A new energy motor shaft processing mechanism

By designing a new energy motor shaft processing agency, using the combined structure of semicircular and clamping components to solve the problem of low efficiency and accuracy in the process of new energy motor shaft processing, and achieve efficient and accurate processing results.

CN118438199BActive Publication Date: 2025-01-28SHENZHEN SANYANG SHAFT
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Patent Information

Application Number
CN202410885947.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-07-03
Publication Date
2025-01-28
Estimated Expiration
2044-07-03

AI Technical Summary

Technical Problem

There are problems such as low processing efficiency and difficult to ensure machining accuracy during the processing of new energy motor shafts, which are mainly caused by multiple clamping operations.

Method used

A new energy motor shaft processing agency is designed, which adopts a combined structure of semi -circular seats and clamp components. The opening and closing of the semi -circular seat through telescopic parts can be controlled to achieve fixing and rotating the motor shaft to reduce the number of clamps.

Benefits of technology

The efficiency and accuracy of the new energy motor shaft processing has been improved, the number of fixtures of the motor shaft is reduced, and more processing processes are completed in a fiber.

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Abstract

The present application relates to the technical field of motor shaft processing, and specifically to a new energy motor shaft processing mechanism, including a mounting seat, a semicircular seat hingedly connected to the mounting seat, a semicircular gear ring slidably connected to the interior of the semicircular seat, a semicircular rotating block slidably connected to the inner side of the semicircular gear ring, a clamping assembly connected to the semicircular gear ring transmission is provided inside the semicircular rotating block, a driving assembly connected to the semicircular gear ring transmission is provided on the outer side of the semicircular seat, and processing assemblies are provided on the outside of both ends of the semicircular seat. The present application can not only process both ends of the motor shaft at the same time by clamping and fixing the middle part of the motor shaft, but also reduce the number of times the motor shaft is clamped during the processing, thereby achieving the purpose of improving processing efficiency and ensuring processing accuracy.
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Description

Technical Field

[0001] The present application relates to the technical field of motor shaft processing, and in particular to a new energy motor shaft processing mechanism. Background Art

[0002] As the world pays more and more attention to environmental protection and sustainable development, the environmental pollution and energy consumption problems caused by traditional fuel vehicles have become increasingly prominent. In order to reduce carbon emissions and reduce dependence on fossil energy, new energy vehicles have developed rapidly, and new energy motors are their core power components. The new energy motor shaft is an indispensable and important part of the new energy motor. It is not only the key path for power transmission of new energy vehicles, but its performance will also affect the power performance and acceleration ability of new energy vehicles. At the same time, it also plays a key role in the operation stability and reliability of new energy vehicles. The processing quality and efficiency of the new energy motor shaft directly affect the performance and production efficiency of the motor.

[0003] At present, in the relevant technology, the processing process of new energy motor shaft generally includes rough machining and fine machining. Rough machining usually includes turning, milling and drilling, and fine machining usually includes grinding, milling and polishing. Therefore, during the processing of new energy motor shaft, it needs to be clamped many times, which leads to low processing efficiency and difficulty in ensuring processing accuracy.

[0004] Therefore, it is of great practical significance to develop an efficient and high-precision new energy motor shaft processing mechanism. Summary of the invention

[0005] In order to improve the precision and efficiency of new energy motor shaft processing, the present application provides a new energy motor shaft processing mechanism.

[0006] The new energy motor shaft processing mechanism provided in this application adopts the following technical solution:

[0007] A new energy motor shaft processing mechanism comprises a mounting seat, on which two symmetrically arranged semicircular seats are hingedly connected, telescopic parts are hingedly connected between the outer side surfaces of the semicircular seats and the mounting seat to control the opening and closing of the semicircular seats, the interiors of the semicircular seats are slidably connected with semicircular gear rings, the inner side surfaces of the semicircular gear rings are slidably connected with semicircular rotating blocks, the interior of the semicircular rotating block is provided with a clamping assembly that is transmission-connected to the semicircular gear ring, the outer side surfaces of the semicircular seats are provided with a driving assembly that is transmission-connected to the semicircular gear ring, and processing assemblies are provided on the outsides of both ends of the semicircular seat.

[0008] By adopting the above technical scheme, the synchronous extension and retraction of the telescopic parts can drive the two hingedly connected semicircular seats to realize opening and closing actions. When the semicircular seats are opened, the motor shaft can be conveniently placed directly in the semicircular rotating block. After the semicircular seats are closed, the two semicircular gear rings are combined into a circular gear ring. When the semicircular gear rings are driven to rotate by the driving component, the semicircular gear ring will first drive the clamping component to clamp and fix the middle part of the motor shaft, and then drive the clamping component and the motor shaft to rotate after clamping and fixing, and finally the motor shaft can be processed by the processing component; the method of clamping and fixing the middle part of the motor shaft can not only process the two ends of the motor shaft at the same time, but also reduce the number of times the motor shaft is clamped during the processing, thereby achieving the purpose of improving the processing efficiency and ensuring the processing accuracy.

[0009] Optionally, the clamping assembly includes a clamping lever, a plurality of lever mounting cavities equidistantly distributed are provided radially inside the semicircular rotating block, a driving groove is provided on the inner side surface of the semicircular gear ring corresponding to each of the lever mounting cavities, and a clamping lever is rotatably connected inside each of the lever mounting cavities, an end of the clamping lever close to the semicircular gear ring is inserted into the driving groove, and an end of the clamping lever away from the semicircular gear ring can abut against the outer surface of the motor shaft.

[0010] By adopting the above technical scheme, when the driving component drives the semicircular gear ring to rotate, the semicircular gear ring will first drive the clamping lever to swing through the driving groove, and when the clamping lever swings to the extreme position, the semicircular gear ring will drive the clamping lever together with the semicircular rotating block to rotate synchronously through the driving groove. This process utilizes the driving force of the driving component to first clamp and fix the motor shaft, and then drive the motor shaft to rotate, and the clamping levers inside the lever mounting cavity that are evenly distributed are simultaneously abutted against the outer surface of the motor shaft, which is equivalent to the clamping lever abutting against the outer surface of the motor shaft in a centrally symmetrical manner. This not only can realize the clamping and fixing of the motor shaft, but also can achieve the effect of automatic centering while clamping and fixing, thereby further ensuring the processing accuracy.

[0011] Optionally, the semicircular rotating block is provided with a corresponding mounting hole that passes through each of the lever mounting cavities, and a mounting shaft is slidably inserted into the mounting hole. The clamping lever is rotatably sleeved on the mounting shaft, and the outer side surface of the mounting shaft is provided with a plurality of annularly evenly distributed stopping teeth, and the length of the stopping teeth is smaller than the length of the mounting shaft. The clamping lever is elastically hingedly connected to a stopping pawl inside, and the stopping pawl is slidably connected to the outer surface of the mounting shaft.

[0012] By adopting the above technical scheme and utilizing the mutual cooperation of the stopping tooth and the stopping pawl, it can be ensured that the clamping lever will not rebound during the rotation process, thereby ensuring stable and reliable clamping of the motor shaft. When the motor shaft needs to be removed, it is only necessary to push the mounting shaft to separate the stopping tooth on the mounting shaft from the stopping pawl, and the clamping lever can be controlled to swing in the opposite direction, thereby achieving the purpose of disassembling the motor shaft. This can effectively shorten the time for disassembling and assembling the motor shaft, and further improve the efficiency of processing the motor shaft.

[0013] Optionally, a mounting groove is formed at one end of the clamping lever away from the semicircular gear ring corresponding to the outer surface of the motor shaft, and a clamping block is detachably connected to the inside of the mounting groove.

[0014] By adopting the above technical solution, the wear of the clamping lever can be avoided by using the detachable clamping block, thereby facilitating to increase the service life of the clamping lever.

[0015] Optionally, the clamping block is made of copper material.

[0016] By adopting the above technical solution, taking advantage of the fact that copper material is softer than the raw material of the motor shaft, on the one hand, it can prevent the clamping block from scratching and damaging the outer surface of the motor shaft during the clamping process; on the other hand, it can increase the clamping force of the motor shaft through slight deformation of the copper material, thereby ensuring that the motor shaft rotates stably and reliably during the processing process.

[0017] Optionally, the driving assembly includes a driving motor, the driving motor is fixedly mounted on the semicircular seat, a driving gear is fixedly mounted on the output shaft of the driving motor, and the driving gear is meshed with the semicircular gear ring for transmission.

[0018] By adopting the above technical solution, the driving motor can drive the driving gear to rotate, and the driving gear can drive the two semicircular gear rings to rotate.

[0019] Optionally, the processing assembly includes a first slide rail, the first slide rails on the two processing assemblies are symmetrically fixedly connected to the same frame, the mounting seat is installed on the frame at a position between the two first slide rails, the first slide rail is slidably connected to a first sliding seat, the first sliding seat is fixedly connected to a second slide rail, the second slide rail is vertically arranged in the space between the first slide rails, the second slide rail is slidably connected to a second sliding seat, the second sliding seat is rotatably connected to a third slide rail, the third slide rail is slidably connected to a fourth sliding seat, the fourth sliding seat is rotatably connected to a tool holder, the tool holder is provided with a plurality of tool mounting holes, and tools are installed inside the tool mounting holes.

[0020] By adopting the above technical scheme, different tools can be flexibly driven to perform corresponding processing on the motor shaft by utilizing the relative sliding between the first slide rail and the first sliding seat, the relative sliding between the second slide rail and the second sliding seat, the relative rotation between the second sliding seat and the third slide rail, the relative sliding between the third slide rail and the fourth sliding seat, and the relative rotation between the fourth sliding seat and the tool holder, thereby completing more processing steps in one clamping, which is beneficial to improving processing efficiency and ensuring processing accuracy.

[0021] Optionally, a first motor is transmission-connected between the first slide rail and the first slide seat to drive the first slide seat to slide, a second motor is transmission-connected between the second slide rail and the second slide seat to drive the second slide seat to slide, a third motor is transmission-connected between the second slide seat and the third slide rail to drive the third slide rail to rotate, and a fourth motor is transmission-connected between the fourth slide seat and the tool holder to drive the tool holder to rotate.

[0022] By adopting the above technical solution, the first motor, the second motor, the third motor and the fourth motor can be used to realize automatic control through a program during the processing, thereby improving the automated control of the present application.

[0023] Optionally, the tool includes a turning tool and a twist drill.

[0024] By adopting the above technical solution, various turning processes can be performed on the motor shaft using a turning tool, and drilling processes can be performed on the motor shaft using a twist drill.

[0025] Optionally, the telescopic member includes a hydraulic telescopic cylinder, one end of the hydraulic telescopic cylinder is hingedly connected to the semicircular seat, and the other end of the hydraulic telescopic cylinder is hingedly connected to the mounting seat.

[0026] By adopting the above technical solution, the swing of the semicircular seat can be controlled by the extension and retraction of the telescopic member, that is, the opening and closing of the semicircular seat can be controlled. Configuring the telescopic member as a hydraulic telescopic cylinder can provide sufficient power for the opening and closing of the semicircular seat.

[0027] In summary, the present application includes at least one of the following beneficial technical effects:

[0028] 1. The present application not only can process both ends of the motor shaft at the same time by clamping and fixing the motor shaft in the middle part, but also can reduce the number of times the motor shaft is clamped during the processing, thereby achieving the purpose of improving the processing efficiency and ensuring the processing accuracy.

[0029] 2. In the present application, when the driving assembly drives the semicircular gear ring to rotate, the semicircular gear ring will first drive the clamping lever to swing through the driving groove. After the clamping lever swings to the extreme position, the semicircular gear ring will drive the clamping lever together with the semicircular rotating block to rotate synchronously through the driving groove. This design utilizes the driving force of the driving assembly to both clamp and rotate the motor shaft. There is no need to clamp the motor shaft separately during the processing, which further improves the efficiency of clamping the motor shaft during the processing.

[0030] 3. In the present application, a plurality of equidistantly distributed clamping levers inside the lever installation cavity simultaneously abut against the outer surface of the motor shaft, which is equivalent to the clamping levers abutting against the outer surface of the motor shaft in a centrally symmetrical manner. This not only can clamp and fix the motor shaft, but also can achieve the effect of automatic centering while clamping and fixing, thereby further ensuring the processing accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 This is a schematic diagram of the first usage state structure of an embodiment of the present application.

[0032] Figure 2 yes Figure 1 Schematic diagram of the enlarged structure of Part I.

[0033] Figure 3 It is a schematic diagram of the exploded state of the main structure of an embodiment of the present application.

[0034] Figure 4 It is a schematic diagram of the second usage state structure of an embodiment of the present application.

[0035] Figure 5 It is a schematic diagram of the first internal structure state of an embodiment of the present application.

[0036] Figure 6 It is a schematic diagram of the partial structural decomposition state of an embodiment of the present application.

[0037] Figure 7 It is a schematic diagram of the second internal structure state of an embodiment of the present application.

[0038] Figure 8 yes Figure 7 Schematic diagram of the enlarged structure of Part II.

[0039] Description of reference numerals: 100, frame; 101, processing assembly; 102, first slide rail; 103, first sliding seat; 104, second slide rail; 105, second sliding seat; 106, third slide rail; 107, fourth sliding seat; 108, tool holder; 109, tool mounting hole; 110, tool; 112, first motor; 113, second motor; 114, third motor; 115, fourth motor; 116, fixed seat; 117, lifting member; 1171, lifting motor; 1172, screw rod; 1173, threaded hole; 200, mounting seat; 300, semicircular seat; 400, telescopic member; 401, hydraulic telescopic cylinder; 500, semicircular gear ring; 600, semicircular rotating block; 700, clamping assembly; 701, clamping lever; 702, lever mounting cavity; 703, driving groove; 704, mounting hole; 705, mounting shaft; 706, stop tooth; 707, stop pawl; 800, driving assembly; 801, driving motor; 802, driving gear; 900, motor shaft; 901, mounting groove; 902, clamping block; 903, magnetic rubber. DETAILED DESCRIPTION

[0040] The following is combined with Figure 1-8 This application is described in further detail.

[0041] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0042] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0043] The embodiment of the present application discloses a new energy motor shaft processing mechanism.

[0044] Please refer to Figure 1 and Figure 2In one embodiment of the present application, a new energy motor shaft processing mechanism includes a frame 100, two processing components 101 are symmetrically arranged on the frame 100, a mounting seat 200 installed on the frame 100 is arranged between the two processing components 101, and two symmetrically arranged semicircular seats 300 are hingedly connected on the mounting seat 200, and telescopic parts 400 are hingedly connected between the outer sides of the two symmetrically arranged semicircular seats 300 and the mounting seat 200, and the telescopic parts 400 are used to control the opening and closing of the semicircular seats 300 The interior of the semicircular seat 300 is slidably connected with a semicircular gear ring 500, and the inner side of the semicircular gear ring 500 is slidably connected with a semicircular rotating block 600. The two semicircular gear rings 500 and the two semicircular rotating blocks 600 can be combined into a circular gear ring and a circular rotating block when the semicircular seat 300 is closed. The interior of the semicircular rotating block 600 is provided with a clamping assembly 700 that is transmission-connected to the semicircular gear ring 500, and the outer side of the semicircular seat 300 is provided with a driving assembly 800 that is transmission-connected to the semicircular gear ring 500.

[0045] During operation, the synchronous extension and retraction of the telescopic member 400 can be controlled to drive the two hingedly connected semicircular seats 300 to realize opening and closing actions. When the semicircular seat 300 is opened, the motor shaft 900 can be conveniently placed directly in the semicircular rotating block 600. After the semicircular seat 300 is closed, the two semicircular gear rings 500 are combined into a circular gear ring. When the semicircular gear ring 500 is driven to rotate by the driving assembly 800, the semicircular gear ring 500 will first drive the clamping assembly 700 to clamp and fix the middle part of the motor shaft 900, and then drive the clamping assembly 700 and the motor shaft 900 to rotate after clamping and fixing. Finally, the motor shaft 900 can be processed by the processing assembly 101; the method of clamping and fixing the middle part of the motor shaft 900 can not only process the two ends of the motor shaft 900 at the same time, but also reduce the number of times the motor shaft 900 is clamped during the processing, thereby achieving the purpose of improving the processing efficiency and ensuring the processing accuracy.

[0046] Please refer to Figure 3 and Figure 4In one embodiment of the present application, a processing assembly 101 includes a first slide rail 102, the first slide rails 102 on the two processing assemblies 101 are symmetrically fixedly connected to the frame 100, the mounting seat 200 is installed on the frame 100 between the two first slide rails 102, the first slide rails 102 are slidably connected to the first slide seat 103, the first slide seat 103 is fixedly connected to the second slide rail 104, the second slide rail 104 is vertically arranged in space with the first slide rail 102, the second slide rail 104 is slidably connected to the second slide seat 105, the second slide seat 105 is rotatably connected to the third slide rail 106, the third slide rail 106 is slidably connected to the fourth slide seat 107, the fourth slide seat 107 is rotatably connected to the tool holder 108, a plurality of tool mounting holes 109 are opened on the tool holder 108, and a tool 110 is installed inside the tool mounting hole 109.

[0047] During the working process, by utilizing the relative sliding between the first slide rail 102 and the first sliding seat 103, the relative sliding between the second slide rail 104 and the second sliding seat 105, the relative rotation between the second sliding seat 105 and the third slide rail 106, the relative sliding between the third slide rail 106 and the fourth sliding seat 107, and the relative rotation between the fourth sliding seat 107 and the tool holder 108, different tools 110 can be flexibly driven to perform corresponding processing on the motor shaft 900, thereby completing more processing steps in one clamping, which is beneficial to improving processing efficiency and ensuring processing accuracy.

[0048] Please refer to Figure 4 and Figure 5 In one embodiment of the present application, a first motor 112 driving the first sliding seat 103 to slide is connected between the first slide rail 102 and the first sliding seat 103, a second motor 113 driving the second sliding seat 105 to slide is connected between the second slide rail 104 and the second sliding seat 105, a third motor 114 driving the third slide rail 106 to rotate is connected between the second sliding seat 105 and the third slide rail 106, and a fourth motor 115 driving the tool holder 108 to rotate is connected between the fourth slide seat 107 and the tool holder 108. During the working process, the first motor 112, the second motor 113, the third motor 114, and the fourth motor 115 can be used to realize automatic control through a program during the processing process, thereby improving the automatic control of the present application.

[0049] Please refer to Figure 3 and Figure 4 In one embodiment of the present application, the tool 110 includes a turning tool, a twist drill, and a center. The turning tool can be used to perform various turning processes on the motor shaft 900, the twist drill can be used to perform drilling processes on the motor shaft 900, and the center can be used to automatically disassemble the processed motor shaft 900.

[0050] Please refer to Figure 3 and Figure 7 In one embodiment of the present application, a fixing seat 116 is fixedly installed on the frame 100, and the mounting seat 200 is slidably installed inside the fixing seat 116. A lifting member 117 is transmission-connected between the fixing seat 116 and the mounting seat 200. The lifting member 117 includes a lifting motor 1171. A screw 1172 is fixedly connected to the output shaft of the lifting motor 1171. A threaded hole 1173 is provided on the mounting seat 200 corresponding to the screw 1172. The screw 1172 is threadedly connected to the mounting seat 200 through the threaded hole 1173. In this way, when the lifting motor 1171 drives the screw 1172 to rotate, the mounting seat 200 can slide along the fixing seat 116, thereby realizing the lifting and lowering of the mounting seat 200.

[0051] During the working process, the lifting of the mounting seat 200 can not only conveniently adjust the central position of the motor shaft 900 during the processing, which is conducive to the control of the processing accuracy, but also the lifting of the mounting seat 200 can more conveniently complete the clamping and disassembly of the motor shaft 900 before and after the processing. When clamping the motor shaft 900, first control the lifting motor 1171 to drive the mounting seat 200 to descend, then support and fix the two ends of the motor shaft 900 through the top, and then slide to the upper part of the mounting seat 200 through the first sliding seat 103, then control the lifting motor 1171 to drive the mounting seat 200 to rise, and then control the semicircular seat 300 to close to complete the automatic clamping of the motor shaft 900. Vice versa, after completing the processing of the motor shaft 900, the above method can also be used to achieve the automatic disassembly of the motor shaft 900.

[0052] It is understandable that in other embodiments of the present application, the lifting member 117 can also adopt a device or mechanism that can output reciprocating linear motion, such as a cylinder, an oil cylinder, an electric telescopic rod, a crank slider mechanism, etc.

[0053] Please refer to Figure 6 and Figure 7In one embodiment of the present application, the clamping assembly 700 includes a clamping lever 701, and a plurality of lever mounting cavities 702 are radially provided inside the semicircular rotating block 600 and are equidistantly distributed. When the semicircular rotating block 600 is combined into a circular rotating block, the lever mounting cavities 702 are centrally symmetrically distributed on the circular rotating block, and a driving groove 703 is provided on the inner side surface of the semicircular gear ring 500 corresponding to each lever mounting cavity 702. A clamping lever 701 is rotatably connected inside each lever mounting cavity 702, and one end of the clamping lever 701 close to the semicircular gear ring 500 is inserted into the driving groove 703, and the end of the clamping lever 701 away from the semicircular gear ring 500 can abut against the outer surface of the motor shaft 900. When the driving component 800 drives the semicircular gear ring 500 to rotate, the semicircular gear ring 500 will first drive the clamping lever 701 to swing through the driving groove 703. After the clamping lever 701 swings to the extreme position, the semicircular gear ring 500 will drive the clamping lever 701 and the semicircular rotating block 600 to rotate synchronously through the driving groove 703. This process utilizes the driving force of the driving component 800 to first clamp and fix the motor shaft 900, and then drive the motor shaft 900 to rotate. In addition, the clamping levers 701 inside the lever mounting cavities 702 that are evenly distributed are simultaneously abutted against the outer surface of the motor shaft 900, which is equivalent to the clamping levers 701 being symmetrically abutted against the outer surface of the motor shaft 900 in a center-symmetrical manner. This not only can achieve the clamping and fixing of the motor shaft 900, but also can achieve the effect of automatic centering while clamping and fixing, thereby further ensuring the processing accuracy.

[0054] Please refer to Figure 7 and Figure 8 In one embodiment of the present application, a corresponding mounting hole 704 is provided on the semicircular rotating block 600 and passes through each lever mounting cavity 702. A mounting shaft 705 is slidably inserted into the interior of the mounting hole 704. The clamping lever 701 is rotatably sleeved on the mounting shaft 705. A plurality of annularly evenly distributed stopping teeth 706 are provided on the outer side surface of the mounting shaft 705. The length of the stopping teeth 706 is less than the length of the mounting shaft 705. The clamping lever 701 is elastically hingedly connected to a stopping pawl 707, and the stopping pawl 707 is slidably connected to the outer surface of the mounting shaft 705. By utilizing the cooperation between the stopping tooth 706 and the stopping pawl 707, it can be ensured that the clamping lever 701 will not rebound during the rotation process, thereby ensuring that the motor shaft 900 is clamped stably and reliably. When the motor shaft 900 needs to be removed, it is only necessary to push the mounting shaft 705 to separate the stopping tooth 706 and the stopping pawl 707 on the mounting shaft 705, and the clamping lever 701 can be controlled to swing in the opposite direction, thereby achieving the purpose of disassembling the motor shaft 900. This can effectively shorten the time for disassembling and assembling the motor shaft 900, and further improve the efficiency of processing the motor shaft 900.

[0055] Please refer to Figure 7 and Figure 8 In one embodiment of the present application, a mounting groove 901 is provided on the outer surface of the motor shaft 900 corresponding to one end of the clamping lever 701 away from the semicircular gear ring 500, and a clamping block 902 is detachably connected inside the mounting groove 901. The detachable connection between the clamping block 902 and the clamping lever 701 can avoid the wear of the clamping lever 701, thereby being conducive to improving the service life of the clamping lever 701. And the clamping block 902 is made of copper material. By utilizing the fact that the texture of copper material is softer than the raw material of the motor shaft 900, on the one hand, it can avoid the clamping block 902 from scratching and damaging the outer surface of the motor shaft 900 during the clamping process, and on the other hand, it can also increase the clamping force of the motor shaft 900 through the slight deformation of the copper material, thereby ensuring the stability and reliability of the motor shaft 900 when rotating during the processing.

[0056] Please refer to Figure 8 In a specific embodiment of the present application, a layer of magnetic rubber 903 is adhered to the surface of one side of the clamping block 902 close to the motor shaft 900. The magnetic rubber 903 has the magnetic properties of a rigid magnet and the flexibility of a rubber material. The magnetic rubber 903 can not only further prevent the clamping block 902 from scratching and damaging the outer surface of the motor shaft 900 during the clamping process, but also increase the friction between the clamping lever 701 and the motor shaft 900, which is beneficial to improving the stability and reliability of the motor shaft 900 when rotating during the processing. When the motor shaft 900 is clamped, the clamping lever 701 can be adsorbed on the surface of the motor shaft 900 to prevent the semicircular rotating block 600 from rotating before the clamping lever 701 clamps the motor shaft 900, thereby improving the reliability of the clamping lever 701 clamping the motor shaft 900.

[0057] Please refer to Figure 7 In a specific embodiment of the present application, the driving assembly 800 includes a driving motor 801, which is fixedly mounted on the semicircular seat 300. A driving gear 802 is fixedly mounted on the output shaft of the driving motor 801, and the driving gear 802 is meshed with the semicircular gear ring 500 for transmission. The driving motor 801 can drive the driving gear 802 to rotate, and the driving gear 802 can drive the two semicircular gear rings 500 to rotate.

[0058] Please refer to Figure 7In a specific embodiment of the present application, the telescopic member 400 includes a hydraulic telescopic cylinder 401, one end of which is hingedly connected to the semicircular seat 300, and the other end of which is hingedly connected to the mounting seat 200. In this way, the swing of the semicircular seat 300 can be controlled by the telescopic member 400, that is, the opening and closing of the semicircular seat 300 can be controlled. The telescopic member 400 is configured as a hydraulic telescopic cylinder 401, which can provide sufficient power for the opening and closing of the semicircular seat 300.

[0059] The implementation principle of a new energy motor shaft processing mechanism in the embodiment of the present application is:

[0060] When clamping the motor shaft 900, it is only necessary to place the workpiece blank of the motor shaft 900 between the tops of the tool holder 108 between the two processing components 101, and then control the two first motors 112 to drive the first sliding seat 103 to slide to the upper part of the mounting seat 200, and then control the lifting motor 1171 to drive the mounting seat 200 to rise, and at the same time control the two second motors 113 to drive the corresponding second sliding seat 105 to slide, so as to adjust the position of the motor shaft 900 during clamping. Then, by controlling the two hydraulic telescopic cylinders 401 to synchronously drive the semicircular seat 300 to close, while the semicircular seat 300 is closed, the magnetic rubber 903 will drive the clamping lever 701 to be adsorbed on the surface of the motor shaft 900, and then drive the semicircular gear ring 500 to rotate counterclockwise (such as by driving the motor 801). Figure 7 , 8 As shown in the figure), the clamping lever 701 will first swing with the cooperation of the magnetic rubber 903 and press against the surface of the motor shaft 900 to complete the clamping of the motor shaft 900. Then, as the semicircular gear ring 500 continues to rotate, the clamping lever 701 will drive the semicircular rotating block 600 and the motor shaft 900 to rotate through the mounting shaft 705.

[0061] When processing the motor shaft 900, the rotation of the motor shaft 900 combined with the relative sliding between the first slide rail 102 and the first sliding seat 103, the relative sliding between the second slide rail 104 and the second sliding seat 105, the relative rotation between the second sliding seat 105 and the third slide rail 106, the relative sliding between the third slide rail 106 and the fourth sliding seat 107, and the relative rotation between the fourth sliding seat 107 and the tool holder 108 can flexibly drive different tools 110 to perform corresponding processing on the motor shaft 900. A turning tool can be used to perform turning operations such as turning the outer circle, threading, and chamfering on the motor shaft 900, and a twist drill can be used to drill holes on the motor shaft 900, thereby completing more processing steps in one clamping, which is beneficial to improving processing efficiency and ensuring processing accuracy.

[0062] When disassembling the motor shaft 900, it is only necessary to push the installation shaft 705 to separate the stopping tooth 706 on the installation shaft 705 from the stopping pawl 707, and then the semicircular gear ring 500 can be driven to rotate clockwise by the driving motor 801, thereby controlling the clamping lever 701 to swing in the opposite direction, so that the clamping lever 701 is moved away from the motor shaft 900, thereby achieving the purpose of disassembling the motor shaft 900. At the same time, when disassembling the motor shaft 900, the top points on the tool holder 108 between the two processing components 101 can also be respectively abutted against the two ends of the motor shaft 900, and then the lifting motor 1171 is controlled to drive the mounting seat 200 to descend, and then the two first motors 112 are synchronously controlled to drive the first sliding seat 103 to slide from the upper part of the mounting seat 200 to the outside. This can effectively shorten the time for disassembling and assembling the motor shaft 900, and further improve the efficiency of processing the motor shaft 900.

[0063] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A new energy motor shaft processing mechanism, characterized in that: The invention comprises a mounting seat (200), wherein two symmetrically arranged semicircular seats (300) are hingedly connected to the mounting seat (200), a telescopic member (400) is hingedly connected between the outer side surface of the semicircular seat (300) and the mounting seat (200) to control the opening and closing of the semicircular seat (300), a semicircular gear ring (500) is slidably connected inside the semicircular seat (300), a semicircular rotating block (600) is slidably connected to the inner side surface of the semicircular gear ring (500), a clamping assembly (700) is provided inside the semicircular rotating block (600) and is transmission-connected to the semicircular gear ring (500), a driving assembly (800) is provided on the outer side surface of the semicircular seat (300) and is transmission-connected to the semicircular gear ring (500), and the semicircular seat ( The two ends of the semicircular rotating block (600) are provided with processing components (101) on the outside; the clamping component (700) includes a clamping lever (701); the interior of the semicircular rotating block (600) is provided with a plurality of lever installation cavities (702) which are equidistantly distributed along its radial direction; the inner side surface of the semicircular gear ring (500) is provided with a driving groove (703) corresponding to each of the lever installation cavities (702); each of the lever installation cavities (702) is rotatably connected to a clamping lever (701); one end of the clamping lever (701) close to the semicircular gear ring (500) is inserted into the driving groove (703); and one end of the clamping lever (701) away from the semicircular gear ring (500) can abut against the outer surface of the motor shaft (900).

2. The new energy motor shaft processing mechanism according to claim 1 is characterized in that: The semicircular rotating block (600) is provided with a corresponding mounting hole (704) penetrating each of the lever mounting cavities (702); a mounting shaft (705) is slidably inserted into the interior of the mounting hole (704); the clamping lever (701) is rotatably sleeved on the mounting shaft (705); the outer side surface of the mounting shaft (705) is provided with a plurality of annularly evenly distributed stop teeth (706); the length of the stop teeth (706) is less than the length of the mounting shaft (705); the interior of the clamping lever (701) is elastically hingedly connected with a stop pawl (707); the stop pawl (707) is slidably connected to the outer surface of the mounting shaft (705).

3. The new energy motor shaft processing mechanism according to claim 1 is characterized in that: An end of the clamping lever (701) away from the semicircular gear ring (500) is provided with a mounting groove (901) corresponding to the outer surface of the motor shaft (900), and a clamping block (902) is detachably connected inside the mounting groove (901).

4. The new energy motor shaft processing mechanism according to claim 3 is characterized in that: The clamping block (902) is made of copper material.

5. The new energy motor shaft processing mechanism according to claim 1 is characterized in that: The driving assembly (800) comprises a driving motor (801), the driving motor (801) being fixedly mounted on the semicircular seat (300), a driving gear (802) being fixedly mounted on the output shaft of the driving motor (801), and the driving gear (802) meshingly drives with the semicircular gear ring (500).

6. The new energy motor shaft processing mechanism according to claim 1 is characterized in that: The processing assembly (101) comprises a first slide rail (102), the first slide rails (102) on the two processing assemblies (101) are symmetrically fixedly connected to the same frame (100), the mounting seat (200) is mounted on the frame (100) at a position between the two first slide rails (102), the first slide rail (102) is slidably connected to a first slide seat (103), the first slide seat (103) is fixedly connected to a second slide rail (104), and the second slide rail (104) The second slide rail (104) is vertically arranged in space with respect to the first slide rail (102); a second slide seat (105) is slidably connected to the second slide rail (104); a third slide rail (106) is rotatably connected to the second slide seat (105); a fourth slide seat (107) is slidably connected to the third slide rail (106); a tool holder (108) is rotatably connected to the fourth slide seat (107); a plurality of tool mounting holes (109) are provided on the tool holder (108); tools (110) are mounted inside the tool mounting holes (109).

7. The new energy motor shaft processing mechanism according to claim 6 is characterized in that: A first motor (112) is transmission-connected between the first slide rail (102) and the first slide seat (103) for driving the first slide seat (103) to slide, a second motor (113) is transmission-connected between the second slide rail (104) and the second slide seat (105) for driving the second slide seat (105) to slide, a third motor (114) is transmission-connected between the second slide seat (105) and the third slide rail (106) for driving the third slide rail (106) to rotate, and a fourth motor (115) is transmission-connected between the fourth slide seat (107) and the tool holder (108) for driving the tool holder (108) to rotate.

8. The new energy motor shaft processing mechanism according to claim 6 is characterized in that: The tool (110) comprises a turning tool and a twist drill.

9. The new energy motor shaft processing mechanism according to any one of claims 1 to 8, characterized in that: The telescopic member (400) comprises a hydraulic telescopic cylinder (401), one end of the hydraulic telescopic cylinder (401) being hingedly connected to the semicircular seat (300), and the other end of the hydraulic telescopic cylinder (401) being hingedly connected to the mounting seat (200).

Citation Information

Patent Citations

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