Automatic ultrasonic cleaning hanging rack
By designing an automatic suspension frame for ultrasonic cleaning, and utilizing a motor-driven transmission mechanism and meshing gear system, the ring-shaped parts can be fixed and dispersed, solving the problem of inadequate cleaning caused by the contact of the end faces of the parts, and improving the cleaning effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- ANHUI HENGJUN POWDER METALLURGY TECH
- Filing Date
- 2024-06-05
- Publication Date
- 2026-05-15
AI Technical Summary
During ultrasonic cleaning, the end faces of annular metal parts tend to stick together, leading to inadequate cleaning of the overlapping end faces.
An automatic suspension frame for ultrasonic cleaning was designed, including a suspension frame, a sleeve, a fixing component, and a dispersing component. Through a motor-driven transmission mechanism and a meshing gear system, the ring-shaped parts are fixed and dispersed, ensuring uniform distribution in the cleaning fluid.
It effectively solved the problem of inadequate cleaning caused by the fit of the component end faces, and improved the cleaning effect.
Smart Images

Figure CN118491960B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of suspension frame technology, and in particular to an automatic ultrasonic cleaning suspension frame. Background Technology
[0002] Ultrasonic cleaning utilizes the cavitation, acceleration, and direct flow effects of ultrasound waves in liquids to directly and indirectly act on the liquid and contaminants, thereby dispersing, emulsifying, and peeling off the contaminant layer to achieve the cleaning purpose. With the development of industry, parts need to be cleaned after production to remove residual stains on the surface. Ultrasonic cleaning is an important piece of equipment for industrial cleaning.
[0003] Currently, when manufacturing ring-shaped metal parts for ultrasonic cleaning, the parts are placed in a mesh container and immersed in the cleaning solution. However, as the cleaning process proceeds, the end faces of the parts tend to stick together, resulting in inadequate cleaning of the overlapping end faces. To address this, a suspension frame that can evenly distribute the parts is proposed to improve the cleaning effect.
[0004] To address the aforementioned problems, an automatic ultrasonic cleaning suspension frame is proposed. Summary of the Invention
[0005] The purpose of this invention is to provide an automatic suspension frame for ultrasonic cleaning, which solves the problem in the prior art that as cleaning progresses, the end faces of parts tend to stick together, resulting in inadequate cleaning on the overlapping end faces.
[0006] To achieve the above objectives, the present invention provides the following technical solution: an automatic suspension frame for ultrasonic cleaning, comprising a suspension frame and a sleeve rod, a fixing component, and a dispersing component disposed on the suspension frame. The suspension frame includes a base plate and a left side plate and a right side plate connected to the top two sides of the base plate. The outer walls of the left side plate and the right side plate are provided with handles for suspension. A sleeve rod is rotatably disposed at the junction of the base plate and the left side plate. An annular part is fitted on the sleeve rod. The inner side of the left side plate is evenly distributed with stop bars for limiting the annular part. The fixing component works with the sleeve rod to fix the annular part, and the dispersing component works with the sleeve rod to disperse the annular part.
[0007] Furthermore, a rotating component is provided on one side of the sleeve rod, and the sleeve rod is rotatably connected to the inner wall of one side of the base plate through the rotating component. Sliding grooves are provided on both sides of the inside of the sleeve rod, and pre-set grooves connected to the sliding grooves are provided at both ends of the outside of the sleeve rod.
[0008] Furthermore, a second ejector pin is fixedly connected to the upper inner side of the left side plate, and a first ejector pin is fixedly connected to the inner wall of one side of the bottom plate. Both the first and second ejector pins correspond to the preset grooves.
[0009] Furthermore, the fixing component includes a first motor, a first transmission mechanism, and a fixing mechanism. The first motor is fixedly connected to one side of the bottom of the base plate. The output end of the first motor passes through the base plate and is fixedly connected to a first spur gear. A first sealing shell is fixedly connected to the bottom of the base plate, and the first motor is placed inside the first sealing shell.
[0010] Furthermore, the first transmission mechanism includes a transmission rod movably disposed inside the sleeve rod, the transmission rod passing through the sleeve rod front and back. The first transmission mechanism also includes a limiting block slidably connected inside the sliding groove. The transmission rod is rotatably connected to the limiting block. A return spring is fixedly connected between the top of the limiting block and the inner wall of the top of the sliding groove. A second spur gear corresponding to the first spur gear is fixedly connected to one end of the transmission rod. Worms are evenly distributed in the middle of the transmission rod.
[0011] Furthermore, the sleeve has a through-groove running from left to right inside, and grooves on both sides of the sleeve that communicate with the through-groove.
[0012] Furthermore, the fixing mechanism includes a slider that is slidably connected inside the groove, a forward and reverse threaded bolt that runs transversely through the slider, the forward and reverse threaded bolt being rotatably connected to the slider, a worm gear being fixedly connected to the forward and reverse threaded bolt, and the fixing assembly also includes a fastening washer that is movably connected inside the groove, a nut that is fitted inside the fastening washer, and the nut being threadedly connected to the forward and reverse threaded bolt.
[0013] Furthermore, the dispersion component includes a second motor, a second transmission mechanism, and a dispersion mechanism. The second motor is fixedly connected to the side of the base plate, and the output end of the second motor passes through the base plate and is fixedly connected to a third spur gear. A second sealing shell is fixedly connected to the side of the base plate, and the second motor is placed inside the second sealing shell.
[0014] Furthermore, the second transmission mechanism includes positive and negative threaded rods rotatably connected to both sides inside the sleeve rod. One end of the positive and negative threaded rods is fixedly connected to a first meshing wheel. A second meshing wheel is meshed between the two sets of the first meshing wheels. The second transmission mechanism also includes a fourth spur gear rotatably connected to the outside of the sleeve rod. The fourth spur gear is fixedly connected to the second meshing wheel via a shaft.
[0015] Furthermore, the dispersing mechanism includes a telescopic frame disposed inside the sleeve rod. The upper part of the telescopic frame is rotatably connected to the bottom of the slider via a connector. Both ends of the telescopic frame are provided with lead screw sleeves, which are threadedly connected to positive and negative threaded lead screws.
[0016] Compared with the prior art, the beneficial effects of the present invention are:
[0017] This invention provides an automatic ultrasonic cleaning suspension frame. When the sleeve rod is attached to the inner side of the left side plate, the first spur gear meshes with the second spur gear, and the second ejector pin and the first ejector pin pass through the preset groove to contact the limiting block, so that the worm gear on the transmission rod meshes with the worm wheel. The first motor can drive the fastening pads to move away from each other and press against the inner side of the annular part, thereby fixing the annular part. When the sleeve rod is in a horizontal state, the third spur gear meshes with the fourth spur gear, and the second motor can drive the telescopic frame to unfold. The connecting piece located at the node position above the telescopic frame drives the fixing mechanism to disperse, ultimately achieving uniform dispersion of the annular part. After the entire suspension frame is immersed in the cleaning fluid, the cleaning effect is good. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of the present invention;
[0019] Figure 2 This is a three-dimensional structural diagram of the present invention;
[0020] Figure 3 This is an exploded view of the overall structure of the present invention;
[0021] Figure 4 This is a schematic diagram of the structure of the base plate, left side plate, and right side plate of the present invention;
[0022] Figure 5 This is a schematic diagram of the sleeve, fixing component, dispersing component, and ring-shaped part of the present invention;
[0023] Figure 6 This is a schematic diagram of the vertical state structure of the sleeve rod of the present invention;
[0024] Figure 7 This is a schematic diagram of the sleeve rod in the lateral state of the present invention;
[0025] Figure 8 This is a schematic diagram of the locking rod structure of the present invention;
[0026] Figure 9 This is a cross-sectional view of the sleeve structure of the present invention;
[0027] Figure 10 This is a cross-sectional structural diagram of the sleeve rod of the present invention;
[0028] Figure 11 This is a schematic diagram of the fixed component structure of the present invention;
[0029] Figure 12 This is an exploded view of the fixed component structure of the present invention;
[0030] Figure 13 This is a schematic diagram of the structure of the distributed component of the present invention;
[0031] Figure 14This is a schematic diagram of the dispersing mechanism structure of the present invention;
[0032] Figure 15 This is an exploded view of the second transmission mechanism of the present invention.
[0033] In the diagram: 1. Base plate; 11. First sealing shell; 12. Second sealing shell; 13. First ejector pin; 2. Left side plate; 21. Second ejector pin; 22. Stop bar; 3. Right side plate; 4. Sleeve rod; 41. Rotating component; 42. Sliding groove; 43. Preset groove; 44. Slide groove; 45. Groove; 5. Fixing assembly; 51. First motor; 511. First spur gear; 52. First transmission mechanism; 521. Transmission rod; 522. Second spur gear; 523. Limiting block; 524. Return spring; 525. Worm; 53. Fixing mechanism; 531. Slider; 532. Threaded bolt; 533. Worm wheel; 534. Fastening washer; 535. Nut; 6. Dispersion assembly; 61. Second motor; 611. Third spur gear; 62. Second transmission mechanism; 621. Threaded screw; 622. First meshing wheel; 623. Fourth spur gear; 624. Second meshing wheel; 63. Dispersion mechanism; 631. Telescopic frame; 632. Spur sleeve; 633. Connector; 7. Ring-shaped part. Detailed Implementation
[0034] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0035] To address the technical problem that as cleaning progresses, the end faces of components tend to stick together, leading to inadequate cleaning of the overlapping end faces, such as... Figures 1-15 As shown, the following preferred technical solutions are provided:
[0036] An automatic ultrasonic cleaning suspension frame includes a suspension frame and a sleeve rod 4, a fixing component 5, and a dispersing component 6 disposed on the suspension frame. The suspension frame includes a base plate 1 and a left side plate 2 and a right side plate 3 connected to the top two sides of the base plate 1. The outer walls of the left side plate 2 and the right side plate 3 are provided with handles for suspension. The sleeve rod 4 is rotatably disposed at the junction of the base plate 1 and the left side plate 2. An annular part 7 is fitted on the sleeve rod 4. The inner side of the left side plate 2 is evenly distributed with baffles 22 for limiting the annular part 7. The fixing component 5 cooperates with the sleeve rod 4 to fix the annular part 7, and the dispersing component 6 cooperates with the sleeve rod 4 to disperse the annular part 7.
[0037] When the sleeve rod 4 rotates and approaches the left side plate 2, the annular part 7 can be fitted onto its outside. When the sleeve rod 4 rotates and fits against the inner wall of the left side plate 2 and is perpendicular to the bottom plate 1, the annular part 7 can be fixed by the fixing component 5. When the sleeve rod 4 rotates and is perpendicular to the left side plate 2, the multiple sets of annular parts 7 can be dispersed by the dispersing component 6.
[0038] A rotating part 41 is provided on one side of the sleeve rod 4. The sleeve rod 4 is rotatably connected to the inner wall of the base plate 1 through the rotating part 41. Sliding grooves 42 are provided on both sides of the inside of the sleeve rod 4. Pre-set grooves 43 that communicate with the sliding grooves 42 are provided at both ends of the outside of the sleeve rod 4.
[0039] A second ejector pin 21 is fixedly connected to the upper inner side of the left side plate 2, and a first ejector pin 13 is fixedly connected to the inner wall of one side of the bottom plate 1. Both the first ejector pin 13 and the second ejector pin 21 correspond to the preset groove 43. When the sleeve rod 4 rotates around the rotating part 41, the preset groove 43 corresponds to the first ejector pin 13 and the second ejector pin 21. The first ejector pin 13 and the second ejector pin 21 can be inserted into the sliding groove 42 through the preset groove 43.
[0040] The fixing component 5 includes a first motor 51, a first transmission mechanism 52 and a fixing mechanism 53. The first motor 51 is fixedly connected to one side of the bottom of the base plate 1. The output end of the first motor 51 passes through the base plate 1 and is fixedly connected to a first spur gear 511. A first sealing shell 11 is fixedly connected to the bottom of the base plate 1, and the first motor 51 is placed inside the first sealing shell 11.
[0041] The first transmission mechanism 52 includes a transmission rod 521 movably disposed inside the sleeve rod 4, the transmission rod 521 passing through the sleeve rod 4 front and back. The first transmission mechanism 52 also includes a limiting block 523 slidably connected inside the sliding groove 42. The transmission rod 521 is rotatably connected to the limiting block 523. A return spring 524 is fixedly connected between the top of the limiting block 523 and the inner wall of the top of the sliding groove 42. A second spur gear 522 corresponding to the first spur gear 511 is fixedly connected to one end of the transmission rod 521. Worms 525 are evenly distributed in the middle of the transmission rod 521.
[0042] The sleeve rod 4 has a sliding groove 44 that runs through it from left to right, and the two sides of the sleeve rod 4 have grooves 45 that communicate with the sliding groove 44.
[0043] The fixing mechanism 53 includes a slider 531 slidably connected inside the slide groove 44. A threaded bolt 532 is transversely passed through the slider 531. The threaded bolt 532 is rotatably connected to the slider 531. A worm gear 533 is fixedly connected to the threaded bolt 532. The fixing assembly 5 also includes a fastening washer 534 movably connected inside the groove 45. A nut 535 is fitted inside the fastening washer 534. The nut 535 is threadedly connected to the threaded bolt 532. Figure 6As shown, when the sleeve 4 rotates and fits against the inner wall of the left side plate 2, the sleeve 4 is in a vertical state. The second ejector pin 21 and the first ejector pin 13 penetrate the preset groove 43 and the return spring 524 inside the sliding groove 42, which touches the limiting block 523. This causes the worm 525 on the transmission rod 521 to approach the worm wheel 533. At this time, the worm 525 meshes with the worm wheel 533, and the second spur gear 522 meshes with the first spur gear 511. Figure 11 and Figure 12 As shown, when the first motor 51 drives, the worm gear 525 can be rotated through the first spur gear 511, the second spur gear 522 and the transmission rod 521. The rotation of the worm gear 525 can drive the worm wheel 533 to rotate, which in turn causes the fastening pad 534 to move outward inside the groove 45. The two sets of corresponding fastening pads 534 simultaneously press outward against the inner side of the annular part 7, which can fix the annular part 7.
[0044] The dispersion assembly 6 includes a second motor 61, a second transmission mechanism 62, and a dispersion mechanism 63. The second motor 61 is fixedly connected to the side of the base plate 1, and the output end of the second motor 61 passes through the base plate 1 and is fixedly connected to a third spur gear 611. A second sealing shell 12 is fixedly connected to the side of the base plate 1, and the second motor 61 is placed inside the second sealing shell 12.
[0045] The second transmission mechanism 62 includes positive and negative threaded rods 621 rotatably connected to both sides inside the sleeve 4. One end of each threaded rod 621 is fixedly connected to a first meshing wheel 622. A second meshing wheel 624 meshes between the two sets of first meshing wheels 622. The second transmission mechanism 62 also includes a fourth spur gear 623 rotatably connected to the outside of the sleeve 4. The fourth spur gear 623 is fixedly connected to the second meshing wheel 624 via a shaft. Figure 7 and Figure 13 As shown, when the sleeve rod 4 rotates to the lateral position, the fourth spur gear 623 meshes with the third spur gear 611. At this time, the second motor 61 starts and drives the positive and negative threaded rod 621 to rotate through the third spur gear 611, the fourth spur gear 623, the second meshing wheel 624 and the first meshing wheel 622.
[0046] The dispersing mechanism 63 includes a telescopic frame 631 disposed inside the sleeve rod 4. The top of the telescopic frame 631 is rotatably connected to the bottom of the slider 531 via a connector 633. Both ends of the telescopic frame 631 are provided with screw sleeves 632, which are threadedly connected to the positive and negative threaded screws 621. When the positive and negative threaded screws 621 rotate, the corresponding screw sleeves 632 move away from each other, which lengthens the distance of the telescopic frame 631 and increases the spacing between the fixing mechanisms 53 on the telescopic frame 631, thereby achieving uniform dispersion of the annular parts 7 fixed by the fixing mechanisms 53.
[0047] Specifically, the annular part 7 is fitted onto the outside of the sleeve rod 4. Then, the sleeve rod 4 is rotated to fit closer to the inside of the left side plate 2. During rotation, the lowest annular part 7 on the outside of the sleeve rod 4 is adjusted so that it is positioned above the stop bar 22. At this time, each set of annular parts 7 corresponds one-to-one with the fixing mechanism 53 inside the sleeve rod 4. When the sleeve rod 4 is fitted to the inside of the left side plate 2, the first spur gear 511 meshes with the second spur gear 522. The second ejector pin 21 and the first ejector pin 13 pass through the preset groove 43 and contact the limiting block 523, causing the worm gear 525 on the transmission rod 521 to mesh with the worm wheel 533. The first motor 51 can drive the transmission rod 521 to rotate, which in turn drives the positive and negative thread bolt 532 to rotate. The fastening gaskets 534 at both ends of 532 move away from each other and press against the inner side of the annular part 7, thus fixing the annular part 7. Then, the sleeve rod 4 is rotated again to make it in a horizontal state. At this time, the sleeve rod 4 is perpendicular to the left side plate 2. The third spur gear 611 and the fourth spur gear 623 mesh and connect. The second motor 61 can drive the positive and negative threaded rods 621 to rotate. When the positive and negative threaded rods 621 rotate, the telescopic frame 631 is unfolded through the threaded rod sleeve 632. When the telescopic frame 631 is unfolded, the connecting piece 633 located at the node position above the telescopic frame 631 drives the fixing mechanism 53 to disperse, thus achieving the uniform dispersion of the annular part 7. After the entire suspension frame is immersed in the cleaning solution, the cleaning effect is good.
[0048] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0049] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.
Claims
1. An automatic hanging frame for ultrasonic cleaning, characterized in that, The device includes a suspension frame and a sleeve rod (4) set on the suspension frame, a fixing component (5) and a dispersing component (6). The suspension frame includes a base plate (1) and a left side plate (2) and a right side plate (3) connected to the top two sides of the base plate (1). The outer walls of the left side plate (2) and the right side plate (3) are provided with handles for suspension. A sleeve rod (4) is rotatably set at the intersection of the base plate (1) and the left side plate (2). A ring-shaped part (7) is fitted on the sleeve rod (4). The inner side of the left side plate (2) is evenly distributed with stop strips (22) for limiting the ring-shaped part (7). The fixing component (5) works with the sleeve rod (4) to fix the ring-shaped part (7). The dispersing component (6) works with the sleeve rod (4) to disperse the ring-shaped part (7). The fixing component (5) includes a first motor (51), a first transmission mechanism (52) and a fixing mechanism (53). The first transmission mechanism (52) includes a transmission rod (521) movably disposed inside the sleeve rod (4). The transmission rod (521) passes through the sleeve rod (4) from front to back. The first transmission mechanism (52) also includes a limiting block (523) slidably connected inside the sliding groove (42). The transmission rod (521) is rotatably connected to the limiting block (523). A return spring (524) is fixedly connected between the top of the limiting block (523) and the inner wall of the top of the sliding groove (42). A second spur gear (522) corresponding to the first spur gear (511) is fixedly connected to one end of the transmission rod (521). Worms (525) are evenly distributed in the middle of the transmission rod (521). The sleeve rod (4) has a sliding groove (44) that runs through the left and right sides, and the sleeve rod (4) has grooves (45) on both sides that are connected to the sliding groove (44). The fixing mechanism (53) includes a slider (531) slidably connected inside the slide groove (44), a positive and negative thread bolt (532) passing through the slider (531) laterally, the positive and negative thread bolt (532) being rotatably connected to the slider (531), and a worm gear (533) being fixedly connected to the positive and negative thread bolt (532). The fixing component (5) also includes a fastening washer (534) movably connected in the groove (45), a nut (535) being fitted inside the fastening washer (534), and the nut (535) being threadedly connected to the positive and negative thread bolt (532). The dispersion component (6) includes a second motor (61), a second transmission mechanism (62) and a dispersion mechanism (63). The second motor (61) is fixedly connected to the side of the base plate (1), and the output end of the second motor (61) passes through the base plate (1) and is fixedly connected to a third spur gear (611). A second sealing shell (12) is fixedly connected to the side of the base plate (1), and the second motor (61) is placed inside the second sealing shell (12). The second transmission mechanism (62) includes a positive and negative threaded rod (621) rotatably connected to both sides inside the sleeve (4). One end of the positive and negative threaded rod (621) is fixedly connected to a first meshing wheel (622). A second meshing wheel (624) meshes between the two sets of first meshing wheels (622). The second transmission mechanism (62) also includes a fourth spur gear (623) rotatably connected to the outside of the sleeve (4). The fourth spur gear (623) is fixedly connected to the second meshing wheel (624) through a shaft. The dispersing mechanism (63) includes a telescopic frame (631) set inside the sleeve rod (4). The top of the telescopic frame (631) is rotatably connected to the bottom of the slider (531) through a connector (633). Both ends of the telescopic frame (631) are provided with screw sleeves (632), and the screw sleeves (632) are threadedly connected to the positive and negative thread screws (621).
2. The ultrasonic cleaning automatic suspension frame as described in claim 1, characterized in that: A rotating part (41) is provided on one side of the sleeve rod (4). The sleeve rod (4) is rotatably connected to the inner wall of the bottom plate (1) through the rotating part (41). Sliding grooves (42) are provided on both sides of the inside of the sleeve rod (4). Pre-set grooves (43) that communicate with the sliding grooves (42) are provided at both ends of the outside of the sleeve rod (4).
3. The ultrasonic cleaning automatic suspension frame as described in claim 2, characterized in that: A second ejector pin (21) is fixedly connected to the upper inner side of the left side plate (2), and a first ejector pin (13) is fixedly connected to the inner wall of one side of the bottom plate (1). Both the first ejector pin (13) and the second ejector pin (21) correspond to the preset groove (43).
4. The ultrasonic cleaning automatic suspension frame as described in claim 3, characterized in that: The first motor (51) is fixedly connected to one side of the bottom of the base plate (1). The output end of the first motor (51) passes through the base plate (1) and is fixedly connected to the first spur gear (511). The bottom of the base plate (1) is fixedly connected to the first sealing shell (11). The first motor (51) is placed inside the first sealing shell (11).