A movement mode of wine grapes interacting with air force and an air suction harvesting device
Through the pneumatic interaction method and air suction harvesting device, the mechanization problem of wine grape harvesting under the single-arm trellis planting model was solved, the whole bunch harvesting was achieved and damage was reduced, and the mechanization level and economic benefits of wine grape harvesting were improved.
Patent Information
- Application Number
- CN202410495284.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Priority Date
- 2023-12-22
- Filing Date
- 2024-04-23
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2044-04-23
AI Technical Summary
Existing wine grape harvesting machinery is difficult to achieve whole-bunch harvesting in the single-arm trellis planting mode, and vibrating harvesters are prone to causing grape breakage, resulting in economic loss and high manual harvesting costs.
It adopts a pneumatic interaction movement mode, uses airflow force to deflect the grapes and transport them through negative pressure pipes, uses a cutting device to cut off the fruit stems, and combines with an air suction harvesting device to absorb, transport and collect the entire bunch of grapes to reduce damage.
It achieves efficient harvesting of whole bunches of wine grapes without affecting airflow, reduces damage, improves mechanization level and reduces labor costs.
Smart Images

Figure CN118383162B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of agricultural machinery, and in particular to a movement mode in which wine grapes interact with air force and an air suction type harvesting device. Background Art
[0002] my country ranks second in the world in grape cultivation area, resulting in a massive grape production. Once ripe, wine grapes must be harvested promptly to minimize yield. Harvesting wine grapes is labor-intensive and timeliness is crucial. With rising labor costs and labor shortages in China, the problems of delayed and costly wine grape harvesting are becoming increasingly serious. The mechanization of wine grape harvesting is crucial for the industrial development of China's grape industry and for increasing farmers' incomes.
[0003] There are very few types of wine grape harvesting machinery available domestically and internationally, and most of them are vibrating. Vibrating wine grape harvesters use a crank-rocker mechanism to beat the grape branches and bunches, causing the grape berries to fall off due to vibration. The disadvantages of this type of wine grape harvesting machinery are: on the one hand, due to the different wine grape planting patterns at home and abroad, vibrating wine grape harvesters have difficulty in causing resonance in grapes grown under single-arm trellis planting patterns, making it difficult for the berries to fall off and resulting in poor harvesting results; on the other hand, the beating of the crank-rocker mechanism can cause serious berry breakage, resulting in losses and affecting the economic benefits of growers. For these reasons, the harvesting of wine grapes in China is still almost entirely manual, and there is an urgent need for a new type of wine grape harvesting machinery. Summary of the Invention
[0004] Using pneumatic harvesting causes less damage to crops and has a fast adsorption speed, making it a potential development direction for wine grape harvesting machinery.
[0005] In response to the shortcomings of the existing technology, the present invention solves the problems of mechanization of grape harvesting in single-arm trellis wine vineyards: how to harvest grapes in whole bunches, how to suck grapes, how to cut off the stems, how to transport grapes, how to collect grapes, and how to minimize damage to the grapes during the process.
[0006] To solve the above technical problems, the present invention provides a technical solution: an exercise method for wine grapes to interact with air force, specifically comprising:
[0007] When the airflow contacts the wine grapes, it will give the wine grapes an airflow force;
[0008] Wine grapes growing on fruiting branches will be deflected by airflow, with the connection point between the fruit stem and the fruiting branch as the base point.
[0009] Wine grapes in the negative pressure pipe are transported under the action of air flow;
[0010] After the airflow interacts with the wine grapes, the velocity decreases and the airflow force decreases;
[0011] Specifically during the aerosol harvesting of wine grapes;
[0012] Use negative pressure to suck the wine grapes from their original vertical state to a horizontal state, and pull them away from the fruiting branches;
[0013] Use a cutting device to cut the wine grapes and let them fall into the negative pressure pipe;
[0014] Negative pressure pipes transport and collect the harvested wine grapes.
[0015] On this basis, the present invention also provides an air suction harvesting device for wine grapes, comprising: a chassis device, a fan device, a dual-channel collection box device, an adsorption terminal device, a seat beam device and a conveying device;
[0016] The fan device and the dual-channel collecting box device are fixedly assembled on the chassis device;
[0017] The seat beam device is fixedly assembled on the chassis device;
[0018] The adsorption terminal device can be detachably assembled on the seat beam device, and the adsorption terminal device can move horizontally and up and down;
[0019] The conveying device can be detachably assembled on the chassis device;
[0020] The fan device, the dual-channel collection box and the adsorption terminal device together constitute an adsorption system for adsorbing grapes on the grape rack;
[0021] The fan device generates negative pressure;
[0022] The adsorption terminal device is provided with a cutting device for cutting off the adsorbed grape stems;
[0023] The dual-channel collecting box device is arranged on the path where the grapes fall in the negative pressure pipe, and is used to periodically transfer the collected grapes to the conveying device;
[0024] The conveying device is used for framing the grapes and conveying them to the ground.
[0025] On the basis of the above scheme, the chassis device includes: a chassis frame, a traction beam, a traction beam pull rod, a depth-limiting wheel, a deck, a pedal, a battery rack, a battery, a first seat, a first seat base, and a fruit frame limiting rack;
[0026] The traction beam is hinged to the chassis frame via a pin;
[0027] One end of the traction beam pull rod is hinged to the chassis frame, and the other end is hinged to the traction beam;
[0028] There are two depth-limiting wheels, which are fixedly mounted on the left and right sides of the chassis frame respectively;
[0029] The pedal is assembled on the chassis frame;
[0030] The deck is fixedly assembled on the chassis frame;
[0031] The battery rack is fixedly mounted on the deck;
[0032] The battery is placed on the battery rack;
[0033] The first seat base is fixedly assembled on the deck;
[0034] The first seat is fixedly assembled on the first seat base;
[0035] The fruit frame limiting frame is fixedly assembled on the deck.
[0036] On the basis of the above scheme, the fan device includes: a fan base, a fan, a fan bearing seat, a fan pulley, a diesel engine, a diesel engine pulley, and a belt transmission protective cover;
[0037] The fan and the diesel engine are fixedly mounted on the fan base;
[0038] One end of the fan bearing seat is connected to the fan through a key, and the other end is connected to the fan pulley;
[0039] The diesel engine pulley is assembled on the diesel engine through a key;
[0040] The belt drive protective cover is fixedly mounted on the fan bearing seat;
[0041] The rotation of the flywheel of the diesel engine drives the diesel engine pulley to rotate, which drives the fan pulley to rotate through the belt, and transmits power to the fan through the fan bearing seat, so that the fan generates negative pressure.
[0042] On the basis of the above scheme, the dual-channel collection box device includes: a box body, a lower guide plate, a flange, an acrylic plate, a first box wall, a second box wall, a bearing seat, a rack, a rack seat, a rack baffle, a rack pin shaft, a steering gear, a steering gear seat, a first stepper motor seat, a second stepper motor seat, a first stepper motor, a second stepper motor, a first gear, a second gear, a gear shaft, a first coupling, a second coupling, an upper blade, and a lower blade;
[0043] The lower guide plate is fixedly assembled inside the box;
[0044] There are two flanges, which are fixedly mounted on the front and rear ends of the box;
[0045] The acrylic plate is fixedly assembled on the upper part of the box;
[0046] The first box wall is fixedly assembled at the front of the box body;
[0047] The second box wall is fixedly assembled at the rear of the box body;
[0048] The bearing seats are in two groups, which are fixedly assembled on the first box wall and the second box wall respectively;
[0049] There are two rack seats, which are fixedly assembled on the second box wall;
[0050] There are two racks, which are respectively assembled on two rack seats through the rack pins;
[0051] There are two rack baffles, which are fixedly assembled on the two rack seats respectively;
[0052] The steering gear is assembled on the second box wall through the steering gear seat;
[0053] The steering gear is engaged with the upper rack;
[0054] The first stepper motor is mounted on the second box wall via the first stepper motor seat;
[0055] The second stepper motor is assembled on the second box wall through the second stepper motor seat;
[0056] The output shaft of the second stepper motor is connected to one end of the gear shaft through the second coupling;
[0057] The other end of the gear shaft is connected to the first gear;
[0058] The first gear is engaged with the lower rack and the steering gear;
[0059] The two ends of the upper blade are respectively assembled on the bearing seats above the first box wall and the second box wall, and the end of the upper blade close to the second box wall is connected to the first stepper motor through a first coupling;
[0060] There are two lower blades, which are assembled on two pairs of bearing seats below the first box wall and the second box wall;
[0061] Two second gears are mounted on one end of the lower blade close to the second box wall, and the second gears are respectively engaged with the upper and lower racks.
[0062] On the basis of the above solution, the first stepper motor drives the upper blade to rotate through the first coupling;
[0063] The second stepper motor drives the first gear to rotate through the second coupling and the gear shaft. On the one hand, the first gear is engaged with the lower rack, and the rotation of the first gear drives the lower rack to translate, and the lower rack drives the second gear to rotate, thereby driving the lower blade to rotate. On the other hand, the first gear is engaged with the steering gear, and the rotation of the first gear drives the steering gear to rotate, and the steering gear drives the upper rack to translate, and the upper rack drives another second gear to rotate, thereby driving another lower blade to rotate, wherein the rotation directions of the two lower blades are opposite.
[0064] On the basis of the above scheme, the adsorption terminal device includes: an adsorption port, an adsorption port ring belt, a handle device, and a cutting device;
[0065] The cutting device comprises: a cutting knife frame, a motor, a crank, a rocker, a movable knife, a fixed knife, and a cutting knife dust cover;
[0066] The motor is fixedly mounted on the cutting blade frame;
[0067] The crank is connected to the output shaft of the motor;
[0068] One end of the rocker is connected to the crank, and the other end is connected to the movable knife;
[0069] The fixed knife and the movable knife are fixedly assembled on the cutting knife frame;
[0070] The cutter dust cover is fixedly mounted on the cutter frame;
[0071] The motor drives the movable knife to reciprocate through the crank and the rocker.
[0072] The cutting device is fixedly assembled on the adsorption port;
[0073] The adsorption port ring belt is sleeved on the adsorption port; the adsorption port ring belt is fixedly connected to the handle device.
[0074] On the basis of the above scheme, the handle device includes: a handle, a handle frame, a handle lock, a bearing hanging wheel, a bearing hanging wheel plate, a linear bearing, a handle lower connecting plate, and a spring;
[0075] The handle lock buckle is fixedly assembled on the handle frame;
[0076] The handle is clamped on the handle frame by the handle lock;
[0077] The bearing hanging wheel plate is assembled on the handle frame;
[0078] The bearing hanging wheel is fixedly assembled on the bearing hanging wheel plate;
[0079] The linear bearing is fixedly mounted on the bearing hanging wheel plate;
[0080] The handle lower connecting plate is fixedly connected to the lower end of the handle frame;
[0081] There are two pairs of springs, which are respectively assembled between the bearing hanging wheel plate and the handle frame, and between the linear bearing and the lower connecting plate of the handle.
[0082] On the basis of the above solution, the seat beam device includes: a seat beam, a second seat, a hanging rail, and a front baffle of the hanging rail;
[0083] The second seat is fixedly assembled on the seat beam;
[0084] The hanging rail is fixedly assembled on the seat beam;
[0085] The front baffle of the hanging rail is fixedly assembled at the front end of the hanging rail;
[0086] The adsorption terminal device is suspended on the hanging rail through the bearing hanging wheel and can slide back and forth.
[0087] On the basis of the above scheme, the conveying device includes: a conveyor belt, a fruit frame, a rolling conveyor belt, a rolling conveyor belt connecting frame, a rubber tire, a tie rod connecting block, a first tie rod, a second tie rod, and a tie rod seat;
[0088] The conveyor belt is fixedly assembled at the lower part of the dual-channel collecting box device;
[0089] The fruit frame is fixedly assembled on the chassis device;
[0090] The rolling conveyor belt connecting frame is fixedly assembled at the lower part of the fruit frame;
[0091] One end of the rolling conveyor belt is hinged to the rolling conveyor belt connecting frame, and the other end is connected to the rubber tire;
[0092] The pull rod connecting block is installed on the rolling conveyor belt;
[0093] The pull rod connecting block is hinged to the first pull rod;
[0094] One end of the second pull rod is hinged to the first pull rod, and the other end is hinged to the pull rod seat, and the pull rod seat is fixed on the deck;
[0095] The raising and lowering of the rolling conveyor belt is controlled by shaking the second pull rod.
[0096] Beneficial effects of the present invention:
[0097] The present invention provides a movement mode for wine grapes that interacts with pneumatic forces and an air-suction harvesting device, which can adsorb, harvest, transport, and collect entire bunches of grapes. The device can transport the harvested grapes in a dual-channel collection box device out of the adsorption system without affecting the negative pressure environment of the adsorption system. The device causes minimal damage to the grapes during the harvesting process, can adsorb entire bunches of wine grapes, and can complete grape harvesting operations without stopping the machine while it is in motion. Without affecting the suction force of the adsorption port, the grapes in the dual-channel collection box can be transferred outside the dual-channel collection box, preventing the need for frequent replacement of the collection box, which would result in a decrease in suction force at the adsorption port and a decrease in pneumatic harvesting efficiency, thereby improving the mechanization level of wine grape harvesting operations. BRIEF DESCRIPTION OF THE DRAWINGS
[0098] The present invention has the following accompanying drawings:
[0099] Figure 1-1 , Figure 1-2 A schematic diagram of the movement of wine grapes interacting with air force according to the present invention;
[0100] Figure 2 It is a schematic diagram of the whole device of the present invention;
[0101] Figure 3 is a schematic diagram of a chassis device of the present invention;
[0102] Figure 4-1 , Figure 4-2 A schematic diagram of a fan device according to the present invention;
[0103] Figure 5-1 , Figure 5-2 , Figure 5-3 , Figure 5-4 It is a schematic diagram of the dual-channel collection box device of the present invention;
[0104] Figure 6-1 , Figure 6-2 Schematic diagram of the adsorption terminal device of the present invention;
[0105] Figure 7 is a schematic diagram of a seat beam device of the present invention;
[0106] Figure 8 Schematic diagram of the conveying device of the device of the present invention.
[0107] Reference numerals:
[0108] 1. Chassis frame; 2. Traction beam; 3. Traction beam pull rod; 4. Depth-limiting wheel; 5. Deck; 6. Pedal; 7. Battery rack; 8. Battery; 9. First seat; 10. First seat base; 11. Fruit basket limiter; 12. Fan base; 13. Fan; 14. Fan bearing seat; 15. Fan pulley; 16. Diesel engine; 17. Diesel engine pulley; 18. Belt drive guard; 19. Box; 20. Lower guide plate ; 21. Flange; 22. Acrylic plate; 23. First box wall; 24. Second box wall; 25. Bearing seat; 26. Rack; 27. Rack seat; 28. Rack baffle; 29. Rack pin; 30. Steering gear; 31. Steering gear seat; 32. First stepper motor seat; 33. Second stepper motor seat; 34. First stepper motor; 35. Second stepper motor; 36. First gear; 37. Second gear; 38. Gear Axle; 39. First coupling; 40. Second coupling; 41. Upper blade; 42. Lower blade; 43. Suction port; 44. Suction port ring; 45. Handle assembly; 46. Cutting device; 47. Handle; 48. Handle frame; 49. Handle lock; 50. Bearing suspension wheel; 51. Bearing suspension wheel plate; 52. Linear bearing; 53. Handle lower connecting plate; 54. Spring; 55. Cutting knife frame; 56. Motor; 57. Crank; 58. Rocker; 59. Moving knife; 60. Fixed knife; 61. Cutting knife dust cover; 62. Seat beam; 63. Second seat; 64. Hanging rail; 65. Hanging rail front baffle; 66. Conveyor belt; 67. Fruit frame; 68. Rolling conveyor belt; 69. Rolling conveyor belt connecting frame; 70. Rubber tire; 71. Pull rod connecting block; 72. First pull rod; 73. Second pull rod; 74. Fruit frame limit frame; 75. Fruit frame. DETAILED DESCRIPTION
[0109] In order to make the objects, advantages and features of the present invention more apparent, the present invention will be further described in detail below with reference to Figures 1-8 and specific embodiments.
[0110] like Figure 1-1 As shown, before being affected by air force, wine grapes grow vertically on fruiting branches, and some areas are blocked by the fruiting branches.
[0111] like Figure 1-2 As shown in the figure, after being affected by air force, the wine grapes deflect with the fruit stem as the base point, changing from the original vertical state to the horizontal state, and are pulled away from the fruiting branches and are no longer blocked by the fruiting branches. The original strong air force acts on the wine grapes and the flow rate decreases, which will not cause pulling effect on the fruiting branches.
[0112] like Figure 2As shown, a specific embodiment of a movement mode of wine grapes interacting with air force and an air suction harvesting device includes: a chassis device, a fan 13 device, a dual-channel collection box device, an adsorption terminal device, a seat beam device and a conveying device.
[0113] like Figure 3 As shown, the chassis device includes: a chassis frame 1, a traction beam 2, a traction beam pull rod 3, a depth-limiting wheel 4, a pedal 6, a battery rack 7, a battery 8, a first seat 9, a first seat base 10, and a fruit frame limiting frame 11;
[0114] The traction beam 2 is hinged to the chassis frame 1 through a pin; one end of the traction beam pull rod 3 is hinged to the chassis frame 1 through a pin, and the other end is hinged to the traction beam 2 through a pin; the depth limiting wheel 4 is assembled to the chassis frame 1 through bolts; the deck 5 is welded to the chassis frame 1; the pedal 6 is assembled to the chassis frame 1 through bolts; the battery rack 7 is assembled to the deck 5 through bolts; the battery 8 is placed in the battery rack 7; the first seat base 10 is assembled to the deck 5 through bolts; the first seat 9 is assembled to the first seat base 10 through bolts; the fruit frame limiting frame 11 is assembled to the deck 5 through bolts;
[0115] By adjusting the length of the traction beam pull rod 3, the hanging height of the traction beam 2 can be adjusted; by adjusting the height of the depth limiting wheel 4, the ground clearance of the entire machine can be adjusted; by adjusting the position of the bolt connecting the first seat and the first seat base 10, the height of the first seat can be adjusted.
[0116] like Figure 4-1 、 Figure 4-2 As shown, the fan 13 device includes: a fan base 12, a fan 13, a fan bearing seat 14, a fan pulley 15, a diesel engine 16, a diesel engine pulley 17, and a belt drive protective cover 18;
[0117] The fan 13 is welded to the fan base 12; the fan bearing seat 14 is welded to the fan base 12, one end of which is connected to the fan 13 via a key, and the other end is connected to the fan pulley 15 via a key; the diesel engine 16 is welded to the fan base 12; the diesel engine pulley 17 is assembled to the diesel engine 16 via bolts; the belt drive protective cover 18 is welded to the fan bearing seat 14;
[0118] The diesel engine 16 drives the diesel engine pulley 17 to rotate; the diesel engine pulley 17 transmits power to the fan pulley 15 through a belt; the fan pulley 15 drives the blades of the fan 13 to rotate, generating negative pressure at the air inlet of the fan 13.
[0119] like Figure 5-1 、 Figure 5-2、 Figure 5-3 、 Figure 5-4 As shown, the dual-channel collecting box device includes: a box body 19, a lower guide plate 20, a flange 21, an acrylic plate 22, a first box wall 23, a second box wall 24, a bearing seat 25, a rack 26, a rack seat 27, a rack baffle 28, a rack pin 29, a steering gear 30, a steering gear seat 31, a first stepper motor seat 32, a second stepper motor seat 33, a first stepper motor 34, a second stepper motor 35, a first gear 36, a second gear 37, a gear shaft 38, a first coupling 39, a second coupling 40, an upper blade 41, and a lower blade 42;
[0120] The lower guide plate 20 is assembled inside the box body 19 by bolts; the flange 21 is assembled at the front and rear ends of the box body 19 by bolts; the acrylic plate 22 is assembled at the upper part of the box body 19 by bolts; the first box wall 23 is assembled at the front of the box body 19 by bolts; the second box wall 24 is assembled at the rear of the box body 19 by bolts; there are three pairs of gear shafts 38; they are respectively assembled on the three holes of the first box wall 23 and the second box wall 24 by bolts; there are two rack seats 27, which are assembled on the second box wall 24; there are two racks 26, which are respectively assembled on the two rack seats 27 by the rack pins 29. When assembled, the tooth surfaces of the two racks 26 are opposite; there are two rack baffles 28, which are respectively assembled on the rack seats 27 by bolts; the steering gear seat 31 is assembled on the second box wall 24 by bolts; the steering gear 30 is assembled on the shaft of the steering gear seat 31; the first stepper motor seat 32 is assembled on the first stepper motor seat 32 by bolts On the box wall 23; the first stepper motor 34 is mounted on the first stepper motor seat 32 by bolts; the second stepper motor seat 33 is mounted on the second box wall 24 by bolts; the second stepper motor 35 is connected to the second stepper motor seat 33 by bolts; one end of the second coupling 40 is connected to the output shaft of the second stepper motor 35, and the other end is connected to the gear shaft 38; the first gear 36 is connected to the gear shaft 38 by a key, and the first gear 36 is meshed with the rack 26 and the steering gear 30 below; the upper blade 41 is assembled on a pair of bearing seats 25 above the first box wall 23 and the second box wall 24, and one end of the upper blade 41 is connected to the first coupling 39 by a key; there are two lower blades 42, which are respectively assembled on the two pairs of bearing seats 25 at the lower part of the first box wall 23 and the second box wall 24, and one end of the lower blade 42 is connected to the second gear 37 by a key, and the two second gears 37 are respectively meshed with the upper and lower racks 26;
[0121] The acrylic plate 22 is made of transparent material, through which the internal situation of the box 19 can be observed; the first stepper motor 34 drives the upper blade 41 to rotate; the second stepper motor 35 drives the first gear 36 to rotate. On the one hand, the rotation of the first gear 36 drives the lower rack 26 to translate, and the translation of the rack 26 drives the second gear 37 to rotate, and the second gear 37 drives the lower blade 42 to rotate. On the other hand, the first gear 36 drives the steering gear 30 to rotate, and the rotation of the steering gear 30 drives the upper rack 26 to translate, and the translation of the rack 26 drives the second gear 37 to rotate, thereby driving the other lower blade 42 to rotate.
[0122] like Figure 5-4 As shown: a pair of lower blades 42 are perpendicular to each other and rotate in opposite directions. During the process of collecting grapes, one lower blade 42 is in a horizontal state and the other lower blade 42 is in a vertical state; the upper blade 41 leans against one side of the box body 19 and together with the lower blade 42 in a horizontal state form a sealed collection channel; the upper blade 41 and the lower blade 42 rotate periodically, the upper blade 41 turns to the other side of the box body 19, the lower blade 42 in a horizontal state rotates to a vertical state, and the lower blade 42 in a vertical state rotates to a horizontal state, forming a new sealed collection channel.
[0123] like Figure 6-1 、 Figure 6-2 As shown, the adsorption terminal device includes: an adsorption port 43, an adsorption port ring belt 44, a handle device 45, and a cutting device 46;
[0124] The handle device 45 includes: a handle 47, a handle frame 48, a handle lock 49, a bearing hanging wheel 50, a bearing hanging wheel plate 51, a linear bearing 52, a handle lower connecting plate 53, and a spring 54; the handle lock 49 is welded to the handle frame 48; the handle 47 is assembled to the handle lock 49 by bolts; the bearing hanging wheel plate 51 is assembled to the handle frame 48; the bearing hanging wheel 50 is assembled to the bearing hanging wheel plate 51 by a nut; there are two linear bearings 52, which are mounted on the bearing hanging wheel plate 51 by bolts; the handle lower connecting plate 53 is assembled at the lower end of the handle device 45 by bolts; there are two pairs of springs 54, which are respectively assembled between the bearing hanging wheel plate 51 and the handle frame 48, and between the linear bearing 52 and the handle lower connecting plate 53;
[0125] The cutting device 46 includes: a cutting knife frame 55, a motor 56, a crank 57, a rocker 58, a movable knife 59, a fixed knife 60, and a dust cover 61 for the cutting knife 46; the motor 56 is fixed to the cutting knife frame 55 by screws; the crank 57 is assembled on the output shaft of the motor 56 and fixed by screws; one end of the rocker 58 is connected to the crank 57 by a bolt, and the other end is connected to the movable knife 59 by a bolt; the fixed knife 60 is fixed to the cutting knife frame 55 by bolts; the dust cover 61 for the cutting knife 46 is fixed to the cutting knife frame 55 by bolts; the motor 56 can drive the movable knife 59 to reciprocate through the crank 57 and the rocker 58.
[0126] The suction port annular belt 44 is sleeved on the suction port 43 ; the handle device 45 is connected to the suction port annular belt 44 by bolts; the cutting device 46 is fixed to the suction port 43 by bolts. The suction end device can slide up and down through the linear bearing 52 .
[0127] like Figure 7 As shown, the seat beam assembly includes a seat beam 62, a second seat 63, a hanging rail 64, and a hanging rail front plate 65. The second seat 63 is bolted to the seat beam 62. The hanging rail 64 is bolted to the seat beam 62 using U-shaped square clips and bolts. The hanging rail front plate 65 is bolted to the front end of the hanging rail 64. The suction terminal device can be suspended from the hanging rail 64 via a bearing hanging wheel 50 and slide along the hanging rail 64.
[0128] like Figure 8 As shown, the conveying device includes: a conveyor belt 66, a fruit frame 67, a rolling conveyor belt 68, a rolling conveyor belt connecting frame 69, a rubber tire 70, a tie rod connecting block 71, a first tie rod 72, and a second tie rod 73;
[0129] The conveyor belt 66 is placed at the lower part of the dual-channel collecting box device; the fruit frame 67 is assembled on the chassis device by bolts; the rolling conveyor belt connecting frame 69 is fixed to the fruit frame 67 by bolts; one end of the rolling conveyor belt 68 is hinged to the rolling conveyor belt connecting frame 69 by bolts, and the other end is connected to the rubber tire 70 by bolts; the tie rod connecting block 71 is assembled on the rolling conveyor belt 68 by bolts; one end of the first tie rod 72 is hinged to the tie rod connecting block 71 by bolts; one end of the second tie rod 73 is hinged to the first tie rod 72 by bolts, and the other end is hinged to the tie rod seat by bolts, and the tie rod seat is fixed to the deck 5 by bolts;
[0130] The rolling conveyor belt 68 can be raised or lowered by the second pull rod 73; the conveyor belt 66 can transport the grapes transferred from the dual-channel collection box device to the fruit frame 75; when the fruit frame 75 is full of grapes, it can be transported to the ground through the rolling conveyor belt 68 for subsequent transfer and transportation.
[0131] The general working process of the present invention is as follows:
[0132] Before operation, the machine is hung on the rear of the tractor through the traction beam 2, and the tractor is driven to the grape rows. The length of the pull rod on the traction beam 2 and the height of the depth-limiting wheel 4 are adjusted to make the machine at an appropriate height so that the suction end can contact the grapes; the second pull rod 73 is adjusted so that the rubber tire 70 mounted on the rolling conveyor belt 68 contacts the ground; one operator sits on the first seat 9 to replace the fruit baskets, and the other operator sits on the second seat 63 to control the suction end.
[0133] During operation, the tractor pulls the implement forward; the diesel engine 16 is turned on to provide power to the fan 13, so that negative pressure is generated at the air inlet of the fan 13; the fan 13 device, the dual-channel collection box device, and the adsorption terminal device are connected by a negative pressure pipe, which together constitute an adsorption system; the operator controls the adsorption terminal device to approach the grapes. On the one hand, the adsorption terminal device can slide on the hanging rail 64 through the bearing hanging wheel 50, extend and retract in the horizontal direction, and on the other hand, it can be raised and lowered in the vertical direction through the linear bearing 52; the adsorption terminal device adsorbs the grapes on the branches through the suction force generated by the negative pressure system, and the grapes are deflected by the adsorption effect, and part of them are sucked into the adsorption terminal device; the adsorption terminal device cuts off the fruit stems through the cutting device 46; then the grapes are transported to the dual-channel collection box device; inside the dual-channel collection box device, the upper blade 41 is in contact with one side of the box wall In the embodiment of the present invention, one of the lower blades 42 is in a horizontal state and the other is in a vertical state. The upper blades 41, the lower blades 42 in a horizontal state and the box body 19 together constitute a sealed collecting channel. The transported grapes are temporarily stored in the collecting channel and fall on the lower blades 42 in a horizontal state. The blades in the box body 19 rotate periodically. The upper blades 41 rotate toward the other side of the box body 19, the lower blades 42 in a horizontal state turn to a vertical state, and the lower blades 42 in a vertical state turn to a horizontal state, forming a new sealed collecting channel. In this process, the grapes previously collected are released due to the rotation of the lower blades 42. The grapes released by the dual-channel collecting device are transported to the fruit frame 75 by the conveyor belt 66. After the fruit frame 75 is full of grapes, the operator transports the fruit frame 75 to the ground through the rolling conveyor belt 68 to facilitate subsequent transfer and transportation.
[0134] It should be noted that the present invention also proposes a method for the movement of wine grapes that interacts with air forces. When airflow contacts the wine grapes, it imparts an airflow force to the grapes. Under the influence of the airflow force, the wine grapes growing on the fruiting branches are deflected around the connection point between the fruit stem and the fruiting branch. The wine grapes in the negative pressure pipe are transported under the influence of the airflow force. After the airflow interacts with the wine grapes, the flow rate decreases, and the airflow force is reduced. Based on the above, the harvesting method is as follows: the air suction harvesting device first uses negative pressure to absorb the wine grapes based on the interaction between the wine grapes and air forces, causing the wine grapes to shift from their original vertical position to a horizontal position and pull them away from the fruiting branches, freeing them from being obstructed by the fruiting branches. The grapes are then cut with a knife and fall into the negative pressure pipe. The wine grapes are then transported to a collection device under the influence of the air force in the negative pressure pipe for collection. In the single-arm trellis planting mode, the wine grapes fruit at a height of 70 cm above the ground, and the coefficient of variation in fruiting height between different fruiting branches and between different fruit trees is low. The air-suction harvesting device moves along the trellis at the fruiting height of the wine grapes, and continuously repeats the above process until the wine grape harvesting operation is completed.
[0135] The above embodiments are intended only to illustrate the present invention and are not intended to limit the present invention. Persons skilled in the art may make various changes and modifications without departing from the essence and scope of the present invention. Therefore, all equivalent technical solutions also fall within the scope of the present invention, and the scope of protection of the present invention shall be defined by the claims. Matters not described in detail in this specification constitute prior art known to those skilled in the art.
Claims
1. A wine grape air suction harvesting device, characterized in that: include: Chassis device, fan device, dual-channel collection box device, adsorption terminal device, seat beam device and conveying device; The fan device and the dual-channel collecting box device are fixedly assembled on the chassis device; The seat beam device is fixedly assembled on the chassis device; The adsorption terminal device can be detachably assembled on the seat beam device, and the adsorption terminal device can move horizontally and up and down; The conveying device can be detachably assembled on the chassis device; The fan device, the dual-channel collection box and the adsorption terminal device together constitute an adsorption system for adsorbing grapes on the grape rack; The fan device generates negative pressure; The adsorption terminal device is provided with a cutting device for cutting off the adsorbed grape stems; The dual-channel collecting box device is arranged on the path where the grapes fall in the negative pressure pipe, and is used to periodically transfer the collected grapes to the conveying device; The conveying device is used to frame the grapes and transport them to the ground; The dual-channel collecting box device comprises: a box body (19), a lower guide plate (20), a flange (21), an acrylic plate (22), a first box wall (23), a second box wall (24), a bearing seat (25), a rack (26), a rack seat (27), a rack baffle (28), a rack pin (29), a steering gear (30), a steering gear seat (31), a first stepper motor seat (32), a second stepper motor seat (33), a first stepper motor (34), a second stepper motor (35), a first gear (36), a second gear (37), a gear shaft (38), a first coupling (39), a second coupling (40), an upper blade (41), and a lower blade (42); The lower guide plate (20) is fixedly assembled inside the box (19); There are two flanges (21) fixedly mounted at the front and rear ends of the box (19); The acrylic plate (22) is fixedly assembled on the upper part of the box (19); The first box wall (23) is fixedly assembled on the front of the box body (19); The second box wall (24) is fixedly assembled at the rear of the box body (19); The bearing seats (25) are in two groups, which are fixedly mounted on the first box wall (23) and the second box wall (24) respectively; There are two rack seats (27) fixedly assembled on the second box wall (24); There are two racks (26), which are respectively assembled on two rack seats (27) through the rack pins (29); There are two rack baffles (28), which are respectively fixedly assembled on the two rack seats (27); The steering gear (30) is assembled on the second box wall (24) via the steering gear seat (31); The steering gear (30) is meshed with the upper rack (26); The first stepper motor (34) is assembled on the second box wall (24) via the first stepper motor seat (32); The second stepper motor (35) is assembled on the second box wall (24) via the second stepper motor seat (33); The output shaft of the second stepper motor (35) is connected to one end of the gear shaft (38) via the second coupling (40); The other end of the gear shaft (38) is connected to the first gear (36); The first gear (36) is meshed with the lower rack (26) and the steering gear (30); The two ends of the upper blade (41) are respectively mounted on the bearing seats (25) above the first box wall (23) and the second box wall (24), and the end of the upper blade (41) close to the second box wall (24) is connected to the first stepper motor (34) through a first coupling (39); There are two lower blades (42), which are assembled on two bearing seats (25) below the first box wall (23) and the second box wall (24); Two second gears (37) are installed at one end of the lower blade (42) close to the second box wall (24), and the second gears (37) are respectively engaged with the upper and lower racks (26); The two lower blades (42) rotate in opposite directions.
2. The wine grape air suction harvesting device according to claim 1, characterized in that: The chassis device comprises: a chassis frame (1), a traction beam (2), a traction beam pull rod (3), a depth-limiting wheel (4), a deck (5), a pedal (6), a battery rack (7), a battery (8), a first seat (9), a first seat base (10), and a fruit frame limiting frame (11); The traction beam (2) is hinged to the chassis frame (1) via a pin; One end of the traction beam pull rod (3) is hinged to the chassis frame (1), and the other end is hinged to the traction beam (2); There are two depth-limiting wheels (4), which are fixedly mounted on the left and right sides of the chassis frame (1); The pedal (6) is assembled on the chassis frame (1); The deck (5) is fixedly mounted on the chassis frame (1); The battery rack (7) is fixedly mounted on the deck (5); The battery (8) is placed on the battery rack (7); The first seat base (10) is fixedly assembled on the deck (5); The first seat (9) is fixedly assembled on the first seat base (10); The fruit frame limiting frame (11) is fixedly assembled on the deck (5).
3. The wine grape air suction harvesting device according to claim 2, characterized in that: The fan device comprises: a fan base (12), a fan (13), a fan bearing seat (14), a fan pulley (15), a diesel engine (16), a diesel engine pulley (17), and a belt transmission protective cover (18); The fan (13) and the diesel engine (16) are fixedly mounted on the fan base (12); One end of the fan bearing seat (14) is connected to the fan (13) via a key, and the other end is connected to the fan pulley (15); The diesel engine pulley (17) is assembled on the diesel engine (16) via a key; The belt drive protective cover (18) is fixedly mounted on the fan bearing seat (14); The rotation of the flywheel of the diesel engine (16) drives the diesel engine pulley (17) to rotate, which in turn drives the fan pulley (15) to rotate via a belt, and transmits power to the fan (13) via the fan bearing seat (14), thereby generating negative pressure by the fan (13).
4. The wine grape air suction harvesting device according to claim 3, characterized in that: The first stepper motor (34) drives the upper blade (41) to rotate via the first coupling (39); The second stepper motor (35) drives the first gear (36) to rotate through the second coupling (40) and the gear shaft (38). On the one hand, the first gear (36) is engaged with the lower rack (26). The rotation of the first gear (36) drives the lower rack (26) to translate. The lower rack (26) drives the second gear (37) to rotate, thereby driving the lower blade (42) to rotate. On the other hand, the first gear (36) is engaged with the steering gear (30). The rotation of the first gear (36) drives the steering gear (30) to rotate. The steering gear (30) drives the upper rack (26) to translate. The upper rack (26) drives another second gear (37) to rotate, thereby driving another lower blade (42) to rotate.
5. The wine grape air suction harvesting device according to claim 1, characterized in that: The adsorption terminal device comprises: an adsorption port (43), an adsorption port ring belt (44), a handle device (45), and a cutting device (46); The cutting device (46) includes: a cutting knife frame (55), a motor (56), a crank (57), a rocker (58), a movable knife (59), a fixed knife (60), and a cutting knife dust cover (61); The motor (56) is fixedly mounted on the cutting blade frame (55); The crank (57) is connected to the output shaft of the motor (56); One end of the rocker (58) is connected to the crank (57), and the other end is connected to the movable knife (59); The fixed knife (60) and the movable knife (59) are fixedly assembled on the cutting knife frame (55); The cutting knife dust cover (61) is fixedly mounted on the cutting knife frame (55); The motor (56) drives the movable knife (59) to reciprocate through the crank (57) and the rocker (58); The cutting device (46) is fixedly assembled on the adsorption port (43); The adsorption port annular belt (44) is sleeved on the adsorption port (43); the adsorption port annular belt (44) is fixedly connected to the handle device (45).
6. The wine grape air suction harvesting device according to claim 5, characterized in that: The handle device (45) includes: a handle (47), a handle frame (48), a handle lock (49), a bearing hanging wheel (50), a bearing hanging wheel plate (51), a linear bearing (52), a handle lower connecting plate (53), and a spring (54); The handle lock buckle (49) is fixedly assembled on the handle frame (48); The handle (47) is clamped on the handle frame (48) by the handle lock (49); The bearing hanging wheel plate (51) is assembled on the handle frame (48); The bearing hanging wheel (50) is fixedly assembled on the bearing hanging wheel plate (51); The linear bearing (52) is fixedly assembled on the bearing suspension wheel plate (51); The handle lower connecting plate (53) is fixedly connected to the lower end of the handle frame (48); There are two pairs of springs (54), which are respectively assembled between the bearing suspension wheel plate (51) and the handle frame (48), and between the linear bearing (52) and the handle lower connecting plate (53).
7. The wine grape air suction harvesting device according to claim 1, characterized in that: The seat beam device comprises: a seat beam (62), a second seat (63), a hanging rail (64), and a hanging rail front baffle (65); The second seat (63) is fixedly mounted on the seat beam (62); The hanging rail (64) is fixedly mounted on the seat beam (62); The hanging rail front baffle (65) is fixedly mounted on the front end of the hanging rail (64); The adsorption terminal device is suspended on the hanging rail (64) through the bearing hanging wheel (50) and can slide back and forth.
8. The wine grape air suction harvesting device according to claim 1, characterized in that: The conveying device comprises: a conveyor belt (66), a fruit frame (67), a rolling conveyor belt (68), a rolling conveyor belt connecting frame (69), a rubber tire (70), a pull rod connecting block (71), a first pull rod (72), a second pull rod (73), and a pull rod seat; The conveyor belt (66) is fixedly mounted on the lower part of the dual-channel collecting box device; The fruit frame (67) is fixedly assembled on the chassis device; The rolling conveyor belt connecting frame (69) is fixedly assembled on the lower part of the fruit frame (67); One end of the rolling conveyor belt (68) is hinged to the rolling conveyor belt connecting frame (69), and the other end is connected to the rubber tire (70); The pull rod connecting block (71) is mounted on the rolling conveyor belt (68); The pull rod connecting block (71) is hinged to the first pull rod (72); One end of the second pull rod (73) is hinged to the first pull rod (72), and the other end is hinged to the pull rod seat, and the pull rod seat is fixed on the deck (5); The raising and lowering of the rolling conveyor belt (68) is controlled by shaking the second pull rod (73).
9. A method for harvesting wine grapes by air suction, characterized in that: Applicable to a wine grape air suction harvesting device as described in any one of claims 1 to 8; When the airflow contacts the wine grapes, it will give the wine grapes an airflow force; Wine grapes growing on fruiting branches will be deflected by airflow, with the connection point between the fruit stem and the fruiting branch as the base point. Wine grapes in the negative pressure pipe are transported under the action of air flow; After the airflow interacts with the wine grapes, the velocity decreases and the airflow force decreases; Specifically during the aerosol harvesting of wine grapes; Use negative pressure to suck the wine grapes from their original vertical state to a horizontal state, and pull them away from the fruiting branches; Use a cutting device to cut the wine grapes and let them fall into the negative pressure pipe; Negative pressure pipes transport and collect the harvested wine grapes.
Citation Information
Patent Citations
Strawberry picking device with rowed absorbing pipelines and picking method
CN107484500A
Reciprocating type waterweed cutting device
CN202773365U