A high-strength earthquake-resistant steel mesh reinforced thermal insulation integrated wall panel

By designing high-strength seismic steel mesh to enhance thermal insulation and heat insulation integrated wall panels, including wall panel curing layer, vibration mechanism, installation and fixing mechanism and steel mesh reinforcement mechanism, the problem of wall panels prone to cracking and collapse during strong vibration is solved, crack filling, seismic reinforcement and convenient installation and disassembly between layers is achieved, and the safety and service life of wall panels are improved.

CN118461792BActive Publication Date: 2025-04-25YUNNAN SOLID BUILDING MATERIAL LIMITED
View PDF 6 Cites 0 Cited by

Patent Information

Application Number
CN202410760026.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-06-13
Publication Date
2025-04-25
Estimated Expiration
2044-06-13

AI Technical Summary

Technical Problem

Existing wall panels are prone to cracking and collapse when they encounter strong vibrations, and all wall panels need to be replaced after damage, which cannot realize the functions of crack filling, seismic reinforcement and interlayer installation and disassembly after the wall panel cracks.

Method used

A high-strength seismic steel mesh reinforced insulation integrated wall panel is designed, including wall panel curing layer, wall panel vibration mechanism, installation fixing mechanism and steel mesh reinforcement mechanism. The wall panel curing layer is composed of a concrete layer, a seismic steel mesh and a storage chamber. The inner wall of the storage chamber is fixed and connected film is filled with self-hardening materials. The wall panel vibration mechanism pierces the film during strong vibration, accelerating the overflow of self-hardening materials and strengthening the wall panel. The installation and fixing mechanism is used for the installation and disassembly of each layer of the wall panel, and the steel mesh reinforcement mechanism strengthens the wall panel structure by welding reinforcement strips and fastening bolts.

Benefits of technology

It realizes crack filling after wall panel cracking, wall panel reinforcement during strong vibration, and convenient installation and disassembly of each layer of wall panel, which improves the seismic performance and overall structural strength of wall panels, extends service life and reduces maintenance costs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN118461792B_ABST
    Figure CN118461792B_ABST
Patent Text Reader

Abstract

The present invention discloses a high-strength earthquake-resistant steel mesh reinforced thermal insulation integrated wallboard, which relates to the technical field of wallboards, and includes a wallboard solidification layer, wherein the wallboard solidification layer includes: a concrete layer, an earthquake-resistant steel mesh and a storage chamber, wherein the concrete layer includes an inner concrete layer and an outer concrete layer, wherein the inner concrete layer and the outer concrete layer are fixedly connected, wherein the inner concrete layer is filled with an earthquake-resistant steel mesh, wherein the outer concrete layer is provided with a storage chamber, wherein the inner wall of the storage chamber is fixedly connected with a film, wherein the film is filled with a self-hardening material. The present invention realizes the function of filling the cracks between the wallboards after the wallboards are cracked by installing a wallboard solidification layer, thereby solving the problem of further cracking and collapse of the wallboards after cracks are generated, realizing the integrity and stability of the wallboard structure, and improving the safety of the wallboards.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of wall panels, in particular to a high-strength earthquake-resistant steel mesh reinforced thermal insulation integrated wall panel. Background Art

[0002] As the load-bearing components of a building, wall panels bear the weight from the floor and roof, and also play a role in supporting the building. The quality and performance of wall panels directly affect the safety, comfort and service life of the building. Once there is a problem with the wall panels, the stability and safety of the entire building will be seriously threatened.

[0003] Existing wall panels will produce cracks when faced with strong vibrations. The cracks gradually expand, resulting in a decrease in the load-bearing capacity of the wall panels, which may further cause the wall panels to crack further or even collapse. Therefore, a high-strength earthquake-resistant steel mesh reinforced thermal insulation integrated wall panel is needed to solve the above problems.

[0004] 1. Patent document CN114575525B discloses an assembled thermal insulation, heat insulation and fireproof integrated wall panel. The above patent can prevent the spread of fire when a fire occurs in the space, but the above patent cannot achieve the function of filling the cracks after the wall panel is cracked.

[0005] 2. Patent document CN105350713B discloses a mechanically connected assembled wall panel with integrated decorative fireproofing, heat insulation and load-bearing properties and a manufacturing method. The above patent achieves a stable connection between adjacent wall panels and between wall panels and frame components, reduces the weight of the wall panels, and plays a role in heat insulation and heat preservation. However, the above patent cannot achieve the function of reinforcing the wall panels when they are subjected to strong vibrations.

[0006] 3. Patent document CN113550459B discloses an earthquake-resistant steel mesh insulation wall that is easy to renovate. The above patent realizes earthquake resistance and crack prevention of the wall, but the above patent cannot realize the installation and disassembly functions of each layer of the wall panel.

[0007] 4. Patent document CN112942669B discloses an assembled integrated thermal insulation wall panel. The above patent realizes the lightweight and aesthetics of the wall panel, and has strong thermal insulation and waterproof capabilities, but the above patent cannot realize the earthquake resistance and crack prevention functions of the wall panel.

[0008] In summary, the above patents cannot achieve the functions of filling cracks after the wall panels are cracked, reinforcing the wall panels when subjected to strong vibrations, installing and disassembling each layer of the wall panels, and the anti-seismic and anti-cracking functions of the wall panels, resulting in the problem that the wall panels are prone to cracking and collapsing when encountering strong vibrations, and all the wall panels need to be replaced after being damaged;

[0009] To this end, the present application proposes a device that can fill cracks after the wall panels are cracked, reinforce the wall panels when subjected to strong vibrations, install and disassemble each layer of the wall panels, and resist earthquakes and cracks of the wall panels. Summary of the invention

[0010] The purpose of the present invention is to provide a high-strength earthquake-resistant steel mesh reinforced integrated wall panel with thermal insulation to solve the technical problems proposed in the above background technology that the wall panels cannot fill cracks after they are cracked, reinforce the wall panels when subjected to strong vibrations, install and disassemble the various layers of the wall panels, and have earthquake-resistant and crack-proof functions, resulting in the wall panels being prone to cracking and collapse when encountering strong vibrations and all wall panels need to be replaced after being damaged.

[0011] To achieve the above-mentioned object, the present invention provides the following technical solutions: a high-strength earthquake-resistant steel mesh reinforced thermal insulation integrated wall panel, comprising a wall panel solidification layer, the wall panel solidification layer comprising: a concrete layer, an earthquake-resistant steel mesh and a storage chamber, the concrete layer comprising an inner concrete layer and an outer concrete layer, the inner concrete layer and the outer concrete layer are fixedly connected, the inner concrete layer is filled with an earthquake-resistant steel mesh, the outer concrete layer is provided with a storage chamber, the inner wall of the storage chamber is fixedly connected with a film, and the film is filled with a self-hardening material;

[0012] The solidified layer of the wall panel is damaged by external forces and earthquake factors, and the self-hardening material overflows and reacts with the air to trigger the solidification process, filling the gaps and forming a barrier at the cracks to prevent the cracks from further expanding.

[0013] Preferably, a wall panel vibration mechanism is provided inside the outer layer of concrete, and the wall panel vibration mechanism comprises: a vibration chamber, a film-breaking rod and an elastic rubber block. The outer layer of concrete is provided with a vibration chamber, the vibration chamber is communicated with the storage chamber, the top of the vibration chamber is fixedly connected to an elastic rubber block, and the bottom of the elastic rubber block is connected to the film-breaking rod;

[0014] The wall panel vibration mechanism vibrates strongly when subjected to earthquake factors, and the film-breaking rod pierces the film, accelerating the overflow of the self-hardening material and reinforcing the wall panel;

[0015] Preferably, a first sealing plate and a second sealing plate are fixedly connected on both sides of the concrete layer, the insulation plate is detachably connected to the first sealing plate, and the heat insulation plate is detachably connected to the second sealing plate;

[0016] The first sealing plate and the second sealing plate are provided with an installation and fixing mechanism, and the installation and fixing mechanism includes: a positioning block, a mounting plate and a fixing bolt. The first sealing plate and the second sealing plate are provided with a positioning groove, and the positioning groove is detachably connected to one side of the positioning block. The insulation plate and the heat insulation plate are provided with a clamping groove on one side, and the clamping groove is detachably connected to the other side of the positioning block. The insulation plate and the heat insulation plate are provided with a mounting groove on the other side, and the mounting plate is connected with the mounting groove by a fixing bolt;

[0017] The fixing mechanism is used for disassembling and installing the heat preservation board, the heat insulating board and the concrete layer of the multi-layer wall panel, and filling the gaps between the layers of the wall panel.

[0018] Preferably, the two sides of the seismic steel mesh are fixedly connected with reinforcement bars by welding, and the reinforcement bars are provided with a steel mesh reinforcement mechanism, and the steel mesh reinforcement mechanism includes a connecting plate, a fastening bolt and a fastening screw hole, and the reinforcement bar is provided with a fastening screw hole, and the connecting plate and the reinforcement bar are connected by a fastening bolt, and the fastening bolt matches the fastening screw hole;

[0019] The steel mesh strengthening mechanism is used to strengthen the overall structural strength of the wall panel and prevent the anti-seismic steel mesh from displacement and deformation;

[0020] Preferably, a threading hole is provided on the side wall of the concrete outer layer, a threading groove is provided in the concrete outer layer, and the threading hole is communicated with the threading groove.

[0021] Preferably, the fixing bolt is detachably connected to a rubber ring, and the rubber ring is located between the mounting plate and the fixing bolt.

[0022] Preferably, the self-hardening material is a polymer grouting material.

[0023] Preferably, the first sealing plate and the second sealing plate are plates pressed from asbestos, rubber and filler.

[0024] Preferably, the preparation method comprises the following steps:

[0025] S1. Concrete is poured on the earthquake-resistant steel mesh to form an inner concrete layer. A storage chamber and a vibration chamber are reserved by a mold when pouring an outer concrete layer. The outer concrete layer is fixedly connected to both sides of the inner concrete layer by concrete. A film is attached to the inner wall of the storage chamber by an adhesive, and a self-hardening material is filled in the film.

[0026] S2. Install the first sealing plate and the second sealing plate on both sides of the concrete layer by means of sealant, lay the insulation plate on the other side of the first sealing plate, lay the heat insulation plate on the other side of the second sealing plate, and install and fix the insulation plate, heat insulation plate and concrete layer by means of mounting plates and fixing bolts.

[0027] Preferably, S1 also includes the following steps:

[0028] S1 also includes the following steps:

[0029] S11. Weld reinforcement strips on both sides of the seismic steel mesh in the diagonal direction, and connect the reinforcement strips with the connecting plates by fastening bolts;

[0030] S12, a threading hole is opened on the side of the concrete outer layer, and a threading groove is opened in the concrete outer layer according to the threading hole, and the threading groove is not connected with the storage chamber and the vibration chamber;

[0031] S13, connecting the top of the elastic rubber block to the top of the vibration chamber through an adhesive, and connecting the bottom of the elastic rubber block to the membrane breaking rod through an adhesive;

[0032] S2 also includes the following steps:

[0033] S21, aligning the positioning grooves between the first sealing plate and the heat-insulating plate, and between the second sealing plate and the heat-insulating plate with the positioning grooves, and placing the positioning blocks between the positioning grooves and the positioning grooves;

[0034] S21. Install the rubber ring on the fixing bolt.

[0035] Compared with the prior art, the present invention has the following beneficial effects:

[0036] 1. The present invention installs a wallboard curing layer to achieve the function of filling the cracks between the wallboards after the wallboards are cracked, solves the problem of further cracking and collapse of the wallboards after cracks are generated, achieves the integrity and stability of the wallboard structure, and improves the safety of the wallboard;

[0037] 2. The present invention realizes the function of reinforcing the wallboard when subjected to strong vibration by installing a wallboard vibration mechanism, solves the problem that the wallboard is prone to cracking under strong vibration, enhances the seismic performance of the wallboard, maintains the integrity of the wallboard, and prolongs the service life of the wallboard;

[0038] 3. The present invention realizes the installation and disassembly functions of each layer of the wall panel by installing an installation and fixing mechanism, solves the problem of disassembly and installation of the wall panel after the wall panel is damaged, reduces maintenance costs, and saves materials and resources;

[0039] 4. The present invention realizes the earthquake resistance and crack prevention functions of the wall panel by installing a steel mesh strengthening mechanism, solves the problem that the steel mesh structure is thin and prone to displacement and deformation, and improves the overall structural strength and durability of the wall panel. BRIEF DESCRIPTION OF THE DRAWINGS

[0040] Figure 1 It is a front view structural schematic diagram of the present invention;

[0041] Figure 2 It is a cross-sectional structural schematic diagram of the present invention;

[0042] Figure 3It is a schematic diagram of the structure of the fixing bolt part of the present invention;

[0043] Figure 4 It is a partial structural schematic diagram of the earthquake-resistant steel mesh of the present invention;

[0044] Figure 5 It is a schematic diagram of the structure of the curing layer of the wallboard of the present invention;

[0045] Figure 6 It is a partial structural schematic diagram of the wall panel vibration mechanism of the present invention;

[0046] Figure 7 It is a schematic diagram of the structure of the installation and fixing mechanism of the present invention;

[0047] Figure 8 It is a partial structural schematic diagram of the steel mesh strengthening mechanism of the present invention.

[0048] In the figure: 1. Concrete layer; 2. Earthquake-resistant steel mesh; 3. Storage chamber; 4. Inner layer of concrete; 5. Outer layer of concrete; 6. Film; 7. Self-hardening material; 8. Vibration chamber; 9. Rubber ring; 10. Elastic rubber block; 11. Film-breaking rod; 12. First sealing plate; 13. Second sealing plate; 14. Insulation board; 15. Heat insulation board; 16. Positioning block; 17. Positioning groove; 18. Mounting groove; 19. Mounting plate; 20. Fixing bolt; 21. Reinforcement strip; 22. Connecting plate; 23. Fastening bolt; 24. Fastening screw hole; 25. Threading hole; 26. Threading groove; 27. Positioning groove. DETAILED DESCRIPTION

[0049] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0050] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0051] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0052] Example 1

[0053] See also Figure 1 , Figure 2 and Figure 5 , an embodiment provided by the present invention: a high-strength earthquake-resistant steel mesh reinforced thermal insulation integrated wall panel, including a wall panel curing layer, the wall panel curing layer including: a concrete layer 1, an earthquake-resistant steel mesh 2 and a storage chamber 3, the concrete layer 1 including a concrete inner layer 4 and a concrete outer layer 5, the concrete inner layer 4 and the concrete outer layer 5 are fixedly connected, the concrete inner layer 4 is filled with the earthquake-resistant steel mesh 2, the concrete outer layer 5 is provided with a storage chamber 3, the inner wall of the storage chamber 3 is fixedly connected with a film 6, and the film 6 is filled with a self-hardening material 7; the wall panel curing layer is damaged by external forces and earthquake factors, the self-hardening material 7 overflows and reacts with the air to trigger the curing process, fill the gap, and form a barrier at the crack to prevent the crack from further expanding;

[0054] Furthermore, when the concrete layer 1 of the wall panel is cracked due to external forces or factors such as earthquakes, the cracks gradually expand with the continuous action of the external force, and the cracks expand to the storage chamber 3 and cause the storage chamber 3 to rupture, thereby causing the film 6 to rupture. The self-hardening material 7 in the storage chamber 3 has a flow-out channel, and the self-hardening material 7 stored in the storage chamber 3 will quickly overflow and penetrate into the interior of the wall panel through the cracks. When the self-hardening material 7 comes into contact with the air, it will immediately trigger the curing process. The cured self-hardening material 7 will form a barrier at the crack to prevent the crack from further expanding, thereby avoiding the collapse of the wall panel. The wall panel curing layer enhances the structural integrity of the wall panel, and fills the cracks between the wall panels after the wall panel is cracked, thereby improving the safety of the wall panel.

[0055] Example 2

[0056] See also Figure 1 , Figure 2 and Figure 6, an embodiment provided by the present invention: a high-strength earthquake-resistant steel mesh reinforced thermal insulation integrated wall panel, the concrete outer layer 5 is provided with a wall panel vibration mechanism, the wall panel vibration mechanism comprises: a vibration chamber 8, a film-breaking rod 11 and an elastic rubber block 10, the concrete outer layer 5 is provided with a vibration chamber 8, the vibration chamber 8 is connected to the storage chamber 3, the top of the vibration chamber 8 is fixedly connected to the elastic rubber block 10, and the bottom of the elastic rubber block 10 is connected to the film-breaking rod 11; the wall panel vibration mechanism vibrates strongly under the earthquake factor, and the film-breaking rod 11 punctures the film 6, accelerates the overflow of the self-hardening material 7, and reinforces the wall panel;

[0057] Furthermore, when the wall panel concrete layer 1 is subjected to strong vibration, such as earthquakes or frequent operation of heavy equipment, the elastic rubber block 10 in the vibration chamber 8 will produce a corresponding vibration response under the action of the vibration. As the vibration continues to intensify, the elastic rubber block 10 will drive the film-breaking rod 11 to vibrate together. One end of the film-breaking rod 11 is tightly connected to the elastic rubber block 10, and the other end points to the film 6 in the storage chamber 3. When the film-breaking rod 11 vibrates to a certain position, the tip of the film-breaking rod 11 will pierce the film 6 in the storage chamber 3, causing the self-hardening material 7 in the storage chamber 3 to overflow in advance. The self-hardening material 7 quickly expands and solidifies in the storage chamber 3 and the vibration chamber 8, filling the gaps between the wall panels and reinforcing the wall panels. The function of reinforcing the wall panels when subjected to strong vibration is realized, and the problem of the wall panels being prone to cracking under strong vibration is solved.

[0058] Example 3

[0059] See also Figure 1 , Figure 3 and Figure 7 , an embodiment of the present invention: a high-strength earthquake-resistant steel mesh reinforced thermal insulation integrated wall panel, the concrete layer 1 is fixedly connected with a first sealing plate 12 and a second sealing plate 13 on both sides, the thermal insulation plate 14 is detachably connected with the first sealing plate 12, and the thermal insulation plate 15 is detachably connected with the second sealing plate 13; the first sealing plate 12 and the second sealing plate 13 are provided with an installation and fixing mechanism, and the installation and fixing mechanism includes: a positioning block 16, a mounting plate 19 and a fixing bolt 20, the first sealing plate 12 and the second The sealing plate 13 is provided with a positioning groove 17, which is detachably connected to one side of the positioning block 16; the insulation board 14 and the heat insulation board 15 are provided with a positioning groove 27 on one side, which is detachably connected to the other side of the positioning block 16; the insulation board 14 and the heat insulation board 15 are provided with a mounting groove 18 on the other side, and the mounting plate 19 is connected to the mounting groove 18 by a fixing bolt 20; the fixing mechanism is used to remove and install the insulation board 14, the heat insulation board 15 and the concrete layer 1 of the multi-layer wall panel, and fill the gaps between the layers of the wall panel;

[0060] Furthermore, a first sealing plate 12 and a second sealing plate 13 are respectively laid on both sides of the concrete layer 1, and the concrete layer 1 is fixed to the first sealing plate 12 and the second sealing plate 13 by sealant. A heat-insulating plate 14 is laid on the other side of the first sealing plate 12, and a heat-insulating plate 15 is laid on the other side of the second sealing plate 13. The positioning groove 17 is aligned with the positioning groove 27, and the positioning block 16 is placed between the positioning groove 17 and the positioning groove 27. The mounting plate 19 is placed in the mounting groove 18, and the fixing bolts 20 are screwed into the mounting plate 19 to connect the positioning block 16 and the first sealing plate 12 and the second sealing plate 13, thereby realizing the installation and disassembly functions of each layer of the wall panel, solving the problem of disassembly and installation of the wall panel after the wall panel is damaged, and the installation and disassembly functions between each layer of the wall panel simplify the maintenance process, reduce the workload and time cost, reduce the maintenance cost, and save materials and resources.

[0061] Example 4

[0062] See also Figure 4 and Figure 8 , an embodiment provided by the present invention: a high-strength earthquake-resistant steel mesh reinforced thermal insulation integrated wall panel, the earthquake-resistant steel mesh 2 is fixedly connected with reinforcement strips 21 on both sides by welding, the reinforcement strip 21 is provided with a steel mesh reinforcement mechanism, the steel mesh reinforcement mechanism includes a connecting plate 22, a fastening bolt 23 and a fastening screw hole 24, the reinforcement strip 21 is provided with a fastening screw hole 24, the connecting plate 22 is connected to the reinforcement strip 21 by a fastening bolt 23, and the fastening bolt 23 matches the fastening screw hole 24; the steel mesh reinforcement mechanism is used to strengthen the overall structural strength of the wall panel to prevent the earthquake-resistant steel mesh 2 from displacement and deformation;

[0063] Furthermore, reinforcing strips 21 are welded on both sides of the seismic steel mesh 2 along the diagonal direction of the seismic steel mesh 2. The reinforcing strips 21 not only increase the structural strength of the steel mesh, but also effectively disperse the stress from external vibration, thereby improving the stability of the seismic steel mesh 2. In the gaps of the seismic steel mesh 2, the reinforcing strips 21 are provided with fastening screw holes 24, and the connecting plates 22 are between the reinforcing strips 21 on both sides of the seismic steel mesh 2. The fastening bolts 23 are screwed into the fastening screw holes 24 to connect the reinforcing strips 21 and the connecting plates 22. The introduction of the reinforcing strips 21 and the connecting plates 22 greatly enhances the overall structural strength of the wall panels, so that the wall panels can remain stable and are not prone to cracks or collapse when facing strong vibrations such as earthquakes. The reinforcing strips 21 and the connecting plates 22 can effectively absorb and disperse the energy generated by the vibration, improve the seismic performance of the wall panels, reduce the damage to the wall panels caused by vibration, realize the seismic and crack-proof functions of the wall panels, solve the problem of thin steel mesh structure and easy displacement and deformation, and improve the overall structural strength of the wall panels.

[0064] Example 5

[0065] See also Figure 1 , Figure 2 , Figure 5 and Figure 6 , an embodiment provided by the present invention: a high-strength earthquake-resistant steel mesh reinforced thermal insulation integrated wall panel, the wall panel solidification layer and the wall panel vibration mechanism, the wall panel solidification layer includes: a concrete layer 1, an earthquake-resistant steel mesh 2 and a storage chamber 3, the concrete layer 1 includes a concrete inner layer 4 and a concrete outer layer 5, the concrete inner layer 4 and the concrete outer layer 5 are fixedly connected, the concrete inner layer 4 is filled with the earthquake-resistant steel mesh 2, the concrete outer layer 5 is provided with a storage chamber 3, the inner wall of the storage chamber 3 is fixedly connected with a film 6, and the film 6 is filled with a self-hardening material 7; the wall panel vibration mechanism includes: a vibration chamber 8, a film-breaking rod 11 and an elastic rubber block 10, the concrete outer layer 5 is provided with a vibration chamber 8, the vibration chamber 8 is connected to the storage chamber 3, the top of the vibration chamber 8 is fixedly connected with an elastic rubber block 10, and the bottom of the elastic rubber block 10 is connected with a film-breaking rod 11;

[0066] Furthermore, when cracks appear in the wall panel under strong vibration, the cracks gradually expand to the storage chamber 3, causing the film 6 to rupture. At the same time, the elastic rubber block 10 in the vibration chamber 8 drives the film-breaking rod 11 to vibrate due to the vibration of the wall panel. The film-breaking rod 11 further aggravates the rupture of the film 6, thereby accelerating the overflow of the self-hardening material 7. Once the self-hardening material 7 overflows, it will quickly penetrate into the cracks in the storage chamber 3 and the vibration chamber 8, forming a solid barrier in the cracks, effectively filling the gaps and preventing the cracks from further expanding.

[0067] Example 6

[0068] See also Figure 1 , Figure 2 , Figure 3 , Figure 5 and Figure 7, an embodiment provided by the present invention: a high-strength earthquake-resistant steel mesh reinforced thermal insulation integrated wall panel, the wall panel solidification layer and the installation and fixing mechanism, the wall panel solidification layer includes: a concrete layer 1, an earthquake-resistant steel mesh 2 and a storage chamber 3, the concrete layer 1 includes a concrete inner layer 4 and a concrete outer layer 5, the concrete inner layer 4 and the concrete outer layer 5 are fixedly connected, the concrete inner layer 4 is filled with the earthquake-resistant steel mesh 2, the concrete outer layer 5 is provided with a storage chamber 3, the inner wall of the storage chamber 3 is fixedly connected with a film 6, and the film 6 is filled with a self-hardening material 7; the first sealing plate 12 and the second sealing plate 13 are fixedly connected on both sides of the concrete layer 1, the first sealing plate 12 and the second sealing plate 13 are fixedly connected on both sides of the concrete layer 1, and the storage chamber 3 is provided with a storage chamber 3. The temperature plate 14 is detachably connected to the first sealing plate 12, and the heat insulation plate 15 is detachably connected to the second sealing plate 13; the first sealing plate 12 and the second sealing plate 13 are provided with an installation and fixing mechanism, and the installation and fixing mechanism includes: a positioning block 16, a mounting plate 19 and a fixing bolt 20, the first sealing plate 12 and the second sealing plate 13 are provided with a positioning groove 17, the positioning groove 17 is detachably connected to one side of the positioning block 16, the heat insulation plate 14 and the heat insulation plate 15 are provided with a clamping groove 27 on one side, the clamping groove 27 is detachably connected to the other side of the positioning block 16, the heat insulation plate 14 and the heat insulation plate 15 are provided with a mounting groove 18 on the other side, and the mounting plate 19 is connected to the mounting groove 18 through the fixing bolt 20;

[0069] Furthermore, after the wall panel is subjected to strong vibration, when all the self-hardening materials 7 stored in the storage chamber 3 overflow and solidify, or when the insulation board 14 and the thermal insulation board 15 are damaged, the fixing bolts 20 are unscrewed, the mounting plate 19 and the positioning block 16 are taken out, and the concrete layer 1 or the damaged insulation board 14 and the thermal insulation board 15 are replaced. After the complete concrete layer 1 or the insulation board 14 and the thermal insulation board 15 are re-laid, the positioning block 16 is replaced between the positioning groove 17 and the locking groove 27, and the mounting plate 19 is placed in the mounting groove 18. The thermal insulation board 14, the thermal insulation board 15 and the concrete layer 1 are reconnected and fixed by the fixing bolts 20.

[0070] Example 7

[0071] See also Figure 1 , Figure 2 , Figure 4 , Figure 5 and Figure 8, an embodiment provided by the present invention: a high-strength earthquake-resistant steel mesh reinforced thermal insulation integrated wall panel, the wall panel solidification layer and the steel mesh strengthening mechanism, the wall panel solidification layer includes: a concrete layer 1, an earthquake-resistant steel mesh 2 and a storage chamber 3, the concrete layer 1 includes a concrete inner layer 4 and a concrete outer layer 5, the concrete inner layer 4 and the concrete outer layer 5 are fixedly connected, the concrete inner layer 4 is filled with the earthquake-resistant steel mesh 2, the concrete outer layer 5 is provided with a storage chamber 3, the inner wall of the storage chamber 3 is fixedly connected with a film 6, and the film 6 is filled with a self-hardening material 7; the earthquake-resistant steel mesh 2 is fixedly connected to the two sides by welding with reinforcement strips 21, the reinforcement strip 21 is provided with a steel mesh strengthening mechanism, the steel mesh strengthening mechanism includes a connecting plate 22, a fastening bolt 23 and a fastening screw hole 24, the reinforcement strip 21 is provided with a fastening screw hole 24, the connecting plate 22 and the reinforcement strip 21 are connected by fastening bolts 23, and the fastening bolts 23 match the fastening screw holes 24;

[0072] Furthermore, the steel mesh reinforcement mechanism absorbs and disperses the energy generated by vibration through the reinforcing strips 21 and the connecting plates 22, so that the wall panel can remain stable when facing strong vibrations such as earthquakes, and avoid collapse of the wall panel due to the low overall structural strength of the wall panel before the self-hardening material 7 in the storage chamber 3 overflows to fill the cracks.

[0073] Working principle: when the wallboard cracks, the cracks extend to the storage chamber 3, causing the film 6 in the storage chamber 3 to rupture, and the self-hardening material 7 stored in the storage chamber 3 to overflow. The self-hardening material 7 penetrates into the tiny cracks and voids, automatically expands and hardens, and forms a solid filler in the cracks. The solidified self-hardening material 7 will form a barrier at the cracks to prevent the cracks from further expanding, thereby improving the integrity and durability of the wallboard.

[0074] When the wall panel vibrates strongly, the reinforcing strips 21 welded on both sides of the seismic steel mesh 2 and the fastening bolts 23 connect the reinforcing strips 21 and the connecting plates 22, thereby increasing the structural strength and stability of the seismic steel mesh 2 and reducing the deformation and damage of the steel mesh; the elastic rubber block 10 in the vibration chamber 8 generates corresponding vibrations under the action of vibration, thereby driving the film-breaking rod 11 to vibrate, and the film-breaking rod 11 vibrates to a certain position and punctures the film 6 in the storage chamber 3, causing the self-hardening material 7 in the storage chamber 3 to overflow, and the cracks generated in the wall panel expand, so that before the film 6 in the storage chamber 3 breaks, the self-hardening material 7 overflows and penetrates into the tiny cracks in the wall panel, and reinforces the wall panel to prevent the cracks from further expanding;

[0075] The disassembly and installation of each layer of the wall panel, the positioning block 16 is placed between the positioning groove 17 and the positioning groove 27 to realize the installation and positioning of the insulation board 14 and the heat insulation board 15, the installation plate 19 is placed in the installation groove 18, and the fixing bolt 20 is screwed into the installation plate 19 to fix the insulation board 14, the heat insulation board 15 and the concrete layer 1. The rubber ring 9 on the fixing bolt 20 increases the sealing between the fixing bolt 20 and the installation plate 19 to prevent moisture from penetrating into the insulation board 14 and the heat insulation board 15. The first sealing plate 12 and the second sealing plate 13 between the insulation board 14, the heat insulation board 15 and the concrete layer 1 effectively fill the gap between the insulation board 14, the heat insulation board 15 and the concrete layer 1 to enhance the sealing of the wall panel. The side wall of the concrete outer layer 5 is provided with a threading hole 25, and a threading groove 26 is reserved inside the concrete outer layer 5. The staff arranges and replaces the line through the threading groove 26 to avoid the staff from drilling holes in the wall panel due to operating errors and damaging the wall panel structure.

[0076] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. A high-strength earthquake-resistant steel mesh reinforced thermal insulation integrated wall panel, characterized in that: The wallboard solidification layer comprises: a concrete layer (1), an earthquake-resistant steel mesh (2) and a storage chamber (3); the concrete layer (1) comprises a concrete inner layer (4) and a concrete outer layer (5); the concrete inner layer (4) and the concrete outer layer (5) are fixedly connected; the concrete inner layer (4) is filled with the earthquake-resistant steel mesh (2); the concrete outer layer (5) is provided with a storage chamber (3); a film (6) is fixedly connected to the inner wall of the storage chamber (3); and the film (6) is filled with a self-hardening material (7); The wall panel curing layer is damaged by external forces and earthquake factors, and the self-hardening material (7) overflows and reacts with air to trigger the curing process, filling the gaps and forming a barrier at the cracks to prevent the cracks from further expanding; A wall panel vibration mechanism is provided in the concrete outer layer (5), and the wall panel vibration mechanism comprises: a vibration chamber (8), a film-breaking rod (11) and an elastic rubber block (10); a vibration chamber (8) is provided in the concrete outer layer (5), the vibration chamber (8) is communicated with the storage chamber (3), the top of the vibration chamber (8) is fixedly connected to the elastic rubber block (10), and the bottom of the elastic rubber block (10) is connected to the film-breaking rod (11); The wall panel vibration mechanism vibrates strongly when subjected to earthquake factors, and the film-breaking rod (11) punctures the film (6), thereby accelerating the overflow of the self-hardening material (7) and reinforcing the wall panel; A first sealing plate (12) and a second sealing plate (13) are fixedly connected to both sides of the concrete layer (1); a side wall of the first sealing plate (12) is detachably connected to a heat insulation plate (14); a side wall of the second sealing plate (13) is detachably connected to a heat insulation plate (15); the first sealing plate (12) and the second sealing plate (13) are provided with a mounting and fixing mechanism, the mounting and fixing mechanism comprising: a positioning block (16), a mounting plate (19) and a fixing bolt (20); the first sealing plate (12) and the second sealing plate (13) are provided with a positioning groove (17); the positioning groove (17) is detachably connected to one side of the positioning block (16); one side of the heat insulation plate (14) and the heat insulation plate (15) is provided with a locking groove (27); the locking groove (27) is detachably connected to the other side of the positioning block (16); the other side of the heat insulation plate (14) and the heat insulation plate (15) is provided with a mounting groove (18); the mounting plate (19) is connected to the mounting groove (18) via a fixing bolt (20); The fixing mechanism is used for removing and installing the insulation board (14), the heat insulating board (15) and the concrete layer (1) of the multi-layer wall panel, and filling the gaps between the layers of the wall panel; The two sides of the seismic steel mesh (2) are fixedly connected with reinforcement strips (21) by welding, and the reinforcement strip (21) is provided with a steel mesh reinforcement mechanism, and the steel mesh reinforcement mechanism includes a connecting plate (22), a fastening bolt (23) and a fastening screw hole (24), and the reinforcement strip (21) is provided with a fastening screw hole (24), and the connecting plate (22) and the reinforcement strip (21) are connected by a fastening bolt (23), and the fastening bolt (23) matches the fastening screw hole (24); The steel mesh strengthening mechanism is used to strengthen the overall structural strength of the wall panel and prevent the anti-seismic steel mesh (2) from displacement and deformation.

2. The high-strength earthquake-resistant steel mesh reinforced thermal insulation integrated wallboard according to claim 1, characterized in that: A threading hole (25) is provided on the side wall of the concrete outer layer (5), a threading groove (26) is provided inside the concrete outer layer (5), and the threading hole (25) is communicated with the threading groove (26).

3. The high-strength earthquake-resistant steel mesh reinforced thermal insulation integrated wallboard according to claim 1, characterized in that: The fixing bolt (20) is detachably connected to a rubber ring (9), and the rubber ring (9) is located between the mounting plate (19) and the fixing bolt (20).

4. The high-strength earthquake-resistant steel mesh reinforced thermal insulation integrated wallboard according to claim 1, characterized in that: The self-hardening material (7) is a polymer grouting material.

5. The high-strength earthquake-resistant steel mesh reinforced thermal insulation integrated wallboard according to claim 1, characterized in that: The first sealing plate (12) and the second sealing plate (13) are plates formed by pressing asbestos, rubber and filler.

6. A method for preparing a high-strength earthquake-resistant steel mesh reinforced thermal insulation integrated wall panel, applicable to a high-strength earthquake-resistant steel mesh reinforced thermal insulation integrated wall panel according to any one of claims 1 to 5, characterized in that: The preparation method steps are as follows: S1, by pouring concrete on the earthquake-resistant steel mesh (2) to form a concrete inner layer (4), using a mold to reserve a storage chamber (3) and a vibration chamber (8) when pouring a concrete outer layer (5), fixing the concrete outer layer (5) on both sides of the concrete inner layer (4) by concrete, attaching a film (6) to the inner wall of the storage chamber (3) by an adhesive, and filling the film (6) with a self-hardening material (7); S2, a first sealing plate (12) and a second sealing plate (13) are installed on both sides of the concrete layer (1) by means of a sealant, a heat preservation plate (14) is laid on the other side of the first sealing plate (12), and a heat insulation plate (15) is laid on the other side of the second sealing plate (13), and the heat preservation plate (14), the heat insulation plate (15) and the concrete layer (1) are installed and fixed by means of a mounting plate (19) and fixing bolts (20).

7. The method for preparing a high-strength earthquake-resistant steel mesh reinforced thermal insulation integrated wallboard according to claim 6, characterized in that: S1 also includes the following steps: S11, reinforcing strips (21) are welded diagonally on both sides of the seismic steel mesh (2), and the reinforcing strips (21) are connected to the connecting plates (22) by means of fastening bolts (23); S12, a threading hole (25) is provided on the side of the concrete outer layer (5), and a threading groove (26) is provided in the concrete outer layer (5) according to the threading hole (25), and the threading groove (26) is not communicated with the storage chamber (3) and the vibration chamber (8); S13, connecting the top of the elastic rubber block (10) to the top of the vibration chamber (8) via an adhesive, and connecting the bottom of the elastic rubber block (10) to the membrane-breaking rod (11) via an adhesive; S2 also includes the following steps: S21, aligning the positioning grooves (17) between the first sealing plate (12) and the heat-insulating plate (14), and between the second sealing plate (13) and the heat-insulating plate (15) with the locking grooves (27), and placing the positioning block (16) between the positioning grooves (17) and the locking grooves (27); S21. Install the rubber ring (9) on the fixing bolt (20).

Citation Information

Patent Citations

  • An assembled wall panel with integrated decoration, fire protection, heat preservation and load bearing and its manufacturing method

    CN105350713B

  • A prefabricated integrated thermal insulation wall panel

    CN112942669B

  • A type of earthquake-resistant steel mesh insulated wall that is easy to renovate

    CN113550459B

  • A prefabricated integrated wall panel for thermal insulation, heat insulation, and fireproofing

    CN114575525B

  • Environment-friendly assembled building thermal insulation wall body

    CN111255145A