New energy automobile front axle, assembling device and assembling method

By designing the front axle structure and its assembly equipment for new energy vehicles, and utilizing automated gripping, conversion, pressing, and impurity removal technologies, the problem of low assembly efficiency of the front axle cover, front axle, gaskets, and bolts for new energy vehicles has been solved, achieving rapid and efficient assembly in a streamlined manner.

CN118528012BActive Publication Date: 2025-10-21航科汽车(镇江)有限公司
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Patent Information

Application Number
CN202410898012.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-07-05
Publication Date
2025-10-21
Estimated Expiration
2044-07-05

AI Technical Summary

Technical Problem

In existing technologies, the assembly process of the front axle cover, front axle, gaskets and bolts of new energy vehicles is difficult to achieve fast and efficient assembly line operation, especially the problem of low efficiency in the assembly process.

Method used

A front axle structure and its assembly equipment for a new energy vehicle were designed, including components such as a front axle frame, support arm, cross sleeve, extension rod, top rotating arm, outer cover, and bottom cover. It is equipped with a main belt conveyor, side belt conveyor, gasket conveyor, workstation adjustment and transfer component, cover pressing component, through hole cleaning component, blower insertion component, transfer pressing component, and assembly component. Through the coordinated work of these components, automated gripping, conversion, pressing, cleaning, and assembly are achieved.

Benefits of technology

It enables rapid assembly of the outer cover, front axle, gaskets, and bolts, which can be carried out efficiently on the assembly line, reducing the risk of jamming and bolt jamming, and improving assembly efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a new energy automobile front axle, an assembling equipment and an assembling method, and belongs to the automobile front axle assembling field. The new energy automobile front axle comprises a front axle rack, and a left section and a right section are detachably connected to the front axle rack. The new energy automobile front axle, the assembling equipment and the assembling method have the work station adjusting and transferring component, the switch of the first driving motor is turned on, the output end of the first driving motor is outputted, and the first driving motor is used for driving the first ball base to move along the front and back directions; the switch of the first electric cylinder is turned on, the output end of the first electric cylinder is outputted, and the first electric cylinder is used for driving the first clamping jaw cylinder to ascend or move downward; the switch of the first clamping jaw cylinder is turned on, the output end of the first clamping jaw cylinder is outputted, and the front axle is converted from the longitudinal direction to the transverse direction, so that the situation that the front axle is stuck in the main belt conveyor when the front axle is placed in the longitudinal position can be reduced.
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Description

Technical Field

[0001] The present invention belongs to the field of automobile front axle assembly, and in particular relates to a new energy automobile front axle, assembly equipment and assembly method. Background Art

[0002] With the increasing awareness of environmental protection and the advancement of new energy vehicle manufacturing technology, especially the improvement of driving range and the reduction of costs, the development of new energy vehicles is getting better and better. New energy vehicles have become the key direction of future growth in the industry and have broad market prospects and opportunities. The vehicle power structure is generally a drive motor, which matches the speed and transmits torque between the prime mover and the working machine or actuator through a speed reducer and differential to reduce the speed and increase the torque.

[0003] In the subsequent assembly production line of new energy vehicles, the last link is to assemble the outer cover on the front axle. In the existing technology, when assembling the outer cover on the front axle, the staff usually manually assembles the outer cover into the assembly chassis, and then uses electric grippers to install the outer cover on the front axle. However, during the installation process, how to achieve rapid assembly of the outer cover, front axle, gaskets, and bolts and realize efficient assembly operations in a pipeline-style has become an urgent problem that needs to be solved.

[0004] The present invention seeks to alleviate or at least mitigate such problems or drawbacks by providing a new or otherwise improved automotive front axle assembly. Summary of the Invention

[0005] In response to one or more of the above-mentioned defects or improvement needs of the prior art, the present invention provides a new energy vehicle front axle, assembly equipment and assembly method, which have the advantages of realizing rapid assembly of the outer cover, front axle, gasket and bolts and realizing efficient assembly operations in a pipeline style.

[0006] To achieve the above-mentioned object, the present invention provides a new energy vehicle front axle, which includes a front axle frame, on which a left section and a right section are detachably connected, wherein the left section and the right section have the same structure;

[0007] The left segment includes

[0008] A support arm is integrally formed and arranged on the front axle frame, and has an outer columnar clamping ring protrusion at its edge, on which a side rotating arm is rotatably arranged;

[0009] A transverse sleeve is detachably arranged on the front axle frame along the edge of the front end of the front axle frame;

[0010] An extension rod is coaxially and slidably disposed in the transverse sleeve, and has a connecting end extending from the transverse sleeve and rotatably connected to the end of the side rotating arm;

[0011] A top rotating arm is rotatably arranged on the front axle frame along the top end of the front axle frame;

[0012] an outer cover, which is removably disposed at one end of the support arm and is used to protect the rear end of the support arm, and has an inner cylindrical step surface, and a plurality of sets of bolts are removably disposed along the center direction of the outer cover, and the plurality of sets of bolts are used to reinforce the position between the outer cover and the support arm; and

[0013] The bottom cover is detachably arranged at the bottom of the front axle frame.

[0014] Another technical problem to be solved by the present invention is an assembly device for assembling the above-mentioned automobile front axle, which includes

[0015] Assemble the chassis, inside which a main belt conveyor is arranged;

[0016] A side belt conveyor is detachably arranged in the assembly box along a direction perpendicular to the main belt conveyor, and is provided with a plurality of sets of front bridges and a plurality of sets of outer covers, wherein the front bridges and the outer covers do not contact each other, and the spacing between each set of the front bridges and each set of the outer covers is constant;

[0017] A lower hopper for conveying the finished assembly front axle, which is detachably arranged on the assembly chassis and can be extended from the assembly chassis;

[0018] A gasket conveyor for conveying multiple groups of gaskets, which is detachably mounted in the assembly chassis;

[0019] A station adjustment and transfer member is detachably arranged on the main belt conveyor, and is used to grab the front axle placed on the side belt conveyor, convert the position of the grabbed front axle from the longitudinal direction to the transverse direction, and transfer it to the main belt conveyor for pre-assembly work;

[0020] a covering pressing member, which is detachably arranged on the main belt conveyor and is used to grab the outer cover placed on the side belt conveyor and assemble the grabbed outer cover on the front axle, wherein, when the output end is output, the outer cover is moved toward the front axle to force the inner cylindrical step surface in the outer cover to be pressed onto the outer cylindrical clamping ring protrusion of the front axle, and is also used to grab the gasket from the gasket conveyor and place it on the pressed front axle outer cover;

[0021] a through-hole debris removal component, which is detachably arranged on the main belt conveyor and adjacent to one side of the covering and pressing component, and is used to perform a through-hole debris removal operation on the front axle after it has been pressed by the covering and pressing component, so as to prevent the front axle from being stuck after being penetrated by the bolts during assembly;

[0022] An air-blasting and interpenetrating component is detachably arranged on the main belt conveyor, adjacent to one side of the through-hole debris-removing component, and is used to perform an air-blasting and interpenetrating operation on the front axle after the through-hole debris-removing component has removed debris;

[0023] A bolt conveyor for conveying multiple groups of bolts, which is detachably mounted in the assembly chassis;

[0024] A transfer pressing member, which is detachably arranged in the assembly chassis and is used to grab the bolts from the bolt conveyor and place them on the front axle after the air-blasting and inserting operation by the air-blasting and inserting member, and is also used to press the gasket onto the outer cover; and

[0025] The assembling component is detachably mounted on the main belt conveyor and is used for assembling the bolts grabbed from the bolt conveyor on the outer cover to position the outer cover on the front axle.

[0026] As a further improvement of the present invention, the station adjustment and transfer component includes

[0027] A first machine base is detachably mounted on the main belt conveyor, a first machine frame is detachably arranged on the first machine base, and a first connecting screw is rotatably arranged in the first machine frame;

[0028] a first drive motor, which is detachably arranged on the first frame, with its output end inserted into the first frame and detachably connected to the first connecting screw;

[0029] a first slide rail, which is detachably arranged in the first frame;

[0030] a first ball bearing base disposed in the first frame and passed through by the first connecting screw, on which a first sliding block slidable on the first slide rail is detachably disposed;

[0031] A first electric cylinder is detachably mounted on the first ball bearing base, and a first clamping cylinder is detachably mounted on the output end of the first electric cylinder;

[0032] A second base is detachably mounted on the assembly chassis, and a first rotary cylinder is removably mounted on the second base;

[0033] A support platform is detachably arranged on the output end of the first rotary cylinder, a workstation column is detachably arranged on the support platform, and a sealing plate is integrally formed on the workstation column;

[0034] A station cover plate is slidably arranged on the station column, and is located above the support platform and below the cover plate;

[0035] a slide bar detachably mounted on the support platform and passing through the workstation cover; and

[0036] A spring, which is removably sleeved on the station column and located below the closing plate;

[0037] Wherein, when the output end of the first driving motor outputs power, it is used to drive the first ball base to move in the front-back direction;

[0038] When the output end of the first electric cylinder outputs, it is used to drive the first clamping cylinder to move up or down;

[0039] When the output end of the first gripper cylinder outputs, it is used to perform a gripping operation on the front axle;

[0040] When the output end of the first rotary cylinder outputs, it is used to rotate the front axle placed on the workstation cover from longitudinal direction to transverse direction.

[0041] As a further improvement of the present invention, the covering pressing member comprises

[0042] a third machine base, which is detachably mounted on the main belt conveyor;

[0043] There are two groups of grabbing parts, one of which is used to grab the outer cover and transfer it to the front axle, and the other is used to transfer the assembled front axle to the lower hopper, and the two groups are vertically distributed;

[0044] a third electric cylinder, which is detachably mounted on the third base;

[0045] a tail plate detachably mounted on the third base, and having a buffer column detachably mounted thereon;

[0046] a slide plate, in which a plurality of shaft seats slidably engaged with the buffer columns are removably arranged, and the slide plate is detachably connected to the output end of the third electric cylinder;

[0047] A press column detachably disposed on the bottom of the slide; and

[0048] a stabilizing rod detachably disposed on the tailgate and in contact with the tailgate;

[0049] Among them, when the output end of the third electric cylinder outputs, it is used to drive the slide to rise or fall in the longitudinal direction, so that the pressing column pushes the outer cover toward the front axle, forcing the inner cylindrical step surface in the outer cover to be pressed onto the outer cylindrical retaining ring protrusion of the front axle.

[0050] As a further improvement of the present invention, the grabbing member comprises

[0051] a second frame detachably mounted on the third base, wherein a second connecting screw is rotatably arranged in the second frame, and a second driving motor is detachably arranged on the second frame, wherein an output end of the second driving motor is inserted into the second frame and detachably connected to the second connecting screw;

[0052] a second slide rail, which is detachably arranged in the second frame;

[0053] A second ball bearing base is arranged in the second frame, and a second sliding block that can slide on the second slide rail is detachably arranged on the second ball bearing base;

[0054] A second electric cylinder is detachably mounted on the second ball bearing base, and a second clamping cylinder is detachably mounted on the output end of the second electric cylinder;

[0055] Wherein, when the output end of the second electric cylinder outputs, it is used to drive the second clamping cylinder to rise or fall along the longitudinal direction;

[0056] When the output end of the second clamping claw cylinder outputs, it is used to clamp and transport the outer cover.

[0057] As a further improvement of the present invention, the through-hole impurity removal component comprises

[0058] a third frame, which is detachably mounted on the main belt conveyor, and on which a fourth electric cylinder is detachably mounted, with the output end of the fourth electric cylinder being inserted into the third frame;

[0059] A second rotary cylinder is detachably mounted on the output end of the fourth electric cylinder, and a through-hole rod is detachably mounted on the output end of the second rotary cylinder;

[0060] A lifting member, which is detachably arranged on the third frame, includes:

[0061] a third frame detachably mounted on the third frame, wherein a third connecting screw is rotatably mounted therein, a third driving motor is detachably mounted thereon, and an output end of the third driving motor is connected to the third connecting screw;

[0062] a third slide rail, which is detachably mounted in the third frame;

[0063] a third ball bearing base disposed in the third frame and passed through by the third connecting screw, on which a third sliding block slidable on a third slide rail is detachably disposed;

[0064] a fifth electric cylinder, which is detachably mounted on the third ball bearing base and has a third clamping cylinder detachably mounted on its output end;

[0065] When the output end of the fourth electric cylinder outputs power, it is used to drive the through-hole rod to descend;

[0066] When the output end of the third drive motor is outputting, it is used to drive the third clamping cylinder to move in the front-to-back direction. When the output end of the third clamping cylinder is outputting, it is used to drive the front axle after being pressed by the covering pressing member to perform a clamping operation. When the output end of the fifth electric cylinder is outputting, it is used to stretch the third clamping cylinder.

[0067] When the output end of the second rotary cylinder outputs, it is used to drive the through-hole rod to rotate, so as to force the through-hole rod to perform through-hole cleaning operations on the front axle after it has been pressed by the covering pressing component during the descending process, so as to prevent the front axle in assembly from getting stuck after being passed through by the bolts.

[0068] As a further improvement of the present invention, the air blasting component includes

[0069] a fourth machine base, which is detachably arranged on the main belt conveyor and is adjacent to one side of the through-hole debris removal component;

[0070] a sixth electric cylinder, which is detachably mounted on the fourth base, with its output end passing through the fourth base;

[0071] a laminating plate detachably arranged on the fourth base;

[0072] an optical axis detachably arranged on the laminating plate;

[0073] An interpenetrating plate is slidably arranged on the optical axis, and a plurality of optical axis sleeves adapted to the optical axis are detachably arranged therein;

[0074] a blower seat, which is detachably mounted on the output end of the sixth electric cylinder, on which a blower is detachably mounted, and an air duct is integrally formed at the air outlet of the blower;

[0075] When the output end of the sixth electric cylinder is output, it is used to drive the air duct to move downward so as to penetrate into the through hole between the outer cover and the front axle;

[0076] When the output end of the air duct is outputting, it is used to perform a blowing and interweaving operation on the front axle after the through-hole debris removal component has been through-hole debris removal.

[0077] As a further improvement of the present invention, the transport pressing member includes

[0078] a fifth base, which is detachably mounted on the assembly chassis;

[0079] A bolt grabbing member is detachably arranged on the fifth base, comprising

[0080] a fourth frame detachably mounted on the fifth base, wherein a fourth connecting screw is rotatably mounted therein, and a fourth driving motor is detachably mounted thereon, wherein the fourth driving motor is detachably connected to the fourth connecting screw;

[0081] a fourth slide rail, which is detachably arranged in the fourth frame;

[0082] a fourth ball bearing base disposed in the fourth frame, through which the fourth connecting screw rod passes, and on which a fourth sliding block capable of sliding on a fourth slide rail is disposed;

[0083] a seventh electric cylinder, which is detachably mounted on the fourth ball bearing base and has a fourth clamping cylinder detachably mounted on its output end;

[0084] a side plate detachably arranged on the air-blast interpenetrating member, on which a fifth slide rail is detachably mounted and detachably connected to the fourth ball bearing base;

[0085] A vertical support plate, on which a fifth sliding block capable of sliding on a fifth sliding rail is detachably mounted;

[0086] an eighth electric cylinder, which is detachably mounted on the vertical support plate and has a push-down cylinder detachably mounted on its output end; and

[0087] A press-reset plate is detachably mounted on the output end of the push-down cylinder and is composed of two sets of horizontal plates and a core column connected to the two sets of horizontal plates;

[0088] When the output end of the fourth driving motor outputs power, it is used to drive the fourth clamping jaw cylinder and the pressing and resetting plate to move in the front-back direction;

[0089] When the output end of the press-reset plate is output, it is used to descend in the longitudinal direction to press the gasket onto the outer cover;

[0090] When the output end of the fourth clamping claw cylinder outputs, it is used to grab the bolts in the bolt conveyor and place them on the front axle after the air blast insertion operation of the air blast insertion component.

[0091] As a further improvement of the present invention, the assembly component comprises

[0092] a sixth machine base, which is detachably mounted on the main belt conveyor;

[0093] a fifth frame detachably mounted on the sixth base, wherein a fifth connecting screw is rotatably disposed within the fifth frame, and a fifth driving motor is detachably disposed on the fifth frame, wherein an output end of the fifth driving motor is detachably connected to the fifth connecting screw;

[0094] a sixth slide rail, detachably arranged on the fifth frame;

[0095] a sixth ball bearing base disposed in the fifth frame, through which the fifth connecting screw rod passes, and on which a sixth sliding block slidable on a sixth slide rail is detachably disposed;

[0096] a ninth electric cylinder, which is detachably mounted on the sixth ball bearing base, and has a third rotary cylinder detachably disposed on its output end, a fifth clamping cylinder detachably disposed on the output end of the third rotary cylinder, and a left semi-arc clamping plate and a right semi-arc clamping plate detachably disposed on the output end of the fifth clamping cylinder, with a gap being defined between the left semi-arc clamping plate and the right semi-arc clamping plate, the left semi-arc clamping plate and the right semi-arc clamping plate having the same structure, and both the left semi-arc clamping plate and the right semi-arc clamping plate having a semi-arc inner groove;

[0097] a translation cylinder, which is detachably mounted on the ninth electric cylinder and has a translation plate integrally formed thereon; and

[0098] a rotating clamping cylinder, which is detachably arranged on the translation plate and is located above the fifth clamping cylinder;

[0099] When the output terminal of the fifth driving motor outputs power, it is used to drive the ninth electric cylinder to move in the front-back direction;

[0100] When the output end of the sixth slide rail is output, it is used to fine-tune the position of the front axle clamped by the fifth clamping cylinder, so that the front axle can be turned sideways during assembly, thereby reducing the penetration force when assembling the bolts;

[0101] When the output end of the translation cylinder is output, it is used to drive the rotary clamping cylinder to move downward to the position above the fifth clamping cylinder;

[0102] When the output end of the rotary clamp cylinder outputs, it is used to drive the bolts on the front axle to rotate, so as to remove the bolts from the gasket, the outer cover and the front axle in turn to complete the assembly of the front axle.

[0103] Another technical problem to be solved by the present invention is an assembly method for assembly equipment.

[0104] S1. For the conveying operation of multiple sets of front axles and outer covers: turn on the switch of the side belt conveyor to ensure uniform conveyance between each set of the front axles and each set of the outer covers;

[0105] S2. Grabbing and shifting operation of the front axle: turning on the switch of the first drive motor so that the output end of the first drive motor outputs, so as to drive the first ball base to move in the front and rear directions; turning on the switch of the first electric cylinder so that the output end of the first electric cylinder outputs, so as to drive the first clamping cylinder to rise or move downward; turning on the switch of the first clamping cylinder so that the output end of the first clamping cylinder outputs, so as to perform a grasping operation on the front axle; turning on the switch of the first rotating cylinder so that the output end of the first rotating cylinder outputs, so as to rotate the front axle placed on the work station cover from longitudinal to transverse. By rotating the front axle from longitudinal to transverse, the possibility of the front axle being stuck when placed in the main belt conveyor in the longitudinal position can be reduced. At the same time, in the process of rotating the front axle from longitudinal to transverse, the front axle can be intermittently supported at multiple points on the work station cover, and further buffering can be performed when the front axle falls to the work station cover to prevent the front axle from tipping over due to the influence of gravity;

[0106] S3. Pressing the outer cover onto the front axle: A set of gripping members is activated to grasp the outer cover and place it on the front axle. The third electric cylinder is switched on to activate its output terminal, thereby driving the slide plate to rise or fall longitudinally, causing the pressing column to push the outer cover toward the front axle, thereby forcing the inner cylindrical step surface of the outer cover to press fit onto the outer cylindrical retaining ring protrusion of the front axle.

[0107] S4. Through-hole cleaning operation for the front axle and the outer cover: start the fourth electric cylinder so that the output end of the fourth electric cylinder outputs, so as to drive the through-hole rod to descend; in addition, start the third drive motor so that the output end of the third drive motor outputs, so as to drive the third clamping cylinder to move in the front-back direction, start the third clamping cylinder so that the output end of the third clamping cylinder outputs, so as to drive the clamping operation of the front axle after being pressed by the covering pressing component, start the fifth electric cylinder so that the output end of the fifth electric cylinder outputs, so as to stretch the third clamping cylinder; start the second rotating cylinder so that the output end of the second rotating cylinder outputs, so as to drive the through-hole rod to rotate, so as to force the through-hole rod to perform the through-hole cleaning operation on the front axle after being pressed by the covering pressing component during the descent process, so as to prevent the front axle during assembly from getting stuck after being penetrated by the bolt;

[0108] S5. Grasping and transferring the gaskets: The gasket conveyor is activated to convey the plurality of gaskets. Furthermore, the covering and pressing member is activated to convey the gaskets to one of the gaskets that has been pressed onto the outer cover of the front axle.

[0109] S6. Blowing and inserting air into the front axle and the outer cover: The sixth electric cylinder is activated so that the output end of the sixth electric cylinder is output, thereby driving the air duct to move downward and penetrate into the through-holes of the outer cover and the front axle. Furthermore, the air duct is activated so that the output end of the air duct is output, thereby performing the blowing and inserting air into the front axle after the through-hole debris removal component has been through-hole cleaned.

[0110] S7, conveying operation of the bolts: starting the bolt conveyor so that the bolt conveyor can convey the multiple groups of bolts therein;

[0111] S8. Grasping and placing the bolts and pressing the gasket: The fourth drive motor is activated to generate an output at its output end, thereby driving the fourth gripper cylinder and the pressing and resetting plate to move in the front-to-back direction. The pressing and resetting plate is then activated to generate an output at its output end, thereby lowering the plate in the longitudinal direction to press the gasket against the outer cover. Furthermore, the fourth gripper cylinder is activated to generate an output at its output end, thereby grabbing the bolts from the bolt conveyor and placing them on the front axle after the air-blasting and interpenetrating operation of the air-blasting and interpenetrating member.

[0112] S9. Assembly operation of bolts, gaskets, outer cover and front axle: turn on the fifth drive motor so that the output end of the fifth drive motor outputs, so as to drive the ninth electric cylinder to move in the front and rear directions; in addition, turn on the sixth slide rail so that the output end of the sixth slide rail outputs, so as to fine-tune the position of the front axle clamped by the fifth clamping cylinder, so that the front axle can be flipped sideways during assembly to reduce the insertion force when assembling the bolts; furthermore, turn on the translation cylinder so that the output end of the translation cylinder outputs, so as to drive the rotating clamping cylinder to move down to the top of the fifth clamping cylinder; finally, turn on the rotating clamping cylinder so that the output end of the rotating clamping cylinder outputs, so as to drive the bolts on the front axle to rotate, so as to remove the bolts from the gasket, outer cover and front axle in turn to complete the assembly of the front axle.

[0113] In general, the above technical solutions conceived by the present invention have the following beneficial effects compared with the prior art:

[0114] The new energy vehicle front axle, assembly equipment and assembly method of the present invention, through the arranged work station adjustment transfer component, turn on the switch of the first drive motor to make the output end of the first drive motor output, so as to drive the first ball base to move in the front and rear directions; turn on the switch of the first electric cylinder to make the output end of the first electric cylinder output, so as to drive the first clamping cylinder to rise or move downward; turn on the switch of the first clamping cylinder to make the output end of the first clamping cylinder output, so as to grasp the front axle; turn on the switch of the first rotating cylinder to make the output end of the first rotating cylinder output, so as to rotate the front axle placed on the work station cover from longitudinal to transverse, by rotating the front axle from longitudinal to transverse , which can reduce the situation where the front axle is placed in the main belt conveyor in the longitudinal position and causes the belt to get stuck. At the same time, in the process of turning the front axle from longitudinal to transverse, the front axle can be intermittently supported at multiple points on the work station cover. When the front axle falls to the work station cover, it can be further cushioned to prevent the front axle from overturning due to the influence of gravity. Through the arranged through-hole debris removal components, the fourth electric cylinder is turned on to make the output end of the fourth electric cylinder output, so as to drive the through-hole rod to descend; in addition, the third drive motor is turned on to make the output end of the third drive motor output, so as to drive the third clamping cylinder to move along the front and rear directions, and the third clamping cylinder is turned on to make the output of the third clamping cylinder The output at the end is used to drive the clamping operation of the front axle after the covering and pressing components are pressed, and the fifth electric cylinder is turned on to make the output end of the fifth electric cylinder output, so as to be used for stretching the third clamping cylinder; the second rotary cylinder is turned on to make the output end of the second rotary cylinder output, so as to drive the through-hole rod to rotate, so as to force the through-hole rod to perform the through-hole cleaning operation on the front axle after the covering and pressing components are pressed during the descending process, so as to prevent the front axle in assembly from getting stuck after being penetrated by the bolts, and the fifth drive motor is turned on through the arranged assembly components, so as to make the output end of the fifth drive motor output, so as to drive the ninth electric cylinder to move in the front and rear directions; in addition, the sixth The slide rail is used to make the output end of the sixth slide rail output, so as to fine-tune the position of the front axle clamped by the fifth clamping cylinder, so that the front axle can be flipped sideways during assembly to reduce the insertion force when assembling the bolts; secondly, the translation cylinder is turned on to make the output end of the translation cylinder output, so as to drive the rotating clamping cylinder to move down to the top of the fifth clamping cylinder; finally, the rotating clamping cylinder is turned on to make the output end of the rotating clamping cylinder output, so as to drive the bolts on the front axle to rotate, so as to remove the bolts from the gasket, outer cover and front axle in turn to complete the assembly of the front axle, so that the entire assembly equipment can realize the rapid assembly of the outer cover, front axle, gasket and bolts and can realize the assembly line-style efficient assembly operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0115] Figure 1This is a schematic diagram of the overall structure of the front axle of a new energy vehicle of the present invention;

[0116] Figure 2 This is a schematic structural diagram of the front axle of a new energy vehicle from another angle according to the present invention;

[0117] Figure 3 It is a schematic structural diagram of the overall assembly equipment of the present invention;

[0118] Figure 4 This is a schematic structural diagram of the present invention when the assembly equipment is viewed from another angle;

[0119] Figure 5 A top view of the assembly apparatus of the present invention;

[0120] Figure 6 This is a schematic diagram of the overall structure of the station adjustment and transfer component of the present invention;

[0121] Figure 7 This is a schematic structural diagram of the entire covering press-fit component of the present invention;

[0122] Figure 8 This is a schematic structural diagram of the entire covering press-fit component from another angle of the present invention;

[0123] Figure 9 This is a schematic diagram of the overall structure of the through-hole impurity removal component of the present invention;

[0124] Figure 10 This is a schematic structural diagram of the through-hole impurity removal component as a whole from another angle of the present invention;

[0125] Figure 11 This is a schematic diagram of the overall structure of the blast interpenetrating component of the present invention;

[0126] Figure 12 This is a schematic diagram of the overall structure of the transfer and pressing component of the present invention;

[0127] Figure 13 This is a schematic diagram of the overall structure of the transfer and pressing component of the present invention from another angle;

[0128] Figure 14 It is a schematic structural diagram of the overall assembly component of the present invention.

[0129] In all the drawings, the same reference numerals represent the same technical features, specifically: 101, front axle frame; 102, support arm; 103, side rotation arm; 104, horizontal sleeve; 105, extension rod; 106, top rotation arm; 107, outer cover; 108, bolt; 109, bottom cover; 1, assembly chassis; 11, main belt conveyor; 12, side belt conveyor; 13, lower hopper; 2, gasket conveyor; 3, station adjustment and transfer member; 31, first base; 32, first frame; 33, first connecting screw; 34, first drive motor; 35, first slide rail; 36, first ball base; 37, first slider; 38, first electric cylinder; 381, first clamping cylinder; 39, second base; 391, 1st rotary cylinder; 392, support platform; 393, station column; 394, sealing plate; 395, station cover; 396, slide bar; 397, spring; 4, covering pressing member; 41, third machine base; 42, grabbing member; 421, second frame; 422, second connecting screw rod; 423, second driving motor; 424, second slide rail; 425, second ball bearing base; 426, second slider; 427, second electric cylinder; 428, second clamping cylinder; 43, third electric cylinder; 44, tail plate; 45, buffer column; 46, slide plate; 47, shaft seat; 48, pressing column; 49, stabilizing rod; 5, through-hole debris removal member; 51, third frame; 52, fourth electric cylinder; 53, second rotary cylinder; 5 4. Through-hole rod; 55. Lifting member; 551. Third frame; 552. Third connecting screw rod; 553. Third drive motor; 554. Third slide rail; 555. Third ball bearing base; 556. Third slider; 557. Fifth electric cylinder; 558. Third clamping cylinder; 6. Blowing insertion member; 61. Fourth frame; 62. Sixth electric cylinder; 63. Laminating plate; 64. Optical axis; 65. Optical axis sleeve; 66. Inserting plate; 67. Fan frame; 68. Blower; 69. Air duct; 7. Bolt conveyor; 8. Transfer pressing member; 81. Fifth frame; 82. Bolt grabbing member; 821. Fourth frame; 822. Fourth connecting screw rod; 823. Fourth drive motor; 824. Fourth slide rail; 82 5. Fourth ball bearing base; 826. Fourth slider; 827. Seventh electric cylinder; 828. Fourth clamping cylinder; 83. Side plate; 84. Fifth slide rail; 85. Vertical support plate; 86. Fifth slider; 87. Eighth electric cylinder; 88. Push-down cylinder; 89. Press-reset plate; 9. Assembly component; 91. Sixth machine base; 92. Fifth machine frame; 93. Fifth connecting screw; 94. Fifth drive motor; 95. Sixth slide rail; 96. Sixth ball bearing base; 97. Sixth slider; 98. Ninth electric cylinder; 99. Third rotating cylinder; 991. Fifth clamping cylinder; 9911. Left half arc splint; 9912. Right half arc splint; 992. Translation cylinder; 993. Translation plate; 994. Rotating clamping cylinder. DETAILED DESCRIPTION

[0130] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0131] The terms used herein are only for describing specific embodiments and are not intended to limit the present invention. The terms "comprise", "include", etc. used herein indicate the presence of the features, steps, operations and / or components, but do not exclude the presence or addition of one or more other features, steps, operations or components.

[0132] All terms used herein (including technical and scientific terms) have the meanings commonly understood by those skilled in the art unless otherwise defined. It should be noted that the terms used herein should be interpreted as having a meaning consistent with the context of this specification and should not be interpreted in an idealized or overly rigid manner.

[0133] In the embodiment, Figure 1-14 A new energy vehicle front axle is provided, wherein: Figure 1 This is a schematic diagram of the overall structure of the front axle of a new energy vehicle of the present invention; Figure 2 This is a schematic structural diagram of the front axle of a new energy vehicle from another angle according to the present invention; Figure 3 It is a schematic structural diagram of the overall assembly equipment of the present invention; Figure 4 This is a schematic structural diagram of the present invention when the assembly equipment is viewed from another angle; Figure 5 A top view of the assembly apparatus of the present invention; Figure 6 This is a schematic diagram of the overall structure of the station adjustment and transfer component of the present invention; Figure 7 This is a schematic structural diagram of the entire covering press-fit component of the present invention; Figure 8 This is a schematic structural diagram of the entire covering press-fit component from another angle of the present invention; Figure 9 This is a schematic diagram of the overall structure of the through-hole impurity removal component of the present invention; Figure 10 This is a schematic structural diagram of the through-hole impurity removal component as a whole from another angle of the present invention; Figure 11 This is a schematic diagram of the overall structure of the blast interpenetrating component of the present invention; Figure 12 This is a schematic diagram of the overall structure of the transfer and pressing component of the present invention; Figure 13 This is a schematic diagram of the overall structure of the transfer and pressing component of the present invention from another angle; Figure 14It is a schematic diagram of the structure of the assembly component of the present invention as a whole, which includes a front axle frame 101, on which a left section and a right section are detachably connected, wherein the left section and the right section have the same structure; the left section includes a support arm 102, which is integrally formed and arranged on the front axle frame 101, and has an outer columnar clamping ring protrusion at its edge, on which a side rotating arm 103 is rotatably arranged; a transverse sleeve 104, which is detachably arranged on the front axle frame 101 along the edge of the front end of the front axle frame 101; an extension rod 105, which is coaxially and slidably arranged in the transverse sleeve 104, and has a The protruding connecting end is rotatably connected to the end of the side rotating arm 103; the top rotating arm 106 is rotatably arranged on the front axle frame 101 along the top of the front axle frame 101; the outer cover 107 is removably arranged at one end of the support arm 102, which is used to protect the rear end of the support arm 102, and has an inner cylindrical step surface. It is removably provided with multiple groups of bolts 108 along the center direction of the circle, and the multiple groups of bolts 108 are used to reinforce the position between it and the support arm 102; and the bottom cover 109 is detachably arranged at the bottom of the front axle frame 101;

[0134] In the front axle, the balance and stability of the entire front axle can be further enhanced by adding a top rotating arm 106 to the front axle frame 101 in the front axle. By adding outer covers 107 at both ends of the front axle, the support arms 102 can be effectively prevented from being idle and damaged. At the same time, the outer covers 107 can be fastened with multiple sets of bolts 108 in an inner buckle manner to enhance its stability during use.

[0135] Another technical problem to be solved by the present invention is an assembly device for assembling the above-mentioned automobile front axle, which includes an assembly chassis 1, in which a main belt conveyor 11 is arranged; a side belt conveyor 12, which is detachably arranged in the assembly chassis 1 along a direction perpendicular to the main belt conveyor 11, and on which multiple groups of front axles and multiple groups of outer covers are arranged, wherein the front axles and the outer covers do not contact each other, and the distance between each group of front axles and each group of outer covers is constant; a lower hopper 13 for conveying the finished assembled front axles, which is detachably arranged on the assembly chassis 1 and can be extended from the assembly chassis 1; a lower hopper 13 for conveying the finished assembled front axles The gasket conveyor 2 for conveying the assembled gaskets is detachably installed in the assembly box 1; the station adjustment transfer component 3 is detachably arranged on the main belt conveyor 11, which is used to grab the front bridge placed on the side belt conveyor 12 and convert the position of the grabbed front bridge from longitudinal to transverse and transfer it to the main belt conveyor 11 for pre-assembly operation; the covering pressing component 4 is detachably arranged on the main belt conveyor 11, which is used to grab the outer cover placed on the side belt conveyor 12 and assemble the grabbed outer cover on the front bridge, wherein, when its output end is output, the outer cover is directed toward the front The bridge moves to force the inner cylindrical step surface in the outer cover to be pressed onto the outer cylindrical clamping ring protrusion of the front bridge, and it is also used to grab the gasket in the gasket conveyor 2 and place it on the outer cover of the front bridge after pressing; the through-hole debris removal component 5 is detachably arranged on the main belt conveyor 11, which is adjacent to one side of the covering pressing component 4, and is used to perform through-hole debris removal on the front bridge after pressing the covering pressing component 4, so as to prevent the front bridge in assembly from being stuck after being passed by the bolts; the air blast insertion component 6 is detachably arranged on the main belt conveyor 11, which is adjacent to one side of the through-hole debris removal component 5, and is used The front axle is subjected to an air-blast insertion operation after being through-hole-cleaned by the through-hole-cleaning component 5; a bolt conveyor 7 for conveying a plurality of groups of bolts is detachably installed in the assembly chassis 1; a transfer pressing component 8 is detachably arranged in the assembly chassis 1, which is used to grab the bolts in the bolt conveyor 7 and place them on the front axle after being through-hole-cleaned by the air-blast insertion component 6, and is also used to press the gasket onto the outer cover; and an assembly component 9 is detachably installed on the main belt conveyor 11, which is used to assemble the bolts grabbed from the bolt conveyor 7 on the outer cover to position the outer cover on the front axle.

[0136] The present invention is based on an overall idea that, through the arrangement of the workstation adjustment transfer member 3, the switch of the first drive motor 34 is turned on, so that the output end of the first drive motor 34 outputs, so as to drive the first ball base 36 to move in the front and rear directions; the switch of the first electric cylinder 38 is turned on, so that the output end of the first electric cylinder 38 outputs, so as to drive the first clamping cylinder 381 to rise or move downward; the switch of the first clamping cylinder 381 is turned on, so that the output end of the first clamping cylinder 381 outputs, so as to grasp the front axle; the switch of the first rotating cylinder 391 is turned on, so that the output end of the first rotating cylinder 391 outputs, so as to be opposite to the workstation cover 3 The front axle on 95 is turned from longitudinal to transverse. By turning the front axle from longitudinal to transverse, the possibility of the front axle being stuck when placed in the main belt conveyor 11 in the longitudinal position can be reduced. At the same time, in the process of turning the front axle from longitudinal to transverse, the front axle can be intermittently supported at multiple points on the work station cover 395. When the front axle falls onto the work station cover 395, it can be further cushioned to prevent the front axle from overturning due to gravity. The fourth electric cylinder 52 is turned on through the arranged through-hole debris removal component 5, so that the output end of the fourth electric cylinder 52 is output to drive the through-hole rod 54 to descend; in addition, the third drive motor 553 is turned on to make the third drive motor The output end of 553 is output to drive the third clamping cylinder 558 to move in the front-back direction, the third clamping cylinder 558 is turned on, so that the output end of the third clamping cylinder 558 is output to drive the clamping operation of the front axle after the covering and pressing component 4 is pressed, the fifth electric cylinder 557 is turned on, so that the output end of the fifth electric cylinder 557 is output to stretch the third clamping cylinder 558; the second rotary cylinder 53 is turned on, so that the output end of the second rotary cylinder 53 is output to drive the through-hole rod 54 to rotate, so as to force the through-hole rod 54 to perform through-hole cleaning operation on the front axle after the covering and pressing component 4 is pressed during the descent. To prevent the front axle in assembly from getting stuck after being penetrated by the bolts, the fifth drive motor 94 is turned on through the arranged assembly component 9, so that the output end of the fifth drive motor 94 outputs, so as to drive the ninth electric cylinder 98 to move in the front and rear directions; in addition, the sixth slide rail 95 is turned on, so that the output end of the sixth slide rail 95 outputs, so as to fine-tune the position of the front axle clamped by the fifth clamping claw cylinder 991, so that the front axle can be flipped sideways during assembly, so as to reduce the insertion force when assembling the bolts; furthermore, the translation cylinder 992 is turned on, so that the output end of the translation cylinder 992 outputs, so as to drive the rotary clamping claw cylinder 994 to move downward to the top of the fifth clamping claw cylinder 991;Finally, the rotary clamp cylinder 994 is turned on, so that the output end of the rotary clamp cylinder 994 is output, which is used to drive the bolts on the front axle to rotate, so that the bolts are sequentially removed from the gasket, outer cover, and front axle to complete the assembly of the front axle. This allows the entire assembly equipment to quickly assemble the outer cover, front axle, gasket, and bolts, and can achieve efficient assembly operations in a streamlined manner.

[0137] Next, a more specific structure and construction of the work station adjustment and transfer component 3 is given as a whole for further explanation. The work station adjustment and transfer component 3 includes a first machine base 31, which is detachably mounted on the main belt conveyor 11, on which a first machine frame 32 is detachably arranged, and a first connecting screw rod 33 is rotatably arranged in the first machine frame 32; a first driving motor 34, which is detachably arranged on the first machine frame 32, and its output end penetrates into the first machine frame 32 and its output end is detachably connected to the first connecting screw rod 33; a first slide rail 35, which is detachably arranged in the first machine frame 32; a first ball base 36, which is arranged in the first machine frame 32, is passed through by the first connecting screw rod 33, and a first slider 37 that can slide on the first slide rail 35 is detachably arranged on it; a first electric cylinder 38, It is detachably arranged on the first ball base 36, and a first clamping cylinder 381 is detachably arranged on its output end; the second machine base 39 is detachably arranged on the assembly chassis 1, and a first rotating cylinder 391 is removably arranged on it; the support platform 392 is detachably arranged on the output end of the first rotating cylinder 391, and a work station column 393 is detachably arranged on it, and a sealing plate 394 is integrally formed on the work station column 393; the work station cover 395 is slidably arranged on the work station column 393, and is located above the support platform 392 and below the sealing plate 394; the slide rod 396 is detachably mounted on the support platform 392 and passes through the work station cover 395; and the spring 397 is removably sleeved on the work station column 393, and is located below the sealing plate 394;

[0138] Next, the overall operating principle of the work station adjustment and transfer component 3 is further explained. The staff turns on the first drive motor 34 so that the output end of the first drive motor 34 outputs, which is used to drive the first ball base 36 to move in the front and rear directions; in addition, by turning on the first electric cylinder 38, so that the output end of the first electric cylinder 38 outputs, it is used to drive the first clamping cylinder 381 to rise or move downward; by turning on the first clamping cylinder 381, so that the output end of the first clamping cylinder 381 outputs, it is used to grasp the front axle; furthermore, by turning on the first rotating cylinder 391, so that the output end of the first rotating cylinder 391 outputs, it is used to turn the front axle placed on the work station cover 395 from longitudinal to transverse.

[0139] Next, the covering and pressing component 4 as a whole is given a more specific structure and construction for further explanation. The covering and pressing component 4 includes a third machine base 41, which is detachably mounted on the main belt conveyor 11; a grabbing member 42, which has two groups, one of which is used to grab and transfer the outer cover to the front axle, and the other group is used to transfer the assembled front axle to the lower hopper 13, and the two groups are vertically distributed; a third electric cylinder 43, which is detachably mounted on the third machine base 41; a tail plate 44, which is detachably arranged on the third machine base 41, and a buffer column 45 is detachably arranged on it; a slide plate 46, in which a plurality of groups of shaft seats 47 that slide with the buffer column 45 are removably arranged, which are detachably connected to the output end of the third electric cylinder 43; a pressing column 48, which is detachably arranged at the bottom of the slide plate 46; and a stabilizing rod 49, which is detachably arranged on the tail plate 44 and is in contact with the tail plate 44;

[0140] Next, the operating principle of the covering pressing component 4 as a whole is further explained. The staff turns on the third electric cylinder 43 so that the output end of the third electric cylinder 43 is output to drive the slide plate 46 to rise or fall in the longitudinal direction, so that the pressing column 48 pushes the outer cover toward the front axle, forcing the inner cylindrical step surface in the outer cover to be pressed onto the outer cylindrical retaining ring protrusion of the front axle.

[0141] Next, the grabbing member 42 is given a more specific structure and construction as a whole for further explanation. The grabbing member 42 includes a second frame 421, which is detachably mounted on the third frame 41, and a second connecting screw rod 422 is rotatably arranged therein, and a second driving motor 423 is detachably arranged thereon, and the output end of the second driving motor 423 penetrates into the second frame 421 and is detachably connected to the second connecting screw rod 422; a second slide rail 424, which is detachably arranged in the second frame 421; a second ball bearing base 425, which is arranged in the second frame 421, and a second slider 426 that can slide on the second slide rail 424 is detachably arranged thereon; a second electric cylinder 427, which is detachably arranged on the second ball bearing base 425, and a second clamping claw cylinder 428 is detachably arranged on its output end;

[0142] Next, the operating principle of the grabbing member 42 is further explained. The staff turns on the second electric cylinder 427 so that the output end of the second electric cylinder 427 outputs, so as to drive the second clamping cylinder 428 to rise or fall in the longitudinal direction; more specifically, the staff turns on the second clamping cylinder 428 so that the output end of the second clamping cylinder 428 outputs, so as to clamp and transport the outer cover.

[0143] Next, a more specific structure and construction of the through-hole debris removal component 5 is given as a whole for further explanation. The through-hole debris removal component 5 includes a third frame 51, which is detachably arranged on the main belt conveyor 11, and a fourth electric cylinder 52 is detachably arranged on it, and the output end of the fourth electric cylinder 52 is inserted into it; a second rotating cylinder 53, which is detachably arranged on the output end of the fourth electric cylinder 52, and a through-hole rod 54 is detachably arranged on its output end; a lifting member 55, which is detachably arranged on the third frame 51, which includes a third frame 551, which is detachably arranged on the third frame 51, and can be inserted into it. A third connecting screw rod 552 is rotatably provided, on which a third driving motor 553 is detachably provided, and the output end of the third driving motor 553 is connected to the third connecting screw rod 552; a third slide rail 554 is detachably mounted in the third frame 551; a third ball bearing base 555 is provided in the third frame 551 and passed through by the third connecting screw rod 552, on which a third slider 556 that can slide on the third slide rail 554 is detachably provided; a fifth electric cylinder 557 is detachably provided on the third ball bearing base 555, and a third clamping cylinder 558 is detachably provided on its output end;

[0144] Next, the working principle of the through hole debris removal component 5 is further explained. The staff turns on the switch of the fourth electric cylinder 52, so that the output end of the fourth electric cylinder 52 outputs, so as to drive the through hole rod 54 to descend; secondly, by turning on the third drive motor 553, so that the output end of the third drive motor 553 outputs, so as to drive the third clamping cylinder 558 to move in the front and rear directions, and by turning on the third clamping cylinder 558, so that the output end of the third clamping cylinder 558 outputs, so as to drive the through hole rod 54 to descend. The front axle after the covering pressing component 4 is pressed is clamped, and the switch of the fifth electric cylinder 557 is turned on so that the output end of the fifth electric cylinder 557 outputs, so as to perform a stretching operation on the third clamping cylinder 558; the second rotating cylinder 53 is turned on so that the output end of the second rotating cylinder 53 outputs, so as to drive the through-hole rod 54 to rotate, so as to force the through-hole rod 54 to perform a through-hole cleaning operation on the front axle after the covering pressing component 4 is pressed during the descending process, so as to prevent the front axle from getting stuck after being penetrated by the bolts during assembly.

[0145] Next, the air blast insertion component 6 is given a more specific structure and construction as a whole for further explanation. The air blast insertion component 6 includes a fourth machine base 61, which is detachably arranged on the main belt conveyor 11 and is adjacent to one side of the through-hole debris removing component 5; a sixth electric cylinder 62, which is detachably mounted on the fourth machine base 61, and its output end passes through the fourth machine base 61; a bonding plate 63, which is detachably arranged on the fourth machine base 61; an optical axis 64, which is detachably arranged on the bonding plate 63; an insertion plate 66, which is slidably arranged on the optical axis 64, and in which a plurality of groups of optical axis sleeves 65 compatible with the optical axis 64 are detachably arranged; a fan base 67, which is detachably mounted on the output end of the sixth electric cylinder 62, and on which a blower 68 is detachably mounted, and an air duct 69 is integrally formed at the air outlet of the blower 68;

[0146] Next, the overall usage principle of the air blowing and inserting component 6 is further explained. The staff turns on the sixth electric cylinder 62 so that the output end of the sixth electric cylinder 62 outputs, so as to drive the air duct 69 to move downward to penetrate into the through hole between the outer cover and the front axle; when the output end of the air duct 69 outputs, it is used to perform air blowing and inserting operations on the front axle after the through-hole impurity removal component 5 has been through-hole impurity removal.

[0147] Next, a more specific structure and construction is given to the transfer and pressing component 8 as a whole for further explanation. The transfer and pressing component 8 includes a fifth base 81, which is detachably mounted on the assembly chassis 1; a bolt grasping component 82, which is detachably arranged on the fifth base 81, which includes a fourth frame 821, which is detachably arranged on the fifth base 81, and a fourth connecting screw 822 is rotatably arranged therein, and a fourth driving motor 823 is detachably arranged thereon, and the fourth driving motor 823 is detachably connected to the fourth connecting screw 822; a fourth slide rail 824, which is detachably arranged in the fourth frame 821; a fourth ball base 825, which is arranged in the fourth frame 821, is passed through by the fourth connecting screw 822, and is provided with a fourth connecting screw 822 which can be rotatably arranged therein. A fourth slider 826 sliding on the fourth slide rail 824; a seventh electric cylinder 827, which is detachably mounted on the fourth ball base 825, and on the output end of which a fourth clamping cylinder 828 is detachably mounted; a side plate 83, which is detachably arranged on the air blast insertion component 6, and on which a fifth slide rail 84 is detachably mounted, which is detachably connected to the fourth ball base 825; a vertical support plate 85, on which a fifth slider 86 that can slide on the fifth slide rail 84 is detachably mounted; an eighth electric cylinder 87, which is detachably arranged on the vertical support plate 85, and on the output end of which a push-down cylinder 88 is detachably arranged; and a press-reset plate 89, which is detachably mounted on the output end of the push-down cylinder 88, which is composed of two sets of horizontal plates and core columns connected to the two sets of horizontal plates;

[0148] Then, the overall usage principle of the transfer and pressing component 8 is further explained. The staff turns on the fourth drive motor 823 so that the output end of the fourth drive motor 823 outputs, so as to drive the fourth clamping cylinder 828 and the pressing and resetting plate 89 to move in the front and rear directions; in addition, the staff turns on the pressing and resetting plate 89 so that the output end of the pressing and resetting plate 89 outputs, so as to descend in the longitudinal direction, so as to press the gasket onto the outer cover; when the output end of the fourth clamping cylinder 828 outputs, it is used to grab the bolts in the bolt conveyor 7 and place them on the front axle after the blasting and interlacing operation of the blasting and interlacing component 6.

[0149] Next, the assembly component 9 as a whole is given a more specific structure and construction for further explanation. The assembly component 9 includes a sixth machine base 91, which is detachably mounted on the main belt conveyor 11; a fifth frame 92, which is detachably mounted on the sixth machine base 91, in which a fifth connecting screw 93 is rotatably arranged, on which a fifth drive motor 94 is detachably arranged, and the output end of the fifth drive motor 94 is detachably connected to the fifth connecting screw 93; a sixth slide rail 95, which is detachably arranged on the fifth frame 92; a sixth ball base 96, which is arranged in the fifth frame 92, is passed through by the fifth connecting screw 93, and on which a sixth slider 97 that can slide on the sixth slide rail 95 is detachably arranged; a ninth electric cylinder 98, which is detachably mounted on the sixth ball base 96 On the upper part, a third rotating cylinder 99 is detachably provided on its output end, a fifth clamping cylinder 991 is detachably provided on the output end of the third rotating cylinder 99, a left semi-arc clamping plate 9911 and a right semi-arc clamping plate 9912 are detachably provided on the output end of the fifth clamping cylinder 991, and a gap is provided between the left semi-arc clamping plate 9911 and the right semi-arc clamping plate 9912, and the left semi-arc clamping plate 9911 and the right semi-arc clamping plate 9912 have the same structure, and both the left semi-arc clamping plate 9911 and the right semi-arc clamping plate 9912 have a half-arc inner groove; a translation cylinder 992 is detachably mounted on the ninth electric cylinder 98, and a translation plate 993 is integrally formed thereon; and a rotating clamping cylinder 994 is detachably provided on the translation plate 993, and is located above the fifth clamping cylinder 991;

[0150] Then, the working principle of the assembly component 9 as a whole is further explained. The staff turns on the fifth drive motor 94 so that the output end of the fifth drive motor 94 outputs, so as to drive the ninth electric cylinder 98 to move in the front and rear directions; the staff turns on the sixth slide rail 95 so that the output end of the sixth slide rail 95 outputs, so as to fine-tune the position of the front axle clamped by the fifth clamping cylinder 991, so that the front axle can be flipped sideways during assembly to reduce the insertion force when assembling the bolts; in addition, the staff turns on the switch of the translation cylinder 992 so that the output end of the translation cylinder 992 outputs, so as to drive the rotating clamping cylinder 994 to move down to the top of the fifth clamping cylinder 991; by turning on the rotating clamping cylinder 994, so that the output end of the rotating clamping cylinder 994 outputs, it is used to drive the bolts on the front axle to rotate, so as to remove the bolts from the gasket, the outer cover and the front axle in turn to complete the assembly of the front axle.

[0151] Another technical problem to be solved by the present invention is an assembly method for assembly equipment.

[0152] S1. Conveying operation of multiple sets of front axles and outer covers: Turn on the switch of the side belt conveyor 12 to ensure uniform conveyance between each set of front axles and each set of outer covers;

[0153] S2. Grasping and shifting operation of the front axle: Turn on the switch of the first drive motor 34 so that the output end of the first drive motor 34 outputs, so as to drive the first ball base 36 to move in the front-back direction; Turn on the switch of the first electric cylinder 38 so that the output end of the first electric cylinder 38 outputs, so as to drive the first clamping cylinder 381 to move up or down; Turn on the switch of the first clamping cylinder 381 so that the output end of the first clamping cylinder 381 outputs, so as to grasp the front axle; Turn on the switch of the first rotating cylinder 391 The switch is turned on to make the output end of the first rotary cylinder 391 output, which is used to rotate the front axle placed on the workstation cover 395 from longitudinal to transverse. By rotating the front axle from longitudinal to transverse, the possibility of the front axle being stuck when it is placed in the main belt conveyor 11 in the longitudinal position can be reduced. At the same time, in the process of rotating the front axle from longitudinal to transverse, the workstation cover 395 can intermittently support the front axle at multiple points, and further cushion the front axle when it falls onto the workstation cover 395 to prevent the front axle from tipping over due to the influence of gravity.

[0154] S3. Pressing the outer cover onto the front axle: The outer cover is grasped and placed on the front axle by opening one of the gripping members 42. The third electric cylinder 43 is switched on to activate its output terminal, thereby driving the slide plate 46 to rise or fall longitudinally, causing the pressing column 48 to push the outer cover toward the front axle, thereby forcing the inner cylindrical step surface of the outer cover to press fit onto the outer cylindrical retaining ring protrusion of the front axle.

[0155] S4. Through-hole cleaning operation for the front axle and the outer cover: turn on the fourth electric cylinder 52 so that the output end of the fourth electric cylinder 52 outputs, so as to drive the through-hole rod 54 to descend; in addition, turn on the third drive motor 553 so that the output end of the third drive motor 553 outputs, so as to drive the third clamping cylinder 558 to move in the front-back direction, turn on the third clamping cylinder 558 so that the output end of the third clamping cylinder 558 outputs, so as to drive the clamping operation of the front axle after being pressed by the covering pressing component 4, turn on the fifth electric cylinder 557 so that the output end of the fifth electric cylinder 557 outputs, so as to stretch the third clamping cylinder 558; turn on the second rotary cylinder 53 so that the output end of the second rotary cylinder 53 outputs, so as to drive the through-hole rod 54 to rotate, so as to force the through-hole rod 54 to perform the through-hole cleaning operation on the front axle after being pressed by the covering pressing component 4 during the descent process, so as to prevent the front axle from being stuck after being passed through by the bolts during assembly;

[0156] S5. Grasping and transferring of gaskets: The gasket conveyor 2 is started to convey the plurality of gaskets. The covering and pressing member 4 is also started to convey the gaskets to one of the gaskets that has been pressed onto the outer cover of the front axle.

[0157] S6. Blowing and inserting the front axle and the outer cover: The sixth electric cylinder 62 is opened so that the output end of the sixth electric cylinder 62 is output, thereby driving the air duct 69 to move downward and penetrate the through-holes of the outer cover and the front axle. In addition, the air duct 69 is opened so that the output end of the air duct 69 is output, thereby performing the blowing and inserting operation on the front axle after the through-hole debris removal component 5 has been through-hole debris removal.

[0158] S7, conveying operation of the bolts: starting the bolt conveyor 7 so that the bolt conveyor 7 can convey the multiple groups of bolts therein;

[0159] S8. Grabbing and placing the bolts and pressing the gasket: The fourth drive motor 823 is turned on to enable the output end of the fourth drive motor 823 to output, thereby driving the fourth gripper cylinder 828 and the pressing and resetting plate 89 to move in the front-to-back direction. Next, the pressing and resetting plate 89 is turned on to enable the output end of the pressing and resetting plate 89 to output, thereby lowering the plate in the longitudinal direction to press the gasket onto the outer cover. Furthermore, the fourth gripper cylinder 828 is turned on to enable the output end of the fourth gripper cylinder 828 to output, thereby grabbing the bolts from the bolt conveyor 7 and placing them on the front axle after the air-blasting and interpenetrating operation of the air-blasting and interpenetrating member 6.

[0160] S9. Assembly operation of bolts, gaskets, outer cover and front axle: turn on the fifth drive motor 94 so that the output end of the fifth drive motor 94 outputs, so as to drive the ninth electric cylinder 98 to move along the front and rear directions; in addition, turn on the sixth slide rail 95 so that the output end of the sixth slide rail 95 outputs, so as to fine-tune the position of the front axle clamped by the fifth clamping cylinder 991, so that the front axle can be flipped sideways during assembly to reduce the insertion force when assembling the bolts; furthermore, turn on the translation cylinder 992 so that the output end of the translation cylinder 992 outputs, so as to drive the rotating clamping cylinder 994 to move down to the top of the fifth clamping cylinder 991; finally, turn on the rotating clamping cylinder 994 so that the output end of the rotating clamping cylinder 994 outputs, so as to drive the bolts on the front axle to rotate, so as to remove the bolts from the gasket, outer cover and front axle in turn to complete the assembly of the front axle.

[0161] In summary, through the arranged work station adjustment transfer component 3, the switch of the first drive motor 34 is turned on, so that the output end of the first drive motor 34 outputs, so as to drive the first ball base 36 to move in the front and rear directions; the switch of the first electric cylinder 38 is turned on, so that the output end of the first electric cylinder 38 outputs, so as to drive the first clamping cylinder 381 to rise or move downward; the switch of the first clamping cylinder 381 is turned on, so that the output end of the first clamping cylinder 381 outputs, so as to grasp the front axle; the switch of the first rotating cylinder 391 is turned on, so that the output end of the first rotating cylinder 391 outputs, so as to perform a longitudinal operation on the front axle placed on the work station cover 395. By turning the front axle from longitudinal to transverse, the problem of the front axle being stuck when it is placed in the main belt conveyor 11 in the longitudinal position can be reduced. At the same time, in the process of turning the front axle from longitudinal to transverse, the front axle can be intermittently supported at multiple points on the work station cover 395. When the front axle falls onto the work station cover 395, it can be further cushioned to prevent the front axle from overturning due to gravity. The fourth electric cylinder 52 is turned on by the arranged through-hole debris removal component 5, so that the output end of the fourth electric cylinder 52 is output to drive the through-hole rod 54 to descend; in addition, the third drive motor 553 is turned on so that the output end of the third drive motor 553 Output, to drive the third clamping claw cylinder 558 to move along the front and rear direction, open the third clamping claw cylinder 558, so that the output end of the third clamping claw cylinder 558 outputs, to drive the front axle after the covering and pressing component 4 is pressed to perform a clamping operation, open the fifth electric cylinder 557, so that the output end of the fifth electric cylinder 557 outputs, to perform a stretching operation on the third clamping claw cylinder 558; open the second rotary cylinder 53, so that the output end of the second rotary cylinder 53 outputs, to drive the through-hole rod 54 to rotate, so as to force the through-hole rod 54 to perform a through-hole cleaning operation on the front axle after the covering and pressing component 4 is pressed during the descending process, so as to prevent When the front axle during assembly is stuck after being penetrated by the bolt, the fifth drive motor 94 is turned on through the arranged assembly component 9, so that the output end of the fifth drive motor 94 is output, so as to drive the ninth electric cylinder 98 to move in the front-back direction; in addition, the sixth slide rail 95 is turned on, so that the output end of the sixth slide rail 95 is output, so as to fine-tune the position of the front axle clamped by the fifth clamping claw cylinder 991, so that the front axle can be flipped during assembly to reduce the insertion force when assembling the bolt; furthermore, the translation cylinder 992 is turned on, so that the output end of the translation cylinder 992 is output, so as to drive the rotary clamping claw cylinder 994 to move downward to the top of the fifth clamping claw cylinder 991;Finally, the rotary clamp cylinder 994 is turned on, so that the output end of the rotary clamp cylinder 994 is output, which is used to drive the bolts on the front axle to rotate, so that the bolts are sequentially removed from the gasket, outer cover, and front axle to complete the assembly of the front axle. This allows the entire assembly equipment to quickly assemble the outer cover, front axle, gasket, and bolts, and can achieve efficient assembly operations in a streamlined manner.

[0162] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. An assembly device for the front axle of a new energy vehicle, characterized in that: It includes An assembly chassis (1) is provided with a main belt conveyor (11) therein; A side belt conveyor (12) is detachably arranged in the assembly case (1) along a direction perpendicular to the main belt conveyor (11), and is provided with a plurality of front bridges and a plurality of outer covers, wherein the front bridges and the outer covers do not contact each other, and the spacing between each set of the front bridges and each set of the outer covers is constant; A lower hopper (13) for conveying the finished assembly front axle, which is detachably arranged on the assembly chassis (1) and can extend from the assembly chassis (1); A gasket conveyor (2) for conveying multiple groups of gaskets, which is detachably mounted in the assembly chassis (1); A station adjustment transfer member (3) is detachably arranged on the main belt conveyor (11), and is used to grab the front axle placed on the side belt conveyor (12), convert the position of the grabbed front axle from the longitudinal direction to the transverse direction, and transfer it to the main belt conveyor (11) for pre-assembly operation; A covering pressing member (4) is detachably arranged on the main belt conveyor (11), and is used to grab the outer cover placed on the side belt conveyor (12) and assemble the grabbed outer cover on the front axle, wherein, when the output end is output, the outer cover is moved toward the front axle to force the inner columnar step surface in the outer cover to be pressed onto the outer columnar clamping ring protrusion of the front axle, and is also used to grab the gasket in the gasket conveyor (2) and place it on the pressed outer cover of the front axle; A through-hole debris removal component (5) is detachably arranged on the main belt conveyor (11) and is adjacent to one side of the covering and pressing component (4). It is used to perform a through-hole debris removal operation on the front axle after it has been pressed by the covering and pressing component (4) to prevent the front axle from being stuck after being penetrated by the bolts during assembly; An air blasting and interpenetrating component (6) is detachably arranged on the main belt conveyor (11), adjacent to one side of the through-hole impurity removal component (5), and is used to perform an air blasting and interpenetrating operation on the front axle after the through-hole impurity removal component (5) has been through-hole impurity removed; A bolt conveyor (7) for conveying multiple groups of bolts, which is detachably mounted in the assembly chassis (1); A transfer pressing member (8) is detachably arranged in the assembly chassis (1), and is used to grab the bolts in the bolt conveyor (7) and place them on the front axle after the air-blast insertion operation of the air-blast insertion member (6), and is also used to press the gasket onto the outer cover; and An assembly member (9) is detachably mounted on the main belt conveyor (11) and is used to assemble the bolts captured from the bolt conveyor (7) onto the outer cover to position the outer cover on the front axle. The through-hole impurity removal component (5) comprises a third frame (51) which is detachably arranged on the main belt conveyor (11), on which a fourth electric cylinder (52) is detachably arranged, and the output end of the fourth electric cylinder (52) is inserted; A second rotary cylinder (53) is detachably arranged on the output end of the fourth electric cylinder (52), and a through-hole rod (54) is detachably arranged on the output end; A lifting member (55) is detachably arranged on the third frame (51), comprising: A lifting frame (551) is detachably arranged on the third frame (51), a third connecting screw rod (552) is rotatably arranged therein, a third driving motor (553) is detachably arranged thereon, and an output end of the third driving motor (553) is connected to the third connecting screw rod (552); a third slide rail (554) detachably mounted in the lifting frame (551); A third ball bearing base (555) is arranged in the lifting frame (551), is passed through by the third connecting screw (552), and has a third sliding block (556) detachably arranged thereon and capable of sliding on a third sliding rail (554); A fifth electric cylinder (557) is detachably arranged on the third ball bearing base (555), and a third clamping cylinder (558) is detachably arranged on its output end; When the output end of the fourth electric cylinder (52) outputs, it is used to drive the through-hole rod (54) to descend; When the output end of the third driving motor (553) outputs, it is used to drive the third clamping cylinder (558) to move in the front-back direction; when the output end of the third clamping cylinder (558) outputs, it is used to drive the front axle after being pressed by the covering pressing component (4) to perform a clamping operation; when the output end of the fifth electric cylinder (557) outputs, it is used to perform a stretching operation on the third clamping cylinder (558); When the output end of the second rotary cylinder (53) outputs, it is used to drive the through-hole rod (54) to rotate, so as to force the through-hole rod (54) to perform through-hole cleaning operation on the front axle after being pressed by the covering pressing component (4) during the descending process, so as to prevent the front axle from being stuck after being penetrated by the bolt during assembly.

2. The assembly equipment for the new energy vehicle front axle according to claim 1, characterized in that: The station adjustment and transfer component (3) includes A first machine base (31) is detachably mounted on the main belt conveyor (11), a first machine frame (32) is detachably arranged on the first machine base, and a first connecting screw rod (33) is rotatably arranged in the first machine frame (32); a first drive motor (34) detachably arranged on the first frame (32), with its output end inserted into the first frame (32) and detachably connected to the first connecting screw rod (33); A first slide rail (35) is detachably arranged in the first frame (32); A first ball bearing base (36) is arranged in the first frame (32) and is passed through by the first connecting screw (33). A first sliding block (37) that can slide on the first slide rail (35) is detachably arranged on the first ball bearing base; A first electric cylinder (38) is detachably arranged on the first ball bearing base (36), and a first clamping cylinder (381) is detachably arranged on the output end thereof; A second machine base (39) is detachably arranged on the assembly chassis (1), and a first rotary cylinder (391) is removably arranged on the second machine base; A support platform (392) is detachably arranged on the output end of the first rotary cylinder (391), a workstation column (393) is detachably arranged on the support platform (392), and a sealing plate (394) is integrally formed on the workstation column (393); A station cover plate (395) is slidably arranged on the station column (393), and is located above the support platform (392) and below the closing plate (394); A slide bar (396) is detachably mounted on the support platform (392) and passes through the station cover (395); and A spring (397) is removably mounted on the station column (393) and is located below the sealing plate (394); When the output end of the first driving motor (34) outputs, it is used to drive the first ball base (36) to move in the front-back direction; When the output end of the first electric cylinder (38) outputs, it is used to drive the first clamping claw cylinder (381) to move upward or downward; When the output end of the first gripper cylinder (381) outputs, it is used to perform a gripping operation on the front axle; When the output end of the first rotary cylinder (391) outputs, it is used to rotate the front axle placed on the station cover plate (395) from longitudinal to transverse.

3. The assembly equipment for the new energy vehicle front axle according to claim 2, characterized in that: The covering pressing member (4) comprises a third machine base (41) detachably mounted on the main belt conveyor (11); The grabbing member (42) has two groups, one of which is used to grab the outer cover and transfer it to the front axle, and the other is used to transfer the assembled front axle to the lower hopper (13), and the two groups are vertically distributed; a third electric cylinder (43) detachably mounted on the third base (41); A tail plate (44) is detachably arranged on the third base (41), and a buffer column (45) is detachably arranged on the tail plate; a slide plate (46) in which a plurality of shaft seats (47) that are slidably matched with the buffer columns (45) are removably arranged, and the slide plate (46) is detachably connected to the output end of the third electric cylinder (43); A pressing column (48) detachably arranged on the bottom of the slide (46); and a stabilizing rod (49) which is detachably arranged on the tail plate (44) and in contact with the tail plate (44); When the output end of the third electric cylinder (43) is output, it is used to drive the slide plate (46) to rise or fall in the longitudinal direction, so that the pressing column (48) pushes the outer cover toward the front axle, forcing the inner cylindrical step surface in the outer cover to be pressed onto the outer cylindrical clamping ring protrusion of the front axle.

4. The assembly equipment for the new energy vehicle front axle according to claim 3, characterized in that: The gripping member (42) comprises A second frame (421) is detachably mounted on the third base (41), a second connecting screw (422) is rotatably arranged therein, a second driving motor (423) is detachably arranged thereon, and an output end of the second driving motor (423) is inserted into the second frame (421) and detachably connected to the second connecting screw (422); a second slide rail (424) detachably arranged in the second frame (421); A second ball bearing base (425) is disposed in the second frame (421) and has a second sliding block (426) detachably disposed thereon and slidable on the second slide rail (424); A second electric cylinder (427) is detachably arranged on the second ball bearing base (425), and a second clamping cylinder (428) is detachably arranged on the output end thereof; When the output end of the second electric cylinder (427) outputs, it is used to drive the second clamping cylinder (428) to rise or fall in the longitudinal direction; When the output end of the second clamping claw cylinder (428) is output, it is used to clamp and transport the outer cover.

5. The assembly equipment for the new energy vehicle front axle according to claim 4, characterized in that: The air blast insertion component (6) includes a fourth machine base (61) which is detachably arranged on the main belt conveyor (11) and is adjacent to one side of the through-hole impurity removal component (5); a sixth electric cylinder (62) detachably mounted on the fourth base (61), with its output end passing through the fourth base (61); A laminating plate (63) detachably arranged on the fourth machine base (61); An optical axis (64) is detachably arranged on the laminating plate (63); An interpenetrating plate (66) is slidably arranged on the optical axis (64), and a plurality of optical axis sleeves (65) adapted to the optical axis (64) are detachably arranged therein; A fan base (67) is detachably mounted on the output end of the sixth electric cylinder (62), and a blower (68) is detachably mounted thereon, with an air duct (69) integrally formed at the air outlet of the blower (68); When the output end of the sixth electric cylinder (62) outputs, it is used to drive the air duct (69) to move downward so as to penetrate into the through hole between the outer cover and the front bridge; When the output end of the air duct (69) is outputting, it is used to perform a blowing and interweaving operation on the front axle after the through-hole impurity removal component (5) has been through-hole impurity removal.

6. The assembly equipment for the new energy vehicle front axle according to claim 5, characterized in that: The transport pressing component (8) includes a fifth base (81) detachably mounted on the assembly chassis (1); A bolt grabbing member (82) is detachably arranged on the fifth machine base (81), comprising a fourth frame (821) detachably arranged on the fifth base (81), wherein a fourth connecting screw (822) is rotatably arranged therein, and a fourth driving motor (823) is detachably arranged thereon, and the fourth driving motor (823) is detachably connected to the fourth connecting screw (822); a fourth slide rail (824) detachably arranged in the fourth frame (821); a fourth ball bearing base (825) disposed in the fourth frame (821), passed through by the fourth connecting screw (822), and having a fourth sliding block (826) disposed thereon and slidable on the fourth slide rail (824); A seventh electric cylinder (827) is detachably mounted on the fourth ball bearing base (825), and a fourth clamping cylinder (828) is detachably mounted on its output end; A side plate (83) is detachably arranged on the air-blast interpenetrating component (6), on which a fifth slide rail (84) is detachably mounted, and the side plate (83) is detachably connected to the fourth ball bearing base (825); A vertical support plate (85) on which a fifth slider (86) is detachably mounted and slidable on a fifth slide rail (84); an eighth electric cylinder (87) which is detachably arranged on the vertical support plate (85) and has a push cylinder (88) detachably arranged on its output end; and A press reset plate (89) is detachably mounted on the output end of the push-down cylinder (88), and is composed of two sets of horizontal plates and core columns connected to the two sets of horizontal plates; When the output end of the fourth driving motor (823) outputs power, it is used to drive the fourth clamping jaw cylinder (828) and the pressing and resetting plate (89) to move in the front-back direction; When the output end of the pressing and resetting plate (89) is output, it is used to descend in the longitudinal direction to press the gasket onto the outer cover; When the output end of the fourth clamping claw cylinder (828) outputs, it is used to grab the bolts in the bolt conveyor (7) and place them on the front axle after the air blast insertion operation of the air blast insertion component (6).

7. The assembly equipment for the new energy vehicle front axle according to claim 6, characterized in that: The assembly member (9) includes a sixth machine base (91) detachably mounted on the main belt conveyor (11); a fifth frame (92) detachably mounted on the sixth frame (91), wherein a fifth connecting screw (93) is rotatably arranged therein, and a fifth driving motor (94) is detachably arranged thereon, and an output end of the fifth driving motor (94) is detachably connected to the fifth connecting screw (93); a sixth slide rail (95) detachably arranged on the fifth frame (92); a sixth ball bearing base (96) disposed in the fifth frame (92), passed through by the fifth connecting screw (93), and having a sixth sliding block (97) detachably disposed thereon and slidable on the sixth slide rail (95); A ninth electric cylinder (98) is detachably mounted on the sixth ball bearing base (96), and a third rotary cylinder (99) is detachably arranged on the output end of the ninth electric cylinder. A fifth clamping cylinder (991) is detachably arranged on the output end of the third rotary cylinder (99). A left semi-arc clamping plate (9911) and a right semi-arc clamping plate (9912) are detachably arranged on the output end of the fifth clamping cylinder (991). A gap is provided between the left semi-arc clamping plate (9911) and the right semi-arc clamping plate (9912). The left semi-arc clamping plate (9911) and the right semi-arc clamping plate (9912) have the same structure, and both the left semi-arc clamping plate (9911) and the right semi-arc clamping plate (9912) have a semi-arc inner groove. A translation cylinder (992) is detachably mounted on the ninth electric cylinder (98), and a translation plate (993) is integrally formed thereon; and A rotating clamping cylinder (994) is detachably arranged on the translation plate (993) and is located above the fifth clamping cylinder (991); When the output end of the fifth driving motor (94) outputs, it is used to drive the ninth electric cylinder (98) to move in the front-back direction; When the output end of the sixth slide rail (95) is output, it is used to fine-tune the position of the front axle clamped by the fifth clamping claw cylinder (991), so that the front axle can be turned sideways during assembly, thereby reducing the penetration force when assembling the bolts; When the output end of the translation cylinder (992) outputs, it is used to drive the rotary clamping cylinder (994) to move downward to the position above the fifth clamping cylinder (991); When the output end of the rotating jaw cylinder (994) is output, it is used to drive the bolts on the front axle to rotate, so as to sequentially remove the bolts from the gasket, the outer cover and the front axle to complete the assembly of the front axle.

8. An assembly method for the assembly equipment of the new energy vehicle front axle according to claim 7, characterized in that: S1. Conveying operation of multiple sets of front axles and outer covers: turning on the switch of the side belt conveyor (12) so that each set of the front axles and each set of the outer covers are conveyed at a uniform speed; S2. Grasping and shifting operation of the front axle: turning on the switch of the first driving motor (34) so ​​that the output end of the first driving motor (34) outputs, so as to drive the first ball base (36) to move in the front-back direction; turning on the switch of the first electric cylinder (38) so that the output end of the first electric cylinder (38) outputs, so as to drive the first clamping cylinder (381) to move up or down; turning on the switch of the first clamping cylinder (381) so that the output end of the first clamping cylinder (381) outputs, so as to perform the grasping operation on the front axle; turning on the switch of the first rotating cylinder ( 391) switch, so that the output end of the first rotary cylinder (391) outputs, and is used to rotate the front axle placed on the station cover (395) from longitudinal to transverse. By rotating the front axle from longitudinal to transverse, the situation in which the front axle is stuck when it is placed in the main belt conveyor (11) in the longitudinal position can be reduced. At the same time, during the process of rotating the front axle from longitudinal to transverse, the front axle can be intermittently supported at multiple points on the station cover (395). When the front axle falls onto the station cover (395), further buffering can be performed to prevent the front axle from being affected by gravity and turning over. S3, pressing the outer cover onto the front axle: opening a set of gripping members (42) to complete the gripping operation of the outer cover and place it on the front axle; opening the switch of the third electric cylinder (43) so that the output end of the third electric cylinder (43) is output to drive the slide plate (46) to rise or fall in the longitudinal direction, so that the pressing column (48) pushes the outer cover toward the front axle, thereby forcing the inner cylindrical step surface in the outer cover to be pressed onto the outer cylindrical clamping ring protrusion of the front axle; S4, the through hole cleaning operation for the front axle and the outer cover: the fourth electric cylinder (52) is turned on so that the output end of the fourth electric cylinder (52) is output, so as to drive the through hole rod (54) to descend; in addition, the third drive motor (553) is turned on so that the output end of the third drive motor (553) is output, so as to drive the third clamping cylinder (558) to move in the front and rear directions, and the third clamping cylinder (558) is turned on so that the output end of the third clamping cylinder (558) is output, so as to drive the through hole rod (54) to descend. The rear front axle is clamped, and the fifth electric cylinder (557) is turned on to make the output end of the fifth electric cylinder (557) output, so as to be used for stretching the third clamping claw cylinder (558); the second rotary cylinder (53) is turned on to make the output end of the second rotary cylinder (53) output, so as to drive the through-hole rod (54) to rotate, so as to force the through-hole rod (54) to perform through-hole cleaning operation on the front axle after being pressed by the covering pressing component (4) during the descending process, so as to prevent the front axle in assembly from being stuck after being penetrated by the bolt; S5, a gasket grabbing and transferring operation: opening the gasket conveyor (2) so that the gasket conveyor (2) can transfer multiple groups of gaskets, and opening the covering and pressing member (4) so ​​that the gaskets can be transferred to one of the groups of gaskets that have been pressed onto the outer cover of the front axle through the covering and pressing member (4); S6, air blowing and inserting operation on the front axle and the outer cover: opening the sixth electric cylinder (62) so that the output end of the sixth electric cylinder (62) outputs, and is used to drive the air duct (69) to move downward to penetrate into the through hole of the outer cover and the front axle; in addition, opening the air duct (69) so that the output end of the air duct (69) outputs, and is used to perform air blowing and inserting operation on the front axle after the through hole impurity removal component (5) has been through-hole impurity removal; S7, conveying operation of the bolts: starting the bolt conveyor (7) so that the bolt conveyor (7) can convey the plurality of bolts therein; S8, the operation of grabbing and placing the bolts and the operation of pressing the gasket: by turning on the fourth drive motor (823), so that the output end of the fourth drive motor (823) is output, so as to drive the fourth clamping cylinder (828) and the pressing and resetting plate (89) to move in the front-back direction; secondly, turning on the pressing and resetting plate (89), so that the output end of the pressing and resetting plate (89) is output, so as to descend in the longitudinal direction, so as to press the gasket onto the outer cover; in addition, turning on the fourth clamping cylinder (828), so that the output end of the fourth clamping cylinder (828) is output, so as to grab the bolts in the bolt conveyor (7) and place them on the front axle after the blasting and interpenetrating operation of the blasting and interpenetrating component (6); S9, assembly operation of the bolts, gaskets, outer cover and front axle: turn on the fifth drive motor (94) so ​​that the output end of the fifth drive motor (94) outputs, so as to drive the ninth electric cylinder (98) to move in the front and rear directions; in addition, turn on the sixth slide rail (95) so that the output end of the sixth slide rail (95) outputs, so as to fine-tune the position of the front axle clamped by the fifth clamping cylinder (991), so that the front axle can be tilted during assembly, so as to reduce the insertion force when assembling the bolts; furthermore, turn on the translation cylinder (992) so that the output end of the translation cylinder (992) outputs, so as to drive the rotating clamping cylinder (994) to move downward to the upper part of the fifth clamping cylinder (991); finally, turn on the rotating clamping cylinder (994) so ​​that the output end of the rotating clamping cylinder (994) outputs, so as to drive the bolts on the front axle to rotate, so as to remove the bolts from the gasket, outer cover and front axle in turn, so as to complete the assembly of the front axle.

Citation Information

Patent Citations

  • Front axle press-fitting line

    CN116276031A

  • Assembling device of automobile front axle tie rod assembly

    CN214868598U