An electrolytic cathode copper specification parameter testing device

By designing a detection device for the specifications and parameters of electrolytic cathode copper, and employing the collaborative work of edge measuring and thickness measuring components, the device continuously detects the cathode casting edge component and continuously measures the edge length and thickness parameters of the electrolytic cathode copper. By utilizing the laser source and photosensitive element detection device in the patent, the device solves the problem of continuous detection technology and low efficiency in existing technologies, achieves full-coverage parameter detection, improves detection efficiency, and ensures product quality.

CN118424115BActive Publication Date: 2026-01-06YANGXIN HONGSHENG COPPER IND CO LTD
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Patent Information

Application Number
CN202410566767.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2026-01-06
Estimated Expiration
2044-05-09

AI Technical Summary

Technical Problem

In existing technologies, the detection efficiency of cathode copper specifications is low, and full-coverage detection cannot be achieved, resulting in significant errors in quality inspection and evaluation.

Method used

An electrolytic cathode copper specification parameter detection device was designed, comprising an edge measuring component and a thickness measuring component. Through the coordinated operation of the drive roller and the clamping side plate, continuous measurement of edge length and thickness is achieved. The rotation circumference is recorded using a laser source and a photosensitive element, and the parameters are obtained by combining the liquid level height change.

Benefits of technology

It achieves full-coverage parameter detection, improves detection efficiency, and ensures quality control of cathode copper products.

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Abstract

The present application relates to the technical field of weighing equipment, and particularly relates to an electrolytic cathode copper specification parameter detection device, which comprises a mounting frame rotatably provided with a plurality of rotating rollers, and further comprises: an edge measuring assembly comprising two clamping side plates provided with driving rollers and vertical rollers; and a thickness measuring assembly arranged on a forward moving path of the electrolytic cathode copper body and comprising a T-shaped vertical plate rotatably provided with a rolling rod, wherein the T-shaped vertical plate is provided with a U-shaped bin for inserting a C-shaped inserting rod; the edge measuring assembly and the thickness measuring assembly are cooperatively arranged to detect the length and thickness parameters during movement, continuously measure and realize full-coverage parameter detection of all products, and have high operation efficiency; the thickness measuring assembly can be lifted in the vertical direction, the C-shaped inserting rod is driven to change the insertion depth in the U-shaped bin, the liquid level height is changed, and the thickness parameter is obtained through the change of the liquid level height.
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Description

Technical Field

[0001] This invention relates to the field of counterweight equipment technology, and specifically to a device for detecting the specifications and parameters of electrolytic cathode copper. Background Technology

[0002] Cathode copper is a type of metallic copper purified by electrolysis, also known as electrolytic copper. It is mainly used in fields such as wire and cable, electronic circuit boards, and automobile manufacturing, and is an important industrial raw material. Currently, cathode copper needs to be prepared with different specifications of side length and thickness depending on the application field.

[0003] To ensure the quality of cathode copper in subsequent applications, the side length and thickness parameters of the copper plate need to be strictly monitored at the time of shipment. However, manual measurement of parameters is inefficient, and with the large scale of mass production, it is impossible for manual measurement to achieve full coverage of parameters. Therefore, most of the current methods are sampling inspection, which has a large error in quality inspection and evaluation, and is not conducive to the control of product quality.

[0004] In summary, considering the need for comprehensive parameter detection with high operational efficiency, we propose a device for detecting the specifications and parameters of electrolytic cathode copper. Summary of the Invention

[0005] The purpose of this invention is to address the shortcomings mentioned in the background section and provide a device for detecting the specifications and parameters of electrolytic cathode copper.

[0006] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:

[0007] An electrolytic cathode copper specification parameter testing device includes a mounting frame rotatably mounted with multiple rotating rollers, and further includes:

[0008] The side measurement assembly, mounted on the mounting frame, is used to measure the side length of the electrolytic cathode copper body and includes two clamping side plates on which a drive roller and a vertical roller are mounted.

[0009] A distance measuring unit for measuring the length of the corresponding side of the electrolytic cathode copper body is installed at the vertical roller. When the electrolytic cathode copper body is clamped by the C-shaped moving frames on both sides, the drive roller is used to drive the electrolytic cathode copper body to move forward, and then drive the vertical roller to rotate through the electrolytic cathode copper body.

[0010] A thickness measuring component, used to measure the thickness of the electrolytic cathode copper body, is set on the forward movement path of the electrolytic cathode copper body and includes a T-shaped vertical plate rotatably mounted with a rolling rod, and a U-shaped compartment for inserting a C-shaped insert rod on the T-shaped vertical plate.

[0011] Preferably, a C-shaped movable frame is installed below the clamping side plates on both sides, and a first spring connects the two C-shaped movable frames on both sides;

[0012] The C-shaped movable frame is slidably mounted on the mounting bracket.

[0013] Preferably, the clamping side plate is provided with mounting cavities for mounting a plurality of the drive rollers and vertical rollers;

[0014] Multiple drive rollers are coaxially mounted with pulleys, and a drive belt is fitted onto each pulley.

[0015] Preferably, the ranging unit includes a transmission gear coaxially mounted on the vertical roller, and the transmission gear meshes with an encoder gear;

[0016] A laser source and a photosensitive element for measuring the rotation circumference of the vertical roller are installed at corresponding positions on the upper and lower sides of the encoder gear.

[0017] Preferably, the code disk gear is provided with a plurality of code disk holes evenly distributed thereon.

[0018] Preferably, the spacing between the code disk holes is less than / the inspection tolerance of the electrolytic cathode copper body.

[0019] Preferably, a distance sensor is installed between the two clamping side plates.

[0020] Preferably, a top plate is connected above the T-shaped vertical plate by multiple second springs, the U-shaped compartment is installed on the top plate, and the C-shaped insert is installed on the T-shaped vertical plate;

[0021] One end of the C-shaped insertion rod is inserted into the U-shaped compartment.

[0022] Preferably, the mounting frame is provided with a protrusion, and the protrusion is provided with a lifting vertical groove corresponding to the position of the U-shaped compartment and the C-shaped insertion rod;

[0023] The top plate is detachably installed below the protrusion.

[0024] Preferably, an electronic level gauge for measuring changes in liquid level is installed inside the U-shaped tank.

[0025] Compared with the prior art, the beneficial effects of the present invention are:

[0026] This electrolytic cathode copper specification parameter detection device, through the coordinated operation of the edge measuring component and the thickness measuring component, can detect the edge length and thickness parameters during movement, and can continuously measure to achieve full-coverage parameter detection of all products, with high operating efficiency;

[0027] The device can better clamp and transport the electrolytic cathode copper body through the provided drive roller and clamping side plate. The moving electrolytic cathode copper body can contact and drive the vertical rollers on both sides to rotate. The side length parameter is obtained by measuring the rotation circumference. At the same time, the drive roller and clamping side plate can increase the forward force and effectively lift the thickness measuring component, avoiding the problem of the traditional conveyor belt piling up and being unable to be transported forward under the action of the forward obstruction force.

[0028] The thickness measuring component can move up and down in the vertical direction. By changing the insertion depth of the C-shaped rod in the U-shaped chamber, the liquid level height is changed, and the thickness parameter is obtained by the change in liquid level height. Attached Figure Description

[0029] The accompanying drawings, which form part of this application, are used to provide a further understanding of the invention. The illustrative embodiments of the invention and their descriptions are used to explain the invention and do not constitute an undue limitation of the invention. In the drawings:

[0030] Figure 1 This is one of the schematic diagrams of an embodiment of the present invention;

[0031] Figure 2 This is a second schematic diagram of an embodiment of the present invention;

[0032] Figure 3 This is a schematic diagram of the overall structure of the present invention;

[0033] Figure 4 This is an exploded view of the overall structure of the present invention;

[0034] Figure 5 This is a schematic diagram of the edge-measuring component of the present invention;

[0035] Figure 6 This is a side view of the edge-measuring component of the present invention;

[0036] Figure 7 This is a schematic diagram of the encoder gear of the present invention;

[0037] Figure 8 This is a schematic diagram of the thickness measuring component of the present invention.

[0038] The meanings of the labels in the diagram are as follows:

[0039] 1. Mechanical claw; 2. Electrolytic cathode copper body; 3. Mounting bracket; 31. Plug; 311. Lifting vertical groove; 4. Rotating roller;

[0040] 5. Side measuring assembly; 51. C-shaped moving frame; 52. Clamping side plate; 521. Mounting cavity; 53. Drive roller; 54. Vertical roller; 55. Pulley; 56. Transmission belt; 57. Encoder gear; 571. Encoder hole; 58. Laser source; 59. Photosensitive element; 510. First spring; 511. Transmission gear;

[0041] 6. Thickness measuring assembly; 61. Rolling rod; 62. T-shaped vertical plate; 63. Top plate; 64. Second spring; 65. C-shaped insertion rod; 66. U-shaped chamber; 67. Electronic level gauge. Detailed Implementation

[0042] The technical solutions of the present invention will be clearly and completely described below with reference to the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. Unless otherwise specified, the embodiments and features in the embodiments of this application can be combined with each other. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0043] Please see Figure 1-8 The present invention will describe the above technical solution in detail through the following embodiments:

[0044] An electrolytic cathode copper specification parameter testing device includes a mounting frame 3 on which a rotating roller 4 is rotatably mounted, and further includes:

[0045] The side measuring assembly 5 is mounted on the mounting frame 3 for measuring the side length of the electrolytic cathode copper body 2. It includes two clamping side plates 52 with a drive roller 53 and a vertical roller 54 installed, and a distance measuring sensor is installed between the two clamping side plates 52.

[0046] A distance measuring unit for measuring the length of the corresponding side of the electrolytic cathode copper body 2 is installed at the vertical roller 54. When the electrolytic cathode copper body 2 is clamped by the C-shaped moving frame 51 on both sides, the drive roller 53 is used to drive the electrolytic cathode copper body 2 to move forward, and then drive the vertical roller 54 to rotate through the electrolytic cathode copper body 2.

[0047] Thickness measuring component 6 is used to measure the thickness of the electrolytic cathode copper body 2. It is set on the forward movement path of the electrolytic cathode copper body 2 and includes a T-shaped vertical plate 62 on which a rolling rod 61 is rotatably mounted. The T-shaped vertical plate 62 is provided with a U-shaped compartment 66 for inserting a C-shaped insert rod 65.

[0048] See Figures 1-5As shown in the structure, in this embodiment, the electrolytic cathode copper body 2 is gripped onto the rotating roller 4 by the mechanical claw 1. In this embodiment, the rotating roller 4 located on the left side of the edge measuring component 5 near the mechanical claw 1 is equipped with a drive motor to provide active rotation, while the rotating roller 4 located within the range of the edge measuring component 5 is equipped with bearings at both ends and is not driven by a drive motor. The purpose of this is to ensure that the clamping side plate 52, in conjunction with the drive roller 53, can continuously transport the electrolytic cathode copper body 2 in the clamping state. In this embodiment, both the drive roller 53 and the vertical roller 54 are provided with rubber pads on their roller surfaces, which can drive the vertical rollers 54 on both sides to rotate during the transport process. It should be explained that contact rotation will only occur when the electrolytic cathode copper body 2 contacts the vertical roller 54, that is, the side length is consistent with the rotation circumference of the vertical roller 54. The side parameter is measured in this way.

[0049] See Figure 5 and Figure 6 The structure shown has C-shaped movable frames 51 installed below the clamping side plates 52 on both sides. A first spring 510 is connected between the two C-shaped movable frames 51. The C-shaped movable frames 51 are slidably installed on the mounting frame 3. The first spring 510 can provide clamping force. In this embodiment, the conveying force of the front rotating roller 4 can overcome the elastic force and keep the clamping side plates 52 clamped after they are opened. The clamping side plates 52 are provided with mounting cavities 521 for mounting three drive rollers 53 and two vertical rollers 54. A pulley 55 is coaxially mounted on the drive roller 53. A transmission belt 56 is sleeved on the pulley 55 to maintain synchronous transmission capability.

[0050] See Figures 5-7 As shown in the structure, the ranging unit of this embodiment includes a transmission gear 511 coaxially mounted on the vertical roller 54, and a code disk gear 57 meshing with the transmission gear 511; a laser source 58 and a photosensitive element 59 for measuring the rotation circumference of the vertical roller 54 are installed at corresponding positions on the upper and lower sides of the code disk gear 57; the code disk gear 57 is provided with a plurality of evenly distributed code disk holes 571; the laser source 58 and the photosensitive element 59 form an intermittent circuit through the code disk holes 571 to record data. The laser source 58 and the photosensitive element 59 are existing mature encoder technologies and will not be described in detail.

[0051] It should be noted that in this embodiment, the electrolytic cathode copper body 2 needs to be tested for a spacing of less than 1 / 2 between the code disk holes 571. The reason is that when the code disk holes 571 rotate and stop, they may be at the farthest distance between adjacent code disk holes 571, that is, the maximum error value is the spacing between the two code disk holes 571. Therefore, it is necessary to limit its relationship with the tolerance, and it is qualified within the range.

[0052] See Figure 1 , Figure 2 and Figure 6As shown in the structure, in this embodiment, a top plate 63 is connected above the T-shaped vertical plate 62 via a second spring 64. A U-shaped chamber 66 is installed on the top plate 63, and a C-shaped rod 65 is installed on the T-shaped vertical plate 62. One end of the C-shaped rod 65 is inserted into the U-shaped chamber 66. A protrusion 31 is provided on the mounting bracket 3, and a lifting vertical groove 311 corresponding to the position of the U-shaped chamber 66 and the C-shaped rod 65 is provided on the protrusion 31. The top plate 63 is detachably installed below the protrusion 31, and an electronic level gauge 67 for measuring the height of liquid level changes is installed inside the U-shaped chamber 66.

[0053] It needs to be explained that when the electrolytic cathode copper body 2 is conveyed by the drive roller 53, it will push the T-shaped vertical plate 62 upward, but the position of the top plate 63 remains unchanged. That is, the second spring 64 contracts, which drives the C-shaped insert 65 to move upward, reducing its volume in the U-shaped chamber 66 containing liquid, resulting in a change in liquid level. The vertical movement height can be obtained by the value of the change in liquid level, that is, the thickness of the electrolytic cathode copper body 2.

[0054] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative positional relationship and movement of the components in a specific posture. If the specific posture changes, the directional indications will also change accordingly.

[0055] Furthermore, if the embodiments of the present invention involve descriptions such as "first" or "second," such descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined with "first" or "second" may explicitly or implicitly include at least one of that feature.

[0056] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within the present invention.

Claims

1. An electrolytic cathode copper specification parameter detection device, comprising a mounting frame (3) rotatably mounted with a plurality of rotating rollers (4), characterized in that: Also include: The edge measuring assembly (5) is installed on the mounting frame (3) for measuring the edge length of the electrolytic cathode copper body (2), which includes two clamping side plates (52) provided with driving rollers (53) and vertical rollers (54); C-shaped moving frames (51) are installed below the two clamping side plates (52), and a first spring (510) is connected between the two C-shaped moving frames (51), and the C-shaped moving frames (51) are slidingly installed on the mounting frame (3); A distance measuring unit is installed at the vertical roller (54) for measuring the corresponding side length of the electrolytic cathode copper body (2), when the two C-shaped moving frames (51) clamp the electrolytic cathode copper body (2), the driving roller (53) is used to drive the electrolytic cathode copper body (2) to move forward, and then the electrolytic cathode copper body (2) drives the vertical roller (54) to rotate; The thickness measuring assembly (6) is used for measuring the thickness of the electrolytic cathode copper body (2), and is arranged on the moving path of the electrolytic cathode copper body (2), and includes a T-shaped vertical plate (62) rotatably provided with a rolling rod (61), and a U-shaped bin (66) for inserting a C-shaped insertion rod (65) is arranged on the T-shaped vertical plate (62); A top plate (63) is connected to the top of the T-shaped vertical plate (62) through a plurality of second springs (64), the U-shaped bin (66) is installed on the top plate (63), and the C-shaped insertion rod (65) is installed on the T-shaped vertical plate (62), and one end of the C-shaped insertion rod (65) is inserted into the U-shaped bin (66); The mounting frame (3) is provided with a convex frame (31), the convex frame (31) is provided with a lifting vertical groove (311) corresponding to the positions of the U-shaped bin (66) and the C-shaped insertion rod (65), and the top plate (63) is detachably installed below the convex frame (31); An electronic liquid level meter (67) for measuring the change in liquid level is inserted and installed in the U-shaped bin (66).

2. The electrolytic cathode copper specification parameter detection device according to claim 1, characterized in that: The clamping side plate (52) is provided with a mounting cavity (521) for mounting a plurality of driving rollers (53) and vertical rollers (54); A plurality of driving rollers (53) are coaxially provided with a belt pulley (55), and the belt pulley (55) is sleeved with a transmission belt (56).

3. The electrolytic cathode copper gauge parameter detection device according to claim 1, characterized in that: The distance measuring unit includes a transmission gear (511) coaxially installed on the vertical roller (54), and the transmission gear (511) is meshingly installed with a code disc gear (57); A laser source (58) and a photosensitive element (59) for measuring the rotation circumference of the vertical roller (54) are installed at the corresponding positions on the upper and lower sides of the code disc gear (57).

4. The electrolytic cathode copper gauge parameter detection device of claim 3, wherein: The code disc gear (57) is provided with a plurality of uniformly distributed code disc holes (571).

5. The electrolytic cathode copper gauge parameter detection device of claim 4, wherein: The distance between the code disc holes (571) is less than 1 / 2 of the detection tolerance of the electrolytic cathode copper body (2).

6. The electrolytic cathode copper specification parameter detection device of claim 1, wherein: Distance measuring sensors are installed between the two clamping side plates (52).

Citation Information

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