Intelligent induction heat field adjusting multi-metal lamination synthesis device

The multi-metal lamination equipment with intelligent sensing heat field regulation solves the problems of equipment stability and automated cleaning, realizes uniform heating and lamination of multi-metal layers, and improves the automation level and service life of the equipment.

CN118386642BActive Publication Date: 2025-11-07CENT SOUTH UNIV
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Patent Information

Application Number
CN202410611503.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-05-16
Publication Date
2025-11-07
Estimated Expiration
2044-05-16

AI Technical Summary

Technical Problem

Existing multi-metal lamination equipment has shortcomings in terms of stability and automated cleaning. It cannot detect the thickness of the metal lamination to adjust the temperature of the thermal field, and the electromagnetic heating coil is easily affected by dirt, and the insulation of the coil coating is reduced.

Method used

The multi-metal lamination synthesis equipment adopts intelligent induction thermal field regulation and is equipped with electromagnetic heating structure, pressing mechanism, temperature, displacement and vision detection components to realize automatic cleaning and paint touch-up. The heating temperature and pressure are precisely adjusted through integrated controller.

Benefits of technology

It achieves uniform heating and pressing of multi-metal layers, improves equipment stability and automation, ensures heating uniformity and pressing quality, reduces manual intervention, and extends equipment life.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The application provides a kind of intelligent induction hot field regulation multi-metal laminated synthesis equipment, it is related to multi-metal laminated production technical field, including lathe, the top of lathe is equipped with top plate, one side of lathe is welded with rack, the other side of lathe is welded with auxiliary frame, the middle part of top plate top end is equipped with heating induction area, the two sides of top plate top front are all equipped with translation motor, the end of translation motor is drivingly connected with connecting shaft, the outside of connecting shaft is screw-connected with scraper, the top of scraper and top plate is slidingly connected, the front of scraper is embedded with scanning probe, one side in lathe is installed with integrated controller, one side of integrated controller is electrically connected with wiring, the end of wiring is installed with head cap, the bottom end of head cap is equipped with plug, in the aspect of pressing, the equipment adopts high-precision pressing mechanism and pressure control system, the pressing mechanism can automatically adjust the size and distribution of pressure according to preset process parameters and real-time data.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of multi-metal lamination production, in particular to a multi-metal lamination synthesis equipment with intelligent induction heat field adjustment. BACKGROUND

[0002] The heating method of the multi-metal lamination synthesis equipment with intelligent induction heating is actually electromagnetic induction heating. The heat field is adjusted by intelligent induction technology to realize multi-metal lamination synthesis. It uses advanced induction heating technology to uniformly heat the metal layers and tightly bonds the metal layers by precisely controlling temperature and pressure. This equipment has a wide application prospect in the field of material processing and can be used to prepare high-performance composite materials and multi-layer metal structures. It can improve the quality and performance of materials, reduce production costs, and promote the rapid development of related industries.

[0003] The induction heating system uses electromagnetic induction principle to generate eddy current in the metal layer by high-frequency current to heat the metal layer. This heating method has the advantages of fast, uniform, energy-saving, etc., which can effectively improve the heating efficiency and quality.

[0004] Although the prior art can heat and subsequently laminate multiple metal layers, there are still some problems in actual use. First, the equipment may have stability problems. It cannot adjust the heat field temperature by detecting the lamination thickness of the metal layer, and it also cannot automatically clean the induction area. When there is a lot of dirt on the surface of the induction area, it will affect electromagnetic induction. Second, after the electromagnetic heating coil is overheated and deformed, the worker cannot replace it in time, which will affect the entire heating process. Third, it cannot automatically spray insulating paint on the surface of the coil. After a long time of use, the paint on the surface of the coil may dry or fade, greatly reducing the insulation, resulting in insufficient stability. Therefore, a multi-metal lamination synthesis equipment with intelligent induction heat field adjustment is needed to solve the above problems. SUMMARY

[0005] Technical problems solved

[0006] To solve the problems of the prior art, the present application provides a multi-metal lamination synthesis equipment with intelligent induction heat field adjustment, which solves the problem of insufficient uniformity of the equipment in induction heating. It cannot adjust the heat field temperature by detecting the lamination thickness of the metal layer, and it also cannot automatically clean the induction area. When there is a lot of dirt on the surface of the induction area, it will affect electromagnetic induction.

[0007] Technical solution

[0008] In order to achieve the above object, the present application is realized by the following technical scheme: A kind of multi-metal laminated synthesis equipment of intelligent induction hot field adjustment, including machine tool, the top of the machine tool is equipped with top plate, one side of the machine tool is welded with rack, the other side of the machine tool is welded with auxiliary frame, the middle part of the top end of the top plate is equipped with heating induction area, the top front of the top plate is equipped with translation motor on both sides, the end of the translation motor is connected with connecting shaft, the connecting shaft is externally threadedly connected with scraper, the top of the scraper and top plate is slidably connected, the front of the scraper is embedded with scanning probe, one side in the machine tool is equipped with integrated controller, one side of the integrated controller is electrically connected with wiring, the end of the wiring is equipped with head cap, the bottom of the head cap is equipped with plug.

[0009] Preferably, the back of the machine tool is equipped with internal measuring probe, the inside of the machine tool is provided with slide rail, the inside of the slide rail is slidably connected with connecting disc, the top of the connecting disc is equipped with winding column, the outside of the winding column is equipped with wire slot, one side of the top of the connecting disc is provided with jack, the front of the machine tool is equipped with opening, the opening position of the front of the machine tool is equipped with flap, the flap is embedded with object sensor.

[0010] Preferably, the front of the connecting disc is equipped with connector, the middle part of the connector is penetrated by output shaft, the output shaft and connector are threadedly connected, the bottom of the connector and the bottom in the machine tool are slidably connected, the end of the output shaft is drivingly connected with drive motor.

[0011] Preferably, the inside of the machine tool is equipped with lift cylinder near the integrated controller, the top end of the lift cylinder is connected with telescopic column, the top end of the telescopic column is equipped with embedded block, one side of the embedded block is connected with arm, one side of the arm is welded with clasp, the clasp and the outside of the head cap are clamped.

[0012] Preferably, the top of the back in the machine tool is equipped with connecting arm, one end of the connecting arm is equipped with placing ring, the shape of the placing ring is circular ring, the bottom of the placing ring is attached to the top of the winding column, the placing ring is located directly above the winding column, the outside of the winding column is equipped with wire slot, the inside of the wire slot is wound with inductance coil.

[0013] Preferably, the top of the placing ring is equipped with suction pump body on both sides and front and back, the top end of the suction pump body is connected with suction pipe, the bottom end of the suction pump body is equipped with spray pipe, the bottom of the placing ring is equipped with coating detector on both sides and front and back.

[0014] Preferably, the top of the rack is equipped with cylinder control end, the bottom end of the cylinder control end is connected with lifting shaft, the bottom end of the lifting shaft is equipped with pressing plate, the middle part in the pressing plate is embedded with pressure sensor.

[0015] Preferably, the outer side of the frame is provided with a pulsed laser, the bottom end of the pulsed laser is connected with a fiber tube, one end of the fiber tube is provided with a focused laser head, and one end of the focused laser head is provided with a scanning galvanometer.

[0016] Preferably, the auxiliary frame is provided with a first detection assembly, the bottom of the auxiliary frame is provided with a second detection assembly near the first detection assembly, and the bottom of the auxiliary frame is provided with a third detection assembly near the second detection assembly.

[0017] Advantages

[0018] The application provides a multi-metal laminated synthesis equipment with intelligent induction heat field adjustment.

[0019] Advantages

[0020] 1. In the application, the electromagnetic heating structure on the machine tool and the pressing plate structure on the frame jointly constitute a complete multi-metal pressing equipment. The heating source mainly comes from the electromagnetic coil inside the machine tool. The electromagnetic coil is wound on the winding column. When the electromagnetic coil is wound, multi-layer winding technology is adopted. By stacking multiple coil layers, the diameter and height of the coil are reduced, and the surface area of the winding is increased, thereby improving the inductance of the inductor. The temperature of the electromagnetic coil after heating is controlled by an integrated controller. The power connection at the end of the integrated controller is directly connected to the jack on the connecting disc. The connecting disc is used for conduction. After conduction, it is transmitted to the coil. When the heating coil in the electromagnetic heating coil passes through the alternating current, an alternating magnetic field is generated. This magnetic field will generate eddy current inside the heated metal material, thereby heating the metal. During processing, the plate is placed on the top of the machine tool. The heat energy spreads outward from the heating induction area to heat the metal layer.

[0021] 2. In the pressing aspect, the equipment adopts a high-precision pressing mechanism and a pressure control system. The pressing mechanism can automatically adjust the size and distribution of the pressure according to the preset process parameters and real-time data, and ensure the uniform stress between the metal layers. At the same time, the pressure control system can monitor the pressure change in the pressing process in real time, and adjust as needed to maintain stable pressure output. The pressure sensor embedded in the pressing plate will detect the pressure value in real time and feed back to the cylinder control end. The cylinder control end is an integrated assembly composed of a control computer and a cylinder. By monitoring the change of pressure, we can understand the pressure distribution and stability in the pressing process, so as to judge the quality of laminated pressing.

[0022] 3、The three detection components on the auxiliary frame are used for auxiliary detection. The first detection component is a temperature tester, which monitors the temperature change in the pressing process in real time. By analyzing the temperature data, we can understand the uniformity of heating, the control accuracy of temperature, and whether there is overheating or overcooling, so as to evaluate the effect of laminating. The temperature detection process of the first detection component is shown in the figure. Through temperature detection, the staff can remotely control the temperature.

[0023] The second detection component is a displacement sensor, which can monitor the displacement change of the metal layer during the pressing process. By measuring the displacement of the metal layer, we can understand the tightness and uniformity of the pressing, which is of great significance for evaluating the quality of laminating and avoiding problems such as misplacement or wrinkling of the metal layer.

[0024] The third detection component is a visual detection probe, which combines the use of high-resolution cameras and image processing technology to build a visual detection system to monitor the state of multi-metal layer pressing. By capturing real-time images during the pressing process and analyzing and processing the images, we can detect the flatness, defects, bubbles and other problems of the metal layer. This visual detection method can provide intuitive and accurate information about the pressing state.

[0025] The live footage taken by the visual detection probe is transmitted to the staff's work computer in real time. The staff adjusts the heating temperature of the coil according to the heating condition. The heating temperature of the coil is mainly controlled by the remote control integrated controller, which adjusts the heating temperature of the coil by controlling the voltage.

[0026] 4、In this device, the surface of the coil will be automatically repainted. Four coating detectors are placed at the bottom of the coil to detect the coil surface from multiple directions. The coating detector is a color difference meter. Every fixed interval, the device will automatically start. When the coating detector in a certain direction detects that the color of the coil surface in that direction fades, it will transmit a signal to the same position of the suction pump body through the built-in MCU. After receiving the signal, the suction pump body will suck the paint through the suction pipe, and it can also be automatically cleaned. BRIEF DESCRIPTION OF DRAWINGS

[0027] Figure 1 The overall structure of the present application is shown in the figure;

[0028] Figure 2 The machine tool structure of the present application is shown in the figure;

[0029] Figure 3 The internal structure of the machine tool of the present application is shown in the figure;

[0030] Figure 4 The top view structure of the present application is shown in the figure;

[0031] Figure 5 The coil placement structure of the present application is shown in the figure;

[0032] Figure 6 The integrated controller connection structure of the present application;

[0033] Figure 7 The winding post schematic diagram of the present application;

[0034] Figure 8 The temperature measurement flow chart of the first detection assembly of the present application;

[0035] Figure 9 The scanning flow chart of the scanning probe of the present application;

[0036] Figure 10 The working flow chart of the inner probe of the present application;

[0037] Figure 11 The working flow chart of the coating detector of the present application;

[0038] Figure 12 The temperature control flow chart of the integrated controller of the present application.

[0039] Wherein: 1, rack; 2, machine tool; 3, cylinder control end; 4, pulse laser; 5, optical fiber tube; 6, focused laser head; 7, scanning galvanometer; 8, lifting shaft; 9, pressing plate; 10, first detection assembly; 11, pressure sensor; 12, second detection assembly; 13, third detection assembly; 14, auxiliary frame; 15, connecting disc; 16, winding post; 17, inner probe; 18, integrated controller; 19, placing ring; 20, connecting arm; 21, turning plate; 22, object sensor; 23, slide rail; 24, driving motor; 25, output shaft; 26, joint; 27, wire slot; 28, top plate; 29, translation motor; 30, scraper; 31, scanning probe; 32, connecting shaft; 33, heating induction area; 34, jacking cylinder; 35, telescopic column; 36, embedded block; 37, plug; 38, wire; 39, head cap; 40, clamping ring; 41, arm; 42, coating detector; 43, material extraction pipe; 44, material suction pump body; 45, spray pipe; 46, jack. DETAILED DESCRIPTION

[0040] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work belong to the protection scope of the present application. Embodiment one:

[0042] As Figures 1-12As shown, a kind of intelligent induction heat field adjustment multi-metal laminated synthesis equipment, including machine tool 2, the top of machine tool 2 is equipped with top plate 28, one side of machine tool 2 is welded with rack 1, the other side of machine tool 2 is welded with auxiliary frame 14, the middle part of the top end of top plate 28 is equipped with heating induction area 33, the top front of top plate 28 is equipped with translation motor 29 on both sides, the end of translation motor 29 is drivingly connected with connecting shaft 32, the outside of connecting shaft 32 is threadedly connected with scraper 30, scraper 30 and the top of top plate 28 are slidingly connected, the front of scraper 30 is embedded with scanning probe 31, one side in machine tool 2 is equipped with integrated controller 18, one side of integrated controller 18 is electrically connected with wiring 38, the end of wiring 38 is equipped with head cap 39, the bottom of head cap 39 is equipped with plug 37.

[0043] The top of rack 1 is equipped with cylinder control end 3, the bottom of cylinder control end 3 is connected with lifting shaft 8, the bottom of lifting shaft 8 is equipped with pressing plate 9, the middle part in pressing plate 9 is embedded with pressure sensor 11.

[0044] In the present application, the electromagnetic heating structure on machine tool 2 and the pressing plate 9 structure on rack 1 together constitute a complete multi-metal pressing equipment. The heating source mainly comes from the electromagnetic coil inside machine tool 2. The electromagnetic coil is wound on winding column 16. When winding, multi-layer winding technology is adopted. By stacking multiple coil layers, the diameter and height of the coil are reduced, while the surface area of the winding is increased, the inductance is improved, and the temperature after heating of the electromagnetic coil is controlled by integrated controller 18. The power connection 26 at the end of integrated controller 18 is directly connected with the jack 46 on the connecting disc 15. The connecting disc 15 is used for conduction. After conduction, it is transmitted to the coil. Then when the heating coil in the electromagnetic heating coil passes through the alternating current, an alternating magnetic field is generated. This magnetic field will make the heated metal material inside produce eddy current, thereby heating the metal. During processing, the plate is placed on the top of machine tool 2. The heat energy spreads out from the heating induction area 33 to heat the metal layer.

[0045] During the whole working process, in terms of heating, the equipment adopts induction heating principle, converts electric energy into heat energy through non-contact mode, and accurately heats metal materials. The high-density magnetic lines generated by the induction coil can cut the metal material to produce eddy current, thereby realizing rapid and uniform heating. The equipment can accurately control the strength and distribution of eddy current by adjusting the frequency and size of current, thereby realizing accurate control of heating temperature and heating area of metal materials. In addition, the equipment is also equipped with temperature closed-loop system, which monitors and feeds back the heating temperature in real time, to ensure the accuracy and stability of the heating process.

[0046] In the pressing aspect, the device adopts a high-precision pressing mechanism and a pressure control system. The pressing mechanism can automatically adjust the size and distribution of the pressure according to the preset process parameters and real-time data, ensuring uniform stress between the metal layers. At the same time, the pressure control system can monitor the pressure changes in real time during the pressing process and adjust as needed to maintain stable pressure output. The pressure sensor 11 embedded in the pressing plate 9 will detect the pressure value in real time and feed back to the cylinder control end 3. The cylinder control end 3 is an integrated component composed of a control computer and a cylinder. By monitoring the pressure changes, we can understand the pressure distribution and stability during the pressing process, thereby judging the quality of the laminated pressing.

[0047] The first detection assembly 10 is installed on the auxiliary frame 14, and the second detection assembly 12 is installed on the bottom of the auxiliary frame 14 near the first detection assembly 10. The third detection assembly 13 is installed on the bottom of the auxiliary frame 14 near the second detection assembly 12.

[0048] The three detection assemblies on the auxiliary frame 14 are used for auxiliary detection. First, the first detection assembly 10 is a temperature tester that monitors the temperature changes during the pressing process in real time. By analyzing the temperature data, we can understand the uniformity of heating, the control accuracy of temperature, and whether there is overheating or overcooling, thereby evaluating the effect of laminated pressing. The temperature detection process of the first detection assembly 10 is shown in Figure 8 The temperature detection work can be remotely controlled by the staff.

[0049] The second detection assembly 12 is a displacement sensor that can monitor the displacement changes of the metal layers during the pressing process. By measuring the displacement of the metal layers, we can understand the tightness and uniformity of the pressing, which is important for evaluating the quality of laminated pressing and avoiding metal layer misplacement or wrinkling problems.

[0050] The third detection assembly 13 is a visual detection probe that combines high-resolution cameras and image processing technology to construct a visual detection system to monitor the state of multi-metal layer pressing. By capturing real-time images during the pressing process and analyzing and processing the images, we can detect the flatness, defects, bubbles, and other problems of the metal layers. This visual detection method can provide intuitive and accurate information about the pressing state.

[0051] The live footage captured by the visual detection probe is transmitted to the work computer of the staff in real time. The staff adjusts the heating temperature of the coil according to the heating situation. The heating temperature of the coil is mainly controlled by the remote control integrated controller 18, which adjusts the heating temperature of the coil by controlling the voltage.

[0052] When remotely controlling the temperature, the system obtains the set heating temperature; uses a first preset power for heating; obtains the current first heating temperature; and calculates the first temperature difference between the set heating temperature and the first heating temperature.

[0053] It should be noted that the data detected by the first detection component 10, the second detection component 12, the third detection component 13, and the pressure sensor 11 will all be transmitted to the staff's computer. Specific Implementation Example 2:

[0055] like Figures 1-12 As shown, this equipment is equipped with an automatic cleaning structure. First, the scanning probe 31 on the front of the scraper 30 will collect images of the top of the machine tool 2 in real time. The collected images will be directly transmitted to the recognition end. After image analysis, it will automatically determine whether there is dirt on the surface that needs to be cleaned. When dirt is detected, it will simultaneously transmit execution signals to the control ends of the translation motor 29 and the pulse laser 4. The control ends of the translation motor 29 and the pulse laser 4 are equipped with dedicated receiving chips. After receiving the signal, the translation motor 29 will control the shaft 32 to rotate. The translation motor 29 is a type of servo motor and will control... The connecting shaft 32 rotates clockwise and counterclockwise. During the rotation, the scraper 30 sliding on the surface will continuously move back and forth to physically clean the surface. When the control end of the pulsed laser 4 receives a signal, it will emit a pulsed laser, which will be projected onto the surface of the machine tool 2 through the focusing laser head 6 and the scanning galvanometer 7. The beam emitted by the laser is absorbed by the contamination layer on the surface to be treated. The absorption of high energy forms a rapidly expanding plasma (a highly ionized unstable gas), which generates a shock wave. The shock wave breaks the contaminants into fragments and removes them. The cleaning of the surface of the machine tool 2 is achieved through vaporization, photo-abrasion, photo-decomposition, and photo-vibration. Specific Implementation Example 3:

[0057] like Figures 1-12 As shown, an internal probe 17 is installed on the back of the machine tool 2. A slide rail 23 is provided inside the machine tool 2. A connecting plate 15 is slidably connected inside the slide rail 23. A winding post 16 is installed on the top of the connecting plate 15. A wire groove 27 is provided on the outside of the winding post 16. An insertion hole 46 is provided on one side of the top of the connecting plate 15. An opening is provided on the front of the machine tool 2. A flip plate 21 is installed at the opening on the front of the machine tool 2. An object sensor 22 is embedded in the flip plate 21.

[0058] A connector 26 is mounted on the front of the connecting plate 15. An output shaft 25 passes through the middle of the connector 26. The output shaft 25 and the connector 26 are connected by threads. The bottom of the connector 26 is slidably connected to the bottom of the machine tool 2. A drive motor 24 is connected to the end of the output shaft 25.

[0059] The machine tool 2 is internally mounted on one side close to the integrated controller 18 with a lifting cylinder 34, the top end of the lifting cylinder 34 is connected with a telescopic column 35, the top end of the telescopic column 35 is mounted with an embedded block 36, one side of the embedded block 36 is connected with an arm 41, one side of the arm 41 is welded with a ring 40, and the ring 40 and the outside of the head cap 39 are clamped.

[0060] The integrated controller 18 is used to indirectly control the temperature of the coil heating, and in the control, the connecting disc 15 is powered first, which is converted and then transmitted to the heating coil. When power is transmitted, the plug 37 is directly inserted into the jack 46 on the connecting disc 15.

[0061] The inside probe 17 inside the machine tool 2 can collect images of the surface of the heating coil layer in real time, and compare the collected heating coil layer image with the intact heating coil image. When the surface of the collected heating coil image is deformed, the inside probe 17 will transmit instruction signals to the lifting cylinder 34 and the driving motor 24 in sequence. The lifting cylinder 34 will control the telescopic column 35 to lift up after receiving the signal. The telescopic column 35 will lift up with the embedded block 36 on the top. The embedded block 36 is connected with the ring 40 on one side. The ring 40 will clamp and bind the entire plug 37 assembly. The bound plug 37 assembly will always maintain a vertical state. When the embedded block 36 is lifted up, the ring 40 connected on one side will also be lifted up and pull out the plug 37 assembly from the jack 46 to end the power supply. After that, the driving motor 24 will control the output shaft 25 to rotate counterclockwise after receiving the signal. The joint 26 connected outside will move the connecting disc 15 to the direction of the side flap 21 when the output shaft 25 rotates counterclockwise. The object sensor 22 on the flap 21 will sense that there is an object close to the inside, which is the proximity sensor. The proximity sensor detects the proximity of the object. The proximity can represent the arrival, approach or appearance, departure or disappearance of the object. The object sensor 22 outside will be installed with an alarm. When an object is detected to approach, an alarm sound will be emitted to remind the staff. The staff can open the flap 21 to disassemble the connecting disc 15 and replace the coil on it without additional steps to replace the machine tool 2.

[0062] It is necessary to note that the integrated temperature sensor is installed in the winding column 16, which can monitor the temperature data of the coil in real time and transmit it to the control system through wireless transmission. The control system here is based on a computer or microprocessor and has data processing and analysis capabilities. In order to make the heating coil more stable, a cooling fan can be provided for it, and the fan speed can be adjusted according to the temperature of the coil. Specific embodiment four:

[0064] As shown in Figures 1-12 , the head cap 39 is connected with the ring 40 on one side, and the ring 40 is connected with the embedded block 36 on the other side. The embedded block 36 is connected with the telescopic column 35 on one side, and the telescopic column 35 is connected with the lifting cylinder 34 on the other side. The lifting cylinder 34 is connected with the driving motor 24 on one side, and the driving motor 24 is connected with the output shaft 25 on the other side. The output shaft 25 is connected with the joint 26 on one side, and the joint 26 is connected with the connecting disc 15 on the other side. The connecting disc 15 is connected with the plug 37 on one side, and the plug 37 is connected with the heating coil 19 on the other side. The heating coil 19 is connected with the connecting disc 15 on one side, and the connecting disc 15 is connected with the inside probe 17 on the other side. The inside probe 17 is connected with the flap 21 on one side, and the flap 21 is connected with the object sensor 22 on the other side. The object sensor 22 is connected with the alarm on one side, and the alarm is connected with the computer on the other side.

[0065] The top of the back of the machine tool 2 is provided with a connecting arm 20, one end of the connecting arm 20 is provided with a placement ring 19, the shape of the placement ring 19 is a circular ring, the bottom of the placement ring 19 is attached to the top of the winding column 16, the placement ring 19 is located directly above the winding column 16, and the outer portion of the winding column 16 is provided with a wire slot 27, and the wire slot 27 is internally wound with an inductor coil.

[0066] The top of the back of the machine tool 2 is provided with a connecting arm 20, one end of the connecting arm 20 is provided with a placement ring 19, the shape of the placement ring 19 is a circular ring, the bottom of the placement ring 19 is attached to the top of the winding column 16, the placement ring 19 is located directly above the winding column 16, and the outer portion of the winding column 16 is provided with a wire slot 27, and the wire slot 27 is internally wound with an inductor coil.

[0067] In the present device, the coil surface is automatically repainted, the four coating detectors 42 at the bottom of the placement ring 19 detect the coil surface from multiple directions, the coating detector 42 is a color difference meter, and is started every fixed time interval. When the coating detector 42 in a certain direction detects that the coating color of the coil surface in the direction appears to be faded, a signal is transmitted to the suction pump body 44 at the same position through the built-in MCU, and the suction pump body 44 sucks the coating through the suction pipe 43 after receiving the signal. It needs to be explained that the suction pipe 43 penetrates through the back of the machine tool 2, and the coating cylinder can be placed on the back. The sucked coating is sprayed to the coil surface at the corresponding position through the spray pipe 45 at the bottom. The sprayed coating is in mist form and will slowly adhere to the coil surface, so that the coil always has good insulation effect. The coating here is an insulating coating, and a heat dissipation and cooling coating can also be added later. The greater the color difference detected by the coating detector 42, the more the coating will be sprayed to the coil surface.

[0068] Among them, the coating detector 42 uses a specific light source, which can be a D65 or D50 light source to simulate natural light, so as to ensure that the measurement result is consistent with the color perception in the actual environment.

[0069] When light is incident on the coil surface, part of the light is absorbed by the object, and part of the light is reflected by the coil surface. The wavelength distribution of the absorbed or reflected light affects our observation of the color of the coil.

[0070] The detector receives the light reflected by the surface of the object and converts it into an electrical signal. These electrical signals are further processed to extract information about the wavelength and intensity of the light.

[0071] The measurement result is usually represented by numerical values in a certain color space, such as CIE L*a*b* color space. In this color space, different coordinate components represent brightness (L), red-green (a), and yellow-blue (b).

[0072] In actual operation, calibration is required to ensure that the measurements are accurate and reliable. Calibration is typically accomplished by measuring a standard sample. Once calibrated, the coating probe 42 can be used to compare color differences between different samples.

[0073] It is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting; it is not intended to exclude myriad other embodiments of the present application that other inventors can develop based on the same general inventive concepts embodied by the described embodiments. That is, although the present application is described in terms of particular embodiments and implementations, it is to be understood that the terminology used is for the purpose of descriptive clarity and that it is intended to be limited only by the appended claims, and equivalents thereof.

[0074] While the embodiments of the application have been shown and described, it is to be understood that the embodiments described are only by way of example and are not limiting of the scope of the application. Numerous other embodiments can be devised and implemented without departing from the spirit and the scope of the application.

Claims

1. A multi-metal laminated synthetic device with intelligent inductive heat field adjustment, comprising a machine tool (2), characterized in that: The top of the machine tool (2) is provided with a top plate (28), one side of the machine tool (2) is welded with a rack (1), the other side of the machine tool (2) is welded with an auxiliary frame (14), the middle of the top end of the top plate (28) is provided with a heating induction area (33), the top front of the top plate (28) is provided with a translation motor (29) on both sides, the end of the translation motor (29) is drivingly connected with a connecting shaft (32), the outer part of the connecting shaft (32) is threadedly connected with a scraper (30), the scraper (30) and the top of the top plate (28) are slidingly connected, the front of the scraper (30) is embedded with a scanning probe (31), one side of the machine tool (2) is provided with an integrated controller (18), one side of the integrated controller (18) is electrically connected with a wire (38), the end of the wire (38) is provided with a head cap (39), the bottom end of the head cap (39) is provided with a plug (37), the outer side of the rack (1) is provided with a pulse laser (4), the bottom end of the pulse laser (4) is connected with a fiber tube (5), one end of the fiber tube (5) is provided with a focused laser head (6), one end of the focused laser head (6) is provided with a scanning galvanometer (7).

2. A multi-metal laminated composite device with smart inductive heat field regulation according to claim 1, characterized in that: The back of the machine tool (2) is provided with an internal measuring probe (17), the inside of the machine tool (2) is provided with a sliding rail (23), the inside of the sliding rail (23) is slidingly connected with a connecting disc (15), the top of the connecting disc (15) is provided with a winding column (16), the outer part of the winding column (16) is provided with a wire slot (27), one side of the top of the connecting disc (15) is provided with a jack (46), the front of the machine tool (2) is provided with an opening, the front of the machine tool (2) is provided with a flap (21) at the opening position, the flap (21) is embedded with an object sensor (22).

3. A multi-metal laminated composite device with smart inductive heat field regulation according to claim 2, wherein: The front of the connecting disc (15) is provided with a connector (26), the middle of the connector (26) is penetrated by an output shaft (25), the output shaft (25) and the connector (26) are threadedly connected, the bottom of the connector (26) and the bottom of the machine tool (2) are slidingly connected, the end of the output shaft (25) is drivingly connected with a drive motor (24).

4. The intelligent induction heat field regulated multi-metal lamination synthesis apparatus of claim 3, wherein: The inside of the machine tool (2) is provided with a jacking cylinder (34) near the integrated controller (18), the top end of the jacking cylinder (34) is connected with a telescopic column (35), the top end of the telescopic column (35) is provided with an embedded block (36), one side of the embedded block (36) is connected with an arm (41), one side of the arm (41) is welded with a clasp (40), the clasp (40) and the outer part of the head cap (39) are clamped.

5. A multi-metal laminated composite device with smart inductive heat field conditioning according to claim 4, wherein: The top of the back of the machine tool (2) is provided with a connecting arm (20), one end of the connecting arm (20) is provided with a placing ring (19), the shape of the placing ring (19) is a circular ring, the bottom of the placing ring (19) is attached to the top of the winding column (16), the placing ring (19) is located directly above the winding column (16), the outer part of the winding column (16) is provided with a wire slot (27), the wire slot (27) is internally wound with an inductor coil.

6. A multi-metal laminated composite device with smart inductive heat field conditioning according to claim 5, wherein: The both sides and the front and back of the top of the placing ring (19) are equipped with suction pump bodies (44), the top of the suction pump body (44) is connected with a suction pipe (43), the bottom of the suction pump body (44) is equipped with a spray pipe (45), the both sides and the front and back of the bottom of the placing ring (19) are equipped with coating detectors (42).

7. A multi-metal laminated composite device with smart inductive heat field conditioning according to claim 6, wherein: The top of the frame (1) is equipped with a cylinder control end (3), the bottom of the cylinder control end (3) is connected with a lifting shaft (8), the bottom of the lifting shaft (8) is equipped with a pressing plate (9), the middle of the pressing plate (9) is embedded with a pressure sensor (11).

8. The intelligent induction heat field regulated multi-metal lamination synthesis apparatus of claim 1, wherein: The auxiliary frame (14) is equipped with a first detection assembly (10), the bottom of the auxiliary frame (14) close to the first detection assembly (10) is equipped with a second detection assembly (12), the bottom of the auxiliary frame (14) close to the second detection assembly (12) is equipped with a third detection assembly (13).

Citation Information

Patent Citations

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