Bundling small-caliber super-long tube wall degreasing cleaning process and device thereof

CN118455207BActive Publication Date: 2026-09-11ZHEJIANG HUATIAN SPECIAL MATERIAL CO LTD
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Patent Information

Application Number
CN202410547298.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-05-06
Publication Date
2026-09-11
Estimated Expiration
2044-05-06

AI Technical Summary

Technical Problem

[0002]现有的超长管制造后内壁的清洁十分不方便且不能多根同时清洗,需一根根连接,导致清洗效率低下

Benefits of technology

[0012]本发明的有益效果是:提高清洁效率,成捆小口径超长管同时连接清洗,较以往一根根小口径超长管与密封接头连接再清洗能节约时间。

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a degreasing and cleaning process and device for the inner wall of bundled small-caliber super-long pipes, and the cleaning device comprises a silica gel part and a connecting part. The connecting part is funnel-shaped, the smaller end of the funnel-shaped part is connected to a pump body assembly through a sealing hose, and the larger end of the funnel-shaped part is sealingly connected to the silica gel part which is used for inserting one end of the bundled small-caliber super-long pipes. A clamping hoop is arranged outside the silica gel part and can tightly wrap the inner wall of the silica gel part to the bundled small-caliber super-long pipes. The application has the advantages of improving the cleaning efficiency, simultaneously connecting and cleaning the bundled small-caliber super-long pipes, and saving time compared with the previous method of connecting and cleaning one small-caliber super-long pipe with a sealing joint.
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Description

Technical Field

[0001] This invention relates to a process and apparatus for degreasing and cleaning the inner walls of bundled small-diameter, ultra-long pipes. Background Technology

[0002] The existing ultra-long tubes are very inconvenient to clean after manufacturing, and multiple tubes cannot be cleaned at the same time. They need to be connected one by one, resulting in low cleaning efficiency. Summary of the Invention

[0003] The purpose of this invention is to address the shortcomings of existing technologies by proposing a degreasing and cleaning process and apparatus for the inner walls of bundled small-diameter ultra-long pipes.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: a degreasing and cleaning device for the inner wall of bundled small-diameter ultra-long tubes, comprising a cleaning device and a clamp. The cleaning device includes a silicone part and a connecting part. The connecting part is funnel-shaped. The smaller end of the funnel shape is connected to the pump body assembly through a sealed hose. The larger end of the funnel shape is sealed and connected to the silicone part for inserting into one end of the bundled small-diameter ultra-long tubes. The outer side of the silicone part is provided with a clamp that can tighten or loosen the inner wall of the silicone part to wrap around one end of the bundled small-diameter ultra-long tubes.

[0005] Furthermore, a pump assembly is provided on one side of the support, and a coarse filtration tank, a sewage purification tank, and a water storage tank are provided on the other side of the support. The outlet of the coarse filtration tank is connected to the sewage purification tank, and the outlet of the sewage purification tank is connected to the water storage tank. The pump assembly is connected to the outlet of the water storage tank through a pipe. A cleaning device is connected to the pump assembly through a hose. Several extra-long pipe support surfaces are provided on the support. Small-diameter extra-long pipes are mounted on the extra-long pipe support surfaces, with one end connected to the cleaning device and the other end located on the coarse filtration tank to filter large solids.

[0006] Furthermore, a quick-connect fitting is provided inside one end of the sealing hose.

[0007] The specific process for degreasing and cleaning the inner walls of bundled, small-diameter, ultra-long pipes is as follows:

[0008] Step 1: Place one end of the bundled small-diameter extra-long pipes into the cleaning device, and then tighten it on the outside of the cleaning device with clamps; place the other end of the bundled small-diameter extra-long pipes on the coarse filter water tank;

[0009] Step 2: Start the pump assembly connected to the cleaning device. The liquid is pumped into each of the bundled small-diameter extra-long tubes. The impact force of the liquid washes the inner wall of each tube and the washing liquid flows onto the coarse filter tank.

[0010] Step 3: The flushing liquid flows through the coarse filter tank to filter out large solid particles, and then flows to the sewage purification tank. After purification, it is stored in the storage tank to wait for the pump assembly to deliver it to the connector.

[0011] Step 4: After cleaning, unfasten the clamps and separate the bundled small-diameter extra-long pipes and cleaning device.

[0012] The beneficial effects of this invention are: improved cleaning efficiency, and simultaneous cleaning of bundled small-diameter extra-long pipes, which saves time compared to the previous method of connecting small-diameter extra-long pipes one by one with a sealing joint before cleaning. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the invention. Figure 1 .

[0014] Figure 2 This is a cross-sectional view of the invention.

[0015] Figure 3 It is a schematic diagram of the construction structure of the invention. Detailed Implementation

[0016] The following will refer to the appendices in the embodiments of the present invention. Figure 1-3 The technical solutions in the embodiments of the present invention will be clearly and completely described. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.

[0017] Example 1 (refer to) Figure 1-3 A device for degreasing and cleaning the inner wall of bundled small-diameter ultra-long tubes includes a cleaning device 1 and a clamp 2. The cleaning device includes a silicone part 11 and a connecting part 12. The connecting part is funnel-shaped. The smaller end 121 of the funnel shape is connected to the pump body assembly through a sealing hose 123. The larger end 122 of the funnel shape is sealed and connected to the silicone part 11 for inserting into one end of the bundled small-diameter ultra-long tubes. The outside of the silicone part is provided with a clamp 2 that can tighten or loosen the inner wall of the silicone part to wrap around one end of the bundled small-diameter ultra-long tubes 3.

[0018] The device for degreasing and cleaning the inner walls of bundled small-diameter ultra-long pipes has a pump assembly 8 on one side of the support 5, and a coarse filtration tank 9, a sewage purification tank 10, and a water storage tank 6 on the other side of the support. The outlet of the coarse filtration tank is connected to the sewage purification tank, and the outlet of the sewage purification tank is connected to the water storage tank. The pump assembly is connected to the outlet of the water storage tank through a pipe 7. The cleaning device is connected to the pump assembly through a hose. The support has several ultra-long pipe support surfaces. The small-diameter ultra-long pipes are mounted on the ultra-long pipe support surfaces, with one end connected to the cleaning device and the other end located on the coarse filtration tank to filter large solids.

[0019] A device for degreasing and cleaning the inner walls of bundled small-diameter, extra-long pipes, with a quick-connect fitting inside one end of the sealed hose.

[0020] The device for degreasing and cleaning the inner walls of bundled small-diameter ultra-long pipes also includes a PLC control center. The outlet of the water storage tank is connected to the inlet pipe of the pump assembly through the valve body, and the valve body is connected and controlled through the PLC control center.

[0021] A device for degreasing and cleaning the inner walls of bundled, small-diameter, ultra-long tubes. The silicone part is annular, and one end of the silicone part has a connecting ring 112 that is thinner than the silicone part. The inner diameter of the inner wall of the connecting ring is larger than the inner diameter of the inner wall of the silicone part; the outer diameter of the outer wall of the connecting ring is equal to the outer diameter of the outer wall of the silicone part.

[0022] A device for degreasing and cleaning the inner wall of bundled small-diameter ultra-long pipes has a fitting groove 1221 on the outer wall of the larger funnel-shaped end; the connecting ring is attached to the outside of the fitting groove and connected by the first clamp 4.

[0023] The connecting ring 112 is a U-shaped groove, and the fitting groove wall is inserted into the U-shaped groove to bite and fix the connection;

[0024] Bundles of small-diameter, extra-long pipes are placed at one end in a U-shaped groove.

[0025] The specific process for degreasing and cleaning the inner walls of bundled, small-diameter, ultra-long pipes is as follows:

[0026] Step 1: Place one end of the bundled small-diameter extra-long pipes into the cleaning device, and then tighten it on the outside of the cleaning device with clamps; place the other end of the bundled small-diameter extra-long pipes on the coarse filter water tank;

[0027] Step 2: Start the pump assembly connected to the cleaning device. The liquid is pumped into each of the bundled small-diameter extra-long tubes. The impact force of the liquid washes the inner wall of each tube and the washing liquid flows onto the coarse filter tank.

[0028] Step 3: The flushing liquid flows through the coarse filter tank to filter out large solid particles, and then flows to the sewage purification tank. After purification, it is stored in the storage tank to wait for the pump assembly to deliver it to the connector.

[0029] Step 4: After cleaning, unfasten the clamps and separate the bundled small-diameter extra-long pipes and cleaning device.

[0030] After cleaning, one end of the bundled small-diameter extra-long tubes is stuffed with cloth strips. The cleaning device is connected to an air pump, and the cloth strips are used to further accelerate the removal of moisture from the inner wall.

[0031] Example 2: Degreasing and cleaning device for the inner wall of bundled small-diameter ultra-long tubes, including a cleaning device 1 and a clamp 2. The cleaning device includes a silicone part 11 and a connecting part 12. The connecting part is funnel-shaped. The smaller end 121 of the funnel shape is connected to the pump body assembly through a sealing hose 123. The larger end 122 of the funnel shape is sealed and connected to the silicone part 11 for inserting into one end of the bundled small-diameter ultra-long tubes. The outside of the silicone part is provided with a clamp 2 that can tighten or loosen the inner wall of the silicone part to wrap one end of the bundled small-diameter ultra-long tubes 3.

[0032] The silicone part 11 and the connecting part 12 are each divided into upper and lower parts, which are openable structures. After the upper part is opened, the bundled small-diameter ultra-long tubes are lifted by the hoisting machine into the lower receiving cavity, and then the upper part is covered to achieve a seal.

[0033] A device for degreasing and cleaning the inner walls of bundled, small-diameter, ultra-long tubes. The silicone part is annular, and one end of the silicone part has a connecting ring 112 that is thinner than the silicone part. The inner diameter of the inner wall of the connecting ring is larger than the inner diameter of the inner wall of the silicone part; the outer diameter of the outer wall of the connecting ring is equal to the outer diameter of the outer wall of the silicone part.

[0034] A device for degreasing and cleaning the inner wall of bundled small-diameter ultra-long pipes has a fitting groove 1221 on the outer wall of the larger funnel-shaped end; the connecting ring is attached to the outside of the fitting groove and connected by the first clamp 4.

[0035] The connecting ring 112 is a U-shaped groove, and the fitting groove wall is inserted into the U-shaped groove to bite and fix the connection;

[0036] One end of a bundle of small-diameter extra-long pipes is wrapped with silicone tape between adjacent small-diameter extra-long pipes in front of the hoist. Clamp 2 is fixed to the outside of the silicone tape wrapping area, and the silicone tape is squeezed to fill the gap between adjacent small-diameter extra-long pipes.

[0037] Bundles of small-diameter, extra-long pipes are placed at one end in a U-shaped groove.

[0038] A silicone section is provided at one end of the bundled small-diameter extra-long tubes to achieve super-impact connection, which compresses the silicone section at one end of the bundled small-diameter extra-long tubes.

[0039] The above are merely preferred embodiments of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. A device for degreasing and cleaning the inner walls of bundled small-diameter, ultra-long pipes, comprising a cleaning device, clamps, and silicone strips; characterized in that: The cleaning device includes a silicone part and a connecting part. The connecting part is funnel-shaped. The smaller end of the funnel is connected to the pump body assembly through a sealed hose. The larger end of the funnel is sealed and connected to the silicone part for inserting into one end of a bundle of small-diameter extra-long tubes. The outside of the silicone part is provided with a clamp that can tighten or loosen the inner wall of the silicone part to wrap one end of the bundle of small-diameter extra-long tubes. Before hoisting, silicone tape is wrapped between adjacent small-diameter extra-long tubes. The clamp is fixed on the outside of the silicone tape wrapping area, and the silicone tape is squeezed to fill the gap between adjacent small-diameter extra-long tubes. The support frame has a pump assembly on one side and a coarse filtration tank, a sewage purification tank and a water storage tank on the other side. The outlet of the coarse filtration tank is connected to the sewage purification tank, and the outlet of the sewage purification tank is connected to the water storage tank. The pump assembly is connected to the outlet of the water storage tank through a pipe. A cleaning device is connected to the pump assembly through a hose. The support frame has several extra-long pipe support surfaces. Small-diameter extra-long pipes are mounted on the extra-long pipe support surfaces. One end is connected to the cleaning device, and the other end is located on the coarse filtration tank to filter large solids. A quick-connector is provided at one end of the sealing hose.

2. The cleaning process of the degreasing and cleaning device for the inner wall of bundled small-diameter ultra-long pipes according to claim 1, characterized in that: The specific process is as follows: Step 1: Place one end of the bundled small-diameter extra-long pipes into the cleaning device, and then tighten it on the outside of the cleaning device with clamps; place the other end of the bundled small-diameter extra-long pipes on the coarse filter water tank; Step 2: Start the pump assembly connected to the cleaning device. The liquid is pumped into each of the bundled small-diameter extra-long tubes. The impact force of the liquid washes the inner wall of each tube and the washing liquid flows onto the coarse filter tank. Step 3: The flushing liquid flows through the coarse filter tank to filter out large solid particles, and then flows to the sewage purification tank. After purification, it is stored in the storage tank to wait for the pump assembly to deliver it to the connector. Step 4: After cleaning, unfasten the clamps and separate the bundled small-diameter extra-long pipes and cleaning device.

Citation Information

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