you can start lifting the climbing formwork. At this time, keep the guide rail stationary, adjust the direction of the upper and lower pawls, and start the hydraulic cylinder. The climbing formwork will move relative to the guide rail. Through the alternating attachment of the guide rail and the climbing formwork to the wall, they lift each other, and the climbing formwork can be lifted layer by layer along the pre-reserved climbing cones on the wall.

[0022] Compared with the prior art, the beneficial effects of the present invention are:

[0023] 1. The embedded part bracket used to position the climbing formwork mechanism body is positioned by setting a positioning assembly consisting of a pre-embedded seat, fastening bolts and positioning pins. The pre-embedded seat is provided with clearance grooves, bolt holes and locking tooth grooves, and the fastening bolts are provided with installation grooves. The movable seat is installed in the installation grooves and locking teeth are provided on the outer end of the movable seat. The locking teeth are embedded into the locking tooth grooves to form a self-locking mechanism, thereby preventing the positioning assembly from loosening and effectively ensuring the positioning stability of the embedded part bracket.

[0024] 2. By forming a conical head at the front end of the positioning pin, and casting the positioning pin and the conical head with neodymium iron boron magnets, casting the movable seat with ferromagnetic materials, and casting the embedded seat and fastening bolts with non-ferromagnetic materials, the positioning pin and the conical head can attract the movable seat, thus facilitating the assembly and disassembly of the entire structure.

[0025] 3. Furthermore, by providing an annular groove, an insertion groove, and a limiting groove on the side wall of the mounting groove located at the nut part, and by setting a support spring at the bottom of the mounting groove and setting a limiting protrusion on the side wall of the positioning pin, the positioning pin is effectively positioned by embedding the limiting protrusion into the limiting groove, thereby further improving the positioning stability of the positioning component for the embedded part bracket. Attached Figure Description

[0026] Figure 1 This is a schematic diagram of the structure of the present invention;

[0027] Figure 2 This is a half-sectional view of the positioning component of the present invention;

[0028] Figure 3 for Figure 2 Enlarged schematic diagram of the structure at point A in the middle;

[0029] Figure 4 This is a half-sectional view of the pre-embedded seat of the present invention;

[0030] Figure 5 This is a schematic diagram of the fastening bolt structure of the present invention;

[0031] Figure 6 This is a half-sectional view of the fastening bolt of the present invention;

[0032] Figure 7 for Figure 6 Enlarged schematic diagram of the structure at point B;

[0033] Figure 8 This is a schematic diagram of the positioning pin structure;

[0034] Figure 9 This is a schematic diagram of the movable seat and engaging teeth structure.

[0035] In the diagram: 1. Embedded bracket; 2. Positioning component; 3. Building wall; 4. Embedded seat; 5. Fastening bolt; 6. Positioning pin; 7. Support spring; 8. Clearance groove; 9. Bolt hole; 10. Snap tooth groove; 11. Nut; 12. Snap tooth seat; 13. Screw; 14. Mounting groove; 15. Movable groove; 16. Movable seat; 17. Engaging tooth; 18. Annular groove; 19. Insertion groove; 20. Limiting groove; 21. Limiting protrusion; 22. Pull handle; 23. Conical head; 24. Chamfered opening; 25. Reinforcing ring. Detailed Implementation

[0036] To make the objectives, technical solutions, and advantages of the present invention clear and complete, the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only some, not all, embodiments of the present invention, and are merely illustrative of the embodiments of the present invention. They are not intended to limit the embodiments of the present invention. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0037] In the description of this invention, it should be noted that the terms "center," "middle," "upper," "lower," "left," "right," "inner," "outer," "top," "bottom," "side," "vertical," and "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "a," "first," "second," "third," "fourth," "fifth," and "sixth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0038] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0039] For purposes of simplicity and illustration, the principles of the embodiments are described primarily by way of example. In the following description, numerous specific details are set forth to provide a thorough understanding of the embodiments. However, it will be apparent to those skilled in the art that these embodiments may not be limited to these specific details in practice. In some instances, well-known methods and structures have not been described in detail to avoid unnecessarily obscuring these embodiments. Furthermore, all embodiments can be used in combination with each other.

[0040] Please see Figure 1-9 The present invention provides the following five preferred embodiments.

[0041] Example 1

[0042] A hydraulic climbing formwork mechanism for an inverted V-shaped tower column includes a climbing formwork mechanism body and an embedded bracket 1 for positioning the climbing formwork mechanism body. The embedded bracket 1 is fixed to the building wall 3 by a positioning component 2. The climbing formwork mechanism body includes a guide rail, a climbing formwork frame, a hydraulic cylinder, a reversing box, and a climbing cone. The positioning component 2 includes a pre-embedded seat 4, fastening bolts 5, and positioning pins 6. The pre-embedded seat 4 is cast and embedded in the building wall 3, and a clearance groove 8 is formed on the pre-embedded seat 4. Bolt holes 9 are formed at the bottom of the clearance groove 8. A retaining groove 10 is provided on the side wall. The fastening bolt 5 is composed of a nut 11, a retaining tooth seat 12 and a screw 13. An installation groove 14 is provided on the nut 11, the retaining tooth seat 12 and the screw 13. A movable groove 15 is provided on the side wall of the installation groove 14 located at the retaining tooth seat 12. A movable seat 16 is movably installed in the movable groove 15. The outer end of the movable seat 16 is integrally formed with a retaining tooth 17. A positioning pin 6 is inserted into the installation groove 14, and the inner end of the movable seat 16 is limited by the positioning pin 6.

[0043] The nut 11, the retaining tooth seat 12, and the screw 13 are integrally formed. The inner end face of the movable seat 16 is arc-shaped, and the arc value of the inner side of the movable seat 16 matches the arc value of the outer side wall of the positioning pin 6.

[0044] Example 2

[0045] Based on Embodiment 1, the positioning pin 6 is a neodymium iron boron magnet rod, the movable seat 16 is cast from ferromagnetic material, and the embedded seat 4 and fastening bolt 5 are cast from non-ferromagnetic material. The front end of the positioning pin 6 is integrally formed with a conical head 23, and the material of the conical head 23 is the same as that of the positioning pin 6. By forming a conical head 23 at the front end of the positioning pin 6, and by casting the positioning pin 6 and the conical head 23 from neodymium iron boron magnets, and by casting the movable seat 16 from ferromagnetic material, and by casting the embedded seat 4 and fastening bolt 5 from non-ferromagnetic material, the positioning pin 6 and the conical head 23 attract the movable seat 16, thereby facilitating the assembly and disassembly of the entire structure.

[0046] The locking groove 10 is a groove structure with an isosceles triangular cross-section, and the locking groove 10 is provided with a circle of equal circumference. The size of the locking tooth 17 matches the size of the locking groove 10. The positioning component 2, which is composed of a pre-embedded seat 4, a fastening bolt 5, and a positioning pin 6, is used to position the embedded part bracket 1 used to position the climbing formwork mechanism body. The pre-embedded seat 4 is provided with a clearance groove 8, a bolt hole 9, and a locking groove 10. The fastening bolt 5 is provided with an installation groove 14, and a movable seat 16 is installed in the installation groove 14. The locking tooth 17 is provided on the outer end of the movable seat 16. The locking tooth 17 is embedded into the locking groove 10 to form a self-locking mechanism, thereby preventing the positioning component 2 from loosening and effectively ensuring the positioning stability of the embedded part bracket 1.

[0047] The movable groove 15 is arranged in a circle, and a movable seat 16 is movably installed in each movable groove 15. When the positioning pin 6 is actually installed, its engaging teeth 17 protrude from the outside of the movable groove 15. At this time, the engaging teeth 17 are embedded in the tooth groove 10. The inner end of the movable seat 16 is cut at the corner of the side facing the nut 11 to form a chamfered opening 24, which facilitates the alignment and insertion of the positioning pin 6.

[0048] Example 3

[0049] Based on Embodiment 2, the mounting groove 14 is provided with an annular groove 18, an insertion groove 19 and a limiting groove 20 on the side wall of the nut 11. The insertion groove 19 and the limiting groove 20 are symmetrically arranged in a set, and the insertion groove 19 and the limiting groove 20 are arranged in a cross shape. The cross-sectional dimensions of the insertion groove 19 and the limiting groove 20 match, and the insertion groove 19 and the limiting groove 20 are connected to the annular groove 18.

[0050] A support spring 7 is provided at the bottom of the mounting groove 14. A limiting protrusion 21 is integrally formed on the side wall of the positioning pin 6. A set of limiting protrusions 21 are symmetrically arranged, and the size of the limiting protrusion 21 matches the size of the limiting groove 20. When the limiting protrusion 21 is embedded in the limiting groove 20, its conical head 23 abuts against the support spring 7. At this time, the support spring 7 is under pressure. By providing an annular groove 18, an insertion groove 19, and a limiting groove 20 on the side wall of the mounting groove 14 at the nut 11 part, and providing a support spring 7 at the bottom of the mounting groove 14, and providing a limiting protrusion 21 on the side wall of the positioning pin 6, the positioning stability of the positioning pin 6 is effectively guaranteed by the limiting protrusion 21 being embedded in the limiting groove 20, thereby further improving the positioning stability of the positioning component 2 for the embedded part bracket 1.

[0051] A pull handle 22 is fixedly welded to the end of the positioning pin 6. The pull handle 22 and the limiting protrusion 21 are arranged in the same direction. The edge of the limiting protrusion 21 facing the pull handle 22 is chamfered to facilitate the determination of the position of the limiting protrusion 21.

[0052] Example 4

[0053] Based on Embodiment 3, a reinforcing ring 25 is integrally formed on the outer wall of the pre-embedded seat 4. Multiple reinforcing rings 25 are evenly spaced to improve the pre-embedded stability of the pre-embedded seat 4 in the building wall 3.

[0054] Example 5

[0055] Based on Example 4, a construction control method for an inverted V-shaped tower column hydraulic climbing formwork mechanism is provided, which includes the following steps:

[0056] Step 1: When the climbing formwork is in operation, both the guide rail and the climbing formwork are supported on the embedded part bracket, and there is no relative movement between the two.

[0057] Step 2: Immediately after demolding, install the bearing bolts and brackets on the climbing cone left after demolding. Adjust the direction of the ratchet pawls of the upper and lower reversing boxes to lift the guide rail. After the guide rail is lifted into place and located on the embedded part bracket, the operator should immediately move to the lower platform to remove the embedded part bracket and climbing cone exposed on the lower platform after the guide rail is lifted.

[0058] Step 3: After releasing all the ties on the climbing formwork, you can start lifting the climbing formwork. At this time, keep the guide rail stationary, adjust the direction of the upper and lower pawls, and start the hydraulic cylinder. The climbing formwork will move relative to the guide rail. Through the alternating attachment of the guide rail and the climbing formwork to the wall, they lift each other, and the climbing formwork can be lifted layer by layer along the pre-reserved climbing cones on the wall.

[0059] Although the illustrative specific embodiments of this application have been described above to enable those skilled in the art to understand this application, this application is not limited to the scope of the specific embodiments. For those skilled in the art, all applications utilizing the concept of this application are protected as long as various variations are within the spirit and scope of this application as defined and determined by the appended claims.

Claims

1. A hydraulic climbing formwork mechanism for an inverted V-shaped tower column, comprising a climbing formwork mechanism body and an embedded part bracket (1) for positioning the climbing formwork mechanism body, wherein the embedded part bracket (1) is fixed to the building wall (3) by a positioning component (2), and the climbing formwork mechanism body comprises a guide rail, a climbing formwork frame, a hydraulic cylinder, a reversing box, and a climbing cone, characterized in that: The positioning component (2) includes: The embedded seat (4) is cast and embedded in the building wall (3), and the embedded seat (4) is provided with a clearance groove (8). The bottom of the clearance groove (8) is provided with bolt holes (9), and the side wall of the clearance groove (8) is provided with a toothed groove (10). The fastening bolt (5) is composed of a nut (11), a toothed seat (12) and a screw (13). The nut (11), the toothed seat (12) and the screw (13) are provided with mounting grooves (14). The mounting groove (14) is provided with a movable groove (15) on the side wall of the toothed seat (12). A movable seat (16) is movably installed in the movable groove (15). The outer end of the movable seat (16) is integrally formed with a locking tooth (17). The size of the locking tooth (17) matches the size of the toothed groove (10). When the positioning pin (6) is actually installed, its locking tooth (17) protrudes out of the outside of the movable groove (15). At this time, the locking tooth (17) is embedded in the toothed groove (10). Positioning pin (6), which is inserted into the mounting groove (14), and the inner end of the movable seat (16) is limited by the positioning pin (6); The mounting groove (14) is provided with an annular groove (18), an insertion groove (19) and a limiting groove (20) on the side wall of the nut (11). The insertion groove (19) and the limiting groove (20) are symmetrically arranged in a set, and the insertion groove (19) and the limiting groove (20) are arranged in a cross shape. The cross-sectional dimensions of the insertion groove (19) and the limiting groove (20) match, and the insertion groove (19) and the limiting groove (20) are connected to the annular groove (18).

2. The hydraulic climbing formwork mechanism for an inverted V-shaped tower column according to claim 1, characterized in that: The nut (11), the toothed seat (12), and the screw (13) are integrally formed. The inner end face of the movable seat (16) is arc-shaped, and the arc value of the inner side of the movable seat (16) matches the arc value of the outer side wall of the positioning pin (6).

3. The hydraulic climbing formwork mechanism for an inverted V-shaped tower column according to claim 1, characterized in that: The positioning pin (6) is a neodymium iron boron magnet rod, the movable seat (16) is cast from ferromagnetic material, the embedded seat (4) and the fastening bolt (5) are both cast from non-ferromagnetic material, and the front end of the positioning pin (6) is integrally formed with a conical head (23), and the material of the conical head (23) is the same as that of the positioning pin (6).

4. The hydraulic climbing formwork mechanism for an inverted V-shaped tower column according to claim 3, characterized in that: The tooth groove (10) is a groove structure with an isosceles triangle cross section, and the tooth groove (10) is provided with a circle around its circumference.

5. The hydraulic climbing formwork mechanism for an inverted V-shaped tower column according to claim 4, characterized in that: The movable groove (15) is arranged in a circle, and a movable seat (16) is movably installed in each movable groove (15). The inner end of the movable seat (16) is cut at the corner of the side facing the nut (11) to form a chamfer (24).

6. The hydraulic climbing formwork mechanism for an inverted V-shaped tower column according to claim 5, characterized in that: The bottom of the mounting groove (14) is provided with a support spring (7). The side wall of the positioning pin (6) is integrally formed with a limiting protrusion (21). A set of limiting protrusions (21) are symmetrically arranged, and the size of the limiting protrusion (21) matches the size of the limiting groove (20). When the limiting protrusion (21) is embedded in the limiting groove (20), its conical head (23) abuts against the support spring (7), and at this time, the support spring (7) is under pressure.

7. The hydraulic climbing formwork mechanism for an inverted V-shaped tower column according to claim 6, characterized in that: The end of the positioning pin (6) is fixedly welded with a pull handle (22). The pull handle (22) and the limiting protrusion (21) are arranged in the same direction. The edge of the limiting protrusion (21) facing the pull handle (22) is chamfered.

8. The hydraulic climbing formwork mechanism for an inverted V-shaped tower column according to claim 1, characterized in that: The outer wall of the pre-embedded seat (4) is integrally formed with a reinforcing ring (25), and the reinforcing ring (25) is provided with multiple rings at equal intervals.

9. A construction control method for a hydraulic climbing formwork mechanism for an inverted V-shaped tower column as described in any one of claims 1-8, characterized in that: The construction control method for this inverted V-shaped tower column hydraulic climbing formwork mechanism includes the following steps: Step 1: When the climbing formwork is in operation, both the guide rail and the climbing formwork are supported on the embedded part bracket, and there is no relative movement between the two. Step 2: Immediately after demolding, install the bearing bolts and brackets on the climbing cone left after demolding. Adjust the direction of the ratchet pawls of the upper and lower reversing boxes to lift the guide rail. After the guide rail is lifted into place and located on the embedded part bracket, the operator should immediately move to the lower platform to remove the embedded part bracket and climbing cone exposed on the lower platform after the guide rail is lifted. Step 3: After releasing all the ties on the climbing formwork, start lifting the climbing formwork. At this time, keep the guide rail stationary, adjust the direction of the upper and lower pawls, and start the hydraulic cylinder. The climbing formwork will move relative to the guide rail. Through the alternating attachment of the guide rail and the climbing formwork to the wall, they lift each other, and the climbing formwork can be lifted layer by layer along the pre-reserved climbing cones on the wall.

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