A pretreatment and pressing process for vegetable oil raw materials
Through a pretreatment and pressing process of vegetable oil raw materials including raw material screening, cleaning, drying, inspection, loading, pressing, cutting and crushing, the problems of oxidation and deterioration of oil materials and difficulty in deep processing of residues in traditional pressing methods are solved, and efficient and environmentally friendly oil processing and deep processing of residues are achieved.
Patent Information
- Application Number
- CN202410362940.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-28
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2044-03-28
AI Technical Summary
Traditional pressing methods require long-term pressure maintenance treatment, which leads to oxidation and deterioration of the oil, affecting the nutritional value and taste. At the same time, the residual material is difficult to process deeply under a long-term pressure maintenance state, affecting its market value.
A pretreatment and pressing process for vegetable oil raw materials is adopted, including raw material screening, cleaning, drying or drying, inspection, loading, pressing, cutting, and crushing of residues. The head oil is squeezed in a short time through high pressure to avoid contact with the oil and air, and deep processing of residues in a timely manner.
It effectively avoids oxidation and deterioration of oil materials, improves the quality of oil products and the deep processing efficiency of residues, extends the shelf life of oil materials, and enhances its market value.
Smart Images

Figure CN118360103B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of vegetable oil pressing, in particular to a pretreatment pressing process of vegetable oil raw materials. Background Art
[0002] Oil pressing is a method of extracting oil by squeezing oil out of oilseeds with the help of mechanical force. According to the depth of the oil pressing and the amount of pressure on the material during pressing, oil pressing can be divided into primary pressing and pre-pressing combined with leaching oil extraction. Compared with other oil extraction methods, oil pressing has the advantages of simple process, less supporting equipment, strong adaptability to oil varieties, flexible production, good oil quality, light color, and pure flavor.
[0003] In the related art, the edible oil production method is divided into two types: pressing (physical) and leaching (chemical). The pressing method is to separate the oil directly from the oil by physical pressure. There is no chemical additive in the whole process, which ensures that the product is safe, hygienic, pollution-free, and the natural nutrition is not destroyed. The pressing is specifically divided into cold pressing and hot pressing. Before cold pressing, the material needs to be crushed and then kept under pressure for a long time (generally about 10 hours or even longer). Before hot pressing, the material also needs to be crushed, fried, steamed, etc., and then kept under pressure for a long time (generally about 10 hours or even longer). However, in the related art, the traditional pressing method, whether it is cold pressing or hot pressing, requires the material to be pressed. The material is subjected to long-term pressure-maintaining treatment, which causes the oil to be in contact with the air for a long time, causing the oil to oxidize and deteriorate. The oil has a certain temperature when it is just pressed. High temperature will accelerate the oxidation rate of the oil, and even produce harmful oxidation products, such as free radicals and peroxides. The remaining residue will affect its nutritional value and taste under long-term pressure-maintaining state, and thus affect its market value. The residue produced after the pressing of plant raw materials is the main raw material for making livestock and poultry feed, and can also be used to make pastry food, health food, cosmetics and antibiotic raw materials. In aquaculture, the various amino acids contained in the residue can fully meet the special needs of fish for amino acids.
[0004] Therefore, it is necessary to provide a pretreatment and pressing process for vegetable oil raw materials to solve the above technical problems. Summary of the invention
[0005] The invention provides a pretreatment and pressing process for vegetable oil raw materials, which solves the technical problem that the existing vegetable oil raw material pretreatment and pressing device in the related art is not convenient for quickly pressing oil from the vegetable raw materials and for deep processing of the oil pressing residues.
[0006] In order to solve the above technical problems, the pretreatment and pressing process of vegetable oil raw materials provided by the present invention comprises the following steps:
[0007] S1: Raw material pretreatment
[0008] S11. Raw material screening:
[0009] Remove impurities and substandard soybeans from soybeans through screening and sorting;
[0010] S12, soybean cleaning:
[0011] The soybeans are washed with clean water. During the washing process, the soybeans need to be fully stirred and the soybeans floating on the water surface need to be removed;
[0012] S13. Drying or airing soybeans:
[0013] The soybeans are processed by drying machinery or natural drying. When natural drying is used, a breathable plastic net needs to be laid on the ground in advance so that the contact surface between the soybeans and the ground can fully breathe, and then the soybeans are turned over and dried in time according to the intensity of sunlight;
[0014] S14. Soybean Inspection:
[0015] Observe the fullness of soybean particles with the naked eye, and the full soybean particles are qualified.
[0016] The impurity content of soybeans is tested by screening, and those with impurity content less than 0.1% are qualified;
[0017] The moisture content of soybeans is tested by moisture detection instrument, and the moisture content is qualified when it is between 8-10%;
[0018] S2: Raw material pressing
[0019] S21, Raw material loading:
[0020] The barrel assembly is placed on the flip assembly on the loading and unloading workbench by means of a ceiling hanging, the barrel assembly is placed in a vertical state by the flip assembly, and then the loading and unloading assembly is used to load the barrel assembly;
[0021] S22, Raw material pressing:
[0022] The barrel assembly filled with raw materials is transported to the pressing assembly by means of an overhead crane, and the raw materials in the barrel assembly are pressed by the pressing assembly;
[0023] S23, unloading of residual materials:
[0024] The barrel assembly after the pressing work is transported to the flip assembly by means of a ceiling crane, the barrel assembly is placed in a vertical state by the flip assembly, and then the barrel assembly is unloaded by the loading and unloading assembly;
[0025] S24, Residue Crushing:
[0026] In the process of unloading the residual materials, the residual materials are pulverized by the waste crushing component, the waste crushing component is driven by the adjusting component to reciprocate and evenly unload the materials, and the unloaded residual materials are screened by the screening component.
[0027] Preferably, when screening the soybeans, a 12-mesh / inch screen is used for screening, and the impurity content after screening is less than 0.1%;
[0028] When washing soybeans, water and soybeans are mixed in a ratio of 1:0.2-0.4, the washing temperature is controlled at 15-35 degrees Celsius, and the washing time is 40-80 seconds;
[0029] When drying or airing soybeans, mechanical drying requires drying until the moisture content is less than 10%, while airing requires controlling the moisture content at 8-10%.
[0030] Preferably, the pretreatment and pressing process step S21 requires a loading and unloading workbench, a turning assembly, a loading and unloading assembly and a barrel assembly when loading the soybeans;
[0031] A flip assembly, the flip assembly includes a cylinder tail end rotating frame arranged at the bottom left side of the loading and unloading workbench, a flip cylinder is rotatably arranged on the inner side of the cylinder tail end rotating frame, a cylinder joint rotating frame is rotatably arranged on the top of the flip cylinder, a cylinder flip bracket is fixedly connected to the right side of the cylinder joint rotating frame, vertical ball bearings are arranged on the front and rear sides of the bottom of the cylinder flip bracket, the bottoms of the two vertical ball bearings are fixedly connected to the top of the loading and unloading workbench, three electromagnet mounting plates are arranged on the inner side of the cylinder flip bracket, and electromagnets are arranged on the right sides of the three electromagnet mounting plates. Suction cup, guide plate brackets are vertically mirrored on the front and rear sides of the top of the loading and unloading workbench, cylinder fixing brackets are arranged on the separated sides of the two guide plate brackets, first cylinders are arranged on the opposite sides of the two cylinder fixing brackets, connecting brackets are fixedly arranged on the output ends of the two first cylinders and located on the separated sides of the two cylinder fixing brackets, limiting guide plates are symmetrically arranged on both sides of the tops of the two guide plate brackets, two unloading guide plates are slidably arranged on the inner sides of the four limiting guide plates, and the tops of the two connecting brackets are fixedly connected to the bottoms of the two unloading guide plates respectively;
[0032] A loading and unloading assembly, wherein the loading and unloading assembly comprises a hopper bracket arranged at the front side of the loading and unloading workbench, a hopper is arranged on the top of the hopper bracket, a solenoid valve is arranged at the bottom end of the hopper, a raw material storage box is arranged on the front side of the hopper bracket, a barrel OEM bracket is arranged on the left side of the raw material storage box, a cross truss bracket is vertically arranged on the right side of the loading and unloading workbench, a cross truss is arranged on the top of the cross truss bracket, an electromagnet fixing plate is arranged at the bottom of the cross truss, a partition storage rack is arranged on the right side of the top of the loading and unloading workbench, a second cylinder is arranged on the top of the unloading guide plate on the front side, a unloading plate is arranged at the output end of the second cylinder, an ejection cylinder is vertically arranged at the bottom of the loading and unloading workbench, and a vacuum loader is arranged on the rear side of the cross truss;
[0033] A barrel assembly, the barrel assembly comprising an oil pressing barrel body, both ends of the oil pressing barrel body are provided with end plates, the surfaces of both ends of the oil pressing barrel body are provided with indexing pins used in conjunction with the end plates, and an oil filter plate is movably provided on the inner side of the oil pressing barrel body;
[0034] When S21 raw materials are fed, the pretreated raw materials are poured into the raw material storage box, the oil pressing barrel body is placed on the oil cylinder flip bracket by a ceiling hanging method, the oil pressing barrel body is fixed by an electromagnet suction cup, the two unloading guide plates are moved to the side away from each other by starting the two first cylinders, the oil pressing barrel body is placed in a vertical state by a flipping cylinder, the end plate and the oil filter plate in the oil pressing barrel body are taken out by a cross truss and an electromagnet fixing plate, the oil pressing barrel body is fed by a vacuum loader and a hopper, and the oil filter plate and the end plate are refilled in turn by a cross truss and an electromagnet fixing plate during the feeding process until the feeding is completed, and the position of the end plate is fixed by a dividing pin.
[0035] Preferably, the pretreatment pressing process step S22 requires the use of a pressing component when pressing the soybeans;
[0036] A pressing assembly, the pressing assembly comprising a horizontal hydraulic press, a pressure head is arranged on the left side of the inner side of the horizontal hydraulic press, a barrel oil pressing support is arranged on the inner side of the horizontal hydraulic press, and oil receiving grooves are arranged on the front and rear sides of the top of the barrel oil pressing support;
[0037] When the S22 raw material is pressed, the oil pressing barrel body filled with raw materials is transported to the barrel oil pressing support by means of an overhead crane. The pressing head is driven by a horizontal hydraulic press to press the raw materials in the oil pressing barrel body. The head oil in the raw materials is squeezed out in a short time using high pressure, and the oil is collected using an oil collecting tank.
[0038] Preferably, when the residual material is unloaded in S23, the oil pressing barrel body after the pressing work is completed is transported to the cylinder flip bracket through the ceiling crane, the oil pressing barrel body is fixed by the electromagnet suction cup, and the oil pressing barrel body is placed in a vertical state by the flip cylinder. The two unloading guide plates are moved to the opposite side by starting the two first cylinders to form a surrounding state for the oil pressing barrel body, all the indexing pins are opened, the residual material, the end plate and the oil filter plate are ejected by the ejection cylinder, the end plate and the oil filter plate are taken out by the cross truss and the electromagnet fixing plate, and the unloading plate is driven by the second cylinder to unload the residual material.
[0039] Preferably, the pretreatment pressing process step S24 requires the use of a waste crushing component, a regulating component and a screening component when crushing the soybean residue;
[0040] A waste crushing assembly, the waste crushing assembly comprises a waste storage box arranged at the rear side of the loading and unloading workbench and located on the left side of the vacuum loader, the inner side of the waste storage box is connected with two connecting brackets by bolts, a crushing cover is arranged on the opposite side of the two connecting brackets, the top of the crushing cover is connected with a feed hopper, the inner side of the feed hopper is provided with a buffer pad, the front side of the bottom of the crushing cover is provided with a moving brush, the inner side of the crushing cover is provided with a rotating roller for horizontal rotation, the surface of the rotating roller is provided with a crushing knife group, and a first motor is arranged on the right side of the crushing cover, and the output end of the first motor is fixedly connected to the right end of the rotating roller;
[0041] The adjusting component comprises two bidirectional threaded screws which are longitudinally rotatably arranged on the inner sides of the waste storage box, the surfaces of the two bidirectional threaded screws are threadedly arranged with screw blocks, the surfaces of the two screw blocks are slidably connected to the inner sides of the waste storage box, two mounting brackets are arranged on the rear side of the waste storage box, the tops of the two mounting brackets are respectively provided with a second motor, the output ends of the two second motors are respectively fixedly connected to the rear ends of the two bidirectional threaded screws, the two connecting brackets are respectively inserted into the inner sides of the two screw blocks and fixedly connected by bolts, the inner sides of the two screw blocks are respectively provided with grooves for use with the two connecting brackets, and the inner side of the waste storage box is provided with a groove for use with the connecting bracket;
[0042] A screening component, the screening component comprises a screening plate arranged on the inner side of the waste storage box and located at the bottom of the adjusting component, six guide rods are slidably arranged on the inner side of the screening plate, both ends of the six guide rods are fixedly connected to the inner side of the waste storage box, the surfaces of the six guide rods and located at the bottom of the screening plate are sleeved with a first spring, the surfaces of the six guide rods and located at the top of the screening plate are provided with a limiting ring, both sides of the top of the screening plate are provided with convex plates, both sides of the two screw blocks are provided with movable brackets, and the top of the screening plate is provided with a protective frame;
[0043] An adjustment plate is slidably provided on the inner side of the screening plate, two blocking plates are vertically provided on the rear side of the top of the adjustment plate, contact pads are provided on the front sides of the two blocking plates, adjustment guide rods are slidably provided on the inner sides of the two blocking plates, threaded sleeves are threadedly connected on the surfaces of the two adjustment guide rods and located on the front sides of the two blocking plates, second springs are sleeved on the surfaces of the two adjustment guide rods and located on the rear sides of the two blocking plates, sliders are provided on the rear ends of the two adjustment guide rods, and the two sliders are slidably connected to the inner side of the waste storage box;
[0044] When S24 residual material is crushed, the first motor is turned on, and the residual material is crushed by the rotating roller and the crushing knife group. During the crushing process, the second motor is turned on, and the two-way threaded screw and the screw block are used to drive the crushing cover to move back and forth, so that the crushed residual material falls evenly. During the movement of the screw block, the falling residual material can be screened by the screening plate.
[0045] Compared with the related art, the pretreatment and pressing process of vegetable oil raw materials provided by the present invention has the following advantages:
[0046] Beneficial effects:
[0047] By using a horizontal hydraulic press, a pressure head and an oil pressing barrel body, the raw materials in the oil pressing barrel body are subjected to high pressure and short-term extraction of the head oil, thereby effectively avoiding the problem of oxidation caused by long-term contact of the oil with the air. When the raw materials are squeezed, the cooperation between the flipping component, the waste crushing component and the oil pressing component forms a working cycle, thereby making full use of time and shortening the oil pressing time of the raw materials. Through the coordinated use of the waste crushing component, the regulating component and the screening component, the residual materials can be pre-processed in time for deep processing, making the residual materials valuable and having a wide range of uses. BRIEF DESCRIPTION OF THE DRAWINGS
[0048] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.
[0049] Figure 1 A step diagram of the pretreatment and pressing process of the vegetable oil raw material provided by the present invention;
[0050] Figure 2 A schematic diagram of the structure of a pretreatment and pressing device for vegetable oil raw materials provided by the present invention;
[0051] Figure 3 A schematic diagram of the structure of the flip assembly provided by the present invention;
[0052] Figure 4 for Figure 3 A schematic diagram of the structure of the front view of the flip assembly shown;
[0053] Figure 5 for Figure 3 The structural schematic diagram of the left view of the flip assembly shown;
[0054] Figure 6 for Figure 2 A schematic diagram of the structure of the front view of the loading and unloading assembly shown;
[0055] Figure 7 for Figure 2 The structural schematic diagram of the loading and unloading assembly shown;
[0056] Figure 8 for Figure 2 The schematic diagram of the structure of the waste crushing assembly shown;
[0057] Fig. 9 for Figure 8 The schematic diagram of the structure of the waste crushing assembly shown;
[0058] Fig.10 for Figure 8 A schematic structural diagram of the first motor shown;
[0059] Fig.11 for Figure 2 A schematic diagram of the structure of the pressing assembly shown;
[0060] Fig.12 for Fig.11 A schematic diagram of the structure of the top view of the pressing assembly shown;
[0061] Fig.13 for Fig.12The structural schematic diagram of the barrel assembly shown;
[0062] Fig.14 for Fig.13 A schematic diagram of the structure of the front view of the barrel assembly shown;
[0063] Fig.15 for Fig.14 A schematic structural diagram of a cross-sectional view of a barrel assembly shown;
[0064] Fig.16 for Figure 2 A schematic diagram of the structure of the regulating component shown;
[0065] Fig.17 for Fig.16 The enlarged structural diagram of A shown;
[0066] Fig.18 for Fig.17 The structural schematic diagram of the relationship between the connecting bracket and the screw block shown;
[0067] Fig.19 for Fig.16 The left view of the state where the bidirectional threaded screw drives the screw block and the connecting bracket to move forward and backward;
[0068] Fig. 20 for Figure 2 A schematic diagram of the structure of the screening component shown;
[0069] Fig.21 for Fig. 20 The left view of the state where the screw block drives the movable bracket to move the convex plate and the screening plate downward;
[0070] Fig. 22 for Fig. 20 A schematic diagram of the structure of the screening component shown;
[0071] Fig.23 for Fig. 22 The enlarged structural diagram of B shown;
[0072] Fig.24 for Fig. 22 The schematic diagram of the structure of the screening plate shown;
[0073] Fig.25 for Fig. 22 Schematic diagram of the structure of the screening plate cross-section view shown.
[0074] Description of Figure Numbers:
[0075] 1. Loading and unloading workbench;
[0076] 2. Turnover assembly, 21. Cylinder tail end rotating frame, 22. Turnover cylinder, 23. Cylinder joint rotating frame, 24. Cylinder turning bracket, 25. Vertical ball bearing, 26. Electromagnet mounting plate, 27. Electromagnet suction cup, 28. Guide plate bracket, 29. Cylinder fixing bracket, 210. First cylinder, 211. Connecting frame, 212. Limiting guide plate, 213. Unloading guide plate;
[0077] 3. Loading and unloading assembly, 31. hopper bracket, 32. hopper, 33. raw material storage box, 34. cross truss bracket, 35. cross truss, 36. electromagnet fixing plate, 37. partition storage rack, 38. second cylinder, 39. unloading plate, 310. ejection cylinder, 311. vacuum loader;
[0078] 4. Waste crushing assembly, 41. Waste storage box, 42. Connecting bracket, 43. Crushing cover, 44. Feed hopper, 45. Buffer pad, 46. Moving brush, 47. Rotating roller, 48. Crushing knife group, 49. First motor;
[0079] 5. Pressing assembly, 51. Horizontal hydraulic press, 52. Press head, 53. Barrel oil pressing support, 54. Oil receiving tank;
[0080] 6. OEM support for barrel;
[0081] 7. barrel assembly, 71. oil pressing barrel body, 72. end plate, 73. indexing pin, 74. oil filter plate;
[0082] 8. Adjustment assembly, 81. Bidirectional threaded screw, 82. Screw block, 83. Mounting bracket, 84. Second motor;
[0083] 9. Screening assembly, 91. Screening plate, 92. Guide rod, 93. First spring, 94. Limiting ring, 95. Protruding plate, 96. Moving bracket, 97. Protective frame, 98. Adjusting plate, 99. Blocking plate, 910. Contact pad, 911. Adjusting guide rod, 912. Threaded sleeve, 913. Second spring, 914. Slider.
[0084] The realization of the purpose, functional features and advantages of the present invention will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION
[0085] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0086] The invention provides a pretreatment and pressing process for vegetable oil raw materials.
[0087] First embodiment:
[0088] See also Figure 1 to Figure 2 , a pretreatment and pressing process of vegetable oil raw materials, comprising the following steps:
[0089] S1: Raw material pretreatment
[0090] S11. Raw material screening:
[0091] Remove impurities and substandard soybeans from soybeans through screening and sorting;
[0092] S12, soybean cleaning:
[0093] The soybeans are washed with clean water. During the washing process, the soybeans need to be fully stirred and the soybeans floating on the water surface need to be removed;
[0094] S13. Drying or airing soybeans:
[0095] The soybeans are processed by drying machinery or natural drying. When natural drying is used, a breathable plastic net needs to be laid on the ground in advance so that the contact surface between the soybeans and the ground can fully breathe, and then the soybeans are turned over and dried in time according to the intensity of sunlight;
[0096] S14. Soybean Inspection:
[0097] Observe the fullness of soybean particles with the naked eye, and the full soybean particles are qualified.
[0098] The impurity content of soybeans is tested by screening, and those with impurity content less than 0.1% are qualified;
[0099] The moisture content of soybeans is tested by moisture testing instruments, and the moisture content is qualified when it is between 8-10%;
[0100] S2: Raw material pressing
[0101] S21, Raw material loading:
[0102] The barrel assembly 7 is placed on the flip assembly 2 on the loading and unloading workbench 1 by means of a ceiling hanging, the barrel assembly 7 is placed in a vertical state by the flip assembly 2, and then the loading and unloading assembly 3 is used to load the barrel assembly 7;
[0103] Furthermore, during the process of loading the raw materials, if the staff finds impurities in the raw materials, they need to pick them out in time to prevent the impurities from affecting the quality of the crude oil. When the barrel assembly 7 is in a vertical state by turning the assembly 2, the staff needs to stay away from the device and comply with safety operating specifications.
[0104] S22, Raw material pressing:
[0105] The barrel assembly 7 filled with raw materials is transported to the pressing assembly 5 by means of an overhead crane, and the raw materials in the barrel assembly 7 are pressed by the pressing assembly 5;
[0106] Furthermore, after the barrel assembly 7 filled with raw materials is transported to the pressing assembly 5 by means of an overhead crane, the staff needs to pay attention to the horizontal state of the barrel assembly 7. Oil pressing can only be carried out when the barrel assembly 7 is in a horizontal state. After the pressed oil is collected, it needs to be filtered in time to remove impurities in the oil so that the oil is in a clear and transparent state.
[0107] S23, unloading of residual materials:
[0108] The barrel assembly 7 after the squeezing work is completed is transported to the flip assembly 2 by means of a ceiling crane, the barrel assembly 7 is placed in a vertical state by the flip assembly 2, and then the barrel assembly 7 is unloaded by the loading and unloading assembly 3;
[0109] Furthermore, during the pressing process, workers need to wear gloves and operate in a standardized manner. The surface of the ejected residual material has a certain temperature and they need to avoid burns. When unloading the residual material, workers need to stay away. If they need to avoid operation, they need to shut down the machine in time to avoid safety accidents.
[0110] S24, Residue Crushing:
[0111] In the process of unloading the residual materials, the residual materials are pulverized by the waste crushing component 4, the waste crushing component 4 is driven by the adjusting component 8 to reciprocate and evenly unload the materials, and the unloaded residual materials are screened by the screening component 9;
[0112] Furthermore, when the waste crushing component 4 is working, the staff must not put their hands into the device to operate it. If operation is required, the device must be shut down. After the residual materials are crushed, the heat dissipation speed of the residual materials can be effectively accelerated to avoid overheating of the residual materials causing internal heat accumulation, thereby causing the residual materials to deteriorate and be damaged.
[0113] When screening soybeans, a 12-mesh / inch screen is used to screen the soybeans, and the impurity content is less than 0.1% after screening;
[0114] When washing soybeans, water and soybeans are mixed in a ratio of 1:0.2-0.4, the washing temperature is controlled at 15-35 degrees Celsius, and the washing time is 40-80 seconds;
[0115] When drying or airing soybeans, mechanical drying requires drying until the moisture content is less than 10%, while airing requires controlling the moisture content at 8-10%.
[0116] Second embodiment:
[0117] See also Figures 1 to 25 The pretreatment and pressing process step S21 requires a loading and unloading workbench 1, a turning assembly 2, a loading and unloading assembly 3 and a barrel assembly 7 when loading soybeans;
[0118] A flip assembly 2, the flip assembly 2 includes a cylinder tail end rotating frame 21 arranged at the bottom of the left side of the loading and unloading workbench 1, a flip cylinder 22 is rotatably arranged on the inner side of the cylinder tail end rotating frame 21, a cylinder joint rotating frame 23 is rotatably arranged on the top of the flip cylinder 22, a cylinder flip bracket 24 is fixedly connected to the right side of the cylinder joint rotating frame 23, a vertical ball bearing 25 is arranged on the front and rear sides of the bottom of the cylinder flip bracket 24, the bottoms of the two vertical ball bearings 25 are fixedly connected to the top of the loading and unloading workbench 1, three electromagnet mounting plates 26 are arranged on the inner side of the cylinder flip bracket 24, and electromagnet suction cups 27 are arranged on the right sides of the three electromagnet mounting plates 26. , the front and rear sides of the top of the loading and unloading workbench 1 are vertically mirrored with guide plate brackets 28, the two guide plate brackets 28 are separated on one side and cylinder fixing brackets 29 are provided, the two cylinder fixing brackets 29 are opposite to each other and the first cylinder 210 is provided, the output ends of the two first cylinders 210 and the side of the two cylinder fixing brackets 29 are fixedly provided with connecting frames 211, the two sides of the top of the two guide plate brackets 28 are symmetrically provided with limiting guide plates 212, the inner sides of the four limiting guide plates 212 are slidably provided with two unloading guide plates 213, and the tops of the two connecting frames 211 are fixedly connected to the bottoms of the two unloading guide plates 213 respectively;
[0119] Please combine Figures 1 to 5 : By contracting the flip cylinder 22, the cylinder flip bracket 24 can be driven to rotate with the two vertical ball bearings 25 as the center point, so that the cylinder flip bracket 24 can be parallel to the loading and unloading workbench 1, so that it is convenient to place the barrel assembly 7 horizontally on the cylinder flip bracket 24. The barrel assembly 7 is made of metal. The barrel assembly 7 can be adsorbed and fixed by the setting of the electromagnet suction cup 27. By extending the flip cylinder 22, the cylinder flip bracket 24 can be rotated upward with the two vertical ball bearings 25 as the center point, so that the cylinder flip bracket 24 and the loading and unloading workbench 1 can be formed in a vertical state, and then the barrel assembly 7 can be formed in a vertical state, so that it is convenient to unload the residual material produced after the raw material is squeezed in the barrel assembly 7, and it is convenient to load the raw material;
[0120] Before the barrel assembly 7 and the loading and unloading workbench 1 are made parallel or vertical by the turning cylinder 22 and the cylinder turning bracket 24, it is necessary to control the two first cylinders 210 to extend. By extending the two first cylinders 210, under the action of the two connecting frames 211, the two unloading guide plates 213 can be moved to the separated side along the two groups of limiting guide plates 212, thereby preventing the barrel assembly 7 from being blocked during the movement.
[0121] A loading and unloading assembly 3, the loading and unloading assembly 3 includes a hopper bracket 31 arranged on the front side of the loading and unloading workbench 1, a hopper 32 is arranged on the top of the hopper bracket 31, a solenoid valve is arranged on the bottom end of the hopper 32, a raw material storage box 33 is arranged on the front side of the hopper bracket 31, a barrel OEM bracket 6 is arranged on the left side of the raw material storage box 33, a cross truss bracket 34 is vertically arranged on the right side of the loading and unloading workbench 1, a cross truss 35 is arranged on the top of the cross truss bracket 34, an electromagnet fixing plate 36 is arranged on the bottom of the cross truss 35, a partition storage rack 37 is arranged on the right side of the top of the loading and unloading workbench 1, a second cylinder 38 is arranged on the top of the unloading guide plate 213 on the front side, and a unloading plate 39 is arranged on the output end of the second cylinder 38, an ejection cylinder 310 is vertically arranged on the bottom of the loading and unloading workbench 1, and a vacuum loader 311 is arranged on the rear side of the cross truss 35;
[0122] Please combine Figure 2 , Figure 6 and Figure 7 The model of the vacuum loader 311 is: XAL-F2 vacuum loader, and it is externally connected to a power supply. The vacuum loader 311 is externally connected to a pipeline and connected to the hopper 32. By starting the vacuum loader 311, the raw materials in the raw material storage box 33 can be transported to the hopper 32 through the pipeline. The hopper 32 is provided with a solenoid valve. After the solenoid valve is controlled to open, the barrel assembly 7 can be fed with raw materials. The cross truss 35 is a common structure in the existing market. Through the setting of the cross truss 35, the electromagnet fixing plate 36 can work horizontally and vertically.
[0123] The barrel assembly 7 comprises an oil pressing barrel body 71, both ends of which are provided with end plates 72, and both ends of the oil pressing barrel body 71 are provided with indexing pins 73 used in conjunction with the end plates 72, and an oil filter plate 74 is movably provided inside the oil pressing barrel body 71;
[0124] Please combine Figure 2 , Figure 7 , Figures 13 to 15: When the barrel assembly 7 and the loading and unloading workbench 1 are in a vertical state and there is no raw material inside, open the top dividing pin 73, use the cross truss 35 and the electromagnet fixing plate 36 to remove the top end plate 72 and the internal oil filter plate 74 and place them on the partition storage rack 37, and then use the vacuum loader 311 and the hopper 32 to load the raw materials to the oil pressing barrel body 71. During the loading process, the cross truss 35 and the electromagnet fixing plate 36 can be used to install the oil filter plate 74 in turn until the top end plate 72 is finally installed, and then close the dividing pin 73 to complete the raw material loading work on the oil pressing barrel body 71;
[0125] When the barrel assembly 7 and the loading and unloading workbench 1 are in a vertical state and the residual material produced after the raw material is squeezed is stored inside, the indexing pins 73 at the top and bottom are opened, and the ejection cylinder 310 is started to extend the ejection cylinder 310 upward. At the same time, the end plate 72 and the oil filter plate 74 in the oil pressing barrel body 71 are taken out in turn through the cross truss 35 and the electromagnet fixing plate 36, and placed on the partition storage rack 37, and the unloading plate 39 is driven to move backward by the extension of the second cylinder 38 to unload the residual material produced after the raw material is squeezed. The residual material after unloading finally falls into the feed hopper 44. When the unloading of the residual material is completed, the above steps can be repeated to load the raw material, thereby realizing the cycle of unloading and loading.
[0126] When the S21 raw material is fed, the pretreated raw material is poured into the raw material storage box 33, the oil pressing barrel body 71 is placed on the cylinder flip bracket 24 by means of a ceiling hanging method, the oil pressing barrel body 71 is fixed by the electromagnet suction cup 27, the two unloading guide plates 213 are moved to the side away from each other by starting the two first cylinders 210, the oil pressing barrel body 71 is placed in a vertical state by the flip cylinder 22, the end plate 72 and the oil filter plate 74 in the oil pressing barrel body 71 are taken out by the cross truss 35 and the electromagnet fixing plate 36, the oil pressing barrel body 71 is fed by the vacuum feeder 311 and the hopper 32, and during the feeding process, the oil filter plate 74 and the end plate 72 are refilled in turn by the cross truss 35 and the electromagnet fixing plate 36 until the feeding is completed, and the position of the end plate 72 is fixed by the indexing pin 73.
[0127] The pretreatment pressing process step S22 requires the use of a pressing component 5 when pressing the soybeans;
[0128] A pressing assembly 5, the pressing assembly 5 comprising a horizontal hydraulic press 51, a pressing head 52 is arranged on the left side of the inner side of the horizontal hydraulic press 51, a barrel oil pressing support 53 is arranged on the inner side of the horizontal hydraulic press 51, and oil receiving grooves 54 are arranged on the front and rear sides of the top of the barrel oil pressing support 53;
[0129] Please combine Figure 2 , Fig.11 and Fig.12 : The horizontal hydraulic press 51 is a 1000T hydraulic press. By extending the horizontal hydraulic press 51, the pressure head 52 can be driven to press the raw materials in the barrel assembly 7. The crude oil produced after squeezing will be collected through the oil receiving groove 54, and the barrel oil pressing bracket 53 is used to support the barrel assembly 7.
[0130] During the raw material pressing in S22, the oil pressing barrel body 71 filled with raw materials is transported to the barrel oil pressing support 53 by means of an overhead crane, and the pressing head 52 is driven by the horizontal hydraulic press 51 to press the raw materials in the oil pressing barrel body 71. The head oil in the raw materials is squeezed out in a short time by means of high pressure, and the oil is collected by means of an oil collecting tank 54.
[0131] When the residual material is unloaded in S23, the oil pressing barrel body 71 after the pressing work is completed is transported to the cylinder flip bracket 24 through the ceiling crane, the oil pressing barrel body 71 is fixed by the electromagnet suction cup 27, and the oil pressing barrel body 71 is placed in a vertical state by the flip cylinder 22. The two first cylinders 210 are started to move the two unloading guide plates 213 to the opposite side to form a surrounding state for the oil pressing barrel body 71, all the indexing pins 73 are opened, and the residual material, the end plate 72 and the oil filter plate 74 are ejected by the ejection cylinder 310, and the end plate 72 and the oil filter plate 74 are taken out by the cross truss 35 and the electromagnet fixing plate 36, and the unloading plate 39 is driven by the second cylinder 38 to unload the residual material.
[0132] The pretreatment pressing process step S24 requires the use of a waste crushing component 4, a regulating component 8 and a screening component 9 when crushing the soybean residue;
[0133] A waste crushing assembly 4, the waste crushing assembly 4 includes a waste storage box 41 arranged at the rear side of the loading and unloading workbench 1 and located on the left side of the vacuum loader 311, the inner side of the waste storage box 41 is connected to two connecting brackets 42 by bolts, a crushing cover 43 is arranged on the opposite side of the two connecting brackets 42, the top of the crushing cover 43 is connected to a feed hopper 44, the inner side of the feed hopper 44 is provided with a buffer pad 45, the front side of the bottom of the crushing cover 43 is provided with a moving brush 46, the inner side of the crushing cover 43 is provided with a rotating roller 47 for horizontal rotation, the surface of the rotating roller 47 is provided with a crushing knife group 48, and the right side of the crushing cover 43 is provided with a first motor 49, and the output end of the first motor 49 is fixedly connected to the right end of the rotating roller 47;
[0134] Please combine Figure 2 , Figures 8 to 10: The inner sides of the waste storage box 41 and the connecting bracket 42 are both provided with threaded grooves. The connecting bracket 42 can be fixed to the waste storage box 41 by bolts, so as to facilitate the installation and disassembly of the waste crushing assembly 4. When the residue produced after squeezing is crushed, the residue will fall on the feed hopper 44. The setting of the buffer pad 45 can buffer the impact force when the residue falls, and prevent the residue from scattering outside. The feed hopper 44 is designed to be inclined. The residue falling on the feed hopper 44 will be affected by gravity and the vibration generated by the first motor 49, the rotating roller 47 and the crushing knife group 48 when they are working, so as to fall into the crushing cover 43. The first motor 49 is a three-phase asynchronous motor. The rotation of the first motor 49 drives the rotating roller 47 and the crushing knife group 48 to crush the residue.
[0135] An adjusting component 8, wherein the adjusting component 8 comprises two bidirectional threaded screws 81 which are longitudinally rotatably arranged on the inner side of the waste storage box 41, the surfaces of the two bidirectional threaded screws 81 are threadedly arranged with screw blocks 82, the surfaces of the two screw blocks 82 are slidably connected to the inner side of the waste storage box 41, two mounting brackets 83 are arranged on the rear side of the waste storage box 41, the tops of the two mounting brackets 83 are arranged with second motors 84, the output ends of the two second motors 84 are respectively fixedly connected to the rear ends of the two bidirectional threaded screws 81, the two connecting brackets 42 are respectively inserted into the inner sides of the two screw blocks 82 and fixedly connected by bolts, the inner sides of the two screw blocks 82 are respectively provided with grooves for use with the two connecting brackets 42, and the inner side of the waste storage box 41 is provided with grooves for use with the connecting brackets 42;
[0136] Please combine Figures 16 to 18 : The inner side of the screw block 82 is provided with a thread used in conjunction with the bidirectional threaded screw rod 81, and the screw block 82 can be driven to move forward and backward by the rotation of the bidirectional threaded screw rod 81. A groove used in conjunction with the screw block 82 is provided in the waste storage box 41, which can provide the screw block 82 with forward and backward sliding. The second motor 84 is a three-phase asynchronous motor and is externally connected to a power supply;
[0137] Please combine Fig.18 and Fig.19 : Through the grooves opened on the two screw blocks 82, the screw blocks 82 and the connecting bracket 42 can be connected by bolts. After the connection, the movement of the screw blocks 82 can drive the waste crushing assembly 4 to move forward and backward. The groove opened in the waste storage box 41 for the connecting bracket 42 can provide stability when the connecting bracket 42 moves, so that the waste crushing assembly 4 can be in a stable state when moving forward and backward.
[0138] A screening component 9, the screening component 9 comprises a screening plate 91 arranged on the inner side of the waste storage box 41 and located at the bottom of the adjusting component 8, six guide rods 92 are slidably arranged on the inner side of the screening plate 91, both ends of the six guide rods 92 are fixedly connected to the inner side of the waste storage box 41, a first spring 93 is sleeved on the surface of the six guide rods 92 and located at the bottom of the screening plate 91, a limiting ring 94 is arranged on the surface of the six guide rods 92 and located at the top of the screening plate 91, convex plates 95 are arranged on both sides of the top of the screening plate 91, movable brackets 96 are arranged on both sides of the two screw blocks 82, and a protective frame 97 is arranged on the top of the screening plate 91;
[0139] Please combine Fig. 20 and Fig.21 : The inner side of the screening plate 91 is provided with a groove for use with the guide rod 92, which can slide up and down on the surface of the guide rod 92. The convex plate 95 and the movable bracket 96 are used in relative cooperation. When the movable bracket 96 moves to the convex part of the convex plate 95, the convex plate 95 will drive the screening plate 91 to move downward. When the movable bracket 96 moves to the concave part of the convex plate 95, under the action of the first spring 93, the screening plate 91 will move upward. When the screening plate 91 reciprocates up and down, the crushed residue can be screened to prevent larger particles of residue from entering the waste storage box 41. This structure can improve the uniformity of the particle size of the crushed residue on the one hand, and improve the heat dissipation effect of the crushed residue on the other hand (because the heat contained in the larger particles of residue is not easy to dissipate, and mixing in the smaller particles of residue will cause local heating of the residue, which is easy to cause local deterioration of the residue particles).
[0140] An adjusting plate 98 is slidably provided on the inner side of the screening plate 91, two blocking plates 99 are vertically provided on the rear side of the top of the adjusting plate 98, contact pads 910 are provided on the front sides of the two blocking plates 99, adjusting guide rods 911 are slidably provided on the inner sides of the two blocking plates 99, threaded sleeves 912 are threadedly connected on the surfaces of the two adjusting guide rods 911 and located on the front sides of the two blocking plates 99, second springs 913 are sleeved on the surfaces of the two adjusting guide rods 911 and located on the rear sides of the two blocking plates 99, sliders 914 are provided on the rear ends of the two adjusting guide rods 911, and the two sliders 914 are slidably connected to the inner side of the waste storage box 41;
[0141] Please combine Figure 22 to Figure 25: The inner side of the screening plate 91 is provided with a groove used in conjunction with the adjustment plate 98, so that the adjustment plate 98 can slide back and forth on the inner side thereof. The adjustment plate 98 is provided with a hole of the same size as the screening plate 91 for screening the crushed residue. The inner side of the blocking plate 99 is provided with a groove used in conjunction with the adjustment guide rod 911, so that the blocking plate 99 can slide on the surface of the adjustment guide rod 911. The surface of the adjustment guide rod 911 is partially provided with threads used in conjunction with the threaded sleeve 912, so that the threaded sleeve 912 can rotate back and forth on its surface;
[0142] Please combine Fig. 20 , Fig. 22 and Fig.23 : A groove is provided on the inner side of the waste storage box 41 for use with two sliders 914, which can allow the sliders 914 to slide up and down inside. When the screening plate 91 moves up and down for screening, the sliders 914 will follow the screening plate 91 to slide up and down in the waste storage box 41.
[0143] When the residual material is crushed in S24, the first motor 49 is turned on, and the rotating roller 47 and the crushing knife group 48 are used to crush the residual material. During the crushing process, the second motor 84 is turned on, and the two-way threaded screw 81 and the screw block 82 are used to drive the crushing cover 43 to move back and forth, so that the crushed residual material falls evenly. During the movement of the screw block 82, the falling residual material can be screened by the screening plate 91.
[0144] In this embodiment: after the oil pressing barrel body 71 is loaded by the turning assembly 2 and the loading and unloading assembly 3, the oil pressing barrel body 71 can be transferred to the pressing assembly 5 by means of a ceiling hanging method, and the raw materials are pressed by the pressing assembly 5. During the pressing process of the raw materials in the oil pressing barrel body 71 being continuously pressurized and maintained by the pressing assembly 5, the barrel assembly 7 on the barrel OEM bracket 6 can be moved to the oil cylinder turning bracket 24 by means of a ceiling hanging method, and loaded by the turning assembly 2 and the loading and unloading assembly 3. After loading, it is moved back to the barrel OEM bracket 6, so that the barrel assembly 7 can be loaded by using the time of pressing the raw materials;
[0145] After the pressing component 5 has finished pressing the raw material, the barrel component 7 is moved to the flip component 2 by using the overhead crane, and then the residual material produced after the pressing of the raw material is unloaded by the loading and unloading component 3, and the residual material is crushed by the waste crushing component 4. After the residual material is unloaded, the loading and unloading component 3 can be used to reload the barrel component 7. At the same time, the barrel component 7 loaded with raw materials on the barrel OEM bracket 6 can be moved to the pressing component 5 by using the overhead crane, and it is squeezed by the pressing component 5, so that the device can work in a cycle, so that time can be fully utilized and the oil pressing efficiency of the device can be greatly improved.
[0146] When the second motor 84 is started, the combination design of the screw block 82 and the connecting bracket 42 can make the waste crushing assembly 4 move during the crushing process, thereby avoiding the local accumulation of the crushed residues, without the need for manual leveling, and the crushed residues can be better cooled during the movement and falling process, which is conducive to improving the heat dissipation effect of the crushed residues;
[0147] Moreover, after the waste crushing component 4 and the adjusting component 8 are used in conjunction, two working modes can be generated. The first mode is: when the residue generated after the raw material is squeezed and pushed into the feed hopper 44, the waste crushing component 4 and the adjusting component 8 are started to crush the residue. When the residue in the crushing cover 43 is crushed, the waste crushing component 4 is located at the material receiving position through the adjusting component 8, and then the second cylinder 38 and the discharge plate 39 are used to push the residue into the feed hopper 44, and then the above operation is repeated. When working in this mode, the adjusting component 8 needs to be stopped. The second mode is to adjust the pushing time interval of the second cylinder 38, so that when the adjusting component 8 and the waste crushing component 4 have reciprocated for many times and the feed hopper 44 is located at the material receiving position, the second cylinder 38 is opened at this moment so that the discharge plate 39 pushes the residue into the feed hopper 44, and the adjusting component 8 is not stopped in the middle process. This mode enables the adjusting component 8, the waste crushing component 4 and the second cylinder 38 to form a working cycle, thereby improving the crushing efficiency of the residue.
[0148] When the screw block 82 is driven to move by the rotation of the bidirectional threaded screw 81, the movable bracket 96 can be driven to move. With the cooperation of the movable bracket 96 and the convex plate 95, the screening plate 91 can be reciprocated up and down, so that the crushed residue can be screened.
[0149] Furthermore, when the bidirectional threaded screw 81 and the screw block 82 drive the crushing cover 43 to move backward to a certain position through the connecting bracket 42, the crushing cover 43 is squeezed to drive the two blocking plates 99 to move backward, so that the blocking plate 99 slides backward on the surface of the adjustment guide rod 911, and the second spring 913 contracts, and the adjustment plate 98 is driven to slide on the inner side of the screening plate 91 through the movement of the blocking plate 99. When the adjustment plate 98 slides to a certain position, the screening plate 91 can be sealed, thereby preventing impurities from falling into the waste storage box 41 when the crushed residue is transported, so that the crushed residue can be protected.
[0150] The two threaded sleeves 912 are rotated backward on the two adjustment guide rods 911 respectively, so that the positions of the blocking plate 99 and the adjustment plate 98 can be adjusted, and then the size of the pores of the screening plate 91 when in use can be adjusted to meet the crushing requirements of different types of residual materials.
[0151] Please refer to Figures 1 to 25 The working principle of the pretreatment and pressing process of vegetable oil raw materials provided by the present invention is as follows:
[0152] Step S1, control the two first cylinders 210 to extend, through the extension of the two first cylinders 210, under the action of the two connecting frames 211, the two unloading guide plates 213 can be moved to the separated side along the two groups of limit guide plates 212 until the two unloading guide plates 213 are fully opened, and then the barrel assembly 7 is placed on the horizontally placed cylinder flip bracket 24 by means of a ceiling hanging method, and the barrel assembly 7 is fixed by the electromagnet suction cup 27, and then the flip cylinder 22 is started, and the cylinder flip bracket 24 is driven to rotate upward with the two vertical ball bearings 25 as the center point by the extension of the flip cylinder 22, so that the cylinder flip bracket 24 and the loading and unloading workbench 1 form a vertical state, and the barrel assembly 7 and the loading and unloading workbench 1 form a vertical state;
[0153] Step S2, open the indexing pin 73 on the top of the oil pressing barrel body 71, take out the end plate 72 and the oil filter plate 74 in the oil pressing barrel body 71 in turn through the cross truss 35 and the electromagnet fixing plate 36, and place them on the partition storage rack 37, then start the vacuum feeder 311, transport the raw materials in the raw material storage box 33 to the hopper 32 through the pipeline, open the solenoid valve provided on the hopper 32, and thus feed the oil pressing barrel body 71. During the feeding process, the oil filter plate 74 and the end plate 72 are installed back into the oil pressing barrel body 71 in turn through the cross truss 35 and the electromagnet fixing plate 36 until the feeding is completed, close the indexing pin 73 on the top, and after the feeding is completed, the oil cylinder 22 is retracted to make the oil cylinder flip bracket 24 and the barrel assembly 7 parallel to the loading and unloading workbench 1;
[0154] Step S3, transport the barrel assembly 7 that has been loaded to the barrel oil pressing support 53 by means of an overhead crane, start the horizontal hydraulic press 51, and pause when the horizontal hydraulic press 51 drives the pressure head 52 to contact the end plate 72, adjust the indexing pin 73 to cancel the connection with the end plate 72 on the contact side of the pressure head 52, and then start the horizontal hydraulic press 51 to pressurize and maintain the raw materials in the barrel assembly 7, and collect the squeezed crude oil through the oil receiving tank 54;
[0155] Step S4, during the process of the pressing component 5 continuously pressurizing and maintaining the raw materials in the oil pressing barrel body 71, the barrel component 7 on the barrel OEM support 6 can be moved to the cylinder flip bracket 24 by means of a ceiling hanging method, and the barrel component 7 is loaded by the flip component 2 and the loading and unloading component 3 (the loading steps can refer to steps S1 and S2), and after the loading is completed, it is moved back to the barrel OEM support 6;
[0156] Step S5, when the pressing assembly 5 completes the pressing of the raw material, the barrel assembly 7 is moved to the cylinder flip bracket 24 by using the overhead crane, and the flip assembly 2 is used to make it vertical to the loading and unloading workbench 1 (refer to step S1), and then the two first cylinders 210 are controlled to retract, so that the two unloading guide plates 213 move to the opposite side until the two unloading guide plates 213 contact each other to form a surrounding state for the oil pressing barrel body 71, at this time, all the indexing pins 73 are opened, and the end plate 72, the oil filter plate 74 and the residual material produced after pressing are pushed upward by the ejection cylinder 310, and at the same time, the cross truss 35 and the electromagnet are used to fix The fixed plate 36 removes the end plate 72 and the internal oil filter plate 74 in turn, and places them on the partition storage rack 37, and at the same time opens the second cylinder 38, and the second cylinder 38 uses the discharge plate 39 to push the raw materials produced after pressing backward on the discharge guide plate 213, and the pushed-down residual materials will fall on the feed hopper 44 under the influence of gravity, and then fall into the crushing cover 43 from the feed hopper 44, and turn on the first motor 49, and the rotation of the first motor 49 drives the rotating roller 47 and the crushing knife group 48 to crush the residual materials. After the discharge of the residual materials is completed, the oil pressing barrel body 71 can be directly loaded (refer to step S2);
[0157] Step S6, in the process of unloading, crushing and reloading the residual material after squeezing, the barrel assembly 7 loaded with raw materials on the barrel OEM support 6 can be moved to the squeezing assembly 5 by means of an overhead hanging method, and the raw materials are squeezed by the squeezing assembly 5;
[0158] Step S7, while the waste crushing assembly 4 is crushing the squeezed residue, the second motor 84 is turned on, and the rotation of the second motor 84 drives the bidirectional threaded screw 81 to rotate, and the rotation of the bidirectional threaded screw 81 drives the screw block 82 to move forward and backward, and the front and rear movement of the two screw blocks 82 drives the waste crushing assembly 4 to move forward and backward by using the connecting bracket 42, so that the crushed residue is evenly scattered in the waste storage box 41. When the adjustment assembly 8 cooperates with the waste crushing assembly 4 to crush, it can adopt a shutdown or non-stop working mode according to the use requirements;
[0159] Step S8, when the bidirectional threaded screw 81 and the screw block 82 are working, the movable bracket 96 will work along with the screw block 82. When the movable bracket 96 moves to the convex part of the convex plate 95, the convex plate 95 will drive the screening plate 91 to move downward. When the movable bracket 96 moves to the concave part of the convex plate 95, the screening plate 91 will move upward under the action of the first spring 93, so that the screening plate 91 can reciprocate up and down, and then the crushed residue can be screened.
[0160] Step S9, when the crushing of the residual material after squeezing is completed, the crushing cover 43 is driven to move backward by the screw block 82 and the connecting bracket 42 through the rotation of the bidirectional threaded screw 81. When the crushing cover 43 moves to a certain position, the blocking plate 99 moves backward. The movement of the blocking plate 99 drives the adjustment plate 98 to move backward, so that the screening plate 91 can be sealed, thereby preventing impurities from entering the waste material storage box 41, so as to protect the residual material after crushing;
[0161] Step S10, rotate the two threaded sleeves 912 backward on the two adjustment guide rods 911 respectively, so that the blocking plate 99 drives the adjustment plate 98 to slide backward on the inner side of the screening plate 91, and then the size of the pores of the screening plate 91 can be adjusted when it is used, so as to meet the crushing requirements of different types of residues.
[0162] The above description is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.
Claims
1. A pretreatment and pressing process for vegetable oil raw materials, characterized in that: The following steps are involved: S1: Raw material pretreatment S11. Raw material screening: remove impurities and unqualified soybeans from soybeans through screening and sorting; S12. Soybean washing: The soybeans are washed with clean water. The soybeans need to be fully stirred during the washing process, and the soybeans floating on the water surface need to be removed; S13. Drying or airing soybeans: The soybeans are treated by a drying machine or natural airing. When the soybeans are aired naturally, a breathable plastic net needs to be laid on the ground in advance so that the contact surface between the soybeans and the ground can fully breathe, and then the soybeans are turned over and aired in time according to the intensity of sunlight; S14. Soybean inspection: Observe the fullness of soybean grains with the naked eye. Soybeans that are full are qualified. Check the impurity content in soybeans by screening. If the impurity content is less than 0.1%, it is qualified. Check the moisture content in soybeans by moisture detection instrument. If the moisture content is between 8-10%, it is qualified. S2: Raw material pressing S21, raw material loading: the barrel assembly is placed on the flip assembly on the loading and unloading workbench by means of a ceiling hanging, the barrel assembly is placed in a vertical state by the flip assembly, and then the loading and unloading assembly is used to load the barrel assembly; S22, raw material pressing: the barrel assembly filled with raw materials is transported to the pressing assembly by means of an overhead crane, and the raw materials in the barrel assembly are pressed by the pressing assembly; S23, unloading of residual materials: transporting the barrel assembly after the squeezing work to the flip assembly by means of an overhead crane, making the barrel assembly vertical by means of the flip assembly, and then unloading the barrel assembly by means of the loading and unloading assembly; S24, residual material crushing: in the process of residual material discharge, the residual material is crushed by the waste material crushing component, the waste material crushing component is driven by the adjusting component to discharge the material reciprocatingly and evenly, and the discharged residual material is screened by the screening component; The pretreatment pressing process step S24 requires the use of a waste crushing component, a regulating component and a screening component when crushing the soybean residue; A waste crushing assembly, the waste crushing assembly comprises a waste storage box arranged at the rear side of the loading and unloading workbench and located on the left side of the vacuum loader, the inner side of the waste storage box is connected with two connecting brackets by bolts, a crushing cover is arranged on the opposite side of the two connecting brackets, the top of the crushing cover is connected with a feed hopper, the inner side of the feed hopper is provided with a buffer pad, the front side of the bottom of the crushing cover is provided with a moving brush, the inner side of the crushing cover is provided with a rotating roller for horizontal rotation, the surface of the rotating roller is provided with a crushing knife group, and a first motor is arranged on the right side of the crushing cover, and the output end of the first motor is fixedly connected to the right end of the rotating roller; The adjusting component comprises two bidirectional threaded screws which are longitudinally rotatably arranged on the inner sides of the waste storage box, the surfaces of the two bidirectional threaded screws are threadedly arranged with screw blocks, the surfaces of the two screw blocks are slidably connected to the inner sides of the waste storage box, two mounting brackets are arranged on the rear side of the waste storage box, the tops of the two mounting brackets are respectively provided with a second motor, the output ends of the two second motors are respectively fixedly connected to the rear ends of the two bidirectional threaded screws, the two connecting brackets are respectively inserted into the inner sides of the two screw blocks and fixedly connected by bolts, the inner sides of the two screw blocks are respectively provided with grooves for use with the two connecting brackets, and the inner side of the waste storage box is provided with a groove for use with the connecting bracket; A screening component, the screening component comprises a screening plate arranged on the inner side of the waste storage box and located at the bottom of the adjusting component, six guide rods are slidably arranged on the inner side of the screening plate, both ends of the six guide rods are fixedly connected to the inner side of the waste storage box, the surfaces of the six guide rods and located at the bottom of the screening plate are sleeved with a first spring, the surfaces of the six guide rods and located at the top of the screening plate are provided with a limiting ring, both sides of the top of the screening plate are provided with convex plates, both sides of the two screw blocks are provided with movable brackets, and the top of the screening plate is provided with a protective frame; An adjustment plate is slidably provided on the inner side of the screening plate, two blocking plates are vertically provided on the rear side of the top of the adjustment plate, contact pads are provided on the front sides of the two blocking plates, adjustment guide rods are slidably provided on the inner sides of the two blocking plates, threaded sleeves are threadedly connected on the surfaces of the two adjustment guide rods and located on the front sides of the two blocking plates, second springs are sleeved on the surfaces of the two adjustment guide rods and located on the rear sides of the two blocking plates, sliders are provided on the rear ends of the two adjustment guide rods, and the two sliders are slidably connected to the inner side of the waste storage box; When S24 residual material is crushed, the first motor is turned on, and the residual material is crushed by the rotating roller and the crushing knife group. During the crushing process, the second motor is turned on, and the two-way threaded screw and the screw block are used to drive the crushing cover to move back and forth, so that the crushed residual material falls evenly. During the movement of the screw block, the falling residual material can be screened by the screening plate.
2. The pretreatment and pressing process of vegetable oil raw materials according to claim 1, characterized in that: When screening soybeans, use a 12-mesh / inch screen to screen them, and after screening, the impurity content is less than 0.1%; When washing soybeans, water and soybeans are mixed in a ratio of 1:0.2-0.4, the washing temperature is controlled at 15-35 degrees Celsius, and the washing time is 40-80 seconds; When drying or airing soybeans, mechanical drying requires drying until the moisture content is less than 10%, and air-drying requires controlling the moisture content at 8-10%.
3. The pretreatment and pressing process of vegetable oil raw materials according to claim 1, characterized in that: The pretreatment and squeezing process step S21 requires a loading and unloading workbench, a turning assembly, a loading and unloading assembly, and a barrel assembly when loading soybeans; A flip assembly, the flip assembly includes a cylinder tail end rotating frame arranged at the bottom left side of the loading and unloading workbench, a flip cylinder is rotatably arranged on the inner side of the cylinder tail end rotating frame, a cylinder joint rotating frame is rotatably arranged on the top of the flip cylinder, a cylinder flip bracket is fixedly connected to the right side of the cylinder joint rotating frame, vertical ball bearings are arranged on the front and rear sides of the bottom of the cylinder flip bracket, the bottoms of the two vertical ball bearings are fixedly connected to the top of the loading and unloading workbench, three electromagnet mounting plates are arranged on the inner side of the cylinder flip bracket, and electromagnets are arranged on the right sides of the three electromagnet mounting plates. Suction cup, guide plate brackets are vertically mirrored on the front and rear sides of the top of the loading and unloading workbench, cylinder fixing brackets are arranged on the separated sides of the two guide plate brackets, first cylinders are arranged on the opposite sides of the two cylinder fixing brackets, connecting brackets are fixedly arranged on the output ends of the two first cylinders and located on the separated sides of the two cylinder fixing brackets, limiting guide plates are symmetrically arranged on both sides of the tops of the two guide plate brackets, two unloading guide plates are slidably arranged on the inner sides of the four limiting guide plates, and the tops of the two connecting brackets are fixedly connected to the bottoms of the two unloading guide plates respectively; A loading and unloading assembly, wherein the loading and unloading assembly comprises a hopper bracket arranged at the front side of the loading and unloading workbench, a hopper is arranged on the top of the hopper bracket, a solenoid valve is arranged at the bottom end of the hopper, a raw material storage box is arranged on the front side of the hopper bracket, a barrel OEM bracket is arranged on the left side of the raw material storage box, a cross truss bracket is vertically arranged on the right side of the loading and unloading workbench, a cross truss is arranged on the top of the cross truss bracket, an electromagnet fixing plate is arranged at the bottom of the cross truss, a partition storage rack is arranged on the right side of the top of the loading and unloading workbench, a second cylinder is arranged on the top of the unloading guide plate on the front side, a unloading plate is arranged at the output end of the second cylinder, an ejection cylinder is vertically arranged at the bottom of the loading and unloading workbench, and a vacuum loader is arranged on the rear side of the cross truss; A barrel assembly, the barrel assembly comprising an oil pressing barrel body, both ends of the oil pressing barrel body are provided with end plates, the surfaces of both ends of the oil pressing barrel body are provided with indexing pins used in conjunction with the end plates, and an oil filter plate is movably provided on the inner side of the oil pressing barrel body; When S21 raw materials are fed, the pretreated raw materials are poured into the raw material storage box, the oil pressing barrel body is placed on the oil cylinder flip bracket by a ceiling hanging method, the oil pressing barrel body is fixed by an electromagnet suction cup, the two unloading guide plates are moved to the side away from each other by starting the two first cylinders, the oil pressing barrel body is placed in a vertical state by a flipping cylinder, the end plate and the oil filter plate in the oil pressing barrel body are taken out by a cross truss and an electromagnet fixing plate, the oil pressing barrel body is fed by a vacuum loader and a hopper, and the oil filter plate and the end plate are refilled in turn by a cross truss and an electromagnet fixing plate during the feeding process until the feeding is completed, and the position of the end plate is fixed by a dividing pin.
4. The pretreatment and pressing process of vegetable oil raw materials according to claim 3, characterized in that: The pretreatment pressing process step S22 requires the use of a pressing component when pressing the soybeans; A pressing assembly, the pressing assembly comprising a horizontal hydraulic press, a pressure head is arranged on the left side of the inner side of the horizontal hydraulic press, a barrel oil pressing support is arranged on the inner side of the horizontal hydraulic press, and oil receiving grooves are arranged on the front and rear sides of the top of the barrel oil pressing support; When the S22 raw material is pressed, the oil pressing barrel body filled with raw materials is transported to the barrel oil pressing support by means of an overhead crane. The pressing head is driven by a horizontal hydraulic press to press the raw materials in the oil pressing barrel body. The head oil in the raw materials is squeezed out in a short time using high pressure, and the oil is collected using an oil collecting tank.
5. The pretreatment and pressing process of vegetable oil raw materials according to claim 4, characterized in that: When the residual material is unloaded in S23, the oil pressing barrel body after the pressing work is completed is transported to the cylinder flip bracket through the ceiling crane, the oil pressing barrel body is fixed by the electromagnet suction cup, and the oil pressing barrel body is placed in a vertical state by the flip cylinder. The two unloading guide plates are moved to the opposite side by starting the two first cylinders to form a surrounding state for the oil pressing barrel body, all the indexing pins are opened, the residual material, the end plate and the oil filter plate are ejected by the ejection cylinder, the end plate and the oil filter plate are taken out by the cross truss and the electromagnet fixing plate, and the unloading plate is driven by the second cylinder to unload the residual material.
Citation Information
Patent Citations
Oil pressing device
CN221540742U