A pre-treatment device for sputter coating intaglio prints

By designing a pretreatment device for gravure prints, and utilizing a combination of ultrasonic cleaning fluid and delivery components, the problems of uneven cleaning of impurities on the surface of gravure prints and the risk of human contact have been solved, achieving efficient and safe cleaning results.

CN118385204BActive Publication Date: 2026-03-31ZHEJIANG HUANGCHENG GONGFANG CULTURE DEV CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-05-25
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

In existing technologies, impurities easily adhere to the surface of gravure prints before coating, resulting in uneven coating and a high risk of workers coming into contact with cleaning solutions during the cleaning process.

Method used

A pretreatment device comprising a pool, an ultrasonic transmitter, and a conveying assembly was designed. It utilizes ultrasonic cleaning fluid to remove impurities, reduces human contact through the conveying assembly, and achieves efficient cleaning of gravure prints through the driving assembly.

Benefits of technology

It effectively removes impurities from the surface of gravure prints, improves the uniformity of the coating and cleaning efficiency, and reduces safety risks for workers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application relates to a pretreatment device for sputtering a mezzotint, which comprises a pool body, an ultrasonic transmitter and a conveying assembly, the pool body is used for pouring a cleaning liquid for cleaning the mezzotint, the ultrasonic transmitter is arranged on the inner side wall of the pool body, and the conveying assembly is used for driving the mezzotint to enter and exit the pool body. The application has the effect of reducing the adhesion of impurities on the surface of the mezzotint.
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Description

Technical Field

[0001] This application relates to the field of metal sputtering coating, and more particularly to a pretreatment apparatus for sputtering coating of gravure prints. Background Technology

[0002] Metal intaglio printing is a technique that uses metal engraving tools to carve desired patterns onto a metal plate. Because metal itself has a high reflectivity, metal intaglio prints with patterns have a more dazzling appearance and can be more realistic and have richer depth and perspective compared to direct printing.

[0003] Some metal gravure prints use precious metals, such as gold and silver. These precious metals are relatively soft, and metal gravure prints made of precious metals are prone to surface scratches during repeated handling and transportation. Because gravure prints are greatly affected by scratches on the surface, sputtering coating is now commonly used to protect precious metal gravure prints. Sputtering coating uses electrons or high-energy lasers to bombard the target material, causing surface components to be sputtered out in the form of atomic clusters or ions, and finally deposited on the surface of the precious metal gravure print, undergoing a film formation process to ultimately form a thin film.

[0004] Because gravure printing is processed using metal engraving tools during production, impurities such as metal shavings, dust, and even grease may adhere to the surface of the gravure print. If a coating is applied directly, the coating may not be applied evenly or may not adhere well to the surface. Therefore, there is an urgent need for a pre-treatment device that can clean the surface of gravure prints. Summary of the Invention

[0005] In order to reduce impurities adhering to the surface of gravure prints, this application provides a pretreatment device for sputtering coating of gravure prints.

[0006] This application provides a pretreatment device for sputtering coating of gravure prints, which adopts the following technical solution:

[0007] A pretreatment device for sputtering coating of gravure prints includes a tank, an ultrasonic transmitter, and a conveying assembly. The tank is used to dispense a cleaning solution for cleaning gravure prints. The ultrasonic transmitter is disposed on the inner wall of the tank. The conveying assembly is used to move the gravure prints in and out of the tank.

[0008] By adopting the above technical solution, the cleaning fluid in the pool is used to remove oil stains and dust from the gravure print. The ultrasonic transmitter causes the cleaning fluid to vibrate, creating a cavitation effect that separates metal shavings from the gravure print. Because the ultrasonic transmitter emits a high frequency of ultrasound, if the ultrasonic transmitter is constantly in operation while the gravure print is placed in the pool, the cleaning fluid may pose a hazard to the human body. The delivery component reduces the contact between the worker and the cleaning fluid during operation, ensuring the worker's safety. The ultrasonic transmitter is used to clean the gravure print, reducing impurities adhering to the surface of the print.

[0009] Optionally, the conveying assembly includes a mounting frame, two vertical moving parts, and a conveyor. The two vertical moving parts are distributed along the length of the pool body. The two vertical moving parts are respectively used to move the gravure print towards the bottom of the pool body and to move the gravure print away from the bottom of the pool body. Each vertical moving part includes two synchronous pulleys, a synchronous belt, and several receiving plates. The mounting frame is disposed in the pool body. The synchronous pulleys are distributed vertically and rotatably connected to the mounting frame. The synchronous belt is sleeved on the two synchronous pulleys. The receiving plates are distributed circumferentially along the synchronous belt and are disposed on the synchronous belt. The pool body is provided with a drive assembly for driving the two synchronous belts to move in opposite directions. The conveyor is used to move the gravure print along the distribution direction of the two vertical moving parts.

[0010] By adopting the above technical solution, the worker places the gravure print on the receiving plate in one of the vertical moving parts. The drive component drives the synchronous wheel to rotate, which in turn drives the synchronous belt to rotate. The synchronous belt moves the receiving plate, which moves the bottom of the gravure print tank until the gravure print enters the cleaning solution. Then, the conveyor is used to send the gravure print to another vertical moving part, where the gravure print abuts against the receiving plate of the other vertical moving part. The drive component drives the vertical moving part to move the gravure print away from the bottom wall of the tank until the gravure print is removed from the cleaning solution. After that, the worker removes the gravure print from the tank. The conveyor component reduces the worker's contact with the cleaning solution in the tank and eliminates the need to periodically turn the ultrasonic transmitter on and off, thus improving the cleaning efficiency of the gravure print.

[0011] Optionally, the drive assembly includes a drive motor, two drive shafts, two bevel gears, and an idler gear. The two drive shafts correspond one-to-one with two vertical moving parts. Each drive shaft is coaxially arranged with one of the synchronous pulleys. The drive shaft is rotatably connected to the mounting bracket. The synchronous pulley is mounted on the drive shaft. Each of the two bevel gears corresponds one-to-one with the two drive shafts. Each bevel gear is coaxially arranged with the drive shaft and mounted on the drive shaft. The idler gear is rotatably connected to the mounting bracket and meshes with the two bevel gears. The drive motor is used to drive one of the drive shafts to rotate.

[0012] By adopting the above technical solution, the drive motor drives one of the drive shafts to rotate, the drive shaft drives the corresponding bevel gear to rotate, the bevel gear drives the idler gear to rotate, and the idler gear drives the other bevel gear to rotate. The idler gear makes the two bevel gears rotate in opposite directions, so the two drive shafts rotate in opposite directions. The drive shaft drives the corresponding synchronous pulleys on the two vertical moving parts to rotate, and the two synchronous belts rotate in opposite directions. This realizes that the same motor drives two conveyor belts to rotate in opposite directions. The drive assembly has a simple structure and is easy for operators to operate.

[0013] Optionally, the conveying component includes two conveying rollers, a conveyor belt, and a cooperating gear. The two conveying rollers are distributed along the length of the pool body and are rotatably connected to the mounting frame. The conveyor belt is sleeved on the two conveying rollers. The cooperating gear is coaxially arranged with the idler wheel and is located on one end of the idler wheel. The cooperating gear meshes with the conveyor belt.

[0014] By adopting the above technical solution, during the process of the drive motor driving the two vertical moving parts to rotate, the idler wheel keeps rotating, and the idler wheel will drive the cooperating gear to rotate. The two conveyor rollers cut off the transmission direction of the conveyor belt, and the cooperating gear drives the conveyor belt to rotate, thus realizing that one drive motor drives the two vertical moving parts to move, and the conveyor parts move, without the need for an additional drive device.

[0015] Optionally, the pool body is provided with two conveying assemblies, which are distributed along the width direction of the pool body. The mounting bracket is slidably connected to the pool body along the width direction of the pool body. The pool body is provided with an adjusting assembly for adjusting the distance between the two mounting brackets. The adjusting assembly includes two adjusting racks, an adjusting gear, and a locking member. The two adjusting racks correspond one-to-one with the two mounting brackets. The adjusting racks are disposed on the mounting brackets, and their lengths are parallel to the width direction of the pool body. The adjusting gear is disposed on the pool body, and the two adjusting racks are located on both sides of the adjusting gear. The adjusting racks mesh with the adjusting gear, and the locking member is used to restrict the rotation of the adjusting gear.

[0016] By adopting the above technical solution, since gravure prints vary in size, larger prints are less likely to have their center of gravity placed on the receiving plate. With two conveying components distributed along the width direction, the prints can be placed on the receiving plates of two vertically moving components distributed along the width direction, reducing the likelihood of prints falling during transport. For prints of different sizes, the operator can adjust the distance between the two conveying components to ensure more reasonable placement. When the operator needs to adjust the distance between the two conveying components, they rotate the adjusting gear. The adjusting gear moves the two adjusting racks closer together or further apart, changing the distance between the two mounting brackets. After adjustment, the locking component locks the adjusting gear, preventing it from rotating and fixing the distance between the two mounting brackets.

[0017] Optionally, the locking element includes a locking block and a locking spring. The locking block is slidably connected to the pool body along the radial direction of the adjusting gear. The locking block is used to engage with the adjusting gear, and the locking spring is used to keep the locking block engaged with the adjusting gear.

[0018] By adopting the above technical solution, when the operator needs to rotate the adjusting gear, the operator needs to move the locking block away from the adjusting gear by overcoming the elastic force of the locking spring. After the adjusting gear has finished rotating, the operator releases the locking block, and the locking block moves towards the adjusting gear under the action of the locking spring until the locking block is engaged with the adjusting gear, thus locking the adjusting gear. The locking component has a simple structure and is easy for the operator to operate.

[0019] Optionally, the drive assembly further includes two first drive bevel gears and two second drive bevel gears. The drive motor is a dual-head motor. The two first drive bevel gears correspond one-to-one with the two mounting brackets. The first drive bevel gears are rotatably connected to the mounting brackets. The two first drive bevel gears are slidably connected to the two output shafts of the drive motor. The two second drive bevel gears correspond one-to-one with the two mounting brackets. The second drive bevel gears are disposed on one end of one of the synchronous pulleys. The two second drive bevel gears correspond one-to-one with the two first drive bevel gears. The first drive bevel gears mesh with the second drive bevel gears.

[0020] By adopting the above technical solution, the two conveying components need to move the gravure print simultaneously. Therefore, the conveying components have the same speed. The drive motor is a double-headed motor, and the two output shafts of the double-headed motor rotate at the same speed. The two first drive bevel gears are slidably connected to the output shafts of the double-headed motor, which realizes that the rotation speed of the two first drive bevel gears is the same. Moreover, the two drive bevel gears can be adjusted according to the different distances between the two mounting frames, and the first drive bevel gear and the second drive bevel gear are kept in a meshed state. The second drive bevel gear is used to drive the corresponding vertical moving parts in the two conveying components to move. The drive component realizes the simultaneous movement of the two conveying components and is suitable for mounting frames with different distances.

[0021] Optionally, the conveying assembly further includes two adaptors suitable for gravure prints of different sizes. The two adaptors correspond one-to-one with two vertical moving parts. Each adaptor includes an adaptor frame, two adaptor wheels, an adaptor timing belt, and several adaptor plates. The adaptor frame is slidably connected to the mounting frame along the length of the pool body. The two adaptor wheels correspond one-to-one with the two timing wheels. The adaptor wheels and timing wheels are coaxially arranged. The adaptor timing belt is sleeved on the two timing wheels. Several adaptor plates are distributed circumferentially along the adaptor timing belt. The adaptor plates are disposed on the adaptor timing belt. One of the adaptor wheels is slidably connected to the drive shaft.

[0022] By adopting the above technical solution, the adaptor further enables the gravure print to be placed stably on the receiving plate. The adaptor plate also serves as part of the gravure print receiving plate, making the placement of the gravure print more stable. When the size of the gravure print is too large and it is unstable when placed on the receiving plate, the operator can slide the adaptor frame on the mounting frame, increasing the distance between the adaptor timing belts. The gravure print is supported by two receiving plates and two adaptor plates, making the placement of the gravure print more stable. Furthermore, the drive shaft can drive the adaptor wheel to rotate, so that the rotation speed of the adaptor wheel is the same as that of the timing wheel. The adaptor timing belts rotate in the same direction and at the same speed as the timing belts. The receiving plates and adaptor plates rotate in the same direction and at the same speed. The adaptor structure is reasonable, and the pool can clean larger gravure prints.

[0023] Optionally, the conveying assembly is further provided with a control component for controlling the distance between the adaptor and the vertical moving component. The control component includes a bidirectional screw, a worm gear, and a worm. The length direction of the bidirectional screw is parallel to the length direction of the pool body. The bidirectional screw is rotatably connected to the mounting frame. The two adaptor frames are respectively threaded to the threaded sections of the bidirectional screw with opposite directions of rotation. The worm gear is coaxially arranged with the bidirectional screw and is located at one end of the bidirectional screw. The worm is rotatably connected to the mounting frame and meshes with the worm gear.

[0024] By adopting the above technical solution, when the operator needs to change the distance between the adaptive component and the vertical moving component, the operator can rotate the worm gear, which drives the worm wheel to rotate, and the worm wheel drives the bidirectional screw to rotate. The bidirectional screw causes the two control components to move closer or further apart, changing the distance between the control components and the vertical moving component. The change in distance between the control components and the vertical moving component is the same, without the need for multiple adjustments. The worm gear has a self-locking effect, so the position between the control components and the vertical moving component will not change during the cleaning process of the pool.

[0025] Optionally, the pool body is provided with a receiving component for receiving precious metal residue. The receiving component includes a receiving frame, a sealing strip, a filter screen, and a sealing element. A through groove is formed on the inner side wall of the pool body. The receiving frame is slidably connected to the through groove. The filter screen is disposed in the receiving frame. The sealing strip is disposed on the receiving frame. The sealing element is used to keep the sealing strip abutting against the side wall of the pool body.

[0026] By adopting the above technical solution, since there will be metal shavings left on the gravure print, the ultrasonic transmitter will shake the metal shavings into the pool. The metal needs to be recycled. When the gravure print is cleaned and there are metal shavings that need to be cleaned, the staff first pours out the cleaning solution from the pool. Then, the staff slides the receiving frame out of the through groove. The filter screen in the receiving frame separates the cleaning solution, and the metal shavings are left on the filter screen so that the staff can collect the metal shavings. After collection, the receiving frame is slid back into the through groove. The sealing element is used to abut the sealing strip against the pool body, reducing the amount of cleaning solution in the pool flowing out of the through groove during the cleaning of the gravure print.

[0027] In summary, this application includes at least one of the following beneficial technical effects:

[0028] 1. Ultrasonic transmitters are used to clean and remove impurities from the surface of gravure prints;

[0029] 2. The conveyor assembly is used to move the gravure prints in and out of the pool, reducing direct contact between workers and the cleaning solution inside the pool;

[0030] 3. The drive assembly is used to simultaneously drive two vertical moving parts and the conveyor;

[0031] 4. Two conveying components and two adapters are included in the conveying components, which enable gravure prints of different sizes to be cleaned in the pool. Attached Figure Description

[0032] Figure 1 This is a schematic diagram of the pretreatment equipment used for sputter coating of gravure prints.

[0033] Figure 2 yes Figure 1A schematic diagram of the structure of the driving component.

[0034] Figure 3 Used to demonstrate the mating relationships between adaptors, vertical moving parts, and conveyors.

[0035] Figure 4 yes Figure 1 A schematic diagram of the structure of the adjustment component.

[0036] Figure 5 yes Figure 4 The enlarged view at point A in the middle is used to show the mating structure of the locking component.

[0037] Figure 6 yes Figure 1 Exploded view of the central supporting components.

[0038] Reference numerals: 1. Pool body; 11. Through-channel; 2. Ultrasonic transmitter; 3. Conveying assembly; 31. Mounting frame; 32. Vertical moving component; 321. Synchronous pulley; 322. Synchronous belt; 323. Receiving plate; 33. Conveying component; 331. Conveying roller; 332. Conveying belt; 333. Coordinating gear; 34. Adapting component; 341. Adapting frame; 342. Adapting pulley; 343. Adapting synchronous belt; 344. Adapting plate; 35. Control component; 351. Bidirectional screw; 352. Worm gear; 353. Worm; 354. Rotating disk; 4. Adjusting assembly; 1. Adjusting rack; 42. Adjusting gear; 43. Locking element; 431. Locking block; 432. Locking spring; 433. Locking seat; 434. Locking rod; 435. Locking disc; 44. Adjusting disc; 5. Drive assembly; 51. Drive motor; 52. Drive shaft; 53. Bevel gear; 54. Idler gear; 55. Mating shaft; 56. First drive bevel gear; 57. Second drive bevel gear; 6. Receiving assembly; 61. Receiving frame; 62. Sealing strip; 63. Filter screen; 64. Sealing element; 641. Sealing block; 642. Mounting block; 65. Abutment plate. Detailed Implementation

[0039] The following is in conjunction with the appendix Figure 1-6 This application will be described in further detail.

[0040] This application discloses a pretreatment apparatus for sputtering coating on gravure prints. (Refer to...) Figure 1A pretreatment device for sputtering coating of gravure prints includes a tank 1, four ultrasonic transmitters 2, two conveying components 3, an adjusting component 4, a driving component 5, and a receiving component 6. The tank 1 contains a cleaning solution for cleaning the gravure prints. The four ultrasonic transmitters 2 are respectively located on the four inner sidewalls of the tank 1 and are fixedly installed on the inner sidewalls of the tank 1. The two conveying components 3 are distributed along the width direction of the tank 1. The adjusting component 4 is installed on the tank 1 and is used to adjust the distance between the two conveying components 3. The conveying components 3 are used to move the gravure prints in and out of the tank 1. The driving component 5 is used to drive the two conveying components 3 to move. The receiving component 6 is used to receive metal shavings that fall off the gravure prints.

[0041] Reference Figure 1 The conveying assembly 3 includes a mounting frame 31, two vertical moving parts 32 for receiving gravure prints, a conveying part 33, two adapting parts 34, and a control part 35. The mounting frame 31 is slidably connected to the inner wall of the pool body 1 along the width direction. The conveying part 33 is used to move the gravure prints along the width direction of the pool body 1. The two adapting parts 34 are used to assist in receiving the gravure prints. The control part 35 is used to control the distance between the adapting parts 34 and the vertical moving parts 32.

[0042] Reference Figure 1 and Figure 2 The drive assembly 5 includes a drive motor 51, four drive shafts 52, four bevel gears 53, two idler gears 54, four mating shafts 55, two first drive bevel gears 56, and two second drive bevel gears 57. The drive motor 51 is a double-headed motor, and the output shaft of the double-headed motor is parallel to the width direction of the pool body 1. The two first drive bevel gears 56 correspond one-to-one with the two mounting brackets 31. The axis of the first drive bevel gear 56 is parallel to the output shaft of the drive motor 51. The first drive bevel gears 56 are rotatably connected to the mounting brackets 31. The two first drive bevel gears 56 are slidably connected to the two output shafts of the drive motor 51, respectively. The two second drive bevel gears 57 correspond one-to-one with the two first drive bevel gears 56. The rotation axis of the second drive bevel gears 57 is parallel to the length direction of the pool body 1. The second drive bevel gears 57 are rotatably connected to the mounting brackets 31.

[0043] Reference Figure 1 and Figure 2The four drive shafts 52 and four mating shafts 55 are divided into two drive groups, each corresponding to one mounting bracket 31. In one drive group, two drive shafts 52 are distributed along the length of the pool body 1, parallel to the length of the pool body 1, and rotatably connected to the mounting bracket 31. The height of the mating shaft 55 is higher than the height of the drive shaft 52. In another drive group, two mating shafts 55 are distributed along the length of the pool body 1, parallel to the length of the pool body 1, and rotatably connected to the mounting bracket 31. Each drive group corresponds to one of the two second drive bevel gears 57. One end of one drive shaft 52 in each drive group is fixedly mounted on one end of the second drive bevel gear 57. Four bevel gears 53 correspond to four drive shafts 52. The bevel gears 53 are coaxially mounted with the drive shafts 52 and are fixedly mounted on one end of the drive shafts 52. Two idler gears 54 correspond to two mounting brackets 31. The rotation axis of the idler gears 54 is parallel to the width direction of the pool body 1. The idler gears 54 are rotatably connected to the mounting brackets 31 and mesh with the two bevel gears 53.

[0044] Reference Figure 2 and Figure 3 Two vertical moving parts 32 are distributed along the width direction of the pool body 1. Each vertical moving part 32 includes two synchronous pulleys 321, a synchronous belt 322, and four supporting plates 323. The two synchronous pulleys 321 are distributed vertically, and the axis of the synchronous pulleys 321 is parallel to the width direction of the pool body 1. The two synchronous pulleys 321 are respectively fixedly mounted on the drive shaft 52 and the mating shaft 55. The synchronous belt 322 is sleeved on the two synchronous pulleys 321. The four supporting plates 323 are evenly distributed along the circumference of the synchronous belt 322 and are fixedly mounted on the outer side wall of the synchronous belt 322.

[0045] Reference Figure 2 and Figure 3 Two adapting components 34 are located between two vertically moving components 32. Each adapting component 34 includes an adapting frame 341, two adapting wheels 342, an adapting timing belt 343, and four adapting plates 344. The adapting plates 344 are slidably connected to the mounting frame 31 along the length of the pool body 1. The two adapting wheels 342 correspond one-to-one with the two timing wheels 321. The adapting wheels 342 and timing wheels 321 are coaxially arranged. The adapting wheels 342 are rotatably connected to the adapting frame 341. The two adapting wheels 342 are slidably connected to the drive shaft 52 and the mating shaft 55, respectively. The adapting timing belt 343 is sleeved on the two adapting wheels 342. The four adapting plates 344 are evenly distributed along the circumference of the adapting timing belt 343. The adapting plates 344 are fixedly set on the outer side wall of the adapting timing belt 343.

[0046] Reference Figure 2 and Figure 4Two adaptor frames 341 distributed along the width direction of the pool body 1 are slidably connected. The control component 35 includes a bidirectional screw 351, a worm gear 352, a worm 353, and a rotating disk 354. The length direction of the bidirectional screw 351 is parallel to the length direction of the pool body 1. The bidirectional screw 351 is rotatably connected to one of the mounting frames 31. The two adaptor frames 341 corresponding to the mounting frame 31 are respectively threaded to the opposite thread section of the bidirectional screw 351. The worm gear 352 is coaxially arranged with the bidirectional screw 351 and is fixedly arranged on one end of the bidirectional screw 351. The worm 353 is vertically arranged and rotatably connected to the mounting frame 31. The worm 353 meshes with the worm gear 352. The rotating disk 354 is coaxially arranged with the worm 353 and is arranged on the upper end surface of the worm 353.

[0047] Reference Figure 2 and Figure 3 The conveyor 33 includes two conveyor rollers 331, a conveyor belt 332, and a cooperating gear 333. The cooperating gear 333 is coaxially arranged with the idler wheel 54 on the corresponding mounting frame 31. One end of the cooperating gear 333 is fixedly arranged on the idler wheel 54. The two conveyor rollers 331 are distributed along the length direction of the pool body 1. The axis of the conveyor rollers 331 is parallel to the width direction of the pool body 1. The conveyor rollers 331 are rotatably connected to the mounting frame 31. The conveyor belt 332 is sleeved on the two conveyor rollers 331. The cooperating gear 333 meshes with the conveyor belt 332.

[0048] refer to Figure 4 and Figure 5 The adjustment assembly 4 includes two adjustment racks 41, an adjustment gear 42, a locking element 43, and an adjustment disc 44. The adjustment racks 41 correspond one-to-one with the two mounting brackets 31. The length direction of the adjustment racks 41 is parallel to the width direction of the pool body 1. The adjustment racks 41 are fixedly mounted on the mounting brackets 31. The rotation axis of the adjustment gear 42 is parallel to the length direction of the pool body 1. The adjustment gear 42 is rotatably connected to the outer wall of the pool body 1. The two adjustment racks 41 are located on both sides of the adjustment gear 42. The adjustment gear 42 meshes with the adjustment racks 41. The adjustment disc 44 is coaxially arranged with the adjustment gear 42. One end of the adjustment disc 44 is fixedly mounted on the end face of the adjustment gear 42.

[0049] refer to Figure 4 and Figure 5The locking component 43 includes a locking block 431, a locking spring 432, a locking seat 433, a locking rod 434, and a locking disc 435. The locking seat 433 is fixedly mounted on the outer wall of the pool body 1. The locking block 431 is slidably connected to the locking seat 433 in the horizontal direction. The sliding direction of the locking block is parallel to the radial direction of the adjusting gear 42. The locking rod 434 is horizontally mounted. One end of the locking rod 434 is fixedly mounted on the locking block 431. The other end of the locking rod 434, away from the adjusting gear 42, passes through the locking seat 433. The locking disc 435 is coaxially mounted with the locking rod 434. The end face of the locking disc 435 is fixedly mounted on the end of the locking rod 434 away from the adjusting gear 42. The locking spring 432 is horizontally mounted. One end of the locking spring 432 is fixedly mounted on the locking block 431. The other end of the locking spring 432 is fixedly mounted on the locking seat 433.

[0050] refer to Figure 1 and Figure 6 The receiving component 6 includes a receiving frame 61, a sealing strip 62, a filter screen 63, a sealing element 64, and an abutment plate 65. The pool body 1 has a through groove 11, and the receiving frame 61 is slidably connected in the through groove 11. The filter screen 63 is horizontally arranged and fixedly arranged on the inner side wall of the receiving frame 61. The abutment plate 65 is vertically arranged and fixedly arranged on the outer side wall of the receiving frame 61. The sealing strip 62 is arranged on the abutment plate 65 and is used to abut against the outer side wall of the pool body 1. A handle is provided at the end of the abutment plate 65 away from the receiving frame 61.

[0051] refer to Figure 1 and Figure 6 The sealing element 64 includes two sealing blocks 641 and two mounting blocks 642. The two mounting blocks 642 are distributed along the width direction of the pool body 1 and are fixedly mounted on the pool body 1. The two sealing blocks 641 correspond one-to-one with the two mounting blocks 642. The sealing blocks 641 slide vertically and are connected to the mounting blocks 642. The sealing blocks 641 are used to abut against the end of the abutment plate 65 away from the receiving frame 61. A guide slope is provided between the lower end face of the sealing block 641 and the side wall of the sealing block 641 facing the abutment plate 65.

[0052] The implementation principle of a pretreatment device for sputtering coating of gravure prints according to an embodiment of this application is as follows: The operator first adjusts the distance between the two mounting frames 31 according to the size of the gravure print to be cleaned. The operator can first hold the locking disc 435, which drives the locking block 431 to move away from the adjusting gear 42 through the locking rod 434. During this process, the locking spring 432 is compressed. When the locking block 431 moves away from the adjusting gear 42, the operator can rotate the adjusting disc 44. The adjusting disc 44 drives the adjusting gear 42 to rotate. The adjusting gear 42 drives the two adjusting racks 41 to move closer or further apart. The adjusting racks 41 drive the mounting frame 31 to move within the pool 1 until the mounting frame 31 is adjusted to the appropriate size of the gravure print.

[0053] Next, the staff adjusts the adaptor 34 according to the size of the gravure print. The staff rotates the rotating disk 354, which drives the worm gear 353 to rotate. The worm gear 353 drives the worm wheel 352 to rotate, which in turn drives the double-ended screw 351 to rotate. The double-ended screw 351 moves the two adaptors 34 closer or further apart until the distance between the adaptor 34 and the vertical moving part 32 is suitable for the size of the gravure print. Then, the staff starts the drive motor 51. The drive motor 51 drives the two first drive bevel gears 56 to rotate, which in turn drives the second drive bevel gear 57 to rotate. The second drive bevel gear 57 then drives the drive shaft 52 to rotate. The two drive shafts 52 are aligned in a straight line. The two bevel gears 53 and the idler gear 54 work together to achieve rotation in opposite directions. The drive shaft 52 drives the synchronous pulley 321 and the adapting pulley 342 to rotate. The synchronous pulley 321 drives the synchronous belt 322 to rotate, and the adapting pulley 342 drives the adapting synchronous belt 343 to rotate. The synchronous pulley 321 drives the receiving block to move, and the adapting synchronous belt 343 drives the adapting plate 344 to move. The adapting plate 344 and the receiving plate 323 work together to abut against the gravure print. During the rotation of the idler gear 54, the idler gear 54 drives the cooperating gear 333 to rotate. The cooperating gear 333 drives the conveyor belt 332 to move. The conveyor belt 332 drives the gravure print to move along the length of the pool 1. The gravure print moves in the pool 1 filled with cleaning liquid.

[0054] During the movement of the gravure print in the cleaning solution, the ultrasonic transmitter 2 generates high-frequency ultrasonic waves. The ultrasonic waves generate impact force to separate the gravure print from metal shavings and other impurities. The separated metal shavings and impurities fall into the receiving frame 61. After cleaning, the gravure print moves away from the pool body 1 under the action of the vertical moving part 32 and the adapting part 34. When there are many metal shavings in the receiving frame 61, the operator can move the sealing block 641 vertically upward until the sealing block 641 is separated from the abutment plate 65. Then, the operator holds the handle and removes the receiving frame 61 from the through groove 11. The cleaning solution will flow out from the filter screen 63, and the metal shavings will remain on the filter screen 63, making it easy for the operator to clean and collect the metal shavings. After the metal shavings are collected, the operator moves the receiving frame 61 towards the through groove 11 again, and then abuts the locking block 431 against the end of the abutment plate 65 away from the receiving frame 61, so that the sealing strip 62 abuts against the outer wall of the pool body 1, maintaining the sealing of the pool body 1.

[0055] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A pre-treatment apparatus for sputter coating intaglio prints, characterized by: The utility model provides a cleaning device for intaglio print, including pool body (1), ultrasonic wave transmitter (2) and conveying assembly (3), pool body (1) is used for throwing the cleaning fluid for cleaning intaglio print, and ultrasonic wave transmitter (2) is arranged on the inner side wall of pool body (1), and conveying assembly (3) is used to drive intaglio print to go in and out pool body (1), conveying assembly (3) includes mounting bracket (31), two vertical moving parts (32) and conveying part (33), two vertical moving parts (32) are along the length direction distribution of pool body (1), and two vertical moving parts (32) are used to drive intaglio print to move towards the bottom of pool body (1) direction and are used to drive intaglio print to move away from the bottom of pool body (1) direction respectively, and vertical moving part (32) includes two synchronous wheel (321), synchronous belt (322) and a plurality of receiving plate (323), mounting bracket (31) is arranged in pool body (1), synchronous wheel (321) is along vertical direction distribution, synchronous wheel (321) is rotatably connected on mounting bracket (31), synchronous belt (322) is sleeved on two synchronous wheel (321), receiving plate (323) is along the circumferential distribution of synchronous belt (322), and receiving plate (323) is arranged on synchronous belt (322), and the drive assembly (5) for driving two synchronous belt (322) to move towards the opposite direction movement is arranged on pool body (1), and conveying part (33) is used to drive intaglio print to move along the distribution direction of two vertical moving parts (32), drive assembly (5) includes drive motor (51), two drive shafts (52), two bevel gears (53) and idler (54), two drive shafts (52) correspond to two vertical moving parts (32) one to one, drive shaft (52) is coaxially arranged with one of synchronous wheel (321), drive shaft (52) is rotatably connected on mounting bracket (31), and synchronous wheel (321) is arranged on drive shaft (52), two bevel gears (53) correspond to two drive shafts (52) one to one, bevel gear (53) is coaxially arranged with drive shaft (52), bevel gear (53) is arranged on drive shaft (52), idler (54) is rotatably connected on mounting bracket (31), idler (54) engages with two bevel gears (53), and drive motor (51) is used to drive one of drive shaft (52) to rotate, conveying part (33) includes two conveying rollers (331), conveying belt (332) and coordination gear (333), two conveying rollers (331) are along the length direction distribution of pool body (1), conveying roller (331) is rotatably connected on mounting bracket (31), conveying belt (332) is sleeved on two conveying rollers (331), and coordination gear (333) is coaxially arranged with idler (54), and coordination gear (333) is arranged on one end of idler (54), and coordination gear (333) engages with conveying belt (332).

2. The pre-treatment apparatus for sputter coating intaglio prints according to claim 1, characterized in that The pool body (1) is provided with two conveying assemblies (3), the two conveying assemblies (3) are distributed along the width direction of the pool body (1), the mounting frame (31) is slidably connected to the pool body (1) along the width direction of the pool body (1), the pool body (1) is provided with an adjusting assembly (4) for adjusting the distance between the two mounting frames (31), the adjusting assembly (4) comprises two adjusting racks (41), an adjusting gear (42) and a locking piece (43), the two adjusting racks (41) are respectively and correspondingly arranged on the two mounting frames (31), the adjusting rack (41) is arranged on the mounting frame (31), the length of the adjusting rack (41) is parallel to the width direction of the pool body (1), the adjusting gear (42) is arranged on the pool body (1), the two adjusting racks (41) are located on the two sides of the adjusting gear (42), the adjusting rack (41) is in mesh with the adjusting gear (42), and the locking piece (43) is used for limiting the rotation of the adjusting gear (42).

3. The pre-treatment apparatus for sputter coating intaglio prints according to claim 2, characterized in that The locking piece (43) comprises a locking block (431) and a locking spring (432), the locking block (431) is slidably connected to the pool body (1) along the radial direction of the adjusting gear (42), the locking block (431) is used for being clamped on the adjusting gear (42), and the locking spring (432) is used for keeping the locking block (431) clamped on the adjusting gear (42).

4. The pre-treatment apparatus for sputter coating intaglio prints according to claim 3, characterized in that The driving assembly (5) further comprises two first driving bevel gears (56) and two second driving bevel gears (57), the driving motor (51) is a double-head motor, the two first driving bevel gears (56) correspond to the two mounting frames (31) in a one-to-one manner, the first driving bevel gear (56) is rotatably connected to the mounting frame (31), the two first driving bevel gears (56) are slidably connected to the two output shafts of the driving motor (51), the two second driving bevel gears (57) correspond to the two mounting frames (31) in a one-to-one manner, the second driving bevel gear (57) is arranged at one end of one of the synchronous wheels (321), the two second driving bevel gears (57) correspond to the two first driving bevel gears (56) in a one-to-one manner, and the first driving bevel gear (56) is in mesh with the second driving bevel gear (57).

5. The pre-treatment apparatus for sputter coating intaglio prints according to claim 1, characterized in that: The conveying assembly (3) further comprises two adaptors (34) for different sizes of intaglio prints, the two adaptors (34) correspond to the two vertical moving parts (32) one-to-one, the adaptor (34) comprises an adaptor frame (341), two adaptor wheels (342), an adaptor synchronous belt (343) and a plurality of adaptor plates (344), the adaptor frame (341) is slidingly connected to the mounting frame (31) along the length direction of the pool body (1), the two adaptor wheels (342) correspond to the two synchronous wheels (321) one-to-one, the adaptor wheel (342) is coaxially arranged with the synchronous wheel (321), the adaptor synchronous belt (343) is sleeved on the two synchronous wheels (321), and the plurality of adaptor plates (344) are distributed along the circumference of the adaptor synchronous belt (343), the adaptor plate (344) is arranged on the adaptor synchronous belt (343), and one of the adaptor wheels (342) is slidingly connected to the drive shaft (52).

6. The pre-treatment apparatus for sputter coating intaglio prints according to claim 5, characterized in that The conveying assembly (3) is further provided with a control part (35) for controlling the distance between the adaptor (34) and the vertical moving part (32), the control part (35) comprises a bidirectional screw (351), a worm wheel (352) and a worm (353), the length direction of the bidirectional screw (351) is parallel to the length direction of the pool body (1), the bidirectional screw (351) is rotationally connected to the mounting frame (31), the two adaptor frames (341) are respectively threadedly connected to the screw segments with opposite rotation directions on the bidirectional screw (351), the worm wheel (352) is coaxially arranged with the bidirectional screw (351), the worm wheel (352) is arranged on one end of the bidirectional screw (351), and the worm (353) is rotationally connected to the mounting frame (31). The worm (353) is engaged with the worm wheel (352).

7. The pre-treatment apparatus for sputter coating intaglio prints according to claim 1, characterized in that: The pool body (1) is provided with a receiving assembly (6) for receiving precious metal residues, the receiving assembly (6) comprises a receiving frame (61), a sealing strip (62), a filter screen (63) and a sealing part (64), a through groove (11) is formed in the inner side wall of the pool body (1), the receiving frame (61) is used for slidingly connected in the through groove (11), the filter screen (63) is arranged in the receiving frame (61), the sealing strip (62) is arranged on the receiving frame (61), and the sealing part (64) is used for the sealing strip (62) to abut against the side wall of the pool body (1).

Citation Information

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